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HVS High Variable System
Modular System Overview
HVS High Variable System
Catalogue 1308159-2
Issued 7-2011
Engineering Notes
All specifications subject to change. Consult TE Connectivity for latest specifications.
HVS High Variable System
Catalogue 1308159-2
Issued 7-2011
Introduction
HTS Portrait
HTS a brand of TE Connectivity
(TE) has knowledge in developing and manufacturing
heavy duty connectors for
more than 50 years.
Customers in industrial machinery, electrical power utilities and specially railway trust
in the extremely high quality
standards and the greatest
product offer. The product
portfolio includes standard
products, latest innovations
as well as customer specific
solutions to fulfill the highest
customer requirements.
With production lines in
strategic countries and
regions TE as a local content
partner is setting benchmarks
in the market and is also
offering a great customer
service with an individual support from experts.
HVS Modular System
The HVS Modular System
(high variable system) offers
a maximum of flexibility and
reliability with a minimum of
installation or maintenance
effort.
This system enables a realization of application specific
connectors and the combination variety of the different
inserts leads to reduced costs
and less mounting space.
The HVS range comprises
more than 25 different modules
and the particular zinc frames
which can then be mounted
into all hoods and housings
from TE. There is no tooling
needed to put the modules in
and out of the frame due to
lever snap-in technology.
Up to 6 modules can be used
in a size 8 frame whereby the
customer can individually
define the combination of
modules.
Signal, high current and high
voltage, high density, Fire
Wire, RJ45, USB, coax, twisted pair, high speed and also
pneumatic modules are only
some of the available modules. Contact cavities can be
loaded individually which
leads to an additional cost
reduction.
Technical Support
Customers appreciate the individual support from technical
specialists.
Contact us by phone, email or live chat.
te.com/help
All specifications subject to change. Consult TE Connectivity for latest specifications.
HVS High Variable System
Catalogue 1308159-2
Issued 7-2011
Overview Module Inserts
Type
max. Voltage V
max. Corrent A
No. of Contacts
Male Insert
Part No.
Female Insert
Part No.
Main Contakt
Diameter mm2
Male Insert
Part No.
Male Insert
Part No.
Male Insert
Part No.
Male Insert
Part No.
Male Insert
Part No.
Male Insert
Part No.
Female Insert
Part No.
Female Insert
Part No.
Female Insert
Part No.
Female Insert
Part No.
Female Insert
Part No.
Female Insert
Part No.
Hand Tool incl. Die Set
Part No.
Insertion Tool
Part No.
Extraction Tool
Part No.
Accessories
HVS-HF8
HVS-HF6
HVS-GND
1000
1000 (150 HN.D)
250
150
1
1
2 (HF6)+ 8 (HN.D)
HVS-HF.08.1.Sti.C
HVS-GND
HVS-HF.06.2+8.Sti.C
0-1103248-1
0-1103229-1
0-1103242-1
HVS-HF.08.1.Bu.C
HVS-GND
HVS-HF.06.2+8.Bu.C
0-1103249-1
0-1103229-1
0-1103243-1
Crimp HF8
Crimp HF6
Crimp HF6
6-70 (opt. Crimp Ferrule)
6-35 (opt. Crimp Ferrule)
6-50 (opt. Crimp Ferrule)
Crimp HF8
Crimp HF6
Crimp HF6
0-1103037-1 (+ Crimp Ferrule) 0-1110948-2 (+ Crimp Ferrule) 0-1110948-2 (+ Crimp Ferrule)
0-1103038-1 (+ Crimp Ferrule) 0-1110949-2 (+ Crimp Ferrule) 0-1110949-2 (+ Crimp Ferrule)
HSS-CSZ.2,5-70 mm2
1-1105653-8 + X-1105653-8
HSS-CSZ.2,5-70 mm2
1-1105653-8 + X-1105653-8
HSS-CSZ.2,5-70 mm2
1-1105653-8 + X-1105653-8
Crimp Ferrule HF8
Crimp Ferrule 6 mm2
0-1110952-1
Crimp Ferrule 10 mm2
0-1110952-2
Crimp Ferrule 16 mm2
0-1110952-3
Crimp Ferrule 25 mm2
0-1110952-5
Crimp Ferrule 35 mm2
0-1110952-7
Crimp Ferrule 50 mm2
0-1110952-9
Crimp Ferrule 70 mm2
1-1110952-0
Crimp Ferrule HF6
Crimp Ferrule 6 mm2
0-1108807-1
Crimp Ferrule 10 mm2
0-1108807-2
Crimp Ferrule 16 mm2
0-1108807-3
Crimp Ferrule 25 mm2
0-1108807-4
Crimp Ferrule 35 mm2
0-1108807-5
Crimp Ferrule 50 mm2
0-1108807-6
Crimp Ferrule HF6
Crimp Ferrule 6 mm2
0-1108807-1
Crimp Ferrule 10 mm2
0-1108807-2
Crimp Ferrule 16 mm2
0-1108807-3
Crimp Ferrule 25 mm2
0-1108807-4
Crimp Ferrule 35 mm2
0-1108807-5
Crimp Ferrule 50 mm2
0-1108807-6
HN.D Contacts & Tooling
see HVS-HN.D.12
All specifications subject to change. Consult TE Connectivity for latest specifications.
HVS-HV
5000
16
2
HVS-HV.2.Sti.C
0-1103156-1
HVS-HV.2.Bu.C
0-1103157-1
Crimp HVT
0,13-4
Pin Ag 0,13-0,4 mm2
6-1105300-1
Pin Ag 0,5 mm2
1-1105300-1
Pin Ag 0,75-1,0 mm2
2-1105300-1
Pin Ag 1,5 mm2
3-1105300-1
Pin Ag 2,5 mm2
4-1105300-1
Pin Ag 4,0 mm2
5-1105300-1
Socket Ag 0,13-0,4 mm2
6-1105301-1
Socket Ag 0,5 mm2
1-1105301-1
Socket Ag 0,75-1,0 mm2
2-11053011
Socket Ag 1,5 mm2
3-1105301-1
Socket Ag 2,5 mm2
4-1105301-1
Socket Ag 4,0 mm2
5-1105301-1
RSZ.HE-HN.D-HVT
1-1105851-8
EWZG-RSZ
0-1102855-6
AWZG-RSZ
0-1102855-3
HVS High Variable System
Catalogue 1308159-2
Issued 7-2011
Overview Module Inserts
HVS-HSS.2
HVS-HSK.2
HVS-HSK.3
HVS-HE.5-SC
HVS-HE.6
500
63
2
HVS-HSS.2.Sti.C
0-1103275-1
HVS-HSS.2.Bu.C
0-1103274-1
Crimp HSS
2,5-16
Pin Ag 6,0 mm2
3-1105150-1
Pin Ag 10,0 mm2
4-1105150-1
Pin Ag 16,0 mm2
5-1105150-1
1000
40
2
HVS-HSK.2.Sti.C
0-1103270-1
HVS-HSK.2.Bu.C
0-1103271-1
Crimp HSK
1,5-10
Pin Ag 1,5 mm2
1-1108757-1
Pin Ag 2,5 mm2
2-1108757-1
Pin Ag 4 mm2
3-1108757-1
Pin Ag 6 mm2
4-1108757-1
Pin Ag 10 mm2
5-1108757-1
400/690
40
3
HVS-HSK.3.Sti.C
0-1103272-1
HVS-HSK.3.Bu.C
0-1103273-1
Crimp HSK
1,5-10
Pin Ag 1,5 mm2
1-1108757-1
Pin Ag 2,5 mm2
2-1108757-1
Pin Ag 4 mm2
3-1108757-1
Pin Ag 6 mm2
4-1108757-1
Pin Ag 10 mm2
5-1108757-1
400
16
5
HVS-HE.5.Sti.SC
0-1103133-1
HVS-HE.5.Bu.SC
0-1103134-1
Spring Clamp SC
0,14-2,5
500
16
6
HVS-HE.6.Sti.C
0-1103244-1
HVS-HE.6.Bu.C
0-1103245-1
Crimp HE/HA
0,5-4
Pin Ag Ag 0,5 mm2
1-1105100-1
Pin Ag 0,75-1 mm2
2-1105100-1
Pin Ag 1,5 mm2
3-1105100-1
Pin Ag 2,5 mm2
4-1105100-1
Pin Ag 4 mm2
5-1105100-1
Socket Ag 6,0 mm2
3-1105151-1
Socket Ag 10,0 mm2
4-1105151-1
Socket Ag 16,0 mm2
5-1105151-1
Socket Ag 1,5 mm2
1-1108756-1
Socket Ag 2,5 mm2
2-1108756-1
Socket Ag 4 mm2
3-1108756-1
Socket Ag 6 mm2
4-1108756-1
Socket Ag 10 mm2
5-1108756-1
Socket Ag 1,5 mm2
1-1108756-1
Socket Ag 2,5 mm2
2-1108756-1
Socket Ag 4 mm2
3-1108756-1
Socket Ag 6 mm2
4-1108756-1
Socket Ag 10 mm2
5-1108756-1
Socket Ag 0,5 mm2
1-1105101-1
Socket Ag 0,75-1 mm2
2-1105101-1
Socket Ag 1,5 mm2
3-1105101-1
Socket Ag 2,5 mm2
4-1105101-1
Socket Ag 4 mm2
5-1105101-1
RSZ.BAS (+ Die Set)
1-1105850-8
RSZ.BAS (+ Die Set)
1-1105850-8
EWZG-RSZ
0-1102855-6
AWZG-HSK-RSZ
0-1102855-8
Die Sets
Die 0,75-2,5 mm2
0-1102789-1
Die 4-10 mm2
0-1102790-1
RSZ.BAS (+ Die Set)
1-1105850-8
EWZG-RSZ
0-1102855-6
AWZG-HSK-RSZ
0-1102855-8
Die Sets
Die 0,75-2,5 mm2
0-1102789-1
Die 4-10 mm2
0-1102790-1
RSZ.HE-HN.D-HVT
1-1105851-8
EWZG-RSZ
0-1102855-6
AWZG-HE-Q5-RSZ
0-1102855-7
AWZG-HSS-RSZ
0-1102855-5
Die Sets
Die 6+25 mm2
1-1105652-8
Die 10+16 mm2
2-1105652-8
All specifications subject to change. Consult TE Connectivity for latest specifications.
HVS High Variable System
Catalogue 1308159-2
Issued 7-2011
Overview Module Inserts
HVS-HE.6P
HVS-HE.8
HVS-HE.20
HVS-HN.D.12
HVS-HN.D.17
830
16
6
HVS-HE.6P.Sti.C
0-1103150-1
HVS-HE.6P.Bu.C
0-1103151-1
Crimp HE/HA
0,5-4
Pin Ag Ag 0,5 mm2
1-1105100-1
Pin Ag 0,75-1 mm2
2-1105100-1
Pin Ag 1,5 mm2
3-1105100-1
Pin Ag 2,5 mm2
4-1105100-1
Pin Ag 4 mm2
5-1105100-1
400
16
8
HVS-HE.8.Sti.C
0-1103140-1
HVS-HE.8.Bu.C
0-1103141-1
Crimp HE/HA
0,5-4
Pin Ag Ag 0,5 mm2
1-1105100-1
Pin Ag 0,75-1 mm2
2-1105100-1
Pin Ag 1,5 mm2
3-1105100-1
Pin Ag 2,5 mm2
4-1105100-1
Pin Ag 4 mm2
5-1105100-1
500
16
20
HVS-HE.20.Sti.C
0-1103144-1
HVS-HE.20.Bu.C
0-1103145-1
Crimp HE/HA
0,5-4
Pin Ag Ag 0,5 mm2
1-1105100-1
Pin Ag 0,75-1 mm2
2-1105100-1
Pin Ag 1,5 mm2
3-1105100-1
Pin Ag 2,5 mm2
4-1105100-1
Pin Ag 4 mm2
5-1105100-1
250
10
12
HVS-HN.D.12.Sti.C
0-1103277-1
HVS-HN.D.12.Bu.C
0-1103276-1
Crimp HN.D
0,14-2,5
Pin Ag 0,14-0,37 mm2
1-1105050-1
Pin Ag 0,5 mm2
2-1105050-1
Pin Ag 0,75-1 mm2
3-1105050-1
Pin Ag 1,5 mm2
4-1105050-1
Pin Ag 2,5 mm2
5-1105050-1
250
10
17
HVS-HN.D.17.Sti.C
0-1103278-1
HVS-HN.D.17.Bu.C
0-1103279-1
Crimp HN.D
0,14-2,5
Pin Ag 0,14-0,37 mm2
1-1105050-1
Pin Ag 0,5 mm2
2-1105050-1
Pin Ag 0,75-1 mm2
3-1105050-1
Pin Ag 1,5 mm2
4-1105050-1
Pin Ag 2,5 mm2
5-1105050-1
Socket Ag 0,5 mm2
1-1105101-1
Socket Ag 0,75-1 mm2
2-1105101-1
Socket Ag 1,5 mm2
3-1105101-1
Socket Ag 2,5 mm2
4-1105101-1
Socket Ag 4 mm2
5-1105101-1
Socket Ag 0,5 mm2
1-1105101-1
Socket Ag 0,75-1 mm2
2-1105101-1
Socket Ag 1,5 mm2
3-1105101-1
Socket Ag 2,5 mm2
4-1105101-1
Socket Ag 4 mm2
5-1105101-1
Socket Ag 0,5 mm2
1-1105101-1
Socket Ag 0,75-1 mm2
2-1105101-1
Socket Ag 1,5 mm2
3-1105101-1
Socket Ag 2,5 mm2
4-1105101-1
Socket Ag 4 mm2
5-1105101-1
Socket Ag 0,14-0,37 mm2
1-1105051-1
Socket Ag 0,5 mm2
2-1105051-1
Socket Ag 0,75-1 mm2
3-1105051-1
Socket Ag 1,5 mm2
4-1105051-1
Socket Ag 2,5 mm2
5-1105051-1
Socket Ag 0,14-0,37 mm2
1-1105051-1
Socket Ag 0,5 mm2
2-1105051-1
Socket Ag 0,75-1 mm2
3-1105051-1
Socket Ag 1,5 mm2
4-1105051-1
Socket Ag 2,5 mm2
5-1105051-1
RSZ.HE-HN.D-HVT
1-1105851-8
EWZG-RSZ
0-1102855-6
AWZG-HE-Q5-RSZ
0-1102855-7
RSZ.HE-HN.D-HVT
1-1105851-8
EWZG-RSZ
0-1102855-6
AWZG-HE-Q5-RSZ
0-1102855-7
RSZ.HE-HN.D-HVT
1-1105851-8
EWZG-RSZ
0-1102855-6
AWZG-HE-Q5-RSZ
0-1102855-7
RSZ.HE-HN.D-HVT
1-1105851-8
EWZG-RSZ
0-1102855-6
AWZG-HN.D-RSZ
0-1102855-2
RSZ.HE-HN.D-HVT
1-1105851-8
EWZG-RSZ
0-1102855-6
AWZG-HN.D-RSZ
0-1102855-2
All specifications subject to change. Consult TE Connectivity for latest specifications.
HVS High Variable System
Catalogue 1308159-2
Issued 7-2011
Overview Module Inserts
HVS-S20DF.25
HVS-SMD.9
HVS-TX.2
Type
50
5
25
HVS-S20DF.25.Sti.C
0-1103260-1
HVS-S20DF.25.Bu.C
0-1103261-1
Crimp S20DF
0,08-0,6
Pin Sn 0,08-0,2 mm2
66507-9
Pin Sn 0,2-0,6 mm2
66506-9
50
5
9
HVS-SMD.9.Sti.C
0-1103158-1
HVS-SMD.9.Bu.C
0-1103159-1
Crimp S20DF
0,08-0,6
Pin Sn 0,08-0,2 mm2
66507-9
Pin Sn 0,2-0,6 mm2
66506-9
50
10
2x4 + Screen
HVS-TX.2.Sti
0-1103267-1
HVS-TX.2.Bu
0-1103269-1
Crimp HN.D
0,14-2,5
Pin Ag 0,14-0,37 mm2
1-1105050-1
Pin Ag 0,5 mm2
2-1105050-1
Pin Ag 0,75-1 mm2
3-1105050-1
Pin Ag 1,5 mm2
4-1105050-1
Pin Ag 2,5 mm2
5-1105050-1
50
5
2x8 + Screen
HVS-TX.2.Sti
0-1103267-1
HVS-TX.2.Bu
0-1103269-1
Crimp S20DF
0,08-0,6
Pin Sn 0,08-0,2 mm2
66507-9
Pin Sn 0,2-0,6 mm2
66506-9
Socket Sn 0,08-0,2 mm2
66505-9
Socket Sn 0,2-0,6 mm2
66504-9
Socket Sn 0,08-0,2 mm2
66505-9
Socket Sn 0,2-0,6 mm2
66504-9
Socket Ag 0,14-0,37 mm2
1-1105051-1
Socket Ag 0,5 mm2
2-1105051-1
Socket Ag 0,75-1 mm2
3-1105051-1
Socket Ag 1,5 mm2
4-1105051-1
Socket Ag 2,5 mm2
5-1105051-1
Socket Sn 0,08-0,2 mm2
66505-9
Socket Sn 0,2-0,6 mm2
66504-9
Certi-Crimp
169424-1
S20DF
726363-1
S20DF
91285-1
Certi-Crimp
169424-1
S20DF
726363-1
S20DF
91285-1
RSZ.HE-HN.D-HVT
1-1105851-8
EWZG-RSZ
0-1102855-6
AWZG-HN.D-RSZ
0-1102855-2
Inserts HN.D.4
HVS-TX.HN.D.4.Sti.C
0-1103283-1
HVS-TX.HN.D.4.Bu.C
0-1103286-1
Certi-Crimp
169424-1
S20DF
726363-1
S20DF
91285-1
Inserts S20DF.8
HVS-TX.S20DF.8.Sti.C
0-1103291-1
HVS-TX.S20DF.8.Bu.C
0-1103297-1
All specifications subject to change. Consult TE Connectivity for latest specifications.
max. Voltage V
max. Corrent A
No. of Contacts
Male Insert
Part No.
Female Insert
Part No.
Main Contakt
Diameter mm2
Male Insert
Part No.
Male Insert
Part No.
Male Insert
Part No.
Male Insert
Part No.
Male Insert
Part No.
Male Insert
Part No.
Female Insert
Part No.
Female Insert
Part No.
Female Insert
Part No.
Female Insert
Part No.
Female Insert
Part No.
Female Insert
Part No.
Hand Tool incl. Die Set
Part No.
Insertion Tool
Part No.
Extraction Tool
Part No.
Accessories
HVS High Variable System
Catalogue 1308159-2
Issued 7-2011
Overview Module Inserts
Type
max. Voltage V
max. Corrent A
No. of Contacts
Male Insert
Part No.
Female Insert
Part No.
Main Contakt
Diameter mm2
Male Insert
Part No.
Male Insert
Part No.
Male Insert
Part No.
Male Insert
Part No.
Male Insert
Part No.
Male Insert
Part No.
Female Insert
Part No.
Female Insert
Part No.
Female Insert
Part No.
Female Insert
Part No.
Female Insert
Part No.
Female Insert
Part No.
Hand Tool incl. Die Set
Part No.
Insertion Tool
Part No.
Extraction Tool
Part No.
Accessories
HVS-MVB.4
HVS-MM.17
50
10
4 + Screen
HVS-MVB.4.Sti.C
0-1103251-1
HVS-MVB.4.Bu.C
0-1103253-1
Crimp HN.D
0,14-2,5
Pin Ag 0,14-0,37 mm2
1-1105050-1
Pin Ag 0,5 mm2
2-1105050-1
Pin Ag 0,75-1 mm2
3-1105050-1
Pin Ag 1,5 mm2
4-1105050-1
Pin Ag 2,5 mm2
5-1105050-1
50
5
8 + Screen
HVS-MVB.S20DF.8Sti.C
0-1103258-1
HVS-MVB.S20DF.8.Bu.C
0-1103259-1
Crimp S20DF
0,08-0,6
Pin Sn 0,08-0,2 mm2
66507-9
Pin Sn 0,2-0,6 mm2
66506-9
250
10
17
HVS-MM.17.Sti.C
0-1103280-1
HVS-MM.17.Bu.C
0-1103281-1
Crimp HD.M
0,3-2,5
Pin Sn 0,3-0,56 mm2
1-1105000-3
Pin Sn 0,5-1,5 mm2
2-1105000-3
Pin Sn 1,5-2,5 mm2
4-1105000-3
Socket Ag 0,14-0,37 mm2
1-1105051-1
Socket Ag 0,5 mm2
2-1105051-1
Socket Ag 0,75-1 mm2
3-1105051-1
Socket Ag 1,5 mm2
4-1105051-1
Socket Ag 2,5 mm2
5-1105051-1
Socket Sn 0,08-0,2 mm2
66505-9
Socket Sn 0,2-0,6 mm2
66504-9
Socket Sn 0,3-0,56 mm2
1-1105001-3
Socket Sn 0,5-1,5 mm2
2-1105001-3
Socket Sn 1,5-2,5 mm2
4-1105001-3
RSZ.HE-HN.D-HVT
1-1105851-8
EWZG-RSZ
0-1102855-6
AWZG-HN.D-RSZ
0-1102855-2
Certi-Crimp
169424-1
S20DF
726363-1
S20DF
91285-1
RSZ.BAS (+ Die Set)
1-1105850-8
EWZG-RSZ
0-1102855-6
AWZG-HD.M-RSZ
0-1102855-1
Die Sets
Die 0,2-2,5 mm2
0-0539668-2
Alternative Contacts
Fibre
Coaxial
Crimp
High Current
Alternative Contacts and Tooing
please contact PIC
All specifications subject to change. Consult TE Connectivity for latest specifications.
HVS-Air.2
2
HVS-Air.2.Sti
0-1103246-1
HVS-Air.2.Bu
0-1103247-1
Pneumatic
D = 4 mm
Pin 4 mm
0-1105354-1
Socket 4 mm with Valve
0-1105355-1
Socket 4 mm without Valve
0-1105355-2
AWZG-AIR
0-1102985-1
HVS High Variable System
Catalogue 1308159-2
Issued 7-2011
Overview Module Inserts
Cat 5
Cat 5
8
HVS-RJ45.Sti
0-1103189-1
HVS-RJ45.Bu
0-1103192-1
USB
USB
4
HVS-USB.Sti
0-1103180-1
HVS-USB.Bu
0-1103179-1
IEEE P1394
IEEE P1394
6
HVS-FW.Sti
0-1103184-1
HVS-FW.Bu
0-1103183-1
100/1000 Base T