1443996-1

POWER DISTRIBUTION SOLUTIONS Industrial & Commercial Transportation Whether you are on the road or at the worksite, the complexity and number of electrical and electronic functions in your vehicle increases the need for a reliable multi-purpose power network. We offer a portfolio of rugged, flexible, and cost-effective solutions for complex heavy vehicle and equipment networks. Our sealed direct wire fuse and relay enclosure products are offered in 2-60 circuit configurations and specifically designed to withstand tough conditions and round the clock operations. These rugged products provide the easy-to-use, off-the-shelf solution that you need to build an economical electrical network. Our sealed direct wire fuse and relay enclosure products control and distribute the current flow within a vehicle’s electric power network. They are available in multiple sizes and mounting options. Our compact line includes sealed Dual-4P, 8P, 24P and Maxi fuse holders. These options make adding accessible circuit protection quick and easy into any vehicle. With our portfolio of power distribution products and our expertise in connectivity we are here to help solve your biggest harsh environment connection system challenges. APPLICATIONS • On-highway and off-road trucks • Commercial passenger buses and school buses • Construction machinery and equipment • Agricultural and turf-care equipment • Industrial machinery and power equipment • Recreational products - snowmobiles, boats, personal water craft, utility vehicles, all-terrain vehicles, and motorcycles INDUSTRIAL & COMMERCIAL TRANSPORTATION /// POWER DISTRIBUTION SOLUTIONS Power Distribution Solutions 60 Position Fuse and Relay Enclosures FEATURES • Designed for 2.8 mm plug-in blade ATM type mini fuse and up to eight (8) 280 micro relay components • Utilizes sealed AMP MCP 2.8 mm receptacle terminals • Accommodates multiple mounting configurations and brackets • Sealed to IP67 requirements with cover installed • For use with 12 AWG GXL - 18 AWG SXL wire • Dual cover latches with cover position assurance capability • 5 columns x 12 rows ORDERING INFORMATION Direct Wire Fuse and Relay Solutions - 60 Way Fuse Box 60P direct wire fuse (30x) enclosure assembly with seal and dual cover position assurance 60P direct wire fuse (30x) enclosure assembly with seal NEW 60P direct wire fuse (30x) enclosure assembly with seal and mounting flange Cover, standard height Cover, standard height with spare fuse holders Cover, standard height with top side graphic Cover, standard height, spare fuse holders & topside graphic INDUSTRIAL & COMMERCIAL TRANSPORTATION /// POWER DISTRIBUTION SOLUTIONS Part Number 1443997-1 1443997-2 2304643-4 1443996-4 1443996-3 1443996-2 1443996-1 PAGE 2 Power Distribution Solutions 49, 38 & 27 Position Fuse & Mini ISO Relay Enclosures FEATURES • Designed for 1, 2, or 3 mini ISO relay(s) and 2.8 mm plug-in blade fuse component • Utilizes sealed AMP MCP 2.8 mm and 6.3 mm receptacle terminals • Accommodates multiple mounting configurations and brackets • Sealed to IP67 requirements with cover installed • For use with 10 AWG FLR - 18 AWG SXL wire • Dual cover latches with cover position assurance capability ORDERING INFORMATION Direct Wire Fuse and Relay Solutions - 49, 38, & 27 Way Fuse Box Part Number 49P direct wire fuse (22x) & relay (1x) enclosure assembly w/ seal and dual cover CPA 2297813-1 NEW 49P direct wire fuse (22x) & relay (1x) enclosure w/seal and M4 mounting flange 2304643-1 38P direct wire fuse (14x) & relay (2x) enclosure assembly w/ seal and dual cover CPA NEW 38P direct wire fuse (14x) & relay (2x) enclosure w/seal and M4 mounting flange 27P direct wire fuse (6x) & relay (3x) enclosure assembly w/ seal and dual cover CPA NEW 27P direct wire fuse (6x) & relay (3x) enclosure w/seal and M4 mounting flange Cover, extended height Cover, extended height with spare fuse holder Cover, extended height with top side graphic Cover, extended height, spare fuse holder & topside graphic 2297813-2 2304643-2 2297813-3 2304643-3 2098164-4 2098164-3 2098164-2 2098164-1 40 Position Fuse and Relay Enclosures FEATURES • Designed for 2.8 mm plug-in blade ATM type mini fuse and up to eight (8) 280 micro relay components • Utilizes sealed AMP MCP 2.8 mm receptacle terminals • Integrated harness strain relief on both sides with bracket mounting options • Sealed to IP67 requirements with cover installed • For use with 18 AWG SXL - 12 AWG GXL • Integrated harness strain relief • 4 columns x 10 rows ORDERING INFORMATION Direct Wire Fuse and Relay Solutions - 40 Way Fuse Box 40P direct wire fuse (20x) enclosure assembly with cover position assurance (CPA) 40P direct wire fuse enclosure base Cover assembly with seal and with top side graphic INDUSTRIAL & COMMERCIAL TRANSPORTATION /// POWER DISTRIBUTION SOLUTIONS Bracket shown is representative only; bracket component is not available from TE Connectivity. Part Number 1587335-1 109853-1 109854-1 PAGE 3 Notes INDUSTRIAL & COMMERCIAL TRANSPORTATION /// POWER DISTRIBUTION SOLUTIONS PAGE 4 Power Distribution Solutions COMPACT – SEALED DIRECT WIRE FUSE & RELAY ENCLOSURES Solutions for Auxiliary Circuit Protection We have expanded our offering of compact sealed fuse & relay holders to meet the industry’s demand for accessory and overflow circuit protection. The range of sizes and possible configurations offer the design flexibility and reliability that you need to build a safe and economical electrical network. These compact sized offerings – Dual (4P), 8P and 24P accept AMP MCP 2.8mm terminals. This multiple contact point terminal system confirms component retention and offers a reliable connection even in high vibration environments. The heavy-duty thermoplastic housing and dual latching cover are designed to withstand the severe vibration and mechanical shock of harsh environments and 24/7 operation. These compact, rugged fuse and relay enclosures can be fitted with a mix of 280 style components – ATM type mini fuses, mini circuit breakers, mini diodes, mini resistors and ISO 280 micro and ultra-micro relays. The 8P and 24P housings can accommodate multiple component configurations. The Maxi fuse holder with the MCON 8mm receptacle terminal expands our compact size offering into higher current circuit protection. The Maxi fuse holder is designed for high vibration environments and is rugged enough for direct chassis mounting. The full range of our compact size offering can be chassis mounted using standard DEUTSCH DT and AMPSEAL 16 connector mounting clips. The mounting clip offering includes 90o and 180o options as well as thermoplastic and metal options. When you need to add accessible and reliable circuit protection into your heavy-duty vehicle or equipment, you can count on TE to help you make it easy. FEATURES • Compact sizes • Accommodates 2.8mm plug-in blade ATM-type mini fuses, mini circuit breakers, mini diodes, mini resistors and ISO 280 micro and ultra-micro relays • Environmentally sealed to IP67 rating with wire seals/plugs installed • Available with integrated mounting feature or dovetail for multiple mounting clip options • Maxi fuse housings are stackable • Mounting features are attached to the housing rather than the cover. This reduces the applied load on the seal, providing for a more robust and reliable seal interface BENEFITS • Quickly and easily add a sealed fuse anywhere • Numerous mounting options, with readily available mounting clips • Uses the high-performance AMP MCP terminal system for proven reliability INDUSTRIAL & COMMERCIAL TRANSPORTATION /// POWER DISTRIBUTION SOLUTIONS PAGE 5 Power Distribution Solutions 24 Position Fuse and Relay Enclosures FEATURES • Designed for 2.8 mm plug-in blade ATM type mini fuse and up to two (2) 280 micro relay components • Utilizes sealed AMP MCP 2.8 mm receptacle terminals • Accommodates multiple mounting configurations and brackets • Sealed to IP67 requirements with cover installed • For use with 14 AWG GXL - 18 AWG SXL wire • Dual cover latches • 3 columns x 8 rows 12 mini fuse variant 2- 280 micro relay, 6-mini fuse variant ORDERING INFORMATION Direct Wire Fuse and Relay Solutions - 24 Way Fuse Box Part Number 24P direct wire fuse (12x) housing with seal and dovetails for mounting clips 2318967-1 24P direct wire fuse (12x) housing with seal. Dovetail feature supports 30 and 90 angled metal mounting brackets. Raised height cover for 24P enclosure Standard height cover for 24P enclosure o o 2318967-2 2318957-2 2318957-1 8 Position Fuse and Relay Enclosures FEATURES • Designed for 2.8 mm plug-in blade ATM type mini fuse and 280 micro relay components • Utilizes sealed AMP MCP 2.8 mm receptacle terminals • Sealed to IP67 requirements with cover installed • For use with 14 AWG GXL - 18 AWG SXL wire • Dual cover latches 4 mini fuse variant 1- 280 micro relay, 1-mini fuse variant ORDERING INFORMATION Direct Wire Fuse and Relay Solutions - 8 Way Fuse Box Part Number 8P direct wire fuse (4x) housing with seal 2319023-1 8P direct wire fuse (1x) & relay (1x) housing with seal Raised height cover for 8P enclosure Standard height cover for 8P enclosure 2319023-2 2319021-2 2319021-1 INDUSTRIAL & COMMERCIAL TRANSPORTATION /// POWER DISTRIBUTION SOLUTIONS PAGE 6 Power Distribution Solutions Dual Sealed Mini Fuse Holders FEATURES • Designed for 2.8 mm plug-in blade ATM type mini fuse • Utilizes sealed AMP MCP 2.8 mm receptacle terminals • Accommodates two active and two spare fuses • Sealed to IP67 requirements with cover installed • Available with integrated mounting feature, or dovetail that accepts mounting clips • Due to mounting being on the housing assembly instead of the cover, there is a reduced applied load on the seal, which provides a more robust seal interface ORDERING INFORMATION Direct Wire Fuse Solutions – Dual Sealed Mini Fuse Holder 4P Fuse (2x + 2 spares) housing with integrated mounting feature 4P Fuse (2x + 2 spares) housing with dovetail for connector mounting clips Cover, 25A & 15A markings Cover, 25A & 10A markings Cover, with no current markings Part Number 2066046-3 2066046-4 1-2066502-1 1-2066502-2 1-2066502-3 Single MAXI Fuse Holders FEATURES • Designed for plug-in blade MAXI type fuses • Utilizes sealed MCON 8 mm receptacle terminals • Accommodates multiple mounting configurations • For use with 2.5 mm² - 10.0 mm² wire • Dual cover latches ORDERING INFORMATION Direct Wire Fuse Solutions – Single MAXI Fuse Holder 2P direct wire fuse (1x) housing with integrated mounting feature for customer supplied bracket 2P direct wire fuse (1x) housing with dovetail for mounting clips Raised height cover for 2P MAXI Fuse Holder INDUSTRIAL & COMMERCIAL TRANSPORTATION /// POWER DISTRIBUTION SOLUTIONS Part Number 2319826-1 2319826-2 2319021-2 PAGE 7 Power Distribution Solutions AMP MCP Terminal Benefits 6.3 mm AMP MCP terminal establishes multiple points of contact on both sides of each ISO relay blade terminal, providing stable electrical connection and solid relay retention performance; while 3-gland wire seal provides redundant and robust sealing characteristics to wire and plastic housing. 2.8 mm AMP MCP terminal establishes multiple points of contact on both sides of each ATM mini fuse blade terminal, providing stable electrical connection and solid fuse retention performance; while 3-gland wire seal provides redundant and robust sealing characteristics to wire and plastic housing. Design-In Guidelines • Direct wire fuse and relay enclosures can be assembled directly to the harness and are intended to be provided by your harness supplier. • Multiple, distributed, auxiliary power distribution modules using these parts can be assembled into a vehicle’s electrical wiring architecture. • These products are ideally suited for applications where volumes or design and project timing do not justify development of new or custom electrical enclosures. • These direct wire fuse and relay enclosures are designed to accommodate a customer supplied bracket for secure vehicle mounting and wiring access, see customer drawing for details. • Sealed product designed for mounting in areas of high heat or vibration; but away from hazardous, articulating or rotating sections of the vehicle. • Product Specification: 108-2206 • Application Specifications: 114-18388, 114-18148-5 Applicable Companion Components ORDERING INFORMATION AMP MCP 2.8mm Receptacle Terminal (Other platings and wire sizes available) 22-24 AWG, 0.35 – 0.5 mm2 wire, strip form 20-18 AWG, 0.5 – 1.0 mm2 wire, strip form 16-14 AWG, 1.0 – 2.5 mm2 wire, strip form 12 AWG, 3.0 – 3.8 mm2 wire, strip form 22-24 AWG, 0.35 – 0.5 mm2 wire 20-18 AWG, 0.5 – 1.0 mm2 wire 16-14 AWG, 1.0 – 2.5 mm2 wire Part Number x-968882-x x-968855-x x-968857-x x-1719506-x x-968896-x x-968875-x x-968876-x Material and Finish: 1-xxx-1 = CuNiSi, pre-tin plated; 1-xxx-3 = CuNiSi, selective silver plated INDUSTRIAL & COMMERCIAL TRANSPORTATION /// POWER DISTRIBUTION SOLUTIONS PAGE 8 Power Distribution Solutions AMP MCP 2.8mm Single Wire Seals (Silicone) Part Number Single wire seal, Ø1.2-2.1 mm insulation, blue Single wire seal, Ø2.2-3.0 mm insulation, white Single wire seal, Ø2.7-3.0 mm insulation, grey Cavity plug, natural Cavity plug, green 828904-1 828905-1 282536-1 828922-1 828922-2 Auxiliary Tooling for AMP MCP 2.8mm Terminals Terminal Removal Tool - used to extract receptacle terminals from housing Fuse Puller AMP MCP 6.3mm Terminal For Mini ISO Relay Connection on 27P, 38P & 49P 14 AWG, 1.0-2.5 mm wire, strip form 12 AWG, 2.5-4.0 mm2 wire, strip form 10 AWG, 4.0-6.0 mm2 wire, strip form 2 Part Number 1579007-1 1443998-1 Part Number 1241414-x 1241416-x 1241418-x Material and Finish: xxx-1 = CuNiSi, pre-tin plated; xxx-3 = CuNiSi, selective silver plated AMP MCP 6.3mm Single Wire Seals (Silicone) Single Wire Seal, Ø2.7 - 3.0mm insulation, rust Single Wire Seal, Ø3.4 - 3.7mm insulation, blue Single Wire Seal, Ø4.0 - 4.5mm insulation, green Auxiliary Tooling for AMP MCP 6.3mm Terminals Terminal Removal Tool - used to extract terminals from housing Mounting Clip Options DT mounting clip, straight, 13mm dia hole, stainless-steel DT mounting clip, straight, 13mm dia hole, zinc plated steel DT mounting clip, straight, 11mm dia hole, stainless-steel DT mounting clip, straight, 11mm dia hole, zinc plated steel DT mounting clip, straight, 8.2mm dia hole, zinc plated steel DT mounting clip, straight, 5.08mm dia hole, plastic DT mounting clip, straight, T-stud 5.08mm, plastic DT mounting clip, straight, fir tree stud mount, plastic AS16 mounting clip, straight, 20.5 mm, fir tree stud mount, plastic AS16 mounting clip, straight, 20.5mm, fir tree stud mount, anti-rotation, plastic AS16 mounting clip, straight, 11mm, fir tree stud mount, plastic INDUSTRIAL & COMMERCIAL TRANSPORTATION /// POWER DISTRIBUTION SOLUTIONS Part Number 1823111-1 1394512-1 1719043-1 Part Number 1-1579007-3 Part Number 1027-005-1200 1027-004-1200 1027-003-1200 1027-008-1200 1027-017-1200 1011-026-0205 1011-030-0205 1011-310-0205 1924487-1 1924487-2 1924487-3 PAGE 9 Power Distribution Solutions Product Selection Guide No. of Cavities Grid AMP MCP Terminals* ATM Type Mini Fuse 60P 60 5x12 2.8mm 30 49P 49 5x12 2.8/6.3mm 22 38P 38 5x12 2.8/6.3mm 14 27P 27 5x12 2.8/6.3mm 6 40P 40 4x10 2.8mm 20 24P 24 3x8 2.8mm 12 8P 8 2x4 2.8mm 4 DUAL 4 2x2 2.8mm 2 MAXI 2 1x2 MCON 8mm Name Name Micro 280 / Ultra Micro Relay Mini-ISO Relay Rating w/ Cover 60P 8 49P 4 1 IP67 38P 2 2 IP67 3 IP67 27P Cover Latch CPA Option MAXI Fuse 1 Mounting Clip/Bracket Options Flange Mount (M4 Screw) Option IP67 40P 8 IP67 24P 3 IP67 8P 1 IP67 DUAL IP67 MAXI IP67 * Terminals are available in tin and silver platings for a variety of wire gauge sizes Single Wire Seals are color-coded based on the selected wire O.D. and terminal size Sealing plugs must be installed in any non-populated terminal position for IP67 protection INDUSTRIAL & COMMERCIAL TRANSPORTATION /// POWER DISTRIBUTION SOLUTIONS PAGE 10 Notes INDUSTRIAL & COMMERCIAL TRANSPORTATION /// POWER DISTRIBUTION SOLUTIONS PAGE 11 TE TECHNICAL SUPPORT CENTER USA: Canada: China: France: Germany: India UK: +(1) 800.522.6752 +(1) 905.475.6222 +(86) 400.820.6015 +(33) 1.3420.8686 +(49) 6251.133.1999 +(91) 80.285.40800 +(44) 8706.080.208 te.com AMP MCP, TE Connectivity, and TE Connectivity (logo) are trademarks. All other logos, products and/or company names referred to herein might be trademarks of their respective owners. The information given herein, including drawings, illustrations and schematics which are intended for illustration purposes only, is believed to be reliable. However, TE Connectivity makes no warranties as to its accuracy or completeness and disclaims any liability in connection with its use. TE Connectivity‘s obligations shall only be as set forth in TE Connectivity‘s Standard Terms and Conditions of Sale for this product and in no case will TE Connectivity be liable for any incidental, indirect or consequential damages arising out of the sale, resale, use or misuse of the product. Users of TE Connectivity products should make their own evaluation to determine the suitability of each such product for the specific application. © 2018 TE Connectivity Ltd. family of companies All Rights Reserved. TS-ICT-SDWFRE  09/18   Revision PRODUCT SHEET TE Connectivity Industrial & Commercial Transportation 3700 Reidsville Road Winston-Salem, NC 27101 USA Tel +1-336-727-5706 www.te.com