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FOR MORE INFORMATION te.com/products/motorman For email, phone or live chat, go to: te.com/help Part numbers in this brochure are RoHS Compliant*, unless marked otherwise. *as defined te.com/leadfree Product Information Centers Austria: +43 1 90560 1228 Baltic Regions: +46 8 50 72 50 20 Benelux: +31 73 6246 999 Canada: +1 905 475 6222 China: +86 400 820 6015 France: +33 1 34 20 86 86 Germany: +49 6251-133 1999 Italy: +39 011-4012632 Latin & South America: +54 11 4733 2200 Mexico: +52 55 1106 0800 Nordic: +358 9 5123 4218 Spain & Portugal: +34 93-2910366 Switzerland: +41 71 447 04 47 United Kingdom: +44 800 267666 United States: +1 800 522 6752 Introducing Motorman Hybrid Connector Decentral servo motors are widely used in many industries and are typically connected via a deterministic system and power-fed by a separate cable. The Motorman hybrid connector from TE integrates communication, signal and power transmission of locally controlled motors within a single compact rectangular connector. In addition, two fast Ethernet sockets enable motors to be networked, providing the benefit of real-time automation. The innovative design and compact size of the Motorman hybrid connector allows for significant space savings in comparison with traditional rectangular industrial connectors. It also helps to keep costs to a minimum by reducing the amount of overall cabling needed as te.com © 2012 Tyco Electronics Corporation. All Rights Reserved. 2-1773457-1 CIS WR 03/2012 MCON, Motorman, TE Connectivity and the TE connectivity (logo) are trademarks of the TE Connectivity Ltd. family of companies. Other logos, product and Company names mentioned herein may be trademarks of their respective owners. Cover image reprinted with permission of ELAU GmbH. While TE has made every reasonable effort to ensure the accuracy of the information in this document, TE does not guarantee that it is error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves the right to make any adjustments to the information contained herein at any time without notice. TE expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this document are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications. well as shortening cable length. TE Connectivity Motorman hybrid connector • I/O connector on decentral servo motors • I/O connector on AC servo motors with PCB Motorman hybrid connector Feature APPLIED BENEFIT INNOVATION ACHIEVEMENTS  ompact size of a traditional C rectangular connector and hybrid construction (power, communication, signal) Space savings and less influence on the customer’s complex machine architecture Rectangular Size Several pre-customized models available for different customer environments System integrity and price control for OEMs on the harness The Motorman hybrid connector has a rectangular housing and boasts a very compact size, measuring just 41.5 x 22.3 millimeters. The housing and contact insert are fully downward compatible with TE Connectivity’s Q series industrial heavy duty connectors. The insert area offers a snug fit for power supply, signal, communication and Ethernet wires. Standard connectors containing these contacts would typically occupy twice as much space as Motorman. Motorman’s dense design was realized using TE Connectivity’s highly modern MCON system of receptacle contacts. • Robust metal • Plastic • Fits tough industrial environments • Best economical offer for less critical purposes Easy Assembly Easy-to-open enclosure Easy and safe configuration due to spacious side access to its interior Offers space for two 4-pin Ethernet sockets, five power sockets, five signal sockets and one protection earth contact All signals are bundled in one interface which means only one cable for the customer  at 5e communication in heavy C environment Supports industry standards and fast processes Usage of TE Connectivity’s MCON interconnection system and its stamped contacts Advanced technology combined with lowest applied cost as processing can be done on application tooling that guarantees high reproducibility Enclosures: APPLICATIONS TE Connectivity The connector housing was developed specifically for the space-saving Motorman connector. Its design and assembly strategy follow the requirements of hybrid circular conductors. As cables of this type are fairly inflexible and rigid due to wire bundling, shielding and multiple insulations inside, the Motorman housing aligns with the natural bending geometry of the assembled cable . In contrast to traditional rectangular connectors, the cable does not enter the housing at a right angle but at 100°. This design avoids excessive bending angles at the beginning of the stripped wire section and ensures that the contacts are positioned straight in their cavity. The side access to the housing interior makes the Motorman connector particularly easy to install, even in places which are otherwise difficult to reach. Cable Seal The cable jacket seal generates two ring shaped lines of compression around the hybrid cable jacket. As the cable is held straight between the two sealing elements, the level of compression is very equally distributed around the jacket circumference. The optimized design permits it to assemble cables of between 13 and 17 millimeters diameter with one size of seal. As the seal is held in place by a latching protective cap, the assembly can take place without a torque-controlled tool. • Drives (amplifiers) PRODUCT OFFERING • Packaging, assembly, woodworking or food processing machines • Distributed inverters Part number PERFORMANCE DATA • Environmental - IP65 (water & dust protection) - 25g (physical shock) - Electro-magnetic compatibility (EMC protection) in metal enclosure STANDARDS AND SPECIFICATIONS • Cat 5e (ISO/IEC11801) • VDE • CSA-C22.2 • UL 508C (cable side) • UL 1977 (motor side) Category P V V A 2 te.com/products/motorman • Electrical - 2 x 20A / 600V @ 85°C (20A/600V/6kV2) 2 x 20A / 40V @ 85°C 1 x Ground (protection earth) 1 x Braid 5 x 2A / 40V • Communication - 2 x Cat 5e (AWG 22) • Application - Reflow capable Description 2120320-1 Receptacle Housing (metal) 1-2120319-1 Receptacle Housing (plastic) 2120321-1 Signal Housing (receptacle) for MCON 1.2 1719840-3 Receptacle Contact MCON 2.8; (2,5mm2) 1718475-3 Receptacle Contact MCON 2.8; (4mm2) MCON 2.8 Receptacle Contact 1452653-2 Receptacle Contact MCON 1.2; (0,35mm2) 1452656-2 Receptacle Contact MCON 1.2; (0,75mm2) MCON 1.2 Receptacle Contact 1103427-2 Communication Socket (HC26.Bu.4.C.5,2) 1658686-1 HDP-22 Socket Contact for communication insert 2120325-1 Tab Connector (with 2 commuincation units assembled) 2120330-1 Kit: Hood, Cover, Screen Clamp (metal) 2120339-1 Side Clip (metal) 2120340-1 Kit: Hood, Cover, Screen Clamp (plastic) 1245276-2 Side Clip (plastic) 1108847-1 Protection Cover 2120336-1 Protection Cover Sealing 2120337-1 Cable Seal te.com/products/motorman