1424686-1

Instruction Sheet 408-- 8503 Seating Tool Assemblies 1424686- [ ] For PC/104 and PC/104- Plus Connectors 05 NOV 09 Rev A Press (Terminator) (Ref) Upper (Ram) Tooling (Included with Assemblies - 1 and - 2 Only) Slide Plate Base Fixture Board Assembly 1424685-- 1 SEATING TOOL ASSEMBLY ALSO INCLUDED WITH (Instruction Sheet in Parenthesis) USE WITH 1424686--1 Manual Press 1428138--1 Manual Seating Tool Assembly 1424931--1 Manual Press Included (408--8505) 1424686--2 Pneumatic Press 1428137--1 Pneumatic Seating Tool Assembly 1424930--1 Pneumatic Press Included (408--8504) 1424686--3 Press Other than Manual or Pneumatic — Figure 1 1. INTRODUCTION Seating Tool Assemblies 1424686--[ ] are designed to be used to assist in applying PC/104 and PC/104--Plus connectors to printed circuit (pc) boards. The seating tool assembly must be installed onto a press (refer to Figure 1). NOTE i Dimensions on this sheet are in millimeters [with inches in brackets], unless otherwise specified. Figures are not drawn to scale. Reasons for reissue of this instruction sheet are provided in Section 7, REVISION SUMMARY. hardware. Assemblies --1 and --2 also contain the appropriate upper (ram) tooling for the press. The base mounts to the press. See Figure 1. The slide plate is detented to ensure proper location of the connector when terminating. 3. OPERATION 1. If applying connectors with organizers, loosen the set screws securing the insert plate, and remove the insert plate. 2. Align and adjust the seating tool assembly as described in Section 4, ADJUSTMENTS. 2. DESCRIPTION 3. If applying connectors with organizers, place the organizer on the fixture board (in place of the insert plate). See Figure 2. Each seating tool assembly consists of a base, slide plate, and Fixture Board Assembly 1424685--1 (also available separately, refer to 408--8502), and securing 4. Place the pc board on the fixture board assembly, locating it using the guide posts of the fixture board assembly (shown in Figure 2). TOOLING ASSISTANCE CENTER 1-- 800-- 722-- 1111 E2009 Tyco Electronics Corporation, Harrisburg, PA PRODUCT INFORMATION 1-- 800-- 522-- 6752 All International Rights Reserved TE logo and Tyco Electronics are trademarks. *Trademark. Other products, logos, and company names used are the property of their respective owners. This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website at www.tycoelectronics.com 1 of 3 LOC B 408- 8503 Seating Tool Assemblies 1424686- [ ] If Applying Connector with Organizer 10. Move the slide plate forward (toward the front of the press). Insert Plate (Removed) 11. Carefully lift the pc board straight off of the fixture board. Set Screw (2 Places, Securing Insert Plate) CAUTION ! Guide Post (2 Places) Raised Surface Fixture Board To avoid bending the contact posts, make sure to carefully lift the pc board straight off of the fixture board. 12. Inspect the applied connectors according to Application Specification 114--13021. If the application is correct, continue applying connectors. If necessary, adjust the shut height according to the instructions included with the press. 4. ADJUSTMENTS Figure 2 5. Place the connectors on the pc board as shown in Figure 3. 6. Grasp the handle of the slide plate, and move the slide plate back until it stops against the two set screw stops located at the back of the base. Refer to Figure 3. 7. Activate the press according to instructions included with the press to apply the first connector onto the pc board. 8. Slide the slide plate forward to the detented terminating position. 9. Activate the press, and seat the next connector onto the pc board. The assembly is pre--set and adjustments should not normally be required; however, if adjustments are necessary, proceed with the following. 4.1. Alignment (See Figure 4) CAUTION ! For powered presses, make sure to DISCONNECT the power before making adjustments. 1. Loosen the screws securing the slide plate to the base. 2. Align the screws (in the X and Y axis) with the center of the ram. 3. Tighten the screws that were loosened in Step 1. 4.2. Shut Height and Fine Adjustment If shut height or fine adjustment is required, refer to the instructions included with the press. PC Board Handle of Slide Plate Move Back 5. MAINTENANCE AND INSPECTION It is a good policy to periodically inspect and clean the seating tool assembly. Using a clean cloth, wipe dirt and debris from the fixture board assembly. Be sure all hardware is secure. Occasionally lubricate the slide plate and moving parts with a good grade lubricant. Connectors Base Figure 3 2 of 3 CAUTION Detent DO NOT over--lubricate. ! Tyco Electronics Corporation Rev A 408- 8503 Seating Tool Assemblies 1424686- [ ] Alignment Side View Front View Ram Ram Slide Plate Base Align Align Screws Securing Slide Plate Figure 4 6. REPLACEMENT AND REPAIR 7. REVISION SUMMARY Order seating tool assemblies through your representative, or call 1--800--526--5142, or send a facsimile of your purchase order to 717--986--7605, or write to: Revisions to this instruction sheet include: CUSTOMER SERVICE (038--035) TYCO ELECTRONICS CORPORATION PO BOX 3608 HARRISBURG PA 17105--3608 For customer repair service, call 1--800--526--5136. Rev A S Updated instruction sheet to corporate S S S S S requirements Removed part number for press Modified table in Figure 1 Added Figure 2 and Section 6 Added Step 12 to Section 3 Modified Figure 4 Tyco Electronics Corporation 3 of 3