Wire Termination to Pin/Post/Tab
SolderSleeve Discrete Wire Terminators
Product Facts
Transparent polyvinylidene
fluoride or polyolefin
insulation sleeve provides
encapsulation,
inspectability, strain relief,
and insulation
■ Prefluxed solder preform
offers a controlled soldering
process
■ One-piece design means
easy installation and low
installed cost
■ Optional tape carrier
provides convenience and
ease of installation
■ UL and CUL
Recognized
■
R
Installation
Applications
Used for terminating wires
to component terminals,
such as motor tabs, connector pins, and switch
terminals.
Product selection process
5. Optional: Select tape
carrier center-to-center
spacing (D-71X series
only). This should match
center spacing of component terminals.
1. Determine the application
operating temperature.
6. Select part number from
the appropriate table:
3. Determine your component connection point
type (pin, post, or tab)
and dimensions.
■
■
For B-155 and CWT
series (applications
with low-temperature
wires—below 125°C
[257°F]), use Table A.
For D-129/141/71X
series (applications with
wires rated higher than
125°C [257°F]), use
Table B.
4. Determine your wire
gauge.
Available in:
Americas
Europe
Asia Pacific
■
HL1901E/HL2010E
■
AA-400 Super Heater
Refer to TE installation
procedure RCPS-200-12
(for D-129, D-141, D-71X) or
RPIP-824-00 (for B-155 and
CWT) for detailed instructions and recommended
reflector attachment.
8
Electrical Interconnect Products
2. From the Product Options
table on the next page,
select the product series
appropriate for the application, based on the temperature required.
For proper installation of
these devices, the correct
heating tool and reflector
attachment must be used.
Either of the following TE
heating tools is recommended:
You will find ordering
information for these tools
see section 10.
■
■
■
8-43
Catalog 1654025
Revised 5-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in millimeters
unless otherwise specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
Wire Termination to Pin/Post/Tab
SolderSleeve Discrete Wire Terminators (Continued)
Product Options
Product Series
B-155, CWT
D-129, D-141, D-71X
Max. Operating Temperature
125°C [257°F]
150°C [302°F]
Min. Wire Temperature Rating
85°C [185°F]
125°C [257°F]
Note: Cadmium-free option (B-152 series) is available for operating temperature of 125˚C [257˚F].
Consult TE for details.
Table A. B-155 Series
(125°C [257°F] rated)
Connection-point
Type and Size
W
pin
W
post
Terminal Dimensions
Wire AWG/mm2
Part No.
W = up to 0.63 [.025]
24 [0.24]
20 [0.61]
B-155-1501
B-155-1502
W = 0.63 [.025] to
0.89 [0.035]
24 [0.24]
22 [0.38]
20 [0.61]
B-155-1501
B-155-1502
B-155-1503
W = 0.89 [0.035] to
1.14 [.045]
24–22 [0.24–0.38]
20–18 [0.61–0.95]
B-155-1502
B-155-1503
W = 1.14 [.045] to
1.52 [.060]
24–22 [0.24–0.38]
20–18 [0.61–0.95]
B-155-1503
B-155-1504
W = up to1.52 [.060]
24–20 [0.24–0.61]
B-155-1501
W = 1.27 [.050] to
2.28 [.090]
24-18 [0.24–0.95]
B-155-1502
W = 1.77 [.070] to
2.79 [.110]
24-18 [0.24–0.95]
B-155-1503
W = 2.54 [.100] to
3.80 [.150]
24-18 [0.24–0.95]
B-155-1504
W = 2.28 [.090] to
4.70 [.187]
22-16 [0.38–1.21]
B-155-1505
W
tab
8-44
Catalog 1654025
Revised 5-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in millimeters
unless otherwise specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
Wire Termination to Pin/Post/Tab
SolderSleeve Discrete Wire Terminators (Continued)
Table B. D-129/141/71X Series
(up to 150°C [302°F] rated)
Connection-point
Type and Size
Wire
Terminal
Dimensions
Tape Carrier Spacing of Sleeves (Center-to-Center)
1.27
2.54
3.17
4.0
None
[0.050]
[0.100]
[0.125]
[0.156]
AWG
mm
30–26
[0.05–0.15]
D-141-30
D-713-03
—
—
—
24–22
[0.24–0.38]
D-141-07
—
D-711-00
—
—
W = 0.63 [.025] to
0.81 [.032]
20
[0.61]
D-141-31
—
D-711-04
D-711-07
D-711-08
W = 0.76 [.030] to
1.27 [.050]
24–20
[0.24–0.61]
D-141-56
—
—
—
—
W = up to 1.52 [.060]
24–20
[0.24–0.61]
D-129-05
—
D-714-01
—
—
W
W = 1.27 [.050] to
2.28 [.090]
24–20
[0.24–0.61]
D-129-03
—
—
—
D-714-00
tab
W = 2.28 [.090] to
3.55 [.140]
24–20
[0.24–0.61]
D-129-0043
—
—
—
—
W
2
W = up to 0.61 [.024]
pin
W
post
For Fine Wire Terminations
0.15 mm2 (26 AWG) and
Smaller*
Inside Diameter
As Supplied**
1.0 [0.040]
1.0 [0.040]
0.75 x 1.65 [0.030 X 0.065]
0.75 x 1.65 [0.030 X 0.065]
0.75 x 1.65 [0.030 X 0.065]
Fully
Recovered†
0.6 [0.025]
0.6 [0.025]
0.75 [0.030]
0.75 [0.030]
0.75 [0.030]
Length††
16.0 [0.630]
9.0 [0.360]
4.7 [0.185]
6.0 [0.240]
9.5 [0.375]
8
Electrical Interconnect Products
Part
No.*
D-110-0062
D-110-0217
D-141-13
D-141-22
D-141-30
Note: Micro SolderSleeve terminators are used for attaching leads smaller than 26 AWG (0.15 mm2) to terminals less
than 0.6 [.025] wide.
*The D-110 series sleeves are primarily for single wire terminations and do not have a wire stop. The D-141 series will
accept either one or two wires; the parts have a built-in wire stop that will locate the wire approximately 0.76 [0.03]
from bottom of terminal.
**Minimum. Wire insulation must be smaller than this. When using the D-141 parts for two-wire terminations, the combined wire insulation diameters must be less than 1.5 [.060].
†Maximum. The combination of conductor diameter and terminal width and the wire insulation must be greater than
this.
††The terminal length should be at least 1.2 [0.05] shorter than this. The wire strip length must be adjusted so that,
when terminated, the exposed conductor is covered by the sleeve.
8-45
Catalog 1654025
Revised 5-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in millimeters
unless otherwise specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
Wire Termination to Pin/Post/Tab
SolderSleeve Discrete Wire Terminators (Continued)
Product Characteristics
Specifications/Approvals
Material
Insulation [D-129, D-141, D-71X]
Insulation [B-155, CWT]
Solder and flux [D-129, D-141, D-71X]
Solder and flux [B-155]
Solder and flux [CWT]
Radiation-crosslinked, heat-shrinkable polyvinylidene fluoride
Radiation-crosslinked, heat-shrinkable polyolefin
Solder: Sn63 Pb37
Flux: ROL1 per ANSI-J-004 [RMA flux]
Solder: Sn42Bi58
Flux: ROM1 per ANSI-J-004 [RA flux]
Solder: Sn50 Pb32 Cd 18
Flux: ROM1 per ANSI-J-004 [RA flux]
Typical Performance
Voltage drop
Tensile strength
Dielectric strength
Temperature rating [B-155, CWT]
Temperature rating [D-129, D-141, D-71X]
Insulation resistance
2.0 mV
Exceeds strength of conductor
2.0 kV
-55°C to 125°C [-67°F to 257°F]
-55°C to 150°C [-67°F to 302°F]
1000 megohms
Series
B-155
CWT
D-129, D-141
Agency
RoHS
UL and CUL E87681
UL and CUL E87681
TE
RT-1404
D-5023
RT-1404
8-46
Catalog 1654025
Revised 5-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in millimeters
unless otherwise specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
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