1338120-1

Instruction Sheet 408-8589 Snap-Lock Die Assembly 1338120-1 10 MAR 09 Rev A 2. Secure the crimper die in the stationary jaw of the tool frame using the die retaining screw. DO NOT fully tighten the screw. Crimper Screw Die Hole Nest for Straight Ferrule 3. Slowly cycle the tool, allowing the dies to align themselves. Then, cycle the tool until the dies are completely closed. 4. Securely tighten both die retaining screws. Anvil Die Stationary PRO-CRIMPER III Jaw Tool Frame Crimper Nest for Straight Portion Die of Right-Angle Ferrule Die Retaining Screw Screws Hole Figure 1 Moveable 1. INTRODUCTION Jaw Snap–Lock Die Assembly 1338120–1 is designed to be used with PRO–CRIMPER* III Hand Crimping Tool Frame Assembly 354940–1 to crimp the straight portion of the right–angle ferrule and straight ferrule for coaxial snap–lock cable connectors onto coaxial cable. Refer to Instruction Sheet 408–9930 for information concerning the tool frame assembly. NOTE Dimensions in this instruction sheet are in millimeters [with inches in brackets]. Figures are i not drawn to scale. Reasons for reissue of this instruction sheet are provided in Section 7, REVISION SUMMARY. Figure 2 4. CRIMPING PROCEDURE Refer to 408–4551 for cable strip length and assembly information for the connector; for detailed application requirements, refer to Application Specification 114–13010. NOTE 2. DESCRIPTION The center contact must be crimped onto the cable separately. The die assembly consists of a crimper die and an anvil die that when closed forms two crimping chambers. See Figure 1. Each die is secured in the tool by a single screw (included with tool frame). 3. DIE INSTALLATION Anvil Die i 1. Assemble the connector according to 408–4551. 2. Place the ferrule in the appropriate nest of the anvil die (marked “90 ” for right–angle ferrule and “straight” for straight ferrule) so that the shoulder of the connector butts against the edge of the die and the crimp claw is facing outward. See Figure 3. _ (See Figure 2) 1. Install the anvil die in the moveable jaw of the tool frame. Align the screw hole of the die with the screw hole of the tool frame, then secure the die with the die retaining screw. DO NOT fully tighten the screw. E 2009 Tyco Electronics Corporation, Harrisburg, PA All International Rights Reserved 3. While holding the assembly together, cycle the tool until the dies have closed enough to hold the assembly in place. TOOLING ASSISTANCE CENTER 1-800-722-1111 This controlled document is subject to change. PRODUCT INFORMATION 1-800-522-6752 For latest revision and Regional Customer Service, TE logo and Tyco Electronics are trademarks. *Trademark. Other products, logos, and company names used are the property of their respective owners. visit our website at www.tycoelectronics.com 1 of 3 LOC B 408-8589 Snap-Lock Crimping Die Assembly 1338120-1 CAUTION 3. Inspect the crimping surfaces for flattened, chipped, worn, or cracked areas. If damage is evident, the dies must be replaced. Refer to Section 6, REPLACEMENT. Make sure that both sides of the ferrule are started evenly into the crimping chamber. ! DO NOT attempt to crimp an improperly positioned ferrule. Straight Portion of Right-Angle Ferrule 5.3. Measuring Die Opening Note: For clarity, die shown not installed in tool Cable The die assembly will perform correctly as long as: (1) the product is correct for the die assembly, (2) the tool has been adjusted correctly, and (3) the die opening is correct. Refer to Figure 4. Note: Not to Scale Straight Ferrule Crimping Chamber 6.73+0.102 [.265+.004] Connector Shoulder Against Edge of Die Uncrimped Crimp Claw Facing Outward STRAIGHT Figure 3 6.1+0.102 [.240+.004] 4. Allow the dies to close fully, crimping the ferrule to the cable; then open fully so that the crimped connector can be removed from the dies. Right-Angle Ferrule Crimping Chamber 5. MAINTENANCE AND INSPECTION Figure 4 5.1. Maintenance 1. Remove dust, moisture, and other contaminants with a clean, soft brush, or a clean, soft, lint–free cloth. DO NOT use any objects that could damage the dies or tool. 2. Make sure that the proper die retaining screws are properly secured. 3. When the dies are not in use, store them in a clean, dry area. 5.2. Inspection The die assembly is inspected before shipment. It is recommended that the dies be inspected immediately upon arrival at your facility to ensure that the dies have not been damaged during shipment. 1. Remove all lubrication and accumulated film from the dies by immersing the dies in a suitable commercial degreaser. 2. Make certain that all die retaining screws and die components are properly secured. 2 of 3 6. REPLACEMENT Order die assemblies through your representative, or call 1–800–526–5142, or send a facsimile of your purchase order to 717–986–7605, or write to: CUSTOMER SERVICE (038–035) TYCO ELECTRONICS CORPORATION PO BOX 3608 HARRISBURG PA 17105–3608 7. REVISION SUMMARY Revisions to this instruction sheet include: S S S S S Updated document to corporate requirements Modified illustrations of dies and Figure 3 Added tool frame assembly Added text to Sections 1 and 2 Modified Steps 2 and 3 of Section 3 and Step 2 of Section 4 S Added Figure 2 Tyco Electronics Corporation Rev A 408-8589 Snap-Lock Crimping Die Assembly 1338120-1 The die assembly will not fit properly into the crossed–out tools shown below. Rev A PRO-CRIMPER III Hand Tool Frame 354940-1 SDE PEW-12 Hand Tool 9-1478240-0 (Instruction Sheet 408-9930) (Instruction Sheet 408-8851) SDE Bench Terminator 1490076-2 626 Adapter 679304-1 (Customer Manual 409-10052) (Instruction Sheet 408-4070) Battery Tool (Shouldered Die) 1725837-1, -2 Battery Tool (Pin Die) 1213890-1, -2 (Customer Manual 409-10053) (Customer Manual 409-10065) Tyco Electronics Corporation 3 of 3