1445823-2

1445823-2

  • 厂商:

    HUMIREL(泰科)

  • 封装:

    -

  • 描述:

    REC,11-6,FLNGMT,LGINS,ALTKE

  • 数据手册
  • 价格&库存
1445823-2 数据手册
CIRCULAR PLASTIC CONNECTORS FOR COMMERCIAL SIGNAL & POWER APPLICATIONS INDUSTRIAL / CIRCULAR PLASTIC CONNECTORS APPLICATIONS FOR CIRCULAR PLASTIC CONNECTORS CONTROL CABINET ROBOTICS CONTROL CABINET MOLDING MACHINE CONTROL MACHINECABINET TOOL Circular Plastic Connectors are rugged, cost-effective connectors that can be used to provide power input and output to and from devices. Common applications are energy management systems, power generators, material handling, agriculture equipment, battery management systems, industrial machinery, rolling stock, forklifts, welding equipment, robotics, construction equipment, power supplies, industrial scales and weighting, etc. The use of Circular Plastic Connectors enables customers to reduce installation time, meet harsh and space saving requirements, design with high-performance materials, and speed up their go-to-market plans. INDUSTRIAL / CIRCULAR PLASTIC CONNECTORS Note: All part numbers are RoHS Compliant. Circular Plastic Connectors R R Introduction Product Facts • Certified by Canadian Standards Association, File No. LR 7189 • Lightweight, all-plastic and metal-shell connectors • CPC connectors are UL 94V-0 rated and made of stabilized, heat resistant, self extinguishing thermoplastic material • Metal-shell CPC connector housings made of UL 94V-0 rated thermoplastic R R • Produced under a Quality Management System certified to ISO 9001 ISO001 d A copy of the ISO90901eiretdifie certificate is rCtif available upon request. Ce • Certain products meet VDE Standard 062 • Operating temperature range: -40°C to +105°C Six connector series for different interconnection requirements: • Available in panel or chassis mount and free-hanging configurations • Series 1 – Standard density, signal and low-current applications using durable Multimate contacts (.062 [1.57] pin diameter) • Quick connect/disconnect capability with thread assist, positive detent coupling • Built-in pin and socket protection • Series 2 – High density applications using Size 20 DM and 20 DF contacts (.040 [1.02] pin diameter) • Polarized for proper mating of connector halves • Special connector configurations offer special solder and posted contacts, special receptacles with or without threaded inserts • Series 3 – Low density, power applications with Type XII contacts capable of carrying up to 25 amperes of current • Full complement of optional accessories • Recognized under the Component Program of Underwriters Laboratories Inc. (VAC, RMS or VDC, Service): Series 1 600 V, Series 2 250 V, Series 3 600 V, Series 4 600 V, Series 5 250 V, Series 6 250 V, File No. E28476 R R Product Environmental ISO9001ied compliance and sustainabilityCertif is embedded into the design process from the product ideation phase and continuing throughout the production process and is an important element of conducting our business in an environmentally friendly manner which meets both global environmental legislation and related customer content requirement for products purchased from TE Connectivity. We take environmental compliance very seriously and strive to understand, through our global network of compliance experts, the ever evolving impact of new and changing legislation (e.g., RoHS2 (Dir. 2011/65 EU) • Series 4 – Combination of standard and power density application with Type III+ and Type XII contacts • Series 5 – Power density application with Size 8 screw machined and precision formed contacts MIL-C-5015 Style Circular Plastic Connectors (CPC) Product Facts • Compact, high contact density, environmentally sealed connectors • Intermateable with metal-shell sizes 20-14 and 18-10, MIL-C-5015 style connectors • Uses existing Mini-Universal MATE-N-LOK stamped and formed pin and socket contacts • High impact resistant plastic housing made of UL 94V-0 rated material • Two shell sizes – available in 1 to 4 and 5 to 9 position configurations • Lightweight • Lower cost than standard MIL-C-5015 connectors Need more information? Call technical support. They are staffed with specialists well versed in TE Connectivity products. They can provide: • Technical support • Catalogs • Technical documents • Product samples • Authorized TE Connectivity Distributor Locations • Industry accepted Type III+ pin and socket contacts, available on reels in strip form for high volume, low cost, automatic machine terminations, or in loose piece form for low volume, prototype or maintenance and repair • Improved alignment (U.S. Standard MIL-C-5015 Connectors) prevents mismating with other housing insert arrangements © 1973, 1975, 1976, 1978, 1981, 1983, 1985, 1989, 1990, 1991, 1992, 1995, 1996, 1999, 2000, 2001, 2002, 2004, 2006 and 2007 by TE Connectivity Corporation. All Rights Reserved. • Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 R R • Certified by Canadian Standards Association, File No. LR 7189 R R ISO9001ied S I O90C0er1tiief d rtif • Series 6 – Combination of standard and power density application with Type III+ and Size 8 contacts as well as obligations regarding REACH or Registration, Evaluation, Authorization and Restriction of Chemicals, (Reg (EC) No 1907/2006 and amendments). These two key EU based directives, are just two of the many other significant environmental laws and related restrictions impacting the electronics industry which are met every day across our vast portfolio, irrespective of where the product may be manufactured around the globe; both by TE Connectivity or by our valued suppliers. We at TE Connectivity understand and appreciate that product environmental compliance is important to you and so we have Miniature CPC Connectors Product Facts AMP, AMPOMATOR, AMP-O-LECTRIC, AMP-O-MATIC, AMP-TAPETRONIC, CERTI-CRIMP, COAXICON, MATE-N-LOK, POWERBAND, PRO-CRIMPER and TYCO are trademarks. TETRASEALS is a trademark of Parker Hannifin Corporation. Other products, logos, and Company names mentioned herein may be trademarks of their respective owners. Ce structured our compliance web site in a user-friendly manner that will allow you to explore selected key topics, some of which are listed here, should you require further information. Disclaimer: Not all TE Connectivity products meet RoHS, as some industries – (Mil-Aero, for instance), require lead containing product in certain applications. Additionally, some product is classified as “out-ofscope” such as hand tools, non-electrical accessories, marketing literature, etc. Products in this catalog are RoHS compliant unless indicated otherwise. You can access the TE product compliance support center at: te.com/usa-en/utilities/ product-compliance.html for access to related information such as: ✔ Check product compliance/ get Statements of Compliance (SoC’s) ✔ Safety Data Sheets /  Download SDS’s ✔ Restriction of Hazardous Substances (RoHS2) ✔ More on REACH legislation and Substance Communications Documents (RSCD’s) ✔ Conflict minerals ✔ Related customer letters: RoHS / REACH / Substances in TE Connectivity Products / PAH, DMF ✔ E-waste recycling ✔ Regulatory resources and more Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. PAGE 1 Circular Plastic Connectors Table of Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2, 3 Connector Series and Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 5 Performance Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Internal Protection (IP) Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Current Carrying Capabilities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Circular Plastic Connectors (CPC). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Contact Arrangements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10, 11 CPC, Series 1 Cable or Panel Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Cable or Panel Mount, VDE Tested . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Square Flange Receptacles, Printed Circuit Board Mount. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14, 15 Special CPC Connectors, Square Flange Receptacles, Printed Circuit Board Mount. . . . . . . . . . . . . . . . . . . . . . . 15 Special CPC Connectors, Square Flange Receptacles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Special CPC Connectors, Feed-Thru. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Square Flange Receptacles, Right-Angle, Posted. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17, 18 Signal Contacts, Type III+. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-22 Signal Contacts, Type II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Contact Arrangements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Component Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 CPC, Series 2 Cable or Panel Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Receptacles, Printed Circuit Board Mount. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Special CPC Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Signal Contacts, Size 20 DF, Precision Formed, Crimp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Signal Contacts, Size 20 DM, Screw-Machined, Crimp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Signal Contacts, Type 20 DF, Solder Contacts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Contact Arrangements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Component Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 CPC, Series 3 Plugs and Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Contacts, Type XII, Precision Formed, Crimp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Contacts, High Current Type XII, Crimp and Contact Arrangements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Component Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 34 35 36 CPC, Series 4 Plugs and Receptacles, Standard Sex and Contact Arrangements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Component Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 CPC Connector Accessories Cable Clamps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Self-Centering Cable Clamp (Shell Size 23) and Right-Angle Cable Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Back-Shell Extender (Shell Size 23) and Panel Mount Flanges (Plugs only). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Flexible Cable Boot and Internal Cable Grip (Shell Size 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Flexible Cable Boot and Internal Cable Grip (Shell Size 17). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Keying Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Note: All part numbers are RoHS Compliant. INDUSTRIAL / CIRCULAR PLASTIC CONNECTORS Circular Plastic Connectors Sealed CPC Connectors One-Piece Sealed Circular Plastic Connectors, Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125 POWERBAND Contacts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . One-Piece Sealed CPC Receptacles, Special Series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . One-Piece Sealed CPC, Series 5, Reverse Sex and One-Piece Sealed CPC, Series 6 . . . . . . . . . . . . . . . . Component Dimensions, Series 1, 5 & 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 45 46 47 48 UV-Resistant Sealed Circular Plastic Connectors, Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 UV-Resistant One-Piece Sealed CPC Receptacles, Special Series 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 UV-Resistant One-Piece Sealed CPC, Series 5, Reverse Sex and One-Piece Sealed CPC, Series 6. . . . . 51 Component Dimensions, Series 1, 5 & 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Two-Piece Sealed Circular Plastic Connectors, Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Two-Piece Sealed CPC, Series 5, Reverse Sex. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Two-Piece Sealed CPC, Series 6, Reverse Sex. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Two-Piece Sealed CPC Receptacles, Special Series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Two-Piece CPC Sealing Accessories and One-Piece or Two-Piece Sealed CPC Sealing Accessories. . . . . . . 53 54 55 56 57 CPC Connector Sealing Accessories Sealing Caps (Receptacles only) and Cable Entry Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Jacketed Cable Seals (Shell Size 23) and Rubber Boot. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 MIL-C-5015 Style Circular Plastic Connectors Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Plugs and Receptacles (Shell Size 20-14 and Shell Size 18-10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Type III+ Contacts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Miniature CPC Connectors Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Receptacles and Plugs, Shell Size 8 (4 Position shown). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Receptacles and Plugs, Shell Size 11 (9 Position shown). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Contacts and Application Tooling and Accessories (All accessories must be ordered separately.). . . . . . . . . 63 64 65 66 Metal-Shell Circular Plastic Connectors Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Receptacles and Plugs, Series 1, Standard Sex. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Receptacles and Plugs, Series 1, Reverse Sex. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Contact Arrangements, Series 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Receptacles and Plugs, Series 2, Standard Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Receptacles and Plugs, Series 2, Reverse Sex. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Contact Arrangements, Series 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Receptacles and Plugs, Series 3, Standard Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Receptacles and Plugs, Series 3, Reverse Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Contact Arrangements, Series 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Receptacles and Plugs, Series 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Contact Arrangements, Series 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 Component Dimensions, Series 1, 2, 3 & 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 Metal-Shell CPC Connector Accessories Cable Clamps, Cable Entry Seals and Protective Cap Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Application Tooling Manual Hand Tools and Electric Machine for Interchangeable Die Sets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Pneumatic Hand Tool for Interchangeable Die Sets and Crimp Machines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 Applicators, Stripper-Crimper Machines and Lead Makers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 Technical Documents 84 Part Number Index Products. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85-87 Tooling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 Cross Reference (Non-Compliant to are RoHS Compliant). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. PAGE 3 Circular Plastic Connectors Connector Series and Types Series 1 – Size 16 Contacts Series 1 connectors permit the use of multiple combinations of signal and coaxial circuits in the same housing by accepting durable Multimate contacts. These pin and socket contacts include Type III+ and subminiature coaxial contacts, interchangeable in the same Multimate contact cavity. Type III+ contacts (.062 [1.57] pin diameter) are capable of carrying a maximum of 13 amperes when crimped in wire. Type III solder contacts and posted contacts for pc board applications are also available. Many connector arrangements offer both standard and reverse sex contact loading –  from 4 thru 37 positions. Series 2 – Size 20 Contacts Series 2 connectors accept Size 20 DF (precision formed) and Size 20 DM (screw-machined) pin and socket contacts with a .040 [1.02] pin diameter, Size 20 DF contacts are available in crimp and solder versions, as well as a posted version for wrap-type and pc board applications. Maximum current carrying capability is 7.5 amperes. Many connector arrangements offer both standard and reverse sex contact loading –  from 8 thru 63 positions. Series 3 – Power Contacts Series 3 connectors accept Type XII power contacts which can carry up to 25 amps per contact. These contacts will accommodate a wire size range of 16 to 10 AWG [1.4 to 5 mm2]. Two connector sizes are available in both standard and reverse sex connector arrangements 3 and 7 positions. Series 4 – Combination, Size 16 and Power Contacts Series 4 connectors accept Size 16 Multimate and Type XII power contacts, combining the signal and coaxial circuit capabilities of Series 1 connectors with the power circuit capabilities of Series 3 connectors. Available in three connector sizes offering power mixing combinations totaling 13, 16 and 22 positions. Series 5 – Power Contacts .125 POWERBAND Series 5 connectors combine the revolutionary performance of the new AMP POWERBAND Contact, high current contact in configurations similar to the Series 3 connectors. AMP POWERBAND contacts offer the electrical performance of the best Mil Spec Size 8 screwmachined contacts with the economy and productivity of strip-fed, precision formed contacts. Series 5 connectors are environmentally sealable to meet IEC IP 65 and IP 67 specifications. Rated at 250 VAC or VDC, 50 amperes maximum in a single contact, the connectors are available in free-hanging and panelmount applications –  one connector configuration containing three .125 POWERBAND contacts. Note: All part numbers are RoHS Compliant. INDUSTRIAL / CIRCULAR PLASTIC CONNECTORS Circular Plastic Connectors Series 6 – Combination, Size 16 and .125 POWERBAND Contacts Series 6 combines the high current and environmental sealing capability of Series 5, POWERBAND contacts, and the reliability of signal carrying, low current Type III+ contacts. This combination of power and signal contacts is offered in one connector configuration containing two .125 POWERBAND contacts and eight Type III+ signal pin and socket contacts. MIL-C-5015 Style – Size 16 Contacts This new addition to the AMP Circular Plastic Connector Line is specifically designed to be intermateable with Metal-Shell size 20-14 and 18-10, MIL-C-5015 Style connector systems. The high impact resistant plastic housing offers the advantages of light weight and lower cost than existing metal-shell connectors. In addition the connector design prevents mismating when used with other insert arrangements. As part of the AMP Multimate family of connectors, the MIL-C-5015 style connector offers the economies of crimp Type III+ pin and socket contacts in reel-mounted, strip-form for high volume automatic machine termination, as well as in loose piece-form for low volume, prototype or maintenance and repair. Metal-Shell, Circular Plastic Connectors Metal-Shell CPC connectors consist of a black thermoplastic insert in a nickel-plated, zinc alloy shell. These connectors are currently available in shell sizes 14, 22 and 28, and in two basic configurations consisting of plugs and square flange receptacles. Miniature CPC Connectors These compact connectors accept existing Mini-Universal MATE-N-LOK pin and socket contacts, 30-22 AWG [.05-.3 mm2]. Two shell sizes (8 or 11) are available, accommodating from 1 to 4 and 5 to 9 positions. Featuring high contact density and IP67 sealing, these durable connectors are well suited for many wire-to-wire and wire-topanel applications. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. PAGE 5 Circular Plastic Connectors Performance Characteristics CPC and Metal-Shell CPC Connectors 108-1579 Sealed CPC Connectors with Removable Contacts 108-2079 Miniature CPC Connectors 108-10024 CPC Connectors 108-10024-2 (Series 1) 108-10024-3 (Series 2) 108-10024-4 (Series 3 & 4) 108-10037 Contacts, Type XII 108-10040 Metal-Shell CPC Connectors 108-10042 Contacts, Type III + 108-40005 Contacts, Size 20 DF Test Description Procedure Requirements Maintenance Aging Contacts removed and reinserted 10 times using applicable tools No damage to contacts or housings. Contact retention maintained Contact Retention Axial load applied to contact to displace to the rear of the connector Contacts remain in place when subjected to a minimum 10 lb. load* Dielectric Withstanding Voltage (MIL-STD-1344, Method 3001) Connectors subjected to 1500 volts rms at sea level No breakdown or flashover Thermal Shock Connectors subjected to five cycles of temperature change (-55°C to +125°C) No damage Vibration (MIL-STD-202, Method 204, Test Condition B) Connectors vibrated (wired and mated). Contacts wired in series with 100 milliamperes flowing during the test No damage or loosening of parts. No interruption of electrical continuity longer than 10 microseconds Physical Shock (MIL-STD-202,Method 213A, Test Condition A) Connectors shocked 50 G (wired and mated). Contacts wired in series with 100 milliamperes flowing during the test No damage or loosening of parts. No interruption of electrical continuity longer than 10 microseconds Durability Connectors mated and unmated 25 times with tin plated contacts and 500 times with gold plated contacts No wear through damage to plating Protection Against Solids a. Test wire is pushed into mated connectors b. M  ated connectors subjected to circulating talcum powder a. Must not touch live parts b. N  o dust deposits observed on mating surfaces Protection Against Water Water is projected through jets against mated connector from any direction and then temporarily immersed in water No water deposits shall be observed on mating surfaces of contacts or housings Temperature Life Mated connectors subjected to a temperature of +125°C for 200 hours No damage Insulation Resistance (MIL-STD-1344, Method 3003) Measurement made between adjacent contacts with connector mated 5000 megohms minimum ambient temperature Humidity (MIL-STD-202, Method 103, Test Condition B) Mated connectors subjected to 10 days moisture test Minimum insulation resistance of 100 megohms * For size 16 contacts. Size 8 contacts 25 lb. load, min. Note: All part numbers are RoHS Compliant. INDUSTRIAL / CIRCULAR PLASTIC CONNECTORS Circular Plastic Connectors Levels of Protection for Electric Operating Material According to IEC 60529 and IEC 60947, Appendix C Internal Protection (IP) Definition: • Per IEC 60947, Appendix C –  Pertains to low voltage switchgear and control gear. • Per IEC 60529 – Pertains to degrees of protection provided by enclosures (IP code). Sample Designation: (Where x is a numeral value), i.e. IP 65 IP Codes IP X1 X2 Index Letter Degree of Protection against ingress of solid foreign objects Degree of Protection against ingress of water Degree of Protection, X1 Protection against ingress of solid foreign objects Degree of Protection, X2 Protection against ingress of water 0 No Protection 0 No Protection 1 Protection against objects >50mm diameter – including inadvertently touched by hands 1 Vertical Dripping – Protection against vertical drops of water 2 Protection against objects >12.5mm – including fingers 2 Dripping 2.5mm diameter including tools 3 Spraying at an angle up to 60° from vertical 4 Protection against objects >1.0mm diameter – including grains 4 Splashing – Protection against water splashed from any direction 5 Protection against ingress of solid foreign bodies 5 Jetting – Protection against water stream out of a nozzle, from any direction 6 Protection against ingress of dust 6 Powerful Jetting – Protection against temporary flooding due to powerful jet streams out of a nozzle from any direction 7 Temporary immersion –  Protection against temporary immersion Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. PAGE 7 Circular Plastic Connectors Current Carrying Capabilities The total current capacity of each contact in a given connector is dependent upon the heat rise resulting from the combination of electrical loads of the contacts in the connector arrangement and the maximum ambient temperature in which the connector will be operating. Caution must be taken so that this combination of conditions does not cause the internal temperature of the connector to exceed the maximum operating temperature of the housing material. Several variables which must be considered when determining this maximum current capability for your application are: •W  ire Size – Larger wire will carry more current since it has less internal resistance to current flow and generates less heat. The wire also conducts heat away from the connector. Contact Current Guide Maximum Current (Amperes) for Largest Wire Size 75 60 Type XII Upgrade 60 .125 POWERBAND Contact 50 Type XII 45 Type I, Type II/III+ Upgrade 30 25 Type III+, Type II, Type III+ Posted 23 13 15 Size 20 Upgrade 11.85 7.5 20 DF 0 • Connector Size – In general, with more circuits in a connector, less current per contact can be carried. • Current Load Distribution –  Spreading those lines with greater current loads throughout the connector, particularly around the outer perimeter, will enhance heat dissipation. • Ambient Temperature –  With higher ambient temperatures, less current can be carried. Contact Selector Chart Connector Type 20 DF Type II Type III+ Posted Type III+ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ CPC Series 1 CPC Series 2 Type XII ✔ CPC Series 3 ✔ CPC Series 4 ✔ CPC Series 5 ✔ CPC Series 6 CPC 5015 ✔ ✔ CMC Series 1 CMC Series 2 POWERBAND Contacts ✔ ✔ CMC Series 3 CMC Series 4 ✔ ✔ ✔ ✔ Note: All part numbers are RoHS Compliant. INDUSTRIAL / CIRCULAR PLASTIC CONNECTORS Circular Plastic Connectors Circular Plastic Connectors Circular Plastic Connectors (CPC) CPC comes in six different series to allow you to choose the product best suited to your design requirements • Series 1 – Standard Density: Signals up to 13 A (also available in Sealed) • Series 2 – High Density: Signals up to 7.5 A • Series 3 – Power Density: Power up to 25 A • Series 4 – Power and Signal Combination: Signals up to 13 A, Power up to 25 A •S  eries 5 – Power (Sealable): Power up to 50 A •S  eries 6 – Power and Signal Combination (Sealable): Signals up to 13 A, Power up to 50 A Series 1 (Sealed), 5 and 6 now available in F1 rated material Circular Plastic Connectors (CPC) enable engineers to design rugged products quickly and affordably by offering a versatile range of power and signal connectivity solutions Meet rugged and space-saving requirements • UL94V-0 stabilized heat resistant plastic housings and variants. • Design for either IP65 or IP67 sealing when needed. • Eliminate rectangular connector waste when space saving is critical. Speed up go-to-market and reduce installation time • Select from a broad portfolio to move from idea to design to production faster. • Quickly pair power and signal for a variety of input and output requirements when a hybrid approach is needed. • Select the best contact termination based on application – not the connector. (Hand, semi-automated or automatic termination tooling) Design with cost-effective, high-performance materials and configuration • Leverage the lightweight, all-plastic shell as a lower cost alternative to metal. • Eliminate the cost of hand tools for mating with the connectdisconnect polarized housings. • Make repair easy with less downtime with removable crimp contacts and replaceable coupling rings. Circular Plastic Connectors (CPC) offer a rugged, reliable connector system suitable for a wide range of applications. CPC is UL Recognized (File No. E28476) and CSA Certified (File No. LR 7189) • Industrial machinery, factory automation; material handling equipment • Rail and transit vehicles and systems • Medical instrumentation & equipment • Communication equipment, networking, data storage, computers & peripherals • HVAC, Commercial and building equipment • Lighting and signage • Motor vehicles - auto/bus/ truck; off-road and recreational vehicles; agricultural machinery; construction equipment • Aerospace and defense equipment and systems Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. PAGE 9 Circular Plastic Connectors Circular Plastic Connectors Contact Arrangements CPC Plastic Series 1 7-17 A/600 V, Signal Shell Size Series 2 1.4-8.3 A/250 V, Signal Series 3 33-47 A/600V, Power 11 11-4 11-9 11-8 13 13-9 17 17-14 17-16 23-24 23-37 17-28 17-3 23 23-57 23-63 23-7 Metal CPC Series 1 7-17 A/600 V, Signal Shell Size Series 2 1.4-8.3 A/250 V, Signal Series 3 33-47 A/600V, Power 22-28 22-3 14 14-5 14-7 22-14 22-16 28-24 28-37 22 28 28-57 28-63 28-7 Note: All part numbers are RoHS Compliant. INDUSTRIAL / CIRCULAR PLASTIC CONNECTORS Series 4 23 A/600V, Power+ Signal Series 5 39-50 A/250V, Power Series 6 50 A/600V, Power+ Signal 17-3 23-13 23-16 23-22 23-16 Miniature CPC 5-13 A/250 V Shell Size Series 4 23 A/600V, Power+ Signal 8 8-1 8-2 8-3 8-4 11-5 11-6 11-7 11-8 11 11-9 Mil CPC Shell Size 18 18-10 20 28-16 28-22 20-14 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. PAGE 11 Circular Plastic Connectors Circular Plastic Connectors CPC, Series 1 Circular Plastic Connectors Cable or Panel Mount (Accepts Type III+, High Current Power and Type II Contacts) Standard Sex Connectors (Receptacles accept pin contacts, Plugs accept socket contacts) Arrangement Square Flange Receptacle 206061-1 206153-1 206060-1 206705-1 206705-2 206708-1 206036-1 206036-3 206037-1 — 213862-1 — 213849-1 A 211839-1 206838-1 206838-2 206837-1 B — 213866-1 — 213851-1 A 787610-1 206151-1 206151-2 206150-1 B — 213860-1 — 213848-1 11-4 A 208130-1 13-9 A 208131-1 A 206036-8 B 17-16 23-24 23-37 1 Plug With Threaded Inserts1 No. of Positions Shell Size Square Flange Receptacle Free-Hanging Receptacle Keying With Mounting Holes Four 4-40 threaded inserts per receptacle. Reverse Sex Connectors (Receptacles accept socket contacts, Plugs accept pin contacts) Arrangement Square Flange Receptacle Keying No. of Positions Shell Size 11-4 17-14 Free-Hanging Receptacle 23-37 Free-Hanging Receptacle Plug With Threaded Inserts1 With Mounting Holes A 211102-1 206430-1 206430-2 206429-1 A 211103-1 206043-1 206043-3 206044-1 B — 796437-2 — 796449-1 A 206306-5 206306-1 206306-2 206305-1 B — 213864-1 — 213850-1  our 4-40 threaded inserts per receptacle. F Key Style “A” is the Standard 5 Locating Key arrangement. Key Style “B” is the 4 Locating Key arrangement. 1 Replacement Coupling Rings Shell Size Plug Listed part numbers are for connectors only; contacts must be ordered separately. Part No. 11 213811-1 13 213813-1 17 213810-1 23 213812-1 Material Keying Housing – Thermoplastic, 94V-0 rated, black Molded-in keying in two configurations: A – Standard Configuration: 5 Keys Related Product Data Contacts – Pages 19-23 Contact Arrangement – Page 24 Component Dimensions –  Page 25* Accessories – Pages 39-43, 58-59 Performance Characteristics –  Page 6 Application Tooling –  Pages 81-83 Technical Documents – Page 84 B – Optional Configuration: 4 Keys to prevent mismating of standard and reverse sex. Note: All part numbers are RoHS Compliant. INDUSTRIAL / CIRCULAR PLASTIC CONNECTORS Cable or Panel Mount, VDE Tested Standard Sex Connectors (Receptacles accept pin contacts, Plugs accept socket contacts) (Accepts Type III+, High Current Power and Type II Contacts) Arrangement Square Flange Receptacle Keying With Threaded Inserts1 With Mounting Holes Plug 13-7 A 211401-4 211401-1 211399-1 17-9 A 211767-2 211767-1 211766-1 A 211771-2 211771-1 211770-2 B — 213870-1 213853-1 No. of Positions Shell Size 23-19 1 Four 4-40 threaded inserts per receptacle. Reverse Sex Connectors (Receptacles accept socket contacts, Plugs accept pin contacts) Square Flange Receptacle Arrangement Square Flange Receptacle No. of Positions Shell Size Keying With Threaded Inserts1 With Mounting Holes 13-7 17-9 23-19 Free-Hanging Receptacle Plug 211400-1 A 211398-4 211398-1 211398-2 A — 211769-1 211769-3 211768-1 B — 796439-2 — 796450-1 A — 211773-1 — 211772-1 B — 213868-1 — 213852-1 Four 4-40 threaded inserts per receptacle. Key Style “A” is the Standard 5 Locating Key arrangement. Key Style “B” is the 4 Locating Key arrangement. 1 Plug • Designed to meet requirements of VDE as shown in DIN Specification 57627 • Recognized under the Component Program of Underwriters Laboratories Inc. for 600 VAC and 600 VDC service, File No. E28476 • Certified by Canadian Standards Association, File No. LR 7189 Replacement Coupling Rings Shell Size R R Part No. 13 213813-1 17 213810-1 23 213812-1 R R Listed part numbers are for connectors only; contacts must O be ordered separately. ISISO900011ided 9 Cretriftief Ce Material Keying Housing – Thermoplastic, 94V-0 rated, black Molded-in keying in two configurations: A – Standard Configuration: 5 Keys Related Product Data Contacts – Pages 19-23 Contact Arrangement – Page 24 Component Dimensions –  Page 25* Accessories – Pages 39-43, 58-59 Performance Characteristics –  Page 6 Application Tooling –  Pages 81-83 Technical Documents – Page 84 B – Optional Configuration: 4 Keys to prevent mismating of standard and reverse sex. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. PAGE 13 CPC, Series 1 Circular Plastic Connectors CPC, Series 1 Circular Plastic Connectors Square Flange Receptacles, Printed Circuit Board Mount with .025 [0.64] sq. solder tails Standard Sex (Posted Pin Contacts) Arrangement Shell Size No. of Pos. Housing – Thermoplastic, 94V-0 rated, black Contacts –  A – Duplex plated gold flash on entire contact with .000030 [0.00076] min. precious metal on contact engagement area, tin on the termination area C – Plated tin on the entire contact, tin on the termination area Related Product Data Contact Arrangement – Page 24 Performance Characteristics –  Page 6 Technical Documents – Page 84 Product Specification –  108-10024-5 Test Report – 501-483-5 Mounting Holes 4-40 Threaded Inserts Dimensions Keying Style X Y Contact Finish Code Peripheral Seal 11-4 — 207825-9 A .119 [3.02] .816 [20.73] A N 13-7 — 1-796433-1 A .220 [5.59] .816 [20.73] A N 208223-9 — A .220 [5.59] .816 [20.73] A N — 1-208223-0 A .220 [5.59] .816 [20.73] A N — 1-207303-4 A .220 [5.59] .816 [20.73] A N 1-207303-5 — A .220 [5.59] .816 [20.73] C N 1-207303-3 — A .220 [5.59] .816 [20.73] A N 13-9 Material and Finish Receptacle Assemblies 17-16 23-19 23-24 23-37 213855-3 213855-4 B .220 [5.59] .816 [20.73] A N 213782-4 — A .429 [10.90] .679 [17.24] A N 213859-2 — B .618 [15.70] .674 [17.12] A N — 213588-2 A .220 [5.59] .654 [16.61] C N 213798-3 — A .618 [15.70] .679 [17.24] A N 213780-2 — A .220 [5.59] .654 [16.61] A N 1-206934-1 — A .220 [5.59] .654 [16.61] A N 206934-5 — A .119 [3.02] .654 [16.61] A N .119 [3.02] — 1-206934-7 A .654 [16.61] A Y 1-206934-8 — A .429 [10.90] .654 [16.61] A N 213854-3 — B .429 [10.90] .654 [16.61] A N Note: Posts are .017 [0.43] offset from centerline of contacts. All posts must be oriented in the same plane for proper contact/post location. Keying Molded-in keying in two configurations: A – Standard Configuration: 5 Keys Y Dimensions X and Y are in the chart above. See page 23 for all other dimensions B – Optional Configuration: 4 Keys to prevent mismating of standard and reverse sex. X Other Available Posted Contacts TE Connectivity can make available contacts with various solder tail lengths for loading into the standard or reverse sex, square flange receptacles for applications requiring custom solder tail lengths. Note: All part numbers are RoHS Compliant. INDUSTRIAL / CIRCULAR PLASTIC CONNECTORS Square Flange Receptacles, Printed Circuit Board Mount with .025 [0.64] sq. solder tails Reverse Sex (Posted Socket Contacts) Arrangement Shell Size No. of Pos. 11-4 17-9 17-14 Material and Finish Housing – Thermoplastic, 94V-0 rated, black Contacts –  A – Duplex plated gold flash on entire contact with .000030 [0.00076] min. precious metal on contact engagement area, tin on the termination area C – Plated tin on the entire contact, tin on the termination area 23-19 23-37 Receptacle Assemblies Mounting Holes 4-40 Threaded Inserts Dimensions Keying Style X Y Contact Finish Code Peripheral Seal 208283-4 — A .159 [4.04] .536 [13.61] A N 1-788130-1 — A .704 [17.88] .541 [13.74] C N 1-213826-1 — A .220 [5.59] .536 [13.61] C Y 213729-9 213729-6 A .368 [9.35] .536 [13.61] A N 1-213825-7 — A .220 [5.59] .536 [13.61] C Y 213827-8 — A 368 [9.35] .374 [9.50] C Y 2-208224-1 — A .557 [14.15] .374 [9.50] A N 213856-4 — B .557 [14.15] .374 [9.50] A N 207890-2 — A .159 [4.04] A N .374 [9.50] Note: Posts are .017 [0.43] offset from centerline of contacts. All posts must be oriented in the same plane for proper contact/post location. Dimensions X and Y are in the chart above. See page 23 for all other dimensions Related Product Data Contact Arrangement – Page 24 Performance Characteristics –  Page 6 Technical Documents – Page 84 Keying – Page 14 Y X Special CPC Connectors, Square Flange Receptacles, Printed Circuit Board Mount With Round Posted Contacts (Size 16), Contact Arrangement 17-16 Material and Finish Housing – Thermoplastic, 94V-0 rated, heat-stabilized, fireresistant, self-extinguishing, black Contacts – Brass Plating –  Connector Part No. 207292-1 –  Plated tin over .000050 [0.00127] min. nickel on entire contact Connector Part No. 207292-2 –  Plated .000030 [0.00076] min. gold over .000050 [0.00127] min. nickel on entire contact .125 [3.18] Notes: 1. C  onnector can be used for pressure bulkhead feedthru (sealed) applications. 2. R  eceptacle is Standard Sex, supplied preloaded with 16 special round posted pin contacts, .030 [0.76] diameter. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. PAGE 15 CPC, Series 1 Circular Plastic Connectors CPC, Series 1 Circular Plastic Connectors Special CPC Connectors, Square Flange Receptacles With Solder Type Contacts (Size 16), Contact Arrangement 17-16 Material and Finish Housing – Thermoplastic, 94V-0 rated, heat-stabilized, fireresistant, self-extinguishing, black Contacts – Brass Plating –  Plated .000030 [0.00076] min. gold over .000030 [0.00076] min. nickel on entire contact Connector Part No. 206404-2 –  Plated tin over .000100 [0.00254] min. copper on entire contact .156 [3.96] Notes: 1. Connector can be used for pressure bulkhead feedthru (sealed) applications. 2. Receptacle is standard sex, supplied preloaded with 16 special solder cup pin contacts. Special CPC Connectors, Feed-Thru Pressure Rating up to 30 psi Arrangement No. of Positions Shell Size Standard Numbering Plug Reverse Numbering Plug Feed-Thru Receptacle 11-4 206060-1 206516-1 206518-2 17-16 206037-1 206554-1 206552-1 Note: Feed-Thru Receptacles are fully loaded with Size 16, feed-thru pin contacts. Order Size 16 crimp, snap-in socket contacts for plugs separately. Material and Finish Housing – Thermoplastic, 94V-0 rated, black Contacts – Copper alloy, gold over nickel plated Note: All part numbers are RoHS Compliant. INDUSTRIAL / CIRCULAR PLASTIC CONNECTORS CPC, Series 1 Circular Plastic Connectors Square Flange Receptacles, Right-Angle, Posted with .025 [0.64] sq. solder tails Standard Sex (Posted Pin Contacts) Arrangement Shell Size No. of Positions Receptacle Assemblies Mounting Holes 4-40 Threaded Inserts Contact Body Finish Code Mating Plug Part No. 206060-1 11-4 1-796403-1 1-796403-2 B 13-7 — 1-796435-2 B 211399-1 13-9 1-796375-1 1-796375-2 B 206708-1 17-16 1-796404-1 — B 206037-1 23-24 23-37 1-796387-1 — A 206837-1 1-796387-2 — B 206837-1 1-796406-1 — B 206150-1 Contact Body Finish Code Mating Plug Part No. 206429-1 Material and Finish Housing – Thermoplastic, 94V-0 rated, black Location Wafer – Phenolic, black Contact Posts –  .000100 [0.00254] min. tin over .000100 [0.00254] min. copper Contact Body –  A – .000100 [0.00254] min. tin over .000050 [0.00127] min. nickel B – .000030 [0.000762] min. precious metal for a length of .200 [5.08] min. from mating end, with remainder gold flash, both over .000050 [0.00127] min. nickel Reverse Sex (Posted Socket Contacts) Arrangement Shell Size No. of Positions Receptacle Assemblies Mounting Holes 4-40 Threaded Inserts 11-4 1-796407-1 — B 13-7 1-796500-1 — B 211400-1 17-14 796348-2 — B 206044-1 23-19 1-796502-1 — B 211772-1 23-37 1-796409-1 — B 206305-1 Related Product Data See page 23 for callout dimensions Contact Arrangements – Page 24 Component Dimensions –  Page 25* Performance Characteristics –  Page 6 Keying – Standard Configuration: 5 Keys – Page 14 Technical Documents – Page 84 .150 [3.81] Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. PAGE 17 CPC, Series 1 Circular Plastic Connectors Square Flange Receptacles, Right-Angle, Posted with .045 [1.14] sq. solder tails. For Higher Current Applications Standard Sex (Posted Pin Contacts) Arrangement Receptacle Assemblies Mounting Holes Contact Body Finish Code Mating Plug Part No. 13-7 1776903-1 B 211399-1 No. of Positions Shell Size 17-16 1776904-1 B 206037-1 23-24 1776905-1 B 206837-1 23-37 1776906-1 B 206150-1 See page 23 for dimensions Material and Finish Housing – Thermoplastic, 94V-0 rated, black Location Wafer – Phenolic, black Contact Posts –  .000100 [0.00254] min. tin over .000100 [0.00254] min. copper Contact Body –  A – .000100 [0.00254] min. tin over .000050 [0.00127] min. nickel B – .000030 [0.000762] min. precious metal for a length of .200 [5.08] min. from mating end, with remainder gold flash, both over .000050 [0.00127] min. nickel Technical Documents – Page 84 .16 [4.06] Note: All part numbers are RoHS Compliant. INDUSTRIAL / CIRCULAR PLASTIC CONNECTORS CPC, Series 1 Circular Plastic Connectors Signal Contacts, Type III+, Crimp, Snap-In +.0010 0.625 -.0020 1.588 +.025 -.051 Socket Pin Body Spring, Stainless Steel Spring, Stainless Steel Ferrule, Brass, Nickel Flash [.390] MIN 9.91 .113 Max [2.87 Dia.] Material and Finish See chart. .530 ± .010 [13.46 ± 25] Technical Documents Application Specification – 114-10004 Product Specification – 108-10042 Contact Body – Copper alloy Retention Spring –  Stainless steel Application Tooling –  Pages 81-83 Pin Contact Size 16 – Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡ Wire Size Range AWG mm2 30-28 0.05-0.09 30-26 0.05-0.15 Ins. Dia. Range Contact Finish .015-.030 [0.38-0.76] .015-.030 [0.38-0.76] 24-20 18-16 18-14 0.12-0.2 0.2-0.6 0.8-1.4 0.8-2.0 Loose Piece Contact No. Pin Socket Pin Socket 15 Precious metal/Tin2 788085-3 788088-2 — — 30 Precious metal/Tin3 788085-1 788088-1 — — .040-.0601 [1.02-1.52] Tin 1-66425-2 1-66424-1 — — .040-.0601 [1.02-1.52] 15 Precious metal/Tin2 66425-7 66424-7 66429-3 66428-3 .040-.0601 [1.02-1.52] 30 Precious metal/Tin3 66425-8 66424-8 66429-4 66428-4 .014-.0301 [0.36-0.76] 15 Precious metal/Tin2 66393-7 66394-7 — — .014-.030 [0.36-0.76] 30 Precious metal/Tin3 66393-8 66394-8 66406-4 66405-4 .035-.0551 [0.89-1.40] Tin 1-66106-5 1-66108-5 1-66107-1 1-66109-7 .035-.0551 [0.89-1.40] 15 Precious metal/Tin2 66106-7 66108-7 66107-3 66109-3 .035-.0551 [0.89-1.40] 30 Precious metal/Tin3 66106-8 66108-8 66107-4 66109-4 1 26-24 Strip Form Contact No. .040-.0801 [1.02-2.03] Tin 2-66102-5 3-66104-0 1-66103-8 1-66105-9 .040-.0801 [1.02-2.03] 15 Precious metal/Tin2 66102-8 66104-8 66103-3 66105-3 .040-.0801 [1.02-2.03] 30 Precious metal/Tin3 66102-9 66104-9 66103-4 66105-4 .060-.1205 [1.52-3.05] Tin 1-66564-2 1-66563-1 66566-7 66565-7 .060-.1205 [1.52-3.05] 30 Precious metal/Tin3 66564-8 66563-8 66566-4 66565-4 .080-.1001 [2.03-2.54] Tin 1-66332-4 1-66331-4 1-66400-0 1-66399-0 .080-.1001 [2.03-2.54] 15 Precious metal/Tin2 66332-7 66331-7 66400-3 66399-3 .080-.1001 [2.03-2.54] 30 Precious metal/Tin3 66332-8 66331-8 66400-4 66399-4 .080-.1001 [2.03-2.54] Tin 1-66098-8 1-66100-9 1-66099-5 1-66101-9 .080-.1001 [2.03-2.54] 15 Precious metal/Tin2 66098-8 66100-8 66099-3 66101-3 .080-.1001 [2.03-2.54] 30 Precious metal/Tin3 66098-9 66100-9 66099-4 66101-4 .080-.1001 [2.03-2.54] Tin 1-66359-4 1-66358-6 1-66361-2 1-66360-2 .080-.1001 [2.03-2.54] 15 Precious metal/Tin2 66359-9 66358-9 66361-3 66360-3 .080-.1001 [2.03-2.54] 30 Precious metal/Tin3 1-66359-0 1-66358-0 66361-4 66360-4 .110-.1505 [2.79-3.81] Tin 66597-8 66598-9 66602-8 66601-9 .110-.1505 [2.79-3.81] 30 Precious metal/Tin3 66597-2 66598-2 66602-2 66601-2 ‡ S  ingle contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information on page 8. 1  Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18]. 2 .000015 [.00038] min precious metal plate in the mating area, .000050 [.00127] min matte tin plate in the wire crimp area, both over .000030 [.00076] min. 3 5 nickel underplate. .000030 [.00076] min precious metal plate in the mating area, .000050 [.00127 min matte tin plate in the wire crimp area, both over .000030 [.00076] min nickel underplate. Contacts can ONLY be used in: Metrimate; CPC Series 1 (Arr. 23-19 & 23-24), Series 4 (Arr. 23-13M, 23-16M, 23-22M), and VDE connectors. Tooling Part No. Loose Piece Hand Tool Strip Form Applicators — *** 91515-1 *** 2217762-1 2151847-□ 91515-1 or 58495-1* 2266335-□ 91515-1 or 58495-1* 2151016- □ and 2266380-□ 91542-1 2151669-□ 91523-1 or 2217762-1 2151641-□ 91505-1 or 91523-1 or 58495-1* 2151023-□ or 2266601-□ 91519-1 2151101 -□ 91521-1 2151405 -□ * Commercial PRO-CRIMPER II hand tool for field repair only. Note: Die Set can be adapted for use with 626 Pneumatic Tool System. Insertion Tool Part No. 91002-1 (for insulation diameters .070 [1.78] or less), No. 200893-2 (for insulation diameters .090 [2.29] max.). Extraction Tool Part No. 305183. (Instruction Sheet 408-1216) *** C all Technical Support for Machine Applicator Part Numbers. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. PAGE 19 CPC, Series 1 Circular Plastic Connectors Signal Contacts, Enhanced High Current Type III+, Crimp, Snap-In Contact Size 16 – Pin Diameter .062 [1.57] Wire Size Range AWG 18-14 mm 2 0.8-2.0 Ins. Dia. Range Contact Finish Strip Form Contact No. Pin Socket Loose Piece Contact No. Pin Tooling Part No. Socket .080-.1001 [2.03-2.54] Gold3 1-66359-6 1-66358-9 1-66361-4 1-66360-4 .080-.1001 [2.03-2.54] Tin4 1-66359-9 2-66358-1 1-66361-6 1-66360-6 .110-.1502 [2.79-3.81] Gold3 1-66597-0 1-66598-1 66602-9 1-66601-0 .110-.1502 [2.79-3.81] Tin4 1-66597-1 1-66598-2 1-66602-0 1-66601-2 Loose Piece Hand Tool Strip Form Applicators 91519-1 2151101 -□ *** 91521-1 2151405-□ ***  Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18].  Contacts can ONLY be used in CPC, Series 1 (Arr. 23-24), Series 4 (Arr. 23-13M, 23-16M, 23-22M), and VDE connectors. .000030 [.00076] min precious metal plate in the mating area with gold flash on the remainder, both over .000030 [.00076] min nickel underplate. 4  .000050 [.00127] min tin over .000030 [.00076] min nickel. *** Call Technical Support for Automatic Machine Applicator Part Numbers. 1 2 3 +.0010 0.625 -.0020 1.588 +.025 -.051 Pin Body Spring, Stainless Steel Spring, Stainless Steel Pin Ferrule, Brass, Nickel Flash [.390] MIN 9.91 .113 Max [2.87 Dia.] Socket Material and Finish (See chart) Contact Body –  Copper Nickel Alloy Retention Spring – Stainless steel Related Product Data Application Tooling –  Pages 81-83 Technical Documents –  Application Specification –  114-10004 Product Specification – 108-10024-2 Test Report – 502-1100 Ratings Voltage – 250 Volts AC/DC 600 Volts AC/DC, Series I, VDE tested and select loaded only Base Current –  Type III+ contacts: 17 amperes, 30°C temperature rise with single contact on 14 AWG wire Enhanced High Current Type III+ contacts: 25 amperes, 30°C temperature rise with single contact on 14 AWG wire Temperature –  -55°C to +105°C VDE 0627 – XA/630/4KV/2 Series I, VDE tested only .530 ± .010 [13.46 ± 25] Multiplication Rating Factor (F) Type III+ Contacts (Note: 1 = 17 amperes) Arrangement Shell Size No. of Pos. Percent Connector Loading ˜ 50% = Wire Size Single Circuit Wire Size 100% Wire Size 30 AWG 14 AWG 30 AWG 14 AWG 30 AWG 14 AWG 11-4 .291 1 .212 .905 .140 .684 13-9 .278 .995 .175 .750 .134 .567 .472 17-16 .270 .990 .146 .625 .127 23-24 .281 .985 .138 .550 .120 .416 23-37 .275 .985 .131 .497 .114 .376 Enhanced High Current Type III+ Contacts (14 AWG wire only - Note: 1 = 25 amperes) Arrangement Shell Size No. of Pos. Percent Connector Loading 14 AWG ˜ 50% = 14 AWG 14 AWG .640 Single Circuit 100% 11-4 .880 .840 13-9 .880 .640 .480 17-16 .880 .520 .400 23-24 .880 .520 .400 23-37 .880 .440 .320 INDUSTRIAL / CIRCULAR PLASTIC CONNECTORS Note: All part numbers are RoHS Compliant. Signal Contacts, Type III+ (Precision Formed, Crimp) Wire Size Range AWG 0.12-0.2 24-20 0.2-0.6 18-16 Contact Size  16 Pin Diameter  Contact Finish .035-.055 [0.89-1.4] Tin 164159-3 164162-1 .035-.055 [0.89-1.4] Sel. Gold/Nickel4 164159-4 164162-2 .045-.070 [1.14-1.78] Tin 164160-3 164163-1 164160-4 164163-2 mm2 26-24 0.8-1.4 Strip Form No. Applicator Loose Piece Part No. Grounding Pin Part No. Ins. Dia. Range1 Strip Form .045-.070 [1.14-1.78] Sel. Gold/Nickel .078-.098 [1.98-2.49] Tin 164161-3 164164-1 .078-.098 [1.98-2.49] Sel. Gold/Nickel4 164161-4 164164-2 4 Loose Piece Hand Tool Part No. 91515-1 or 58495-1* — 2151016 -□*** or 2266380-□*** 2151023 -□*** or 2266601*** 91515-1 or 91505-1 or 58495-1* 91523-1 or 91505-1 or 58495-1* Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18]. Gold flash over .000030 [0.00076] min. nickel on entire contact, with .000030 [0.00076] gold in contact area. * Commercial PRO-CRIMPER II hand tool for field repair only. *** C  all Technical Support for Automatic Machine Applicator Part Numbers. Extraction Tool Part No. 539972-1. 1 4 .062 [1.57] Material and Finish Related Product Data Contact Body – Copper alloy, plated tin or gold Spring – Stainless steel Performance Characteristics –  Page 6 Application Tooling –  Pages 81-83 Technical Documents – Page 84 Grounding Pin (make first – break last) Signal Contacts, High Current Power Contact – Size 16 The features of the High Current Size 16 contact have been designed to retrofit into the existing AMP Connectors such as CPC (Circular Plastic Connector) and CMC (Circular Metal Connector), G Series, M Series, Metrimate Square Grid and Drawer Connector housings. An initial T-Rise test in free air has shown a 23 amp capability with a 30° T-Rise. The contact may be crimped onto 14 AWG wire with an AMP hand tool Part No. 601967-1. Use turret TH502 (1-601967-6) for the pin and turret TH501 (1-601967-5) for the socket. Contact Part Nos. Wire Range Pin Crimping Tool Socket Loose Piece Tape Mounted Loose Piece Tape Mounted AWG mm2 18-16 0.8-1.4 796964-1 796964-2 796966-1 796966-2 14 2 193844-1 193844-2 193846-1 193846-2 Tool Turret for Pins for Sockets 601967-1 1-601967-5 1-601967-5 601967-1 1-601967-6 1-601967-5 Extraction Tool Part No. 305183 Socket Pin Material Body – Copper alloy Louvertac Band –  Beryllium copper Retention Spring – Stainless steel Finish Body – Silver Louvertac Band – Gold Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. PAGE 21 CPC, Series 1 Circular Plastic Connectors CPC, Series 1 Circular Plastic Connectors Signal Contacts, Type III+ (Precision Formed, Solder) Contact Size Contact Size 16 – Pin Diameter .062 [1.57] 16 Wire Size Range Contact ˜ Finish Loose Piece Contact No. Pin Diameter  AWG mm .062 [1.57] 26-20 0.12-0.6 Gold/Nickel1 18-16 0.8-1.4 Gold/Nickel1 66180-1 66181-1 Duplex 2 202236-7 202237-7 Tin 202236-5 202237-5 Material and Finish Contact Body – Copper alloy, plated tin or gold Spring – Stainless steel Related Product Data Performance Characteristics –  Page 6 Technical Documents – Page 84 2 Solder Tab3 Pin Socket 66182-1 66183-1 .000030 [0.00076] gold in mating area over .000030 [0.00076] min. nickel. Duplex plated .000030 [0.00076] gold in mating area over .000030 [0.00076] min. nickel on contact body; bright tin on solder tab. 3 Designed for up to 14 AWG; but, not to exceed current limitation of contact. Note: These contacts can be used in Multimate contact cavities of all connector housings. ‡ Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information on page 8. Extraction Tool Part No. 305183 1 2 Solder-Type (with Preformed Wire Barrel/Insulation Support) Pin Socket Pin Socket Solder-Tab Note: All part numbers are RoHS Compliant. INDUSTRIAL / CIRCULAR PLASTIC CONNECTORS Signal Contacts, Type II, Screw Machined, Crimp Contact Size 16 – Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡ Wire Size Range AWG mm 18 (Two) 18-16 Tooling Part No. Pin Socket Pin Socket .035-.055 [0.89-1.40] — — 201611-14 201613-15 Red/Red 90249-2 .048-.065 [1.22-1.65] — — 201334-14 — Red/Red 90249-2 .040-.062 [1.02-1.57] 201578-4 — 201578-14 201580-15 Yellow/Red 90249-2 91538-1 or 58541-1* .055-.088 [1.40-2.16] — 201328-9 201330-14 201328-15 Yellow/Red 90249-2 601967-1 No Ins. Support — — 202725-14 202726-14 Blue — 91539-1 or 601967-1 .080-.105 [2.03-2.67] — — 202507-14 202508-15 — — No Ins. Support 200336-6 200333-8 200336-14 200333-14 Blue/Blue 90250-1 No Ins. Support — — 204219-15,6 — Blue/Blue — No Ins. Support 212618-2 3 — 201570-14 201568-15 Violet/Blue 90250-1 No Ins. Support — — 212618-13,6,† — — — Ins. Dia. Range1 0.2-0.6 0.9-0.9 (Two) 0.8-1.4 14 Loose Piece Contact No. Contact Color Code 2 28-24 0.08-0.20 24-20 Tape Mounted Contact No. 2 2 Tape Mounted Dies for AMPTAPETRONIC Machine 69875 Loose Piece 91538-1 or 601967-1 Hand Tool 90136-1 or 601967-1 91539-1 58541-1* or 601967-1 91539-1 58541-1* or 601967-1 Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18]. For AMP-TAPETRONIC Machine No. 69875, order contacts by Tape Mounted Contact No., plus packaging code “IM REEL” (5000 parts per reel). 3 Grounding pin is used to provide a make-first/break-last condition when mating and unmating connector halves. 4 Use turret TH502 (1-601967-6) with hand tool 601967-1. 5 Use turret TH501 (1-601967-5) with hand tool 601967-1. 6 Pin length is .630±.005 [16.002±.127] on these two pins. * Commercial PRO-CRIMPER II Hand Tool for field repair use only. † Does not use Hand Tool 91539-1 or 601967-1. ‡ Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information on page 8. Insertion Tool Part No. 200893-2 (for insulation diameters .070 [1.78] or less). Extraction Tool Part No. 305183. 1 2 Material 1.087± .010 [27.61 ± 0.25] Contact Body – Brass Retention Spring –  Stainless steel .472 ± .005 [ 11.99 ± 0.13 ] Finish Contact Body –  .000030 [0.00076] gold over .000050 [0.00127] nickel. Gold thickness controlled on socket O.D. Retention Spring – Stainless steel Pin .107 Max. Dia. [2.72] Spring Spring Related Product Data Application Tooling –  Pages 81-83 Product Specification –  108-10039 Application Specification –  114-10026 Test Report – 501-28 Pin Body .062 ± .001 Dia. [ 1.57± 0.03 ] .795 ± .010 [20.19 ± 0.25] Socket Socket Body Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. PAGE 23 CPC, Series 1 Circular Plastic Connectors CPC, Series 1 Circular Plastic Connectors 1 Contact Arrangements Shell Sizes 11 and 13 1 4 3 3 2 3 3 3 4 1 1 1 2 Arrangement 11-4 Max. Wire Ins. Dia. = .100 [2.54] 5 5 1 1 1 2 3 6 6 4 2 2 5 3 3 4 4 6 6 7 7 9 9 6 Arrangement 13-7 Max. Wire Ins. Dia. = .100 [2.54] 1 4 7 Arrangement 13-9 Max. Wire Ins. Dia. = .100 [2.54] Shell Sizes 17 1 4 1 3 3 1 1 6 6 8 7 9 9 7 3 3 3 4 7 7 7 8 8 11 11 11 1412 12 3 11 Arrangement 17-14 Max. Wire Ins. Dia. = .100 [2.54] 2 6 21 6 3 710 14 11 15 9 Arrangement 17-9 Max. Wire Ins. Dia. = .150 [3.81] 1 7 14 14 1 7 4 12 7 3 1 1 4 4 6 4 3 2 10 14 6 10 14 11 15 16 16 15 16 Arrangement 17-16 Max. Wire Ins. Dia. = .100 [2.54] Shell Sizes 23 1 1 3 3 4 7 7 1 4 3 1 7 5 13 17 17 12 12 12 13 16 16 17 19 19 16 19 Arrangement 23-19 Max. Wire Ins. Dia. = .150 [3.81] 4 5 10 10 8 1 16 16 21 21 10 16 4 5 9 1 4 9 1 15 15 5 5 10 15 10 16 16 20 20 20 23 23 9 21 24 24 Arrangement 23-24 Max. Wire Ins. Dia. = .150 [3.81] 1 24 29 29 34 34 1 4 4 5 10 9 9 15 15 16 22 22 9 1 23 28 28 29 33 33 34 37 37 Arrangement 23-37 Max. Wire Ins. Dia. = .100 [2.54] Note: Contact arrangements shown are for pin mating face (plug or receptacle). Socket mating face is mirror image. Note: All part numbers are RoHS Compliant. INDUSTRIAL / CIRCULAR PLASTIC CONNECTORS 4 33 37 CPC, Series 1 Circular Plastic Connectors Component Dimensions Square Flange Receptacle D ± .010 [ ± 0.25] G ± .025 [ ± 0.64] F ± .010 [ ± 0.25] J Dia F E Max. ± .010 [ ± 0.25 ] +.007 H -.000 Dia [ ± 0.18] A Max. Thread Size (See Chart) ± .015 B [ ± 0.38] C ± .010 [ ± 0.25] Free-Hanging Receptacle D ± .010 [ ± 0.25] E Max. L Max. Thread Size (See Chart) B ± .015 [ ± 0.38] C ± .010 [ ± 0.25] A Max. Plug K Max. M Max. N Max. Thread Size (See chart) Shell Size Sex Rev. 11 13 17 23 Dimensions A 1.070 [27.18] C D E .687 [17.45] .740 [18.8] F G H J K L M N Thread Size 1.365 .840 .817 .935 [34.67] .975 [21.34] [20.75] [23.75] 1.080 [24.77] [27.43] 5/8-24 UNEF-2A 1.350 .420 .094 .812 .879 .969 1.281 .125 .979 .874 1.072 1.080 1.105 [34.29] [10.67] [2.39] [20.62] [22.33] [24.61] [32.54] [3.18] [24.87] [22.2] [27.23] [27.43] [28.07] 3/4-20 UNEF-2A 1.350 Std. [34.29] Std. B Rev. 1.070 [27.18] Rev. 1.070 [27.18] .420 .094 [10.67] [2.39] .844 1.125 .125 [21.44] [28.58] [3.18] 1.365 .420 .094 1.050 1.110 1.125 1.435 .150 1.210 1.161 1.310 [34.67] 1.349 1.350 [10.67] [2.39] [26.67] [28.19] [28.58] [36.45] [3.81] [30.73] [29.49] [33.27] 1.080 [34.26] Std. [34.29] [27.43] 1.350 Std. [34.29] .520 [13.21] 1.365 .156 1.438 1.510 1.438 1.750 .150 1.610 1.505 1.733 [34.67] 1.788 [3.96] [36.53] [38.35] [36.53] [44.45] [3.81] [40.89] [38.23] [44.02] 1.080 [45.42] [27.43] 15/16-20 UNEF-2A 1-3/8-18 UNEF-2A Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. PAGE 25 CPC, Series 2 Circular Plastic Connectors Cable or Panel Mount (Accepts Size 20 DM or DF Crimp, Snap-In Contacts) Standard Sex Connectors (Receptacles accept Size 20 DM or DF pin contacts, Plugs accept Size 20 DM or DF socket contacts) Arrangement 1 Square Flange Receptacle Square Flange Receptacle Free-Hanging Receptacle Plug 205841-3 205841-2 205838-1 No. of Shell Size Positions With Mounting Holes With Threaded Inserts1 11-8 205841-1 11-9 206486-1 206852-8 206486-2 206485-1 17-28 205840-3 205840-4 206152-1 205839-3 23-63 205843-1 — 205843-2 205842-1 Four 4-40 threaded inserts per receptacle. Reverse Sex Connectors (Receptacles accept Size 20 DM or DF socket contacts, Plugs accept Size 20 DM or DF pin contacts) Arrangement Square Flange Receptacle No. of Shell Size Positions Free-Hanging Receptacle With Mounting Holes With Threaded Inserts1 Free-Hanging Receptacle Plug 11-8 206433-1 206433-3 206433-2 206434-1 17-28 206038-1 206038-4 206038-2 206039-1 23-57 206438-1 — 206438-2 206437-1 Four 4-40 threaded inserts per receptacle. Note: For Standard and Reverse Sex Connectors the maximum wire insulation diameter is .068 [1.73]. 1 Replacement Coupling Rings Shell Size Plug Listed part numbers are for connectors only; contacts must be ordered separately. Part No. 11 213811-1 17 213810-1 23 213812-1 Material Housing – Thermoplastic, 94V-0 rated, black Related Product Data Contacts – Pages 29-30 Contact Arrangement – Page 31 Component Dimensions –  Page 32* Accessories – Pages 39-43 Performance Characteristic –  Page 6 Application Tooling –  Pages 81-83 Technical Documents – Page 84 Product Specification –  108-10024-3 Test Report – 501-483-3 Note: All part numbers are RoHS Compliant. INDUSTRIAL / CIRCULAR PLASTIC CONNECTORS Receptacles, Printed Circuit Board Mount with .025 [0.64] sq. solder tails Standard Sex (Posted Pin Contacts) Arrangement No. of Shell Size Positions 11-9 17-28 23-63 1 Material and Finish Housing – Thermoplastic, 94V-0 rated, black Contacts –  A – Duplex plated gold flash on entire contact with .000030 [0.00076] min. gold on contact engagement area, tin on the termination area, all over .000050 [0.00127] min. nickel underplating B – Plated gold flash on the entire contact, tin on the termination area Receptacle Assemblies Mounting Holes Dimensions 4-40 Threaded Inserts1 A B Contact Finish Code 1-206852-2 — .125 [3.18] .230 [5.84] A 1-206852-1 — .352 [8.94] .230 [5.84] A 1-207369-1 — .125 [3.18] .230 [5.84] A 1-207369-3 — .352 [8.94] .230 [5.84] A 1-206455-2 — .227 [5.77] .338 [8.59] A 1-206455-1 — .449 [11.40] .338 [8.59] A Four 4-40 threaded inserts per receptacle. Reverse Sex (Posted Socket Contacts) Arrangement No. of Shell Size Positions 11-8 17-28 23-57 1 Receptacle Assemblies Mounting Holes Dimensions 4-40 Threaded Inserts1 A B Contact Finish Code 1-208657-1 — .352 [8.94] .285 [7.24] A — 1-208657-0 .574 [14.58] .230 [7.24] A 1-207216-6 — .125 [3.18] .230 [5.84] B 1-207216-7 — .352 [8.94] .230 [5.84] A 1-796329-1 — .232 [5.89] .333 [8.46] A Four 4-40 threaded inserts per receptacle. A Related Product Data Contact Arrangement – Page 31 Performance Characteristic –  Page 6 Technical Documents – Page 84 Accessories – Pages 39-43 Product Specification –  108-10024-5 Test Report – 501-483-5 Other Available Posted Contacts TE Connectivity can make available contacts with various solder tail lengths for loading into the standard or reverse sex, square flange receptacles for applications requiring custom solder tail lengths. B Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. PAGE 27 CPC, Series 2 Circular Plastic Connectors CPC, Series 2 Circular Plastic Connectors Special CPC Connectors (Pressure rated up to 30 psi) Part Numbers Arrangement No. of Positions Shell Size Standard Numbering Plug Reverse Numbering Plug Square Flange Feed-Thru Receptacle 11-8 205838-1 — — 17-28 206125-1 206126-1 206127-1 Note: One plug must have standard numbering of cavities, and the other plug must have reverse numbering of cavities. Listed plug connector part numbers are for connectors only; contacts must be ordered separately. Material Housing – Thermoplastic, 94V-0 rated, black Feed-Thru Contacts – Copper alloy, plated gold over nickel Related Product Data Socket Contacts (for Plugs) –  Pages 29-30 Contact Arrangement – Page 31 Performance Characteristic –  Page 6 Accessories – Pages 39-43 Technical Documents – Page 84 Note: All part numbers are RoHS Compliant. INDUSTRIAL / CIRCULAR PLASTIC CONNECTORS Signal Contacts, Size 20 DF, Precision Formed, Crimp Contact Size – 20 Pin Diameter – .040 [1.02] * Test Current – 7.5 ampere (Single contact, free-air test current; not to be construed as contact rating current. Use only for testing.) * Note: Total current capacity of each contact in any given connector is dependent on the heat rise resulting from the combination of electrical loads of all contacts in the connector arrangement and the maximum ambient temperature in which the connector will be operating. See page 8. Pin Wire Size Range 28-24 AWG [0.080.2 mm2] Ins. Dia. Max. .040 [1.02] .060 [1.52] 26-22 AWG [0.120.4 mm2] .050 [1.27] 24-20 AWG [0.20.6 mm2] .060 [1.52] Contact Part Nos. Contact Code Finish Pin Strip Form Tooling Socket Loose Piece Strip Form Loose Piece 66505-9 A 66507-3 66507-9 66505-3 B 1658540-4 1658540-5 1658538-2 — C 66507-4 1-66507-0 66505-4 1-66505-0 D 1658540-1 1658540-2 1658538-3 1658538-1 A 66682-2 66682-4 66683-2 66683-4 B 5066682-9 — 1-5066683-0 — D 5066682-6 — 5066683-7 — A 745254-2 745254-6 745253-2 745253-6 B 1658544-2 1658544-1 1658543-2 1658543-1 C 745254-3 745254-7 745253-3 745253-7 D 1658544-3 1658544-1 1658543-3 1658543-1 A 66506-3 66506-9 66504-3 66504-9 B 1658539-1 1658539-3 1658537-3 1658537-4 C 66506-4 1-66506-0 66504-4 1-66504-0 D 1658539-2 1658539-4 1658537-1 1658537-2 Socket Material Pin Body – Brass Socket – Phosphor bronze With Insulation Support .085 Dia [2.16] Max. Contact Finish A – Select gold flash over nickel on entire contact, with additional .000030 [0.00076] gold on mating end B – Duplex plated .000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated C – Gold flash over nickel on entire contact D – Duplex plated gold flash on mating end, tin on termination end, with entire contact nickel underplated .390 [9.91] 14.605 [14.61] Color Code (Loose Piece) Strip Form Applicator†† Hand Tool 2151428-□ †† or 2266598 †† 91503-1 Blue Dot *** 91549-1 Black Dot 2151026-□ †† 91525-1 Yellow Dot 2151496-□ †† 91503-1 Red Dot †† For complete information on TE Strip Form Applicators for fully automatic and semiautomatic machines, contact Technical Support. *** C all Technical Support for Automatic Machine Applicator Part Numbers. Note: Commercial PRO-CRIMPER III Maintenance and Repair Hand Tool for Wire Size 28-24 AWG [0.08-0.2 mm2] (Ins. Dia. Max. .040 [1.02]), and Wire Size 24-20 AWG [0.2-0.6 mm2] (Ins. Dia. Max. .060 [1.52])– Part No. 58448-2. .0400 ± .0015 Dia [1.02 ± 0.034] Pin .150 [3.81] Related Product Data Application Tooling –  Pages 81-83 Technical Documents – Page 84 Product Specification –  108-40005 Insertion/Extraction Tool Part No. 91285-1 Instruction Sheet – 408-9404 This tool includes interchangeable tips to Insert/Extract: Size 22, 28-22 AWG [0.08-0.03 mm2] Crimp Contacts Size 20, 28-20 AWG [0.08-0.6 mm2] Crimp and Solder Cup Contacts Size 20, Posted Contacts .370 [9.34] .555 [14.1] Socket .085 Dia. [2.16] Max. .100 [2.54] Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. PAGE 29 CPC, Series 2 Circular Plastic Connectors CPC, Series 2 Circular Plastic Connectors Signal Contacts, Size 20 DM, Screw-Machined, Crimp Pin Diameter – .040 [1.02] Wire Size Range1 Test Current* – 7.5 amperes (Single contact, free-air test current; not to be construed as contact rating current. Use only for testing.) AWG mm2 24-20 1 Material and Finish Tape Loose Piece Contacts Ins. Contact Mounted Dia. ConfiguraContacts2 Military No. (Max.) tion Part No. (M39029/) Part No. .068 [1.73] Hand Tool Nos. Military (M22520/) Positioner Nos. Military (M22520/) Part No. Part No. Pin 205089-2 64-369 205089-1 02-01 601966-1 2-08 601966-5 Socket 205090-2 63-368 205090-1 02-01 601966-1 2-08 601966-5 Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18]. .000015 [0.00038] gold in the mating area over .000050 [0.00127] nickel. 2 Pin Body – Copper alloy per QQ-B-626 Socket Body – Beryllium copper per QQ-C-530 Socket Sleeve – Passivated stainless steel per QQ-S-766 Plating pin and socket body –  .000050-.000100 [0.00127-0.00254] min. gold over .000100-.000150 [0.00254-0.00381] min. copper Pin M39029/64-369 (Supersedes M24308/11-1) Socket M39029/63-368 (Supersedes M24308/10-1) Gold plating per MIL-G-45204 Copper plating per MIL-C-14550 Signal Contacts, Type 20 DF, Solder Contacts Pin Diameter – .040 [1.02] .085 Dia [2.16] Max. Test Current* – 7.5 amperes (Single contact, free-air test current; not to be construed as contact rating current. Use only for testing.) Pin Material and Finish Pin – Brass, plated gold flash over nickel on entire contact with additional .000030 [0.00076] min. gold on mating end Socket – Phosphor bronze, plated gold flash over nickel on entire contact with additional .000030 [0.00076] min. gold on mating end .390 [9.91] .580 [14.73] .0400 ± .0015 Dia [1.02 ± 0.034] Pin .150 [3.81] Socket *Note: Total current capacity of each contact in a given connector is dependent on the heat rise resulting from the combination of electrical loads of all contacts in the connector arrangement and the maximum ambient temperature in which the connector will be operating. See page 8. Strip Form Contact No. .133 [9.58] Max. .560 Ref. [14.23] Socket .085 Dia. [2.16] Max. Loose Piece Contact No. Pin Socket Pin Socket 66570-2 66569-2 66570-3 66569-3 Note: Contacts to be soldered to wire before being inserted into housing, 18 AWG [0.8-0.9 mm2] max. wire size. INDUSTRIAL / CIRCULAR PLASTIC CONNECTORS .070 Dia. [1.78] Max. Note: All part numbers are RoHS Compliant. CPC, Series 2 Circular Plastic Connectors Contact Arrangements Note: Contact arrangements shown are of pin mating face (plug or receptacle). Socket mating face is mirror image. Shell Size 11 1 Shell Size 17 1 2 1 2 1 3 2 2 3 5 5 6 8 8 5 Arrangement 11-8 Max. Wire Ins. Dia. = .068 [1.73] 8 4 14 6 9 515 20 21 8 7 3 4 6 4 1 3 7 9 9 25 8 26 28 Arrangement 17-28 Max. Wire Ins. Dia. = .068 [1.73] Arrangement 11-9 Max. Wire Ins. Dia. = .068 [1.73] Shell Size 23 1 1 4 1 5 10 5 11 9 55 57 17 25 33 33 41 34 41 48 48 54 49 12 20 20 28 37 19 27 36 44 37 45 52 45 53 57 Arrangement 23-57 Max. Wire Ins. Dia. = .068 [1.73] 53 60 4 11 28 54 55 1 5 12 25 26 4 5 10 17 18 42 4 63 59 63 60 Arrangement 23-63 Max. Wire Ins. Dia. = .068 [1.73] Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. PAGE 31 CPC, Series 2 Circular Plastic Connectors Component Dimensions Square Flange Receptacle G ± .025 [± 0.64] J Dia. F ± .010 [± 0.25] D ± .010 [± 0.25] F ± .010 [± 0.25] E Max. +.007 H Dia. -.000 [± 0.18] Thread Size (See Chart) A Max. B ± .015 [± 0.38] C ± .010 [± 0.25] Free-Hanging Receptacle D ± .010 [± 0.25] E Max. L Max. Thread Size (See Chart) B ± .015 [± 0.38] C ± .010 [± 0.25] A Max. K Max. Plug M Max. N Max. Thread Size (See Chart) Arrangement Shell Size No. of Pos. Dimensions A B C D E .688 [17.48] .630 [16] F G H J K L M N Thread Size 11-8 11-9 .809 .420 [20.55] [10.67] .094 [2.39] .844 1.125 [21.44] [28.58] .125 [3.18] .840 .817 .935 .800 .975 [21.34] [20.75] [23.75] [20.32] [24.77] 17-28 .809 .420 [20.55] [10.67] .094 1.050 .943 1.125 1.435 [2.39] [26.67] [23.95] [28.58] [36.45] .150 [3.81] 1.210 1.161 1.310 .800 1.349 15/16-20 [30.73] [29.49] [33.27] [20.32] [34.26] UNEF-2A 23-57 23-63 .924 .420 .156 1.438 1.515 1.438 1.750 [23.47] [10.67] [3.96] [36.53] [38.48] [36.53] [44.45] .150 [3.81] 1.610 [40.89] 1.500 [38.1] 1.733 .915 1.788 [44.02] [23.24] [45.42] 5/8-24 UNEF-2A 1-3/8-18 UNEF-2A Note: All dimensions apply to both standard and reverse sex connectors. Note: All part numbers are RoHS Compliant. INDUSTRIAL / CIRCULAR PLASTIC CONNECTORS CPC, Series 3 Circular Plastic Connectors Plugs and Receptacles Standard Sex Connectors (Receptacles accept Type XII Male/pin contacts, Plugs accept Type XII Female/socket contacts) Arrangement Square Flange Receptacle 1 Square Flange Receptacle Free-Hanging Receptacle Plug 213581-1 206207-1 206037-2 206137-5 206137-2 206136-1 No. of Shell Size Positions With Mounting Holes With Threaded Inserts1 17-3 206036-2 23-7 206137-1 Four 4-40 threaded inserts per receptacle. Reverse Sex Connectors (Receptacles accept Type XII Female/socket contacts, Plugs accepts Type XII Male/pin contacts) Arrangement Free-Hanging Receptacle Free-Hanging Receptacle Plug 206425-5 206425-2 206426-1 206227-6 206227-2 206226-1 With Mounting Holes With Threaded Inserts1 17-3 206425-1 23-7 206227-1 Shell Size No. of Positions Square Flange Receptacle Four 4-40 threaded inserts per receptacle. Note: Maximum wire insulation diameter is .220 [5.59]. 1 Replacement Coupling Rings Plug Shell Size Part No. 17 213810-1 23 213812-1 Listed part numbers are for connectors only; contacts must be ordered separately. Material Housing – Thermoplastic, 94V-0 rated, black Related Product Data Contacts – Page 34–35 Contact Arrangement – Page 35 Component Dimensions –  Page 36* Accessories – Pages 39-43 Performance Characteristics –  Page 6 Application Tooling –  Pages 81-83 Technical Documents – Page 84 Product Specification –  108-10024-4 Test Report – 501-483-4 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. PAGE 33 CPC, Series 3 Circular Plastic Connectors Power Contacts, Type XII, Precision Formed, Crimp Wire Size Range1 AWG 16 and 14-12 mm2 2 3 Contact Finish 1.25-1.4 .135-.160 and [3.43-4.06] 2-3 10 1 Strip Form Contact Part Nos. Ins. Dia. Range1 5-6 .190-.220 [4.83-5.59] Standard*** Loose Piece Heavy Duty Miniature*** Male Female Male Female A 66255-1 A 66256-12 66740-7 66255-5 — 66256-52 B 66255-2 66740-5 66255-6 Tooling Contact Part Nos. Male Female 1-66740-2 66261-1 66740-8 — 66262-12 — 1-66740-1 66261-2 66740-6 B 66256-2 2 — 66256-42 — 66262-2 2 — C5 66255-7 66740-1 66255-8 66740-9 66261-4 66740-2 C5 66256-62 — 66256-72 — 66262-42 — A 66253-1 66741-7 66253-5 1-66741-2 66259-1 66741-8 A 66254-12 — — — 66260-12 — B 66253-2 66741-5 66253-6 1-66741-1 66259-2 66741-6 B 66254-2 2 — — — 66260-2 2 — C5 66253-4 66741-1 66253-8 66741-9 66259-4 66741-2 C 66254-4 — — — 66260-4 — 5 Wire strip length – .281 [7.14]. Ground contact. Die insert Part No. 90145-2 is for crimping 16 AWG [1.25-1.4 mm2] wire. 2 4 5 2  ie insert Part No. 90145-1 is for crimping D 14-12 AWG [2-3 mm2] wire. Recommended for high current/vibration applications where fretting corrosion is a problem. OCEAN Applicator Die Set for Hand Tool 69710-1 2151426 -□ 90145-2 3 and 90145-14 2151411 -□ 90140-1 Extraction Tool No. 91019-3. *** C  all Technical Support for Automatic Machine Applicator Part Numbers. .615 [15.62] Material Copper .230 Max. [5.84] Finish A – Tin B – .000030 [0.00076] selective gold over .000030 [0.00076] nickel C – .000100 [0.00254] silver plated contacts with lubricant added .978 Ref. [24.84] Male Test Current Rating .230 Max. [5.84] Silver or Gold – 35 amperes ‡ Tin – 15 amperes ‡ ‡ Single contact, free-air test current; not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information, page 8. .637 [16.18] .085 [2.16] Related Product Data Application Tooling – Pages 81-83 Technical Documents – Page 84 Product Specification –  108-10037 Application Specification –  114-10005 Extraction Tool – 91019-3 .027 Ref. [0.686] .287 ± .006 [7.29 ± 0.152] Female .200 Min. [5.08] .287 [7.29] .185 [4.7] .230 Max. [5.84] 1.500 Ref. [38.1] .027 [0.686] Ref. .230 Max. [5.84] 1.267 Ref. [32.18] .015 Cutoff [0.38] (Loose Piece only) Note: All part numbers are RoHS Compliant. INDUSTRIAL / CIRCULAR PLASTIC CONNECTORS Power Contacts, High Current Type XII, Crimp The Multimate features of the High Current Type XII contact have been designed to fit into the existing AMP Connectors such as CPC (Circular Plastic Connector), CMC (Circular Plastic Metal-Shell Connector), G Series, M Series, and CMPC (Circular Multipin Connector) housings. An initial T-Rise test in free air has shown a 60 amp capability with a 30° T-Rise with 8 gage wires. The contact may be crimped onto 8 AWG wire with a Daniels Hand Tool M310 or AMP P/N 356114-1 and Positioner TP1068 or AMP P/N 356119-1. Material Body – Copper Alloy Louvertac Band –  Beryllium Copper Retention Spring – Stainless Steel Finish High Current Type XII Socket Part No. 193990-2 Body – Silver Louvertac Band – Gold High Current Type XII Pin Part No. 193991-4 Related Product Data Extraction Tool – 224155-1 Current Rating for 30°C Temperature Rise 100% Energized 3 Circuit Connector (Wire-to-Wire) Current-Carrying Capacity The graph shows current-carrying capacity versus temperature rise for a fully energized 3 position CPC plug P/N 206037-2 and receptacle P/N 206036-2. These initial representative amperage ratings were conducted with 8 AWG wires that were 3 feet long. Contact Arrangements Note: Contact arrangements shown are of pin mating face (plug or receptacle). Socket mating face is mirror image. Shell Size 17 Shell Size 23 1 1 2 3 Arrangement 17-3 Max. Wire Ins. Dia. = .220 [5.59] 2 3 5 6 7 Arrangement 23-7 Max. Wire Ins. Dia. = .220 [5.59] Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. PAGE 35 CPC, Series 3 Circular Plastic Connectors CPC, Series 3 Circular Plastic Connectors Component Dimensions Square Flange Receptacle G ± .025 [± 0.64] F ± .010 [± 0.25] D ± .010 [± 0.25] J Dia F ± .010 [± 0.25] E Max. H +.007 Dia. -.000 [± 0.18] Thread Size (See Chart) A Max. B ± .015 [± 0.38] C ± .010 [± 0.25] Free-Hanging Receptacle A Max. B ± .015 [± 0.38] C ± .010 [± 0.25] D ± .010 [± 0.25] E Max. L Max. K Max. Thread Size (See Chart) Plug M Max. N Max. Thread Size (See Chart) Arrangement Shell Size No. of Pos. Dimensions A B C D E F G H J K L M N Thread Size 17-3 1.635 .420 [41.53] [10.67] .094 1.050 1.110 1.125 1.435 [2.39] [26.67] [28.19] [28.58] [36.45] .150 [3.81] 1.210 1.161 1.310 1.645 1.349 15/16-20 [30.73] [29.49] [33.27] [41.78] [34.26] UNEF-2A 23-7 1.635 [41.53] .156 1.438 1.510 1.438 1.750 [3.96] [36.53] [38.35] [36.53] [44.45] .150 [3.81] 1.610 1.505 1.733 1.645 1.788 [40.89] [38.23] [44.02] [41.78] [45.42] .520 [13.21] Note: All dimensions apply to both standard and reverse sex. INDUSTRIAL / CIRCULAR PLASTIC CONNECTORS 1-3/8-18 UNEF-2A Note: All part numbers are RoHS Compliant. CPC, Series 4 Circular Plastic Connectors Plugs and Receptacles, Standard Sex Arrangement Shell Size No. of Cavities No. of Pos. Power Square Flange Receptacle Multimate Free-Hanging Receptacle Plug 23-13M 5 (Type XII) 8 211825-1 211825-2 211824-1 23-16M 4 (Type XII) 12 207486-1 207486-2 207485-1 23-22M 2 (Type XII) 20 206613-1 206613-3 206612-1 Four 4-40 threaded inserts per receptacle. Note: Maximum wire insulation diameter is .150 [3.81] for Multimate contacts; .220 [5.59] for Power contacts. 1 Square Flange Receptacle Replacement Coupling Ring Shell Size Part No. 23 213812-1 Related Product Data Listed part numbers are for connectors only; contacts must be ordered separately. Free-Hanging Receptacle Contacts – Pages 19-23 and 34–35 Contact Arrangements – Below Accessories – Pages 39-43 Performance Characteristics –  Page 6 Application Tooling –  Pages 81-83 Technical Documents – Page 84 Material Housing – Thermoplastic, 94V-0 rated, black Plug Contact Arrangements Shell Size 23 2 1 1 3 4 2 6 4 1 8 7 12 10 11 11 8 9 13 Arrangement 23-13M Max. Wire Ins. Dia. = .150 [3.81] for Multimate Contacts, .220 [5.59] for Power Contacts 1 4 5 6 2 3 10 8 9 14 15 19 9 13 14 3 16 20 22 15 Arrangement 23-16M Max. Wire Ins. Dia. = .150 [3.81] for Multimate Contacts, .220 [5.59] for Power Contacts 21 Arrangement 23-22M Max. Wire Ins. Dia. = .150 [3.81] for Multimate Contacts, .220 [5.59] for Power Contacts Note: Contact arrangements shown are of pin mating face (plug or receptacle). Socket mating face is mirror image. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. PAGE 37 CPC, Series 4 Circular Plastic Connectors Component Dimensions Square Flange Receptacle G ± .025 [± 0.64] F ± .010 [± 0.25] D ± .010 [± 0.25] J Dia F ± .010 [± 0.25] E Max. H +.007 Dia. -.000 [± 0.18] Thread Size (See Chart) A Max. B ± .015 [± 0.38] C ± .010 [± 0.25] Free-Hanging Receptacle A Max. B ± .015 [± 0.38] C ± .010 [± 0.25] D ± .010 [± 0.25] E Max. L Max. K Max. Thread Size (See Chart) Plug M Max. N Max. Thread Size (See Chart) Arrangement Shell Size No. of Pos. 23-7 Dimensions A B 1.635 [41.53] .520 [13.21] C D E F G .156 1.438 1.510 1.438 1.750 [3.96] [36.53] [38.35] [36.53] [44.45] H .150 [3.81] J K L M N 1.610 1.505 1.733 1.645 1.788 [40.89] [38.23] [44.02] [41.78] [45.42] Thread Size 1-3/8-18 UNEF-2A Note: All dimensions apply to both standard and reverse sex. Note: All part numbers are RoHS Compliant. INDUSTRIAL / CIRCULAR PLASTIC CONNECTORS Cable Clamps Cable clamps provide strain relief and can be used on all series receptacles and plugs. Standard Size Material Black thermoplastic heat-stabilized, fire-resistant, self-extinguishing, UL 94V-0 rated Dimensions Part No. B Cable O.D. (Max.) .825 [20.96] 1.250 [31.75] .329 [8.36] 5/8-24 UNEF-2B 1-206062-4 1-206062-7** (400) .950 [24.13] 1.400 [35.56] .453 [11.51] 3/4-20 UNEF-2B 206966-7 206966-9** (200) 17 1.125 [28.58] 1.400 [35.56] .453 [11.51] 15/16-20 UNEF-2B 206070-8 1-206070-0** (200) 23 1.600 [40.64] 1.555 [39.5] .703 [17.86] 1-3/8-18 UNEF-2B 206138-8 1-206138-0** (100) Shell Size A 11 13 Thread Size Individually Packaged Bulk Packaged* * Numbers in parentheses specify, in multiples, the minimum quantity of parts that can be ordered. ** Packaging includes two screws: shell sizes 11-17, screw length .500 [12.7]; shell size 23, screw length .625 [15.88]. Notes: 1. Clamping areas adjustable by inverting or changing clamping inserts. The quantity of inserts supplied with each assembly is as follows: for size 11 cable clamps, one insert; for all other cable clamps, two inserts. 2. Components for all cable clamps are packaged unassembled. This includes the cable clamp, two screws and the clamping inserts. 3. Cable clamps can be threaded directly onto plugs or receptacles, or onto back-shell extenders (page 40). 4. Replacement screws are available in the following sizes: 3/8 in. [9.52] – 5019024-1, 1/2 in. [12.7] – 5019024-2, 5/8 in. [15.88] – 5019024-3, 1 in. [25.4] – 5019024-4, 3/4 in. [19.05] – 5019024-5. 5. Cable clamp inserts not sold separately. Clamping Insert A ±.025 Dia. [± 0.64] B ±.030 [± 0.76] Large Size Dimensions Shell Size A B Cable O.D. (Max.) Thread Size Part No. Individually Packaged Bulk Packaged* 206358-6** (200) 11 .850 [21.59] 1.450 [36.83] .453 [11.51] 5/8-24 UNEF-2B 206358-5 13 1.131 [28.73] 1.655 [42.04] .703 [17.86] 3/4-20 UNEF-2B 207008-5 207008-6** (100) 17 1.131 [28.73] 1.655 [42.04] .703 [17.86] 15/16-20 UNEF-2B 206322-9 1-206322-0** (100) 1.600 [40.64] 1.655 [42.04] 1.125 [28.58] 1-3/8-18 UNEF-2B 206512-5 206512-6** (75) 23 * Numbers in parentheses specify, in multiples, the minimum quantity of parts that can be ordered. ** Packaging includes two screws: shell size 11, screw length .500 [12.7]; shell sizes 13-23, screw length .625 [15.88]. Notes: 1. Clamping areas adjustable by inverting or changing clamping inserts. The quantity of inserts supplied with each assembly is as follows: for size 23 cable clamps, four inserts; for all other cable clamps, two inserts. 2. Components for all cable clamps are packaged unassembled. This includes the cable clamp, two screws and the clamping inserts. 3. Cable clamps can be threaded directly onto plugs or receptacles, or onto back-shell extenders (page 40). 4. Replacement screws are available in the following sizes: 3/8 in. [9.52] – 5019024-1, 1/2 in. [12.7] – 5019024-2, 5/8 in. [15.88] – 5019024-3, 1 in. [25.4] – 5019024-4, 3/4 in. [19.05] – 5019024-5. 5. Cable clamp inserts not sold separately. Clamping Insert A ±.025 Dia. [± 0.64] B ±.030 [± 0.76] Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. PAGE 39 CPC Connector Accessories Circular Plastic Connectors CPC Connector Accessories Circular Plastic Connectors Self-Centering Cable Clamp (Shell Size 23) The self-centering cable clamp is used in applications where strain relief protection is required and the cable or wire bundle is large and/or stiff. Clamping Insert 1.600 ±.015 Dia. [40.64 ± 0.38] Adjustable Clamping Area Intermediate Intermediate 1.663 ±.030 [42.24 ± 0.76] Material Black thermoplastic, UL 94V-0 rated Minimum Minimum Adjustable Clamping Area Part Numbers Adjustable Clamping Area 207774-3 (individually packaged) 207774-4 (bulk packaged) Maximum Maximum Notes: 1. Clamping area is adjustable by inverting clamping inserts; maximum cable diameter is 1.125 [28.58]. 2 . Components for cable clamp are packaged unassembled. This includes the cable clamp, two screws (1.00 [25.4]) and the clamping inserts. 3. Cable clamp can be threaded directly onto plugs or receptacles, or onto back-shell extenders (page 40). Right-Angle Cable Clamps Right-angle cable clamps are used in tight areas where typical 180° cable clamp strain reliefs will not fit. Shell Size Dimensions A Part Number Cable O.D. Max. Coupling Ring Thread Size Kit Kit w/Cover 11 .900 [22.86] .329 [8.36] 5/8-24 UNEF-2B 796379-2 1546347-2 13 1.100 [27.94] .453 [11.51] 3/4-20 UNEF-2B 796380-2 1546348-2 17 1.200 [30.48] .453 [11.51] 15/16-20 UNEF-2B 796381-2 1546349-2 23 1.500 [38.10] .703 [17.86] 1-3/8-18 UNEF-2B 796382-2 1546350-2 Style B Part Number 213982-1 (for Shell Size 13) Material Black thermoplastic, UL 94V-0 rated 1.400 ±.070 [35.56 ± 1.78] (Assembled) 1.025 Dia. Max. [28.04] Related Product Data Technical Documents – Page 84 Note: All part numbers are RoHS Compliant. INDUSTRIAL / CIRCULAR PLASTIC CONNECTORS CPC Connector Accessories Circular Plastic Connectors Back-Shell Extender (Shell Size 23) A back-shell extender is used with a cable clamp in applications where added length and/or additional wire breakout are required. 1.620 [41.15] Dia. Max. 1.200 ± .015 [30.48 ± 0.38] 1.450 Max. [36.83] Material Black glass-filled thermoplastic Part No. 207055-1 Note: Back-shell extenders can be threaded directly onto plugs or receptacles and will accept cable clamps of the appropriate size (pages 38 and 39). Panel Mount Flanges (Plugs only) A panel mount flange is used in applications that require the plug half of a connector to be panel mounted. Shell Size 11 Dimensions A B C D .844 [21.44] 1.125 [28.58] .750 [19.05] .125 [3.18] Part No. 207299-1 13 .969 [24.61] 1.280 [32.51] .875 [22.22] .125 [3.18] 207299-2 17 1.125 [28.58] 1.435 [36.45] 1.110 [28.19] .150 [3.81] 207299-3 23 1.438 [36.53] 1.750 [44.45] 1.510 [38.35] .150 [3.81] 207299-4 D Dia. A ±.010 [± 0.25] (2 Places) B ±.015 [± 0.38] (2 Places) C Dia. Max. Material Black thermoplastic .156 [3.96] Ref. .280 [7.11] Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. PAGE 41 CPC Connector Accessories Circular Plastic Connectors Flexible Cable Boot and Internal Cable Grip (Shell Size 11) Flexible cable boots, with internal cable grip installed, provide strain relief capabilities for jacketed cable in applications where aesthetic appearance is essential. They can be threaded onto plugs or receptacles. 2.750 ± .031 [69.85 ± 0.79] .265 Dia. [6.73] Cable Boot .345 Dia. [8.76] .885 Dia. [22.48] 1.795 [45.95] Cable Grip .265 [6.73] Dia. Material Black thermoplastic .850 [21.59] Dia. Cable Range .150-.250 [3.81-6.35] Dia. Part Numbers 207489-1 (Cable Boot) 207490-1 (Cable Grip) .390 [9.91] Flexible Cable Boot and Internal Cable Grip (Shell Size 17) Flexible cable boots, with internal cable grip installed, provide strain relief capabilities for jacketed cable in applications where aesthetic appearance is essential. They can be threaded onto plugs or receptacles. .360 Dia. [9.40] 2.750 ± .031 [69.85 ± 0.79] Cable Boot 1.090 ± .010 Dia. [27.69 ± 0.25] Cable Grip .400 ± .010 [10.16 ± 0.25] Dia. 1.795 ± .010 [45.59 ± 0.25] .050 [1.27] A Dia. Material Black thermoplastic Part Numbers 1.090 [27.69] Dia. 207241-1 (Cable Boot) 207387-1 (Cable Grip) A Dia. = .325 [8.26] for cable range of .200-.250 [5.08-6.35] 207387-2 (Cable Grip) A Dia. = .385 [9.78] for cable range of .250-.350 [6.35-8.89] INDUSTRIAL / CIRCULAR PLASTIC CONNECTORS .390 [9.91] Note: All part numbers are RoHS Compliant. CPC Connector Accessories Circular Plastic Connectors Keying Plugs Keying plugs are used to provide keying capabilities for all connector series. Keying plugs are used in socket cavities of standard sex plugs and reverse sex receptacles, except when used with sealing caps. Material 1.000 [25.4] Series 1 and Series 4 Keying Plug (for Types III+ Contacts) Part No. 200821-1 Nylon, natural, UL 94V-2 rated .200 ± .010 [5.08] ± 0.25 .053 ± .001 [1.35 ± 0.03] Dia. .116 Max. [2.95] Dia. Material Polyphenylene oxide, white, UL 94V-1 rated Series 2 Keying Plug (for Size 20 DM and 20 DF Contacts) Part No. 206509-1 Socket Pin 1.733 Max. [44.01] Material (206508-1) Nylon, natural, UL 94V-2 rated (207597-1) Thermoplastic, black, UL 94V-0 rated Series 3 and Series 4 Keying Plugs (for Type XII Contacts) Part Nos. 2  06508-1 (Socket Cavities) – Shown Above 207597-1 (Pin Cavities) Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. PAGE 43 Sealed CPC Connectors Circular Plastic Connectors One-Piece Sealed Circular Plastic Connectors Product Facts •E  conomical environmentally sealed connector designed for industrial applications •M  eets major Industrial Standards •H  igh strength, impact resistant thermoplastic housing, rated UL 94V-0 •C  ontains wire entry and peripheral seals •A  MP POWERBAND precision formed power contact (Series 5 and 6) •T  ype III+ precision formed signal/low current contacts (Series 1 and Series 6) •O  ther configurations in Series 1 can be made available, contact your local TE Connectivity Sales Engineer or TE Connectivity, Harrisburg, PA The new Sealed One-Piece Circular Plastic Connectors are the latest product innovation to the sealed CPC product family. This design allows for easy assembly. The housing and the seal are attached. A newly designed wire entry seal protects the rear of the connector and a peripheral seal protects the connector interface. Simply crimp the contact onto a wire and insert the crimped wire contact through the seal and into the housing cavity. The connector loads the same as if the seal wasn’t there. All connector cavities come in a sealed condition. No plugs are required if you do not use a position cavity. Industry Standards One-Piece Sealed CPC products meet • IP 67 (Temporary immersion) Fluid Protection Against – diesel fuel, gear and engine lubricants, gasoline, anti-freeze, hydraulic fluid, water, salt sprays, etc. Performance Characteristics meets the same performance characteristics as shown on page 6. 30°C T-Rise Flammability Rating UL 94V-0 rated Sealing Capability Per IP 67 Housing Material High strength, impact resistant thermoplastic Fluid Resistance Diesel fuel, gear and engine lubricants, gasoline, anti-freeze, hydraulic fluid, water Operating Temperature Range -55°C to +105°C [-67°F to +221°F] UL Voltage Rating Series 1 600 V (AC or DC) Series 6 250 V (AC or DC) .125 POWERBAND Power Contact – 50 amps, single contact rating at 30°C T-Rise Type III+ Contacts – 13 amps, single contact rating at Note: All part numbers are RoHS Compliant. INDUSTRIAL / CIRCULAR PLASTIC CONNECTORS Sealed Circular Plastic Connectors Wire Size AWG/mm2 14-12 2-3 10-8 5-8 Contact Part No. Contact Pin Length Finish A Standard B Standard Strip Tooling Part No. Loose Piece Pin Socket Pin Socket 213845-1 213847-1 213845-3 213847-3 213845-2 213847-2 213845-4 213847-4 A Extended 1 213845-5 — — — B Extended1 213845-6 — — — A Standard 213841-1 213843-1 213841-3 213843-3 B Standard 213841-2 213843-2 213841-4 213843-4 A Extended 213841-5 — — — B Extended1 — — 213841-8 — 1 OCEAN Applicators for AMP-O-LECTRIC Model GII Machine. Base part number 2217000 Die Sets for Hand Tool 69710-1 Call Technical Support for Automatic Machine Applicator Part Numbers. 356612-1 Call Technical Support for Automatic Machine Applicator Part Numbers. 356611-1 (8 AWG) 356611-2 (10 AWG) For use in One-Piece or Two-Piece Sealed Circular Plastic Connectors (CPC), Series 5 and 6. ‡ Single contact, free-air test current; not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information, page 8. Note: Standard Size 8, High Current Upgrade Size 8, and .125 POWERBAND contacts are not intermateable. 1 Pin Socket Extended .485 [12.32] .125 POWERBAND Pin Contact Standard .400 [10.06] Pin Pin See pages 17-23 for complete product information and part numbers of Size 16 contacts applicable in Sealed CPC Connectors. Socket Socket Multimate Size 16 Contacts Material and Finish Related Product Data Precision formed signal/low current Pin Diameter – .062 [1.57] Test Current – 13 amps max. Contacts – Copper with beryllium copper spring Plating Code –  A – Post plated .000200 [0.00508] min. silver in mating area with .000050 [0.00127] min. silver on remainder of contact, all over .000050 [0.00127] min. nickel B – Post plated .000030 [0.00076] min. gold in mating area with gold flash on remainder of contact, all over .000050 [0.00127] min. nickel Application Tooling –  Pages 81-83 Technical Documents – Page 84 Application Specification –  114-10043 .125 POWERBAND Contacts Precision formed high current Pin Diameter – .125 [3.175] Test Current – 50 amps max. Extraction Tool Part Number 318813-1 (Instruction Sheet 408-4374) Specifically designed for AMP CPC Connectors, Series 5 and 6, the new .125 POWERBAND contact offers the performance of a MIL-Spec screw machined Size 8 contact with the economy of a stamped and formed, strip-feed contact. Strip-feed contacts offer maximum production capabilities using standard AMP bench-mount, semiautomatic termination equipment. For low volume, prototype or maintenance and repair requirements, the .125 POWERBAND contact is available in loose piece form. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. PAGE 45 Sealed CPC Connectors Circular Plastic Connectors Sealed CPC Connectors Circular Plastic Connectors One-Piece Sealed CPC Receptacles, Series 1 with Pre-Installed, Bonded Peripheral Seal Arrangement Shell Size No. of Positions Plug Plug Insulation Diameter 796095-2 796096-2 796094-2 .065-.100 [1.65-2.54] Reverse 788154-2 788155-2 788153-2 .065-.100 [1.65-2.54] 13-9 Standard 788158-2 788159-2 788157-2 .065-.100 [1.65-2.54] 17-14 Reverse 796272-1 796273-1 796271-1 .065-.100 [1.65-2.54] .065-.100 [1.65-2.54] Standard 796275-1 796276-1 796274-1 Standard 796275-2 796276-2 796274-2 .040-.080[1.01-2.03] 23-24 Standard 796190-1 796291-1 796188-1 .065-.100 [1.65-2.54] 23-37 Standard 796286-1 796287-1 796288-1 .065-.100 [1.65-2.54] 17-16 Free-Hanging Receptacle With Mounting Holes FreeHanging Receptacle Standard 11-4 Square Flange Receptacle Sex Square Flange Receptacle Material and Finish Assembly Accessories Wire Entry Seal Plug Housing – Thermoplastic, UL 94V-0 rated, black Seal – Elastomer, gray Seal Protectors are recommended to aid contact insertion through the wire entry seal. They are reusable. Part Number 208337-1 (Insert Pins) Part Number 208338-1 (Insert Sockets) Part Number 796075-1 (6 per carrier strip) Material – Polypropylene, natural Related Product Data Contacts – Pages 19-23 Contact Arrangement – Page 24 Accessories – Pages 39-43 and 58-59 Performance Characteristics –  Page 6 Application Tooling –  Pages 81-83 Technical Documents –  Page 84 Pin Socket Listed part numbers are for connectors only; contacts must be ordered separately. See page 48 for dimensions Note: All part numbers are RoHS Compliant. INDUSTRIAL / CIRCULAR PLASTIC CONNECTORS One-Piece Sealed CPC, Series 5, Reverse Sex Arrangement Shell Size 17-3 Square Flange Receptacle Insulation Diameter Square Flange Receptacle Free-Hanging Receptacle .095-.205 [2.41-5.21] 788189-1 796112-1 788188-1 .150-.265 [3.81-6.73] 788189-2 — 788188-2 No. of Positions Plug Listed part numbers are for connectors only; contacts must be ordered separately. Material Housing – Nylon, glass-filled UL rated 94V-0, black Related Product Data Free-Hanging Receptacle Contacts – Page 45 Accessories – Page 51 Application Tooling –  Pages 76-79 Technical Documents – Page 84 Plug One-Piece Sealed CPC, Series 6 Arrangement Insulation Diameter Shell No. of Size Positions Power Signal 23-16 .095-.205 [2.41-5.21] .065-.100 [1.65-2.54] Sex Square Flange Receptacle w/Mounting Holes FreeHanging Receptacle Plug Standard 796466-1 796207-1 796203-1 Reverse — 796330-1 796332-1 Square Flange Receptacle Listed part numbers are for connectors only; contacts must be ordered separately. Material Housing – Nylon, glass-filled UL rated 94V-0, black Plug Free-Hanging Receptacle Related Product Data Contacts – Pages 19-23 and 45 Application Tooling –  Pages 81-83 Technical Documents – Page 84 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. PAGE 47 Sealed CPC Connectors Circular Plastic Connectors Sealed CPC Connectors Circular Plastic Connectors Component Dimensions, One-Piece Sealed CPC, Series 1, 5 & 6 Square Flange Receptacle G ± .025 F ± .010 A Max. B ± .015 G ± 0.25 F ± 0.10 C ± .010 D ± .010 F ± 0.10 F ± .010 Free-Hanging Receptacle A Max. L Dia. Max. B ± .015 K Max. C ± .010 D ± .010 Plug N Dia. Max. M Max. Arrangement Sex Std. 11 Dimensions A 1.705 [43.31] 1.670 Rev. [49.78] B C .420 .094 [10.67] [2.39] D E F G H .687 .720 .844 1.125 .125 [17.45] [18.29] [21.44] [28.58] [3.18] J K L M N Thread Size 1.425 .840 .817 .935 [36.20] .975 [21.34] [20.75] [23.75] 1.925 [24.77] [49.78] 5/8-24 UNEF-2A 13 Std. 1.705 .420 .094 .812 .859 .969 1.281 .125 .979 .869 1.072 1.425 1.100 [43.31] [10.67] [2.39] [20.62] [21.82] [24.61] [32.54] [3.18] [24.87] [22.07] [27.23] [36.20] [27.94] 3/4-20 UNEF-2A 17 Rev. 1.745 .420 .094 1.050 1.090 1.125 1.435 .150 1.210 1.161 1.310 2.070 1.330 [44.32] [10.67] [2.38] [26.67] [27.68] [28.58] [36.45] [3.81] [30.73] [29.49] [33.27] [52.58] [33.78] 15/16-20 UNEF-2A 23 Std. 2.070 .520 [52.58] [13.21] 1-3/8-18 UNEF-2A .156 1.438 1.600 1.438 1.750 .150 1.610 1.500 1.726 1.785 1.766 [3.96] [36.53] [40.64] [36.53] [44.45] [3.81] [40.89] [38.10] [43.89] [45.34] [44.86] Note: All part numbers are RoHS Compliant. INDUSTRIAL / CIRCULAR PLASTIC CONNECTORS Sealed CPC Connectors Circular Plastic Connectors UV-Resistant Sealed Circular Plastic Connectors Product Facts • Economical environmentally sealed connector designed for industrial applications • Meets major Industrial Standards • High strength, impact resistant thermoplastic housing, rated UL 94V-0 or flammabiliity & F1 for UV exposure • Contains wire entry and peripheral seals • AMP POWERBAND precision formed power contact (Series 5 and 6) • Type III+ precision formed signal/low current contacts (Series 1 and Series 6) One-Piece Sealed CPC with UL F1-rated resin helps provide UV resistance in outdoor applications. The UL F1 rating meets industry standards for long-term UV exposure, making the housings suitable for outside applications where parts are subject to frequent or extended periods of exposure to sun light. The connectors are sealed to IP67 with no additional enclosure needed to protect the mated connector from water exposure, lowering the cost of installation. Receptacle and plug housings accept Type III+ signal contacts and/or AMP POWERBAND (size 8) contacts. The housings come in three series designed to handle standard signal, power with current up to 50A per contact and combinations of signal and power in the same housing. Mounting options include panel mount and free-hanging. Industry Standards One-Piece Sealed CPC products meet • IP67 (Temporary immersion) Flammability Rating UL 94V-0 rated Fluid Protection Against – diesel fuel, gear and engine lubricants, gasoline, anti-freeze, hydraulic fluid, water, salt sprays, etc. Sealing Capability Per IP67 Performance Characteristics meets the same performance characteristics as shown on page 6. Operating Temperature Range -55°C to +105°C [-67°F to +221°F] Housing Material F1-rated, High strength, impact resistant thermoplastic Fluid Resistance Diesel fuel, gear and engine lubricants, gasoline, anti-freeze, hydraulic fluid, water UL Voltage Rating Series 1 600 V (AC or DC) Series 6 250 V (AC or DC) .125 POWERBAND Power Contact – 50 amps, single contact rating at 30°C T-Rise Type III+ Contacts – 13 amps, single contact rating at 30°C T-Rise Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. PAGE 49 Sealed CPC Connectors Circular Plastic Connectors UV-Resistant One-Piece Sealed CPC Receptacles, Series 1 with Pre-Installed, Bonded Peripheral Seal Arrangement Shell No. of Size Positions Sex FreeHanging Receptacle Plug Insulation Diameter .065-.100 [1.65-2.54] 1977876-1 1977877-1 1977878-1 Reverse 1977879-1 1977880-1 1977881-1 .065-.100 [1.65-2.54] 13-9 Standard 1977882-1 1977883-1 1977884-1 .065-.100 [1.65-2.54] 23-37 Standard 1977885-1 1977886-1 1977887-1 .065-.100 [1.65-2.54] Material and Finish Assembly Accessories Wire Entry Seal Plug Housing – Thermoplastic, UL 94V-0 rated, black Seal – Elastomer, gray Seal Protectors are recommended to aid contact insertion through the wire entry seal. They are reusable. Part Number 208337-1 (Insert Pins) Part Number 208338-1 (Insert Sockets) Part Number 796075-1 (6 per carrier strip) Material – Polypropylene, natural Related Product Data Free-Hanging Receptacle With Mounting Holes Standard 11-4 Square Flange Receptacle Square Flange Recptacle Contacts – Pages 19-23 Contact Arrangement – Page 24 Accessories – Pages 39-43 and 58-59 Performance Characteristics –  Page 6 Application Tooling –  Pages 81-83 Technical Documents – Page 84 Pin See page 52 for dimensions Socket Plug Listed part numbers are for connectors only; contacts must be ordered separately. Note: All part numbers are RoHS Compliant. INDUSTRIAL / CIRCULAR PLASTIC CONNECTORS UV-Resistant One-Piece Sealed CPC, Series 5, Reverse Sex Arrangement Shell Size 17-3 Square Flange Receptacle Insulation Diameter Square Flange Receptacle Free-Hanging Receptacle Plug .095-.205 [2.41-5.21] 1977888-1 2267081-1 197889-1 No. of Positions Listed part numbers are for connectors only; contacts must be ordered separately. Material Housing – Nylon, glass-filled UL rated 94V-0, black Related Product Data Free-Hanging Receptacle Contacts – Page 45 Accessories – Page 58-59 Application Tooling –  Pages 81-83 Technical Documents – Page 84 Plug UV-Resistant One-Piece Sealed CPC, Series 6 Arrangement Square Flange Receptacle Insulation Diameter Shell No. of Size Positions Power Signal 23-16 .095-.205 [2.41-5.21] .065-.100 [1.65-2.54] Sex Square Flange Receptacle w/Mounting Holes FreeHanging Receptacle Plug Standard 1977890-1 1977891-1 1977889-1 Listed part numbers are for connectors only; contacts must be ordered separately. Material Housing – Nylon, glass-filled UL rated 94V-0, black Free-Hanging Receptacle Related Product Data Contacts – Pages 19-23 and 45 Application Tooling –  Pages 81-83 Technical Documents – Page 84 Plug Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. PAGE 51 Sealed CPC Connectors Circular Plastic Connectors Sealed CPC Connectors Circular Plastic Connectors Component Dimensions, One-Piece Sealed CPC, Series 1, 5 & 6 Square Flange Receptacle G ± .025 F ± .010 A Max. B ± .015 G ± 0.25 F ± 0.10 C ± .010 D ± .010 F ± 0.10 F ± .010 Free-Hanging Receptacle A Max. L Dia. Max. B ± .015 K Max. C ± .010 D ± .010 Plug N Dia. Max. M Max. Arrangement Sex Std. 11 Dimensions A 1.705 [43.31] 1.670 Rev. [49.78] B C .420 .094 [10.67] [2.39] D E F G H .687 .720 .844 1.125 .125 [17.45] [18.29] [21.44] [28.58] [3.18] J K L M N Thread Size 1.425 .840 .817 .935 [36.20] .975 [21.34] [20.75] [23.75] 1.925 [24.77] [49.78] 5/8-24 UNEF-2A 13 Std. 1.705 .420 .094 .812 .859 .969 1.281 .125 .979 .869 1.072 1.425 1.100 [43.31] [10.67] [2.39] [20.62] [21.82] [24.61] [32.54] [3.18] [24.87] [22.07] [27.23] [36.20] [27.94] 3/4-20 UNEF-2A 23 Std. 2.070 .520 [52.58] [13.21] 1-3/8-18 UNEF-2A .156 1.438 1.600 1.438 1.750 .150 1.610 1.500 1.726 1.785 1.766 [3.96] [36.53] [40.64] [36.53] [44.45] [3.81] [40.89] [38.10] [43.89] [45.34] [44.86] Note: All part numbers are RoHS Compliant. INDUSTRIAL / CIRCULAR PLASTIC CONNECTORS Sealed CPC Connectors Circular Plastic Connectors Two-Piece Sealed Circular Plastic Connectors Product Facts • Economical environmentally sealed connector designed for industrial applications • Meets major Industrial Standards • High strength, impact resistant thermoplastic housing, rated UL 94V-0 • Contains wire entry, peripheral, and full interfacial seals • AMP POWERBAND precision formed power contact (Series 5 and 6) • Type III+ precision formed signal/low current contacts (Series 6) Technical Documents Instruction Sheet 408-4317 Two-Piece Sealed CPC Connectors Product Specification 108-1579 Sealed CPC Connectors with Removable Contacts Test Report – 501-517 Sealed CPC connectors are the latest additions to the growing family of AMP Circular Plastic Connectors. Sealed CPC connectors were developed as part of the Series 5 and 6 product line, specifically to meet the increasing demand for an economical environmentally sealed connector. Sealed CPC connectors are designed to meet the requirements of UL, CSA, and VDE for environmentally sealed connectors used in industrial applications. In addition, sealed CPC connectors are designed to meet the latest SAE and ASAE requirements as outlined in the standards listed here. Sealed CPC connectors incorporate the latest technology in thermoplastic design and use the new AMP POWERBAND precision formed high current contact. Illustrated above are the Series 5 (power) and Series 6 (power/ signal mix) sealed connector configurations. Industry Standards Two-Piece Sealed CPC connectors meet • IP 65 Fluid Resistance Diesel fuel, gear and engine lubricants, gasoline, anti-freeze, hydraulic fluid, water Performance Characteristics Operating Temperature Range -55°C to +105°C [-67°F to +221°F] UL Voltage Rating Series 5 600 V (AC or DC) Series 6 250 V (AC or DC) .125 POWERBAND Power Contact – 50 amps, single contact rating at 30°C T-Rise Type III+ Contacts – 13 amps, single contact rating at 30°C T-Rise Flammability Rating UL 94V-0 rated Sealing Capability Per IP 65 Housing Material High strength, impact resistant thermoplastic Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. PAGE 53 Sealed CPC Connectors Circular Plastic Connectors Two-Piece Sealed CPC, Series 5, Reverse Sex Listed part numbers are for connectors only; contacts must be ordered separately. Reverse Sex (Receptacles accept socket contacts, Plugs accept pin contacts) Arrangement Square Flange Receptacle Free-Hanging Receptacle Plug 17-3 – Connector 213889-2 213890-2 213905-1 17-3 – Wire Entry Seal Kit 213899-1 213899-1 213899-1 Shell Size No. of Pos. Type Kit includes (1) Silicon Wire Entry Seal and (1) Pressure Plate. * Wire entry seals require cable clamp kits. Square Flange Receptacle Replacement Coupling Ring Arrangement Shell Size No. of Positions 17-3 Part No. 213810-1 Material Free-Hanging Receptacle Housing – Nylon, glass-filled UL rated 94V-0, black Related Product Data Contacts – Pages 45 Accessories – Page 58-59 Application Tooling –  Pages 81-83 Technical Documents – Page 84 Plug Seal Kit Cable clamp kit 213902-3 required. (Similar to 206322-9. See page 38 for dimensional detail of cable clamp) or cable clamp kit 213904-3. (Similar to 206070-8. See page 39 for dimensional detail of cable clamp). Note: Minimum insulation diameter is .156 [3.96]; Maximum insulation diameter is .260 [6.60]. Note: All part numbers are RoHS Compliant. INDUSTRIAL / CIRCULAR PLASTIC CONNECTORS Sealed CPC Connectors Circular Plastic Connectors Two-Piece Sealed CPC, Series 6, Reverse Sex Listed part numbers are for connectors only; contacts must be ordered separately. Reverse Sex (Receptacles accept socket contacts, Plugs accept pin contacts) Arrangement Square Flange Receptacle Free-Hanging Receptacle 17-10 – Connector 213893-2 213894-2 213906-1 17-10 – Wire Entry Seal Kit 213900-1 213900-1 213900-1 Shell Size No. of Pos. Type Plug Kit includes (1) Silicon Wire Entry Seal and (1) Pressure Plate. * Wire entry seals require cable clamp kits. Square Flange Receptacle Replacement Coupling Ring Arrangement Shell Size No. of Positions 17-10 Part No. 213810-1 Material Housing – Nylon, glass-filled UL rated 94V-0, black Free-Hanging Receptacle Related Product Data Contacts – Pages 19-23 and 45 Accessories – Page 58-59 Application Tooling – Pages 81-83 Technical Documents – Page 84 Plug Seal Kit Cable clamp kit 213902-3 required. (Similar to 206322-9. See page 38 for dimensional detail of cable clamp) or cable clamp kit 213904-3. (Similar to 206070-8. See page 39 for dimensional detail of cable clamp). Note: Minimum insulation diameter is .156 [3.96]; maximum insulation diameter is .260 [6.60] for power contacts. Minimum insulation diameter is .060 [1.50]; maximum insulation diameter is .130 [3.30] for signal contacts. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. PAGE 55 Sealed CPC Connectors Circular Plastic Connectors Two-Piece Sealed CPC Receptacles with Pre-Installed, Bonded Peripheral Seal Listed part numbers are for connectors only; contacts must be ordered separately. Material and Finish Housing – Thermoplastic, UL 94V-0 rated, black Seal – Elastomer, gray Related Product Data Contacts – Pages 19-23 Contact Arrangement – Page 24 Accessories – Pages 39-43 and 58-59 Performance Characteristics –  Page 6 Application Tooling – Pages 81-83 Technical Documents – Page 84 Arrangement Square Flange Part No. With Mounting Holes FreeHanging Receptacle Mates with Plug Part No. Standard 206061-2 206153-2 206060-1 Reverse 206430-3 — 206429-1 13-7 Standard 211401-3 — 211399-1 13-9 Standard 206705-3 206705-4 206708-1 17-16 Standard 206036-4 206036-5 206037-1 17-14 Reverse 206043-4 206043-5 206044-1 23-24 Standard 206838-3 206838-4 206837-1 Standard 206151-3 206151-4 206150-1 Reverse 206306-3 206306-4 206305-1 Shell Size No. of Positions 11-4 23-37 Sex Notes: 1 . For detailed performance data on peripheral seals, refer to Product Specification No. 108-10024. 2. Receptacles mate with Series 1 plugs found on page 10. Peripheral Seals Shell Size Part Number 11 2267473-1 13 2267473-4 17 2267473-2 23 2267473-3 Note: All part numbers are RoHS Compliant. INDUSTRIAL / CIRCULAR PLASTIC CONNECTORS Two-Piece CPC Sealing Accessories Wire Entry Seal Kits for Plug and Receptacle Housings Arrangement Shell Size Material and Finish Seal – Silicon, black Pressure Plate – Nylon, black Insulation Dia. Range No. of Pos. Kit for Pins Kit for Sockets 13-9 .075-.100 [1.91-3.18] 213926-1 213925-1 17-3 .178-.265 [4.52-6.73] 213899-1 213899-1 .178-.265 [4.52-6.73] 213900-1 213900-1 213900-1 17-10 .075-.100 [1.91-3.18] 213900-1 17-14 .075-.100 [1.91-3.18] 213919-2 213919-1 17-16 .075-.100 [1.91-3.18] 213920-2 213920-1 Notes: 1. Kits include one Gang Seal and one Pressure Plate marked for cavity identification. 2. Arrangement No. 17-10 Insulation Dia. Range .176-.265 [4.52-6.73] for two holes, .075-125 [1.95-3.18] for eight holes. One-Piece or Two-Piece Sealed CPC Sealing Accessories Flange Seals Shell Size Part No. 11 81665-3 13 81665-4 17 81665-2 23 81665-5 Material Neoprene, black Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. PAGE 57 Sealed CPC Connectors Circular Plastic Connectors CPC Connector Sealing Accessories Circular Plastic Connectors Sealing Caps (Receptacles only) Sealing caps are used to protect exposed contacts of unmated receptacles. Shell Size Series Plastic Strap Part No. Metal Bead Chain Part No. 208800-1 11 1, 2 206903-2 13 1 211870-2 213485-1 17 1, 2, 3 207445-3 208652-1 23 1, 3, 4 207446-3 208680-1 2 207446-4 208680-2 Material and Finish Cap – Thermoplastic, heat stabilized, fire resistant, self-extinguishing, 94V-1 rated, black Sealing Gasket – Neoprene, black Bead Chain – Steel, nickel plated Bead Chain Coupling – Brass, plated nickel Cable Entry Seals Heat Shrinkable Sealing Boots Shell Size Cable entry seals are used with jacketed cable to provide an environmentally sealed wire-to-connector system. They can be used with either plugs or receptacles. 11 13 17 23 Expanded Wall Thickness Sealing Range (Dia.) Max. Recovered Inside Diameter Part No. .050 [1.27] Ref. .250-.600 [6.35-15.24] .160 [4.06] 54010-4 .050 [1.27] Ref. .250-.600 [6.35-15.24] .250 [6.35] 54010-1 .060 [1.52] Ref. .375-.725 [9.53-18.42] .300 [7.62] 54123-1 .060 [1.52] Ref. .400-.875 [10.16-22.22] .375 [9.52] 54011-1 .060 [1.52] Ref. .400-.875 [10.16-22.22] .375 [9.52] 54011-3 .070 [1.78] Ref. .550-1.250 [13.97-31.75] .500 [12.70] 54012-1 Thick Wall Boots Thin Wall Boot Material Material Internal Sleeve – Nylon Outer Tubing – Polyolefin, black Inter Sleeve – Nylon Outer Tubing – Polyolefin Expanded Wall Thickness –  .020 [0.51] Max. Recovered Wall Thickness –  .040 [10.16] Sealing Range – .250 [6.35].500 [12.70] Dia. Shell Size 17 Part No. 213933-1 Note: All part numbers are RoHS Compliant. INDUSTRIAL / CIRCULAR PLASTIC CONNECTORS CPC Connector Sealing Accessories Circular Plastic Connectors Jacketed Cable Seals (Shell Size 23) A jacketed cable seal kit provides an environmentally sealed connection for jacketed cable. Material Sealing Range (Dia.) Kit Number .300-.450 [7.62-11.43] 207052-1 .450-.600 [11.43-15.24] 207052-2 .600-.875 [15.24-22.22] 207052-3 Peripheral Seal – Grey elastomer Collar – Aluminum Jacketed Cable Seal –  Black rubber Back-Shell Extender –  Black glass-filled thermoplastic Special Clamp Saddle –  Black thermoplastic Note: Jacketed cable seals must be used with large cable clamps and can be used on plugs or receptacles. Large cable clamps are to be ordered separately (see page 38). Each jacketed cable seal kit includes: • Peripheral Seal – to be discarded if kit is used on plug. Additional seals may be purchased (see page 51) • Collar – provides bearing surface for back-shell extender • Jacketed Cable Seal • Back-Shell Extender • Special Clamp Saddle – to be used in lieu of clamping insert supplied with large cable clamp Rubber Boot Rubber boots are used with jacketed cable to provide splashproof connections for Series 1 and Series 3 connectors. (Not for Metal Shell Connectors.) Shell Size Cable Dia. Sealing Range Part No. 11 .219-.438 [5.56-11.13] 206304-1 Notes: 1. Rubber boots are recommended for use with jacketed cable and can be used on plugs or receptacles, except Series 2 connectors. 2. For detailed performance data on rubber boots, refer to Product Specification No. 108-10024. Material Black neoprene Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. PAGE 59 MIL-C-5015 Style Circular Plastic Connectors Circular Plastic Connectors MIL-C-5015 Style Circular Plastic Connectors Product Facts • I ntermateable with other manufacturers’ MetalShell Sizes 20-14 and 18-10, MIL-C-5015 Style Connectors •H  igh impact resistant plastic housing •L  ighter weight •L  ower cost • I ndustry accepted, Type III+ pin and socket contacts, available on reels in strip-form for high volume, low cost, automatic machine terminations •C  ontacts also available in loose piece form for low volume, prototype or maintenance and repair •H  ousing designed to prevent mismating with other insert arrangements •R  ecognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 •C  ertified by Canadian Standards Association, File No. LR 7189 R R R R ISO9001ied if ert C ISO9001ied if ert C This new addition to the AMP Circular Plastic Connector Line is specifically designed to be intermateable with other manufacturers’ Metal-Shell sizes 20-14 and 18-10, MIL-C-5015 Style Connector Systems. The high impact resistant plastic housing offers the advantages of lighter weight and lower cost than existing metal shell connectors. In addition, the connector design prevents mismating when used with other insert arrangements. As part of the AMP Multimate Family of Connectors, the MIL-C-5015 style connector offers the additional economies of crimp Type III+ Pin and Socket contacts in reel-mounted, stripform for high volume automatic machine termination, as well as in loose piece form for low volume, prototype or maintenance and repair. Technical Documents Application Specification 114-10038 CPC Connectors 114-10004 Contacts, Type III+ Product Specifications 108-10024 CPC Connectors 108-10042 Contacts, Type III+ Instruction Sheets 408-7582 Accessories for CPC Connectors 408-7592-A Improved Strain Relief Clamps for CPC Connectors 408-7593 CPC Connectors Note: All part numbers are RoHS Compliant. INDUSTRIAL / CIRCULAR PLASTIC CONNECTORS Plugs and Receptacles (Shell Size 20-14) Plug Kit, Unassembled Receptacle, Square Flange Receptacle, Free-Hanging Reverse Sex (Accepts pins) Part Number 213571-2 without Cable Clamp Reverse Sex (Accepts sockets) Part Number 213570-1 Reverse Sex (Accepts sockets) Part Number 213650-1 Standard Sex (Accepts sockets) Part Number 213652-1 without Cable Clamp Standard Sex (Accepts pins) Part Number 213651-1 Plugs and Receptacles (Shell Size 18-10) Plug Kit, Unassembled Receptacle, Square Flange Receptacle, Free-Hanging Reverse Sex (Accepts pins) Part Number 213671-1 without Cable Clamp Reverse Sex (Accepts sockets) Part Number 213667-1 Reverse Sex (Accepts sockets) Part Number 213668-1 Cable Clamps O. D. Max. Part No. Type 206070-8 standard .453 [11.51] 206322-9 large .703 [17.86] Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. PAGE 61 MIL-C-5015 Style Circular Plastic Connectors Circular Plastic Connectors MIL-C-5015 Style Circular Plastic Connectors Circular Plastic Connectors Type III+ Contacts Wire Size Range Ins. Dia. Range AWG mm 24-20 0.2-0.6 .060-.135 [1.52-3.43] 18-14 0.8-2 .110-.150 [2.79-3.81] 2 Contact Finish Code Strip Form Contact No. Loose Piece Contact No. Pin Socket Pin Socket B 213605-7 1-66563-1 — 66565-7 A — 66563-8 — 66565-4 B 213603-5 66598-9 213603-6 66601-9 A — 66598-2 — 66601-2 Strip Form Applicator Hand Tool Part No. 2151669-□†† 91542-1 2151405-□†† 91521-1 ††  Note: Applicators for TE semiautomatic or fully-automatic termination equipment are available. Contact Technical Support. *** MIL-C-5015 style connectors require a longer Multimate pin contact. This contact is .145 [3.68] longer than the standard Multimate pin contacts. It is not for use in other Multimate connectors, socket contacts are standard Multimate Type III+ contacts. Extraction Tool Part No. 305183 Note: Gold-plated contacts should not be mated with tin or silver plated contacts. Material Contact – Brass Spring – Stainless Steel Contact Finish A – .000030 [0.00076] gold on the electrical engagement area over .000030 [0.00076] min. nickel B – Tin Related Product Data .535 [13.59] Pin*** Socket Application Tooling –  Pages 81-83 Note: All part numbers are RoHS Compliant. INDUSTRIAL / CIRCULAR PLASTIC CONNECTORS Miniature CPC Connectors Circular Plastic Connectors Miniature Circular Plastic Connectors Product Facts • Two shell sizes: Size 8 (1-4) or Size 11 (5-9) contact positions • Pre-positioned 1/4 turn coupling ring with positive lock and alignment feature • Unique contact pattern for each position size helps prevent accidental mating with other position sizes • Sealed to IP67 (Protected against immersion in water up to 1 meter for 1/2 hour) • Front or rear jam nut panel mounting • No assembly required • Receptacle available in free-hanging or panel mount versions • Alternate keys available AMP Miniature Circular Plastic Connectors (CPC) are available in wire-to-wire and wire-to-panel configurations. Utilizes existing Mini-Universal MATE-N-LOK stamped and formed contacts designed for up to 500 mating cycles when plated with gold or up to 50 cycles with tin plating. Nylon housings offer good resistance to a wide range of chemical agents while the IP67 sealing helps prevent ingress of dirt or fluids that could have an adverse effect on the contact interface. Helps provide robust solutions in industrial, instrumentation and transportation applications where size, contact density and environmental exposure are primary concerns. Technical Documents Product Specification 108-2079 Miniature CPC Connectors Application Specification 114-13105 Material and Finish Seal, Wire Entry – Elastomer, yellow or white Seal, Peripheral – Elastomer, gray Housing – Thermoplastic, black Protector, Seal – Thermoplastic, natural Ring, Coupling – Thermoplastic, black Nut, Jam – Brass, nickel plated Plate, Seal Retention –  Thermoplastic, black Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. PAGE 63 Miniature CPC Connectors Circular Plastic Connectors Receptacles and Plugs, Shell Size 8 (4 Position shown) Receptacle Assembly, Panel Mount (Order pin contacts separately –  see page 66) Housing Part Numbers Arrangement Shell Size No. of Pos. 8 1 8 2 8 3 8 4 Insulation Diameter Range Housing Part Numbers Panel Mount Receptacle Free-Hanging Receptacle Plug .035-.059 [.89-1.5]* 1445539-1 1445526-1 1445536-1 .059-.110 [1.5-2.39] 1445539-3 1445526-3 1445536-3 .035-.059 [.89-1.5]* 1445538-1 — 1445535-1 .059-.110 [1.5-2.39] 1445538-3 1445522-3 1445535-3 .035-.059 [.89-1.5]* 1445537-1 1445510-1 1445534-1 .059-.110 [1.5-2.39] 1445537-3 1445510-3 1445534-3 .035-.059 [.89-1.5]* 1445421-1 1445389-1 1445390-1 .059-.110 [1.5-2.39] 1445421-3 1445389-3 1445390-3 Note: Alternate keys available (115° part numbers shown in above chart) * Insertion Tip (Seal Protector) Part No. 1604816-1 recommended for use when inserting socket contacts within this insulation range. Receptacle Assembly, Free-Hanging 1.142 [29.00] (Order pin contacts separately –  see page 66) ø .827 [21.00] .551 [14.00] ø .551 [14.00] .555 [14.10] .55 [14.10] .06 [1.50] Plug Assembly (Order socket contacts separately – see page 66) .606 [15.39] 1.14 [29.00] 1.142 ± .010 [29.00 ± 0.25] ø .669 [17.00] .413 [10.48] Related Product Data Part Numbers – Page 65 Contacts – Page 66 Accessories – Page 66 INDUSTRIAL / CIRCULAR PLASTIC CONNECTORS Note: All part numbers are RoHS Compliant. Receptacles and Plugs, Shell Size 11 (9 Position shown) Receptacle Assembly, Panel-Mount (Order pin contacts separately –  see page 66) Receptacle Assembly, Free-Hanging (Order pin contacts separately –  see page 66) Housing Part Numbers Arrangement Shell Size No. of Pos. 11 5 11 6 11 7 11 8 11 9 Insulation Diameter Range Housing Part Numbers Panel Mount Receptacle Free-Hanging Receptacle Plug .035-.059 [.89-1.5]* 1445824-1 1445829-1 1445820-1 .059-.110 [1.5-2.39] 1445824-3 1445829-3 1445820-3 .035-.059 [.89-1.5]* 1445823-1 1445828-1 1445819-1 .059-.110 [1.5-2.39] 1445823-3 1445828-3 1445819-3 .035-.059 [.89-1.5]* 1445822-1 1445827-1 1445818-1 .059-.110 [1.5-2.39] 1445822-3 1445827-3 1445818-3 .035-.059 [.89-1.5]* 1445821-1 1445826-1 1445817-1 .059-.110 [1.5-2.39] 1445821-3 1445826-3 1445817-3 .035-.059 [.89-1.5]* 1445816-1 1445825-1 1445807-1 .059-.110 [1.5-2.39] 1445816-3 1445825-3 1445807-3 Note: Alternate keys available (115° part numbers shown in above chart) * Insertion Tip (Seal Protector) Part No. 1604816-1 recommended for use when inserting socket contacts within this insulation range. .555 [14.10] 0.59 [1.50] ø .689 [17.50] Plug Assembly (Order socket contacts separately – see page 66) 3/4-20 UNEF-2A Thread 1.14 [29.00] .555 [14.10] .059 [1.50] 3/4-20 UNEF-2A Thread ø .689 [17.50] Positive Lock Indicator .902 [22.90] 1.14 [29.00] 1.14 ± .010 [29.00 ± 0.25] .413 [10.43] ø 21.75 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. PAGE 65 Miniature CPC Connectors Circular Plastic Connectors Miniature CPC Connectors Circular Plastic Connectors Contacts and Application Tooling Pin (for Receptacles) Wire Size Range AWG [mm2] 30-26 [.05-.12] 26-22 [.12-.3] Socket (for Plugs) Ins. Dia. Range Contact Part Numbers Material and Finish 035-.050 [.889-1.27] .047-.069 [1.19-1.75] Pin Socket Strip Form Loose Piece Strip Form Loose Piece Brass, Pre-tin 770835-1 794059-1 770834-1 794058-1 Phos. Brz., Pre-tin — — 770834-4 — Brass, Duplex1 1-770835-0 1-794059-0 1-770834-0 1-794058-0 Phos. Brz., Duplex1 — — 1-770834-1 — Brass, Pre-tin 770901-1 770985-1 770902-1 770986-1 Phos. Brz., Pre-tin — — 770902-4 Brass, Duplex1 1-770901-0 1-770985-0 1-770902-0 Phos. Brz., Duplex1 — — 1-770902-1 OCEAN Applicator Part No. Hand Tool Part No. 2266136-1 2217755-1 — 2151017-1 or 1-770986-0 2266674-□ 91529-1 —  uplex Finish – Plated with .000030 [.000762] min. gold in mating area and .000100 [.00254] min. tin in crimping area D over .000050 [.00127] min. nickel underplate on entire contact. Note: All part numbers are RoHS Compliant. 1 Contact Extraction Tool Contact Insertion Tool Insertion Tip (Seal Protector) Part No. 189727-1 Instruction Sheet 408-4118 Part No. 91002-1 Instruction Sheet 408-7347 (For inserting contacts applied to small diameter wire) Part No. 1604816-1 (For inserting socket contacts applied to small diameter wire) Accessories (All accessories must be ordered separately.) Strain Reliefs Part Number Shell Size 1 Straight Right-Angle 8 1445730-1 1445771-1 11 1445856-1 Open Style 2 Flange Seals Dust Caps 1546746-42 With Cover Heat Shrink Boots Jam Nuts 1546746-3 1 Shell Size Part Number 8 1546997-1 11 1546921-1 Shell Size Part Number 8 1445420-1 11 1445420-2 Shell Size Thread 8 5/8-24 UNEF-2B Part Number 1604196-1 11 3/4-20 UNEF-2B 1445904-1 Shell Size Part Number 8 1604089-1 11 1604089-2 Note: All part numbers are RoHS Compliant. INDUSTRIAL / CIRCULAR PLASTIC CONNECTORS Metal-Shell Circular Plastic Connectors Circular Plastic Connectors Metal-Shell Circular Plastic Connectors Product Facts • Economical combination of thermoplastic UL 94V-0 rated connector housings and metal shells • Available in three sizes: – Series 1–Accepts Multimate contacts, shell sizes 14-5, 14-7, 22-16, 28-24, and 28-37 standard sex; 14-5, 14-7, 22-14, and 28-37 reverse sex –S  eries 2–Accepts 20 DF and 20 DM contacts, shell sizes 22-28 and 28-63 standard sex; 22-28 and 28-57 reverse sex – Series 3–Accepts Type XII power contacts, shell sizes 22-3 and 28-7 standard and reverse sex – Series 4–Accepts Multimate contacts, and Type XII power contacts, shell size 28-16M and 28-22M standard sex • Compatible with MIL Spec metal housing type connectors • Choice of application tooling to meet production requirements • Product Specification: 108-10040 • Test Report: 501-105 • Instruction Sheet: 408-6641 AMP Metal-Shell Circular Plastic Connectors offer the reliability of higher priced all metal connectors at a fraction of the cost, and are offered in the more popular contact configurations. Connector housings are made of lightweight, sturdy, thermoplastic material that are UL 94V-0 rated, with zinc alloy, nickel plated shells for added strength and protection. These connectors are available in a variety of configurations to meet your signal, low current and high current requirements. Operating temperatures range from -55°C to +125°C [-67°F to +257°F]. Signal and low current is provided by a choice of AMP Multimate contacts: .062 [1.57] pin diameter and 20 DF and 20 DM contacts, .040 [1.02] pin diameter. High current requirements are met by the Type XII capable of carrying up to 35 amperes of current. These quick connect/disconnect circular connectors feature polarized housings to prevent mismating with other insert arrangements. AMP Metal-Shell Circular Plastic Connectors are available in square flange receptacles and freehanging plug connectors. For additional economy, industry accepted AMP Type III+ pin and socket contacts are available on reels in strip-form for high volume, low cost, automatic machine terminations. For low volume, prototype or maintenance and repair Type III+ contacts are also available in loose piece form. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. PAGE 67 Metal-Shell Circular Plastic Connectors Circular Plastic Connectors Receptacles and Plugs, Series 1, Standard Sex Arrangement without TETRASEALS Ring 14-5 208719-1 208718-1 208718-2 14-7 208715-1 208714-1 208714-2 22-16 208489-1 208488-1 208488-3 28-24 208459-1 208457-1 208457-3 28-37 208471-1 208470-1 208470-3 Shell Size Square Flange Receptacle No. of Pos. Listed part numbers are for connectors only; contacts must be ordered separately. with TETRASEALS Ring Note: Maximum wire insulation diameter is .100 [2.54], except arrangements 14-5 and 28-24 are .150 [3.81] max. Material and Finish TETRASEALS Ring SQUARE FLANGE RECEPTACLE (Installed in plugs only.) Housing – Thermoplastic, UL 94V-0 rated, black Metal-Shell – Zinc alloy, plated nickel Grooved Pin – Steel alloy, plated nickel Plug Plug Part No. Square Flange Receptacle PLUG Housing – Thermoplastic, UL 94V-0 rated, black Metal-Shell – Zinc alloy, plated nickel Tetraseal Seal – Fluorocarbon Retainer Ring – Stainless steel Coupling Ring – Zinc alloy, plated nickel The TETRASEALS Ring provides splashproof sealing between mating metal shells. It is located behind the plug shell external keys (under the coupling ring). When mated with a receptacle, the ring is compressed against the inside diameter of the mating end edge of the receptacle shell. TETRASEALS Ring Related Product Data Contacts – Pages 19-23 Contact Arrangement – Page 70 Component Dimensions –  Page 79 Accessories – Page 80 Performance Characteristics –  Page 6 Application Tooling –  Pages 81-83 Technical Documents – Page 84 Note: All part numbers are RoHS Compliant. INDUSTRIAL / CIRCULAR PLASTIC CONNECTORS Receptacles and Plugs, Series 1, Reverse Sex Arrangement Plug Part No. Square Flange Receptacle without TETRASEALS Ring 14-5 208721-1 208720-1 — 14-7 208717-1 208716-1 — 22-14 208487-1 208486-1 208486-3 28-37 208473-1 208472-1 — Shell Size No. of Pos. with TETRASEALS Ring Note: Maximum wire insulation diameter is .100 [2.54], except arrangements 14-5 and 28-24 are .150 [3.81] max. Square Flange Receptacle Plug Material and Finish TETRASEALS Ring SQUARE FLANGE RECEPTACLE (Installed in plugs only.) Housing – Thermoplastic, UL 94V-0 rated, black Metal-Shell – Zinc alloy, plated nickel Grooved Pin – Steel alloy, plated nickel PLUG Listed part numbers are for connectors only; contacts must be ordered separately. Housing – Thermoplastic, UL 94V-0 rated, black Metal-Shell – Zinc alloy, plated nickel Tetraseal Seal – Fluorocarbon Retainer Ring – Retainer Ring Coupling Ring – Zinc alloy, plated nickel The TETRASEALS Ring provides splashproof sealing between mating metal shells. It is located behind the plug shell external keys (under the coupling ring). When mated with a receptacle, the ring is compressed against the inside diameter of the mating end edge of the receptacle shell. TETRASEALS Ring Related Product Data Contacts – Pages 19-23 Contact Arrangement – Page 70 Component Dimensions –  Page 79 Accessories – Page 80 Performance Characteristics –  Page 6 Application Tooling –  Pages 81-83 Technical Documents – Page 84 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. PAGE 69 Metal-Shell Circular Plastic Connectors Circular Plastic Connectors Metal-Shell Circular Plastic Connectors Circular Plastic Connectors Contact Arrangements, Series 1 Shell Size 14 Arrangement 14-5 Max. Wire Ins. Dia. = .150 [3.81] Arrangement 14-7 Max. Wire Ins. Dia. = .100 [2.54] Shell Size 22 1 1 3 47 4 2 1 6 3 7 8 11 8 1 3 7 10 7 6 10 1 14 11 11 11 14 12 12 2 3 14 15 Arrangement 22-14 Max. Wire Ins. Dia. = .100 [2.54] 15 16 16 Arrangement 22-16 Max. Wire Ins. Dia. = .100 [2.54] Shell Size 28 1 4 5 10 1 5 9 10 16 Note: Contact arrangements shown are of pin mating face (plug or receptacle). Socket mating face is mirror image. 1 21 24 20 24 Arrangement 28-24 Max. Wire Ins. Dia. = .150 [3.81] 5 10 15 20 41 5 9 15 16 21 4 10 16 4 9 9 15 16 23 22 23 29 28 29 34 33 37 34 Arrangement 28-37 Max. Wire Ins. Dia. = .100 [2.54] Note: All part numbers are RoHS Compliant. INDUSTRIAL / CIRCULAR PLASTIC CONNECTORS 3 37 Receptacles and Plugs, Series 2, Standard Sex Arrangement Shell Size No. of Positions Part No. Square Flange Receptacle Plug without Tetraseals Ring 22-28 208491-1 208490-1 28-63 208477-1 208476-1 Material and Finish Square Flange Receptacle SQUARE FLANGE RECEPTACLE Housing and Retention Insert –  Thermoplastic, UL 94V-0 rated, black Metal-Shell – Zinc alloy, plated nickel Grooved Pin – Steel alloy, plated nickel PLUG Plug Listed part numbers are for connectors only; contacts must be ordered separately. Housing – Thermoplastic, UL 94V-0 rated, black Metal-Shell – Zinc alloy, plated nickel Tetraseal Seal – Fluorocarbon Retainer Ring – Stainless steel Coupling Ring – Zinc alloy, plated nickel Related Product Data Contacts – Pages 29-30 Contact Arrangement – Page 73 Component Dimensions –  Page 79 Accessories – Pages 39-43 and 80 Performance Characteristics –  Page 6 Application Tooling –  Pages 81-83 Technical Documents – Page 84 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. PAGE 71 Metal-Shell Circular Plastic Connectors Circular Plastic Connectors Metal-Shell Circular Plastic Connectors Circular Plastic Connectors Receptacles and Plugs, Series 2, Reverse Sex Arrangement Shell Size No. of Positions Part No. Square Flange Receptacle Plug without Tetraseals Ring 22-28 208493-1 208492-1 28-57 208475-1 208474-1 Material and Finish Square Flange Receptacle SQUARE FLANGE RECEPTACLE Housing and Retention Insert –  Thermoplastic, UL 94V-0 rated, black Metal-Shell – Zinc alloy, plated nickel Grooved Pin – Steel alloy, plated nickel PLUG Plug Listed part numbers are for connectors only; contacts must be ordered separately. Housing – Thermoplastic, UL 94V-0 rated, black Metal-Shell – Zinc alloy, plated nickel Tetraseal Seal – Fluorocarbon Retainer Ring – Stainless steel Coupling Ring – Zinc alloy, plated nickel Related Product Data Contacts – Pages 29-30 Contact Arrangement – Page 73 Component Dimensions –  Page 79 Accessories – Pages 39-43 and 80 Performance Characteristics –  Page 6 Application Tooling –  Pages 81-83 Technical Documents – Page 84 Note: All part numbers are RoHS Compliant. INDUSTRIAL / CIRCULAR PLASTIC CONNECTORS Metal-Shell Circular Plastic Connectors Circular Plastic Connectors Contact Arrangements, Series 2 Shell Size 22 Arrangement 22-28 Max. Wire Ins. Dia. = .068 [1.73] Note: Contact arrangements shown are of pin mating face (plug or receptacle). Socket mating face is mirror image. Shell Size 28 1 4 1 10 4 5 17 18 26 34 1 11 5 10 11 4 25 25 33 19 12 12 17 20 20 28 41 37 54 57 48 49 45 53 54 55 36 37 45 48 42 27 28 33 41 5 57 Arrangement 28-57 Max. Wire Ins. Dia. = .068 [1.73] 44 52 5953 60 63 60 Arrangement 28-63 Max. Wire Ins. Dia. = .068 [1.73] Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. PAGE 73 Metal-Shell Circular Plastic Connectors Circular Plastic Connectors Receptacles and Plugs, Series 3, Standard Sex Arrangement without TETRASEALS Ring with TETRASEALS Ring 22-3 208495-1 208494-1 208494-3 28-7 208483-1 208482-1 — Shell Size No. of Pos. Material and Finish Square Flange Receptacle SQUARE FLANGE RECEPTACLE Housing – Thermoplastic, UL 94V-0 rated, black Metal-Shell – Zinc alloy, plated nickel Peripheral Seal – Elastomer, grey Grooved Pin – Stainless steel PLUG Plug Listed part numbers are for connectors only; contacts must be ordered separately. Plug Part No. Square Flange Receptacle Housing – Thermoplastic, UL 94V-0 rated, black Metal-Shell – Zinc alloy, plated nickel Tetraseal Seal – Fluorocarbon Retainer Rings – Stainless Steel Coupling Ring – Zinc alloy, plated nickel TETRASEALS Ring (Installed in Plugs only) The TETRASEALS Ring provides splashproof sealing between connector metalshells. It is located behind the plug-shell external keys (under the coupling ring). When mated with a receptacle, the ring is compressed against the inside diameter of the mating end edge of the receptacle shell. TETRASEALS Ring Related Product Data Contacts – Page 34-35 Contact Arrangement – Page 76 Component Dimensions –  Page 79 Accessories – Pages 39-43 and 80 Performance Characteristics –  Page 6 Application Tooling –  Pages 81-83 Technical Documents – Page 84 Note: All part numbers are RoHS Compliant. INDUSTRIAL / CIRCULAR PLASTIC CONNECTORS Receptacles and Plugs, Series 3, Reverse Sex Arrangement Square Flange Receptacle Shell Size No. of Pos. without TETRASEALS Ring 22-3 208497-1 208496-1 — 28-7 208485-1 208484-1 208484-3 Material and Finish TETRASEALS Ring SQUARE FLANGE RECEPTACLE (Installed in Plugs only) Housing – Thermoplastic, UL 94V-0 rated, black Metal-Shell – Zinc alloy, plated nickel Peripheral Seal – Elastomer, grey Grooved Pin – Stainless steel PLUG Plug Listed part numbers are for connectors only; contacts must be ordered separately. Plug Part No. Square Flange Receptacle Housing – Thermoplastic, UL 94V-0 rated, black Metal-Shell – Zinc alloy, plated nickel Tetraseal Seal – Fluorocarbon Retainer Rings – Stainless Steel Coupling Ring – Zinc alloy, plated nickel with TETRASEALS Ring The TETRASEALS Ring provides splashproof sealing between connector metalshells. It is located behind the plug-shell external keys (under the coupling ring). When mated with a receptacle, the ring is compressed against the inside diameter of the mating end edge of the receptacle shell. TETRASEALS Ring Related Product Data Contacts – Page 34-35 Contact Arrangement – Page 76 Component Dimensions –  Page 79 Accessories – Pages 39-43 and 80 Performance Characteristics –  Page 6 Application Tooling –  Pages 81-83 Technical Documents – Page 84 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. PAGE 75 Metal-Shell Circular Plastic Connectors Circular Plastic Connectors Metal-Shell Circular Plastic Connectors Circular Plastic Connectors Contact Arrangements, Series 3 Shell Size 22 Arrangement 22-3 Max. Wire Ins. Dia. = .220 [5.59] Shell Size 28 Arrangement 28-7 Max. Wire Ins. Dia. = .220 [5.59] Note: Contact arrangements shown are of pin mating face (plug or receptacle). Socket mating face is mirror image. Note: All part numbers are RoHS Compliant. INDUSTRIAL / CIRCULAR PLASTIC CONNECTORS Receptacles and Plugs, Series 4 Arrangement Shell Size Square Flange Receptacle No. of Pos. Square Flange Receptacle Standard Sex Reverse Sex 28-16M 208479-1 28-22M 208481-1 Reverse Sex 1776088-1 208478-1 1776089-1 — — 208480-1 — 208480-3 TETRASEALS Ring SQUARE FLANGE RECEPTACLE (Installed in Plugs only) PLUG Listed part numbers are for connectors only; contacts must be ordered separately. Standard Sex Material and Finish Housing – Thermoplastic, UL 94V-0 rated, black Metal-Shell – Zinc alloy, plated nickel Grooved Pin – Stainless steel Plug Plug Part No. without TETRASEALS Ring with TETRASEALS Ring Housing – Thermoplastic, UL 94V-0 rated, black Metal-Shell – Zinc alloy, plated nickel Tetraseal Seal – Fluorocarbon Retainer Rings – Stainless Steel Coupling Ring – Zinc alloy, plated nickel Standard Sex The TETRASEALS Ring provides splashproof sealing between connector metalshells. It is located behind the plug-shell external keys (under the coupling ring). When mated with a receptacle, the ring is compressed against the inside diameter of the mating end edge of the receptacle shell. TETRASEALS Ring Related Product Data Contacts – Pages 19-23 and 34-35 Contact Arrangement – Page 78 Component Dimensions –  Page 79 Accessories – Pages 39-43 and 80 Performance Characteristics –  Page 6 Application Tooling –  Pages 81-83 Technical Documents – Page 84 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. PAGE 77 Metal-Shell Circular Plastic Connectors Circular Plastic Connectors Metal-Shell Circular Plastic Connectors Circular Plastic Connectors Contact Arrangements, Series 4 Shell Size 28 Arrangement 28-16M Max. Wire Ins. Dia. = .150 [3.81] for Multimate Contacts, .220 [5.59] for Power Contacts 1 3 2 4 8 9 14 15 19 20 21 22 Arrangement 28-22M Max. Wire Ins. Dia. = .150 [3.81] for Multimate Contacts, .220 [5.59] for Power Contacts Note: Contact arrangements shown are of pin mating face (plug or receptacle). Socket mating face is mirror image. Note: All part numbers are RoHS Compliant. INDUSTRIAL / CIRCULAR PLASTIC CONNECTORS Component Dimensions, Series 1, 2, 3 and 4 Square Flange Receptacles F ±.015 [± 0.13] E ±.005 [± 0.13] E ±.005 [± 0.13] E ±.005 [± 0.13] D Max. Plugs J ±.005 [± 0.13] Dia. J ±.005 [± 0.13] Dia. G ±.010 [± 0.25] Dia. Front and Rear Panel Thk. .125 Max B ±.010 [3.18] [± 0.25] C ±.010 [± 0.25] A Max. H ±.010 [± 0.25] Dia. Panel Cutout, Front Mounted Receptacle Panel Cutout, Rear Mounted Receptacle K Max. M ±.010 [± 0.25] For drawings, technical data or samples, contact your sales engineer or call Technical Support. L ±.015 [± 0.38] Series 1 Arrangement Shell Size No. of Pos. Sex C D E F G H J K L M Std. Rev. 1.415 .745 [35.94] [18.92] .100 [2.54] 1.031 .906 [26.19] [23.01] 1.185 [30.1] 1.070 [27.18] 1.070 [27.18] .125 [3.18] 1.400 1.225 [35.56] [31.12] .380 [9.65] 14-7 Std. Rev. 1.415 .745 [35.94] [18.92] .100 [2.54] 1.031 .906 [26.19] [23.01] 1.185 [30.1] 1.070 [27.18] 1.070 [27.18] .125 [3.18] 1.400 1.225 [35.56] [31.12] .380 [9.65] 22-14 Rev. 1.190 .790 .103 [30.22] [20.07] [2.62] 1.503 1.250 1.534 1.156 1.554 .120 1.560 1.750 .380 [38.18] [31.75] [38.96] [29.36] [39.47] [3.05] [39.62] [44.45] [9.65] 22-16 Std. 1.470 .790 .103 [37.34] [20.07] [2.62] 1.503 1.250 1.534 1.156 1.554 .120 [38.18] [31.75] [38.96] [29.36] [39.47] [3.05] 28-24 Std. 1.555 .875 [39.5] [22.23] .125 [3.18] 1.900 1.562 1.950 1.610 1.970 .145 1.560 2.170 [48.26] [39.67] [49.53] [40.89] [50.04] [3.68] [39.62] [55.12] .380 [9.65] Std. 1.540 .875 [39.12] [22.23] .125 [3.18] 1.900 1.562 1.950 1.610 1.970 .145 1.560 2.170 [48.26] [39.67] [49.53] [40.89] [50.04] [3.68] [39.62] [55.12] .380 [9.65] Rev. 1.260 .875 [31.00] [22.23] .125 [3.18] 1.900 1.562 1.950 1.610 1.970 .145 1.840 2.170 [48.26] [39.67] [49.53] [40.89] [50.04] [3.68] [46.74] [55.12] .380 [9.65] 22-28 Std. Rev. .934 .790 .103 [23.72] [20.07] [2.62] 1.503 1.250 1.534 1.156 1.554 .120 1.295 1.750 .380 [38.18] [31.75] [38.96] [29.36] [39.47] [3.05] [32.89] [44.45] [9.65] 28-57 Rev. 1.229 .875 [31.22] [22.22] .125 [3.18] 1.900 1.562 1.950 1.610 1.970 .145 1.408 2.170 [48.26] [39.67] [49.53] [40.89] [50.04] [3.68] [35.76] [55.12] .380 [9.65] 28-63 Std. 1.229 .875 [31.22] [22.22] .125 [3.18] 1.900 1.562 1.950 1.610 1.970 .145 1.408 2.170 [48.26] [39.67] [49.53] [40.89] [50.04] [3.68] [35.76] [55.12] .380 [9.65] 22-3 Std. Rev. 1.755 .790 .103 [44.58] [20.07] [2.62] 1.503 1.250 1.534 1.156 1.554 .120 1.805 1.750 .380 [38.18] [31.75] [38.96] [29.36] [39.47] [3.05] [45.85] [44.45] [9.65] 28-7 Std. Rev. 1.825 .875 [46.36] [22.22] .125 [3.18] 1.900 1.562 1.950 1.610 1.970 .145 2.125 2.170 [48.26] [39.67] [49.53] [40.89] [50.04] [3.68] [53.98] [55.12] .380 [9.65] 28-13M Std. 1.825 .875 [46.36] [22.22] .125 [3.18] 1.900 1.562 1.950 1.610 1.970 .145 2.125 2.170 [48.26] [39.67] [49.53] [40.89] [50.04] [3.68] [53.98] [55.12] .380 [9.65] 28-16M Std. 1.825 .875 [46.36] [22.22] .125 [3.18] 1.900 1.562 1.950 1.610 1.970 .145 2.125 2.170 [48.26] [39.67] [49.53] [40.89] [50.04] [3.68] [53.98] [55.12] .380 [9.65] 28-22M Std. 1.825 .875 [46.36] [22.22] .125 [3.18] 1.900 1.562 1.950 1.610 1.970 .145 2.125 2.170 [48.26] [39.67] [49.53] [40.89] [50.04] [3.68] [53.98] [55.12] .380 [9.65] 3 4 B 14-5 28-37 2 Dimensions A 1.265 1.750 .380 [32.13] [44.45] [9.65] Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. PAGE 79 Metal-Shell Circular Plastic Connectors Circular Plastic Connectors Metal-Shell CPC Connector Accessories Circular Plastic Connectors Cable Clamps Shell Size Cable O.D. Range Thread Size Part No. 208945-5 14 .225-.562 [5.71-14.27] 7/8-20 UNEF-3B 22 .325-.750 [8.26-19.05] 1-3/16-18 UNEF-3B 208945-7 28 .450-.938 [11.43-23.83] 1-7/16-18 UNEF-3B 208945-8 Notes: 1. For Shell Size 22 Receptacle use plastic cable clamp Size 17 (See page 38), for Shell Size 28 Receptacle use plastic cable clamp Size 23 (See pages 38-39). Use Size 14 metal cable clamp for both plug and receptacle Size 14 connectors. 2. Metal cable clamps (Sizes 22 and 28) are for use with Metal-Shell CPC plugs ONLY. Material and Finish Body and Clamp Halves –  Zinc alloy, nickel plated Screws and Washers –  Stainless steel Cable Entry Seals Heat Shrinkable Sealing Boots Cable entry seals are used with jacketed cable to provide an environmentally sealed wire-toconnector system. They can be used with plugs. Shell Size Expanded Wall Thickness Sealing Range (Dia.) Max. Recovered Inside Dia. Part No. 28 .070 [1.78] .550-1.250 [13.97-31.75] .500 [12.70] 54012-4 Thick Wall Boots Material Internal Sleeve – Nylon Outer Tubing – Polyolefin, black Protective Cap Assemblies (for Metal-Shell CPC Receptacles Only) Shell Size Part No. 14 213823-2 22 211903-1 28 211904-1 Material and Finish Zinc alloy, nickel plated Note: All part numbers are RoHS Compliant. INDUSTRIAL / CIRCULAR PLASTIC CONNECTORS Application Tooling Circular Plastic Connectors Manual Hand Tools for Interchangeable Die Sets These tools are recommended for small production, prototype and experimental applications. They are used for terminating pin and socket contacts to wire and feature a ratchet device to provide consistently formed crimps. SDE (Standard Die Envelope) Die Sets Standard Die Envelope (SDE) die sets are a commercial grade option that provide cost-effective flexibility and compatibility with a number of different manual hand tool frames including the PRO CRIMPER III, the SDE Micro Crimp Battery Hand Tool, the SDE bench top Terminator and the 626 Pneumatic Tool System. For more information, request Catalog 1-1773865-2. PRO-CRIMPER III Hand Tool, Part No. 58495-1 Commercial grade hand tool for crimping various products feature a ratchet control system to ensure a complete crimp cycle. Commercial tools accept both pinned- and shouldered style die sets. Locators are provided with pinned-style die sets for proper contact and wire positioning, and to help minimize contact rotation and bending during crimping. Approximate weight 1.3 lb [0.60 kg]. For use with Type III+ contacts, see pages 17-19. For more information, request Catalog 1-1773865-2, Instruction Sheet 408-9819. CERTI-CRIMP Straight Action Hand Tools (SAHT) 112076 The CERTI-CRIMP II family of premium hand tools is one of the primary options for wire sizes as large as 14 AWG. When paired with the appropriate contacts the CERTI-CRIMP II tools meet appropriate 114 application specification feature require- ments, include adjustable insulation crimp capability, include the CERTI-CRIMP ratchet control system, and helps ensure a complete crimp cycle. In many cases include wire stops, locators, and straightening features. For Type III+ contacts, see pages 17-19. For more information, request Catalog 1-1773864-7, Instruction Sheet 408-2095. CERTI-CRIMP “C” Head Straight Action Hand Tool (SAHT), Part No. 69710-1 92936-8 The CERTI-CRIMP “C” Head Straight Action Hand Tool (PN 69710-1) is used for larger contacts and wire sizes, also meeting applicable 114 specification feature requirements. Both CERTI-CRIMP II heads and “C” head dies can be used with multiple powered options. See Catalog 65780 for additional details. Electric Machine for Interchangeable Die Sets SDE Terminator, Part No. 1490076-2 An electric crimp terminator with compact design features a die set holder that is compatible with SDE die sets. Hand- or foot actuated options are available. CE Approved. For more information, request Catalog 1654714. 112383 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. PAGE 81 Application Tooling Circular Plastic Connectors Pneumatic Hand Tool for Interchangeable Die Sets 626 Pneumatic Tool System Lightweight, air-operated modular tooling system. Accepts a wide variety of interchangeable heads for crimping various types of contacts, terminals and splices onto wires ranging from 6-26 AWG [13-0.12 mm2], plus coaxial and fiber optic cable. Optional ratchet control available to provide complete crimp cycle. For subminiature coaxial contacts, see pages 22-23. For more information, request Catalog 124208. Crimp Machines AMP-O-LECTRIC Model “GII” Terminating Machines, Part Nos. 2217000-1, -9, -11 Semiautomatic bench machines for crimping reeled terminals and contacts, featuring a quiet and reliable direct motor drive, microprocessor controls for ease of setup and operation, and guarding and lighting designed for operator convenience and safety. All models are equipped with either manual or automatic precision adjustment of crimp height. Machine mounted sensors are available for crimp quality monitoring using conventional miniature-style applicators. For more information, request Catalog 1-1773736-1, Catalog 82275 [Crimp Quality Monitor (CQM II)]. Crimp Quality Monitor II (CQM II) This system provides 100% on-the-fly crimp inspection. It measures the crimp height of each termination, and evaluates the quality of each crimp. If a crimp is questionable, the monitor alerts the operator with both visual and audible alarms. It also provides ports for printing and networking. When used with AMP-O-LECTRIC Model “GII” Termination Machines, the monitor is mounted to the machine. When used with TE Connectivity Lead Making Machines, it is integrated into the machine’s operating system. For more information, request Catalog 82275. Call Technical Support for Automatic Machine Applicator Part Numbers. AMP 3K and AMP 5K Terminating Machines • 3,000 lb [1361 kg] max. crimp force (AMP 3K); 5,000 lb [2268 kg] max. crimp force (AMP 5K) • Tool-less removal of applicators and guards • Jog capability • Quiet, fast operation – 80/76 dBA and cycle time less than 0.400 seconds • Accepts Heavy Duty Mini style applicators • Wide range of optional equipment such as tool-less precision crimp height adjust, batch counter, CQM II capability and work light The AMP 3K and AMP 5K Terminators are designed for customers that require the increased output and quality of a semiautomatic machine at a competitive price. By incorporating the most commonly requested features as standard and offering a long list of optional equipment, these terminators offer flexibility to meet the specific needs of various applications at the low cost. For more information, request Catalog 1654856. Note: All part numbers are RoHS Compliant. INDUSTRIAL / CIRCULAR PLASTIC CONNECTORS Application Tooling Circular Plastic Connectors Applicators OCEAN Applicator Standardized applicator offerings provide global design consistency and offer flexibility with choices in feeding options. The OCEAN applicator is designed so that all feed options are interchangeable with the common base applicator. Our pneumatic and mechanical feed options have been completely redesigned. They offer finer, more precise terminal positioning along with quicker adjustability while being much more user friendly. The interchangeability also makes it possible to upgrade to smart applicator technology. Request catalog 9-1773458-6 for more information. Stripper-Crimper Machines Cosmic 60R Wire Stripping Machine, 2047793-1 With just three analogous controls, you can set diameter, stripping length and partial pull-off length. The display shows the cut diameter in 0.01 mm increments. The processing cycle is easy to trigger: the moment the tip of the conductor touches the release sensor, the stripping process starts automatically. See catalog 1654956 for more information. Cosmic 927R Micro-Cable Stripper, 2047789-1 The compact, lightweight, bench top Cosmic 927R was designed and developed to reliably strip various insulation materials and micro-cable. From conductor diameter 36 to 10 AWG, the stripping diameter display can be set to within 0.1mm increments. See catalog 1654956 for more information. leadmaker. With this single ended-leadmaker, you will be able to save labor costs by measuring, cutting, stripping both ends, and crimping one end of a wire lead all with a single machine. For more information, request Catalog 1-1773856-5. processing range the Gamma 333 PC-V can accommodate cross sections up to 10 AWG with wire lengths up to 213 ft. See catalog 1-1773861-1 for more information. Lead Makers UNIQA-PRO The UNIQA-PRO Single Crimp Wire Processor is a cost-effective solution for companies looking to ramp up production from multiple bench top machines without making the large capital investment of a double ended GAMMA 333 PC-V The flexible design of the Gamma 333 PC-V accommodates space for multiple processing stations in order to handle a wide variety of customer required applications. And, with its large wire Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. PAGE 83 Technical Documents Circular Plastic Connectors Technical Documents Various technical documents are available for your use: Product Specifications describe technical performance characteristics and verification tests. They are intended for the Design, Component and Quality Engineer. 108-1579 108-2079 108-10024 108-10024-2 108-10024-3 108-10024-4 108-10037 108-10040 108-10042 108-40005 Sealed CPC Connectors with Removable Contacts Miniature CPC Connectors CPC Connectors (Series 1) (Series 2) (Series 3 & 4) Contacts, Type XII Metal-Shell CPC Connectors Contacts, Type III + Contacts, Size 20 DF Application Specifications describe requirements for using the product in its intended application and/or crimping information. They are intended for the Packaging and Design Engineer and the Machine Setup Person. 114-10000 114-10004 114-10005 114-10038 Contacts, Size 20 DF Contacts, Type III + Contacts, Type XII CPC Connectors Instruction Sheets provide instructions for assembling or applying the product. They are intended for the Manufacturing Assembler or Operator. 408-4317 408-6641 408-7582 408-7593 408-7901 408-8416 Two-Piece Sealed CPC Connectors Metal-Shell CPC Connectors Accessories for CPC Connectors CPC Connectors Application and Maintenance for AMP Hand Crimp Tool CPC Right-Angle Cable Clamp Assembly Application Tooling/Instruction Sheet Cross Reference Tool Part No. Instruction Sheet Tool Part No. Instruction Sheet 58448-2 58495-1 408-9357 91523-1 408-8547 408-9819 91525-1 408-8547 58541-1 408-4051 91529-1 408-8547 69710-1 408-2095 91538-1 408-10274 90136-1 408-7267 91539-1 408-8547 90140-1 408-7175 91542-1 408-8547 90145-1 408-7175 91549-1 408-8547 90145-2 408-7175 200893-2 408-1817 91002-1 408-7347 305183 408-1216 91019-3 408-7276 318813-1 408-4374 91067-2 408-7508 356611-1 408-4324 91285-1 408-9404 356611-2 408-4324 91503-1 408-8547 356612-1 408-4324 91505-1 408-8547 2217000-1 409-32035 91515-1 408-8547 601967-1 408-7516 91519-1 408-8547 1490076-2 409-10052 91521-1 408-8547 Note: All part numbers are RoHS Compliant. INDUSTRIAL / CIRCULAR PLASTIC CONNECTORS Products Note: This part number index lists all cataloged parts by base number only. Complete part numbers (with prefixes and/or suffixes) are shown on the pages indicated. Part Number Page 1-206062-4 39 1-206062-7 39 1-206070-0 39 1-206138-0 39 1-206322-0 39 1-206455-1 27 1-206455-2 27 1-206852-1 27 1-206852-2 27 1-206934-1 14 1-206934-7 14 1-206934-8 14 1-207216-6 27 1-207216-7 27 1-207303-3 14 1-207303-4 14 1-207303-5 14 1-207369-1 27 1-207369-3 27 1-208223-0 14 1-208657-0 27 1-208657-1 27 1-213825-7 15 1-213826-1 15 1-5066683-0 29 1-66098-8 19 1-66099-5 19 1-66100-9 19 1-66101-9 19 1-66103-8 19 1-66105-9 19 1-66106-5 19 1-66107-1 19 1-66108-5 19 1-66109-7 19 1-66331-4 19 1-66332-4 19 1-66358-0 19 1-66358-6 19 1-66358-9 20 1-66359-0 19 1-66359-4 19 1-66359-6 20 1-66359-9 20 1-66360-2 19 1-66360-4 20 1-66360-6 20 1-66361-2 19 1-66361-4 20 1-66361-6 20 1-66399-0 19 1-66400-0 19 1-66424-1 19 Part Number Page 1-66425-2 19 1-66504-0 29 1-66505-0 29 1-66506-0 29 1-66507-0 29 1-66563-1 19 1-66564-2 19 1-66597-0 20 1-66597-1 20 1-66598-1 20 1-66598-2 20 1-66601-0 20 1-66601-2 20 1-66602-0 20 1-66740-1 34 1-66740-2 34 1-66741-1 34 1-66741-2 34 1-770834-0 66 1-770834-1 66 1-770835-0 66 1-770901-0 66 1-770902-0 66 1-770902-1 66 1-770985-0 66 1-770986-0 66 1-788130-1 15 1-794058-0 66 1-794059-0 66 1-796329-1 27 1-796375-1 17 1-796375-2 17 1-796387-1 17 1-796387-2 17 1-796403-1 17 1-796403-2 17 1-796404-1 17 1-796406-1 17 1-796407-1 17 1-796409-1 17 1-796433-1 14 1-796435-2 17 1-796500-1 17 1-796502-1 17 1445389-1 64 1445389-3 64 1445390-1 64 1445390-3 64 1445420-1 66 1445420-2 66 1445421-1 64 1445421-3 64 1445510-1 64 1445510-3 64 1445522-3 64 1445526-1 64 1445526-3 64 1445534-1 64 1445534-3 64 1445535-1 64 Part Number Page 1445535-3 64 1445536-1 64 1445536-3 64 1445537-1 64 1445537-3 64 1445538-1 64 1445538-3 64 1445539-1 64 1445539-3 64 1445730-1 66 1445771-1 66 1445807-1 65 1445807-3 65 1445816-1 65 1445816-3 65 1445817-1 65 1445817-3 65 1445818-1 65 1445818-3 65 1445819-1 65 1445819-3 65 1445820-1 65 1445820-3 65 1445821-1 65 1445821-3 65 1445822-1 65 1445822-3 65 1445823-1 65 1445823-3 65 1445824-1 65 1445824-3 65 1445825-1 65 1445825-3 65 1445826-1 65 1445826-3 65 1445827-1 65 1445827-3 65 1445828-1 65 1445828-3 65 1445829-1 65 1445829-3 65 1445856-1 66 1445904-1 66 1546347-2 40 1546348-2 40 1546349-2 40 1546350-2 40 1546746-3 66 1546746-4 66 1546997-1 66 1604089-1 66 1604089-2 66 1604196-1 66 1604816-1 64,65,66 164159-3 21 164159-4 21 164160-4 21 164161-3 21 164161-4 21 164162-1 21 Part Number Page 164163-1 21 164163-2 21 164164-1 21 164164-2 21 1658537-1 29 1658537-2 29 1658537-3 29 1658537-4 29 1658538-1 29 1658538-2 29 1658538-3 29 1658539-1 29 1658539-2 29 1658539-3 29 1658539-4 29 1658540-1 29 1658540-2 29 1658540-4 29 1658540-5 29 1658543-1 29 1658543-2 29 1658543-3 29 1658544-1 29 1658544-2 29 1658544-3 29 1776088-1 77 1776089-1 77 1776903-1 18 1776904-1 18 1776905-1 18 1776906-1 18 193844-1 21 193844-2 21 193846-1 21 193846-2 21 193990-2 35 193991-4 35 1977876-1 50 1977880-1 50 1977882-1 50 1977883-1 50 1977884-1 50 1977885-1 50 1977886-1 50 1977887-1 50 1977888-1 51 1977890-1 51 1977891-1 51 1977892-1 51 197889-1 51 2-208224-1 15 2-66102-5 19 2-66358-1 20 200333-1 23 200333-8 23 200336-1 23 200336-6 23 200821-1 43 201328-1 23 201328-9 23 Part Number Page 201330-1 23 201334-1 23 201568-1 23 201570-1 23 201578-1 23 201578-4 23 201580-1 23 201611-1 23 201613-1 23 202236-5 22 202236-7 22 202237-5 22 202237-7 22 202507-1 23 202508-1 23 202725-1 23 202726-1 23 204219-1 23 205089-1 30 205089-2 30 205090-1 30 205090-2 30 205838-1 26,28 205840-3 26 205840-4 26 205841-3 26 205843-2 26 206036-2 33,35 206036-4 56 206036-5 56 206036-8 12 206037-1 12,16,17,18,56 206037-2 33,35 206038-1 26 206038-2 26 206038-4 26 206039-1 26 206043-1 12 206043-3 12 206043-4 56 206043-5 56 206044-1 12,17,56 206060-1 12,16,17,56 206061-1 12 206061-2 56 206070-8 39,54,55,61 206125-1 28 206126-1 28 206127-1 28 206136-1 33 206137-1 33 206137-2 33 206137-5 33 206138-8 39 206150-1 12,17,18,56 206151-1 12 206151-2 12 206151-3 56 206151-4 56 206152-1 26 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. PAGE 85 Part Number Index Circular Plastic Connectors Part Number Index Circular Plastic Connectors Part Number Page 206153-1 12 206153-2 56 206207-1 33 206226-1 33 206227-1 33 206227-6 33 206304-1 59 206305-1 12,17,56 206306-1 12 206306-2 12 206306-3 56 206306-4 56 206306-5 12 206322-9 39,54,55,61 206358-5 39 206358-6 39 206403-1 56 206403-2 56 206403-3 56 206403-4 56 206403-5 56 206425-1 33 206425-2 33 206425-5 33 206426-1 33 206429-1 12,17,56 206430-1 12 206430-2 12 206430-3 56 206433-1 26 206433-2 26 206433-3 26 206434-1 26 206437-1 26 206438-1 26 206438-2 26 206485-1 26 206486-1 26 206486-2 26 206508-1 43 206509-1 43 206512-5 39 206512-6 39 206516-1 16 206518-2 16 206552-1 16 206554-1 16 206613-1 37 206705-1 12 206705-2 12 206705-3 56 206705-4 56 206708-1 12,17,56 206837-1 12,17,18,56 206837-1 12,17,18,56 206838-1 12 206838-1 12 206838-2 12 206838-2 12 206838-3 56 206838-4 56 206852-8 26 206903-2 58 206934-5 14 206966-7 39 Part Number Page 206966-9 39 207008-6 39 207052-1 59 207052-2 59 207052-3 59 207055-1 41 207241-1 42 207299-1 41 207299-2 41 207299-3 41 207299-4 41 207387-1 42 207387-2 42 207445-3 58 207446-3 58 207446-4 58 207485-1 37 207486-1 37 207486-2 37 207489-1 42 207490-1 42 207597-1 43 207774-3 40 207774-4 40 207825-9 14 207890-2 15 208130-1 12 208131-1 12 208223-9 14 208283-4 15 208337-1 46,50 208338-1 46,50 208457-1 68 208457-3 68 208459-1 68 208470-1 68 208470-3 68 208471-1 68 208472-1 69 208473-1 69 208474-1 72 208475-1 72 208476-1 71 208477-1 71 208478-1 77 208479-1 77 208480-1 77 208480-3 77 208481-1 77 208482-1 74 208483-1 74 208484-1 75 208484-3 75 208485-1 75 208486-1 69 208486-3 69 208487-1 69 208488-1 68 208488-3 68 208489-1 68 208490-1 71 208491-1 71 208492-1 72 208493-1 72 208494-1 74 Part Number Page 208494-3 74 208495-1 74 208496-1 75 208497-1 75 208652-1 58 208680-1 58 208680-2 58 208714-1 68 208714-2 68 208715-1 68 208716-1 69 208717-1 69 208718-1 68 208718-2 68 208719-1 68 208720-1 69 208721-1 69 208800-1 58 208945-5 80 208945-7 80 208945-8 80 211102-1 12 211103-1 12 211398-1 13 211398-2 13 211398-4 13 211399-1 13,17,18,56 211400-1 13,17 211401-1 13 211401-3 56 211401-4 13 211766-1 13 211767-1 13 211767-2 13 211768-1 13 211769-1 13 211769-3 13 211770-2 13 211771-1 13 211771-2 13 211772-1 13,17 211773-1 13 211824-1 37 211825-1 37 211825-2 37 211839-1 12 211839-1 12 211870-2 58 211904-1 80 212618-1 23 212618-2 23 213485-1 58 213570-1 61 213571-2 61 213581-1 33 213588-2 14 213603-4 62 213603-5 62 213603-6 62 213605-7 62 213650-1 61 213651-1 61 213652-1 61 213667-1 61 213668-1 61 Part Number Page 213671-1 61 213729-6 15 213729-9 15 213780-2 14 213782-4 14 213798-3 14 213810-1 12,13 26,33,54,55 213811-1 12,26 213812-1 12,13 26,33,37 213813-1 12,13 213823-2 80 213827-8 15 213841-1 45 213841-2 45 213841-3 45 213841-4 45 213841-5 45 213841-8 45 213843-1 45 213843-2 45 213843-3 45 213843-4 45 213845-1 45 213845-2 45 213845-3 45 213845-4 45 213845-5 45 213845-6 45 213847-1 45 213847-2 45 213847-3 45 213847-4 45 213848-1 12 213849-1 12 213849-1 12 213850-1 12 213851-1 12 213852-1 13 213853-1 13 213854-3 14 213855-3 14 213855-4 14 213856-4 15 213859-2 14 213860-1 12 213862-1 12 213862-1 12 213864-1 12 213866-1 12 213868-1 13 213870-1 13 213889-2 51 213890-2 51 213893-2 55 213894-2 55 213899-1 54,57 213900-1 55,57 213902-3 54,55 213904-3 54,55 213905-1 51 213906-1 55 213919-1 57 213919-2 57 213920-1 57 213920-2 57 Part Number Page 213925-1 57 213926-1 57 213933-1 58 213982-1 40 2267081-1 51 3-66104-0 19 5019024-1 39 5019024-2 39 5019024-3 39 5019024-4 39 5019024-5 39 5066682-6 29 5066682-9 29 5066683-7 29 54010-1 58 54010-4 58 54011-1 58 54011-3 58 54012-3 80 54012-4 80 54123-1 58 66098-8 19 66098-9 19 66099-3 19 66099-4 19 66100-8 19 66100-9 19 66101-3 19 66101-4 19 66102-8 19 66102-9 19 66103-3 19 66103-4 19 66104-8 19 66104-9 19 66105-3 19 66105-4 19 66106-7 19 66106-8 19 66107-3 19 66107-4 19 66108-7 19 66108-8 19 66109-3 19 66109-4 19 66180-1 22 66181-1 22 66182-1 22 66183-1 22 66253-1 34 66253-2 34 66253-4 34 66253-5 34 66253-6 34 66253-8 34 66254-1 34 66254-2 34 66254-4 34 66255-1 34 66255-2 34 66255-5 34 66255-6 34 66255-7 34 66255-8 34 66256-1 34 Note: All part numbers are RoHS Compliant. INDUSTRIAL / CIRCULAR PLASTIC CONNECTORS Part Number Page 66256-2 34 66256-4 34 66256-5 34 66256-6 34 66256-7 34 66259-1 34 66259-2 34 66259-4 34 66260-1 34 66260-2 34 66260-4 34 66261-1 34 66261-2 34 66261-4 34 66262-1 34 66262-2 34 66262-4 34 66331-7 19 66331-8 19 66332-7 19 66332-8 19 66358-9 19 66359-9 19 66360-3 19 66360-4 19 66361-3 19 66361-4 19 66393-7 19 66393-8 19 66394-7 19 66394-8 19 66399-3 19 66399-4 19 66400-3 19 66400-4 19 Part Number Page 66405-4 19 66406-4 19 66424-7 19 66424-8 19 66425-7 19 66425-8 19 66428-3 19 66428-4 19 66429-3 19 66429-4 19 66504-3 29 66504-4 29 66504-9 29 66505-3 29 66505-4 29 66505-9 29 66506-3 29 66506-4 29 66506-9 29 66507-3 29 66507-4 29 66507-9 29 66563-8 19,62 66564-8 19 66565-4 19,62 66565-7 19,62 66566-4 19 66566-7 19 66569-2 30 66569-3 30 66570-2 30 66570-3 30 66597-2 19 66597-8 19 66598-2 19, 62 Part Number Page 66598-9 19, 62 66601-2 19, 62 66601-9 19, 62 66602-2 19 66602-8 19 66602-9 20 66682-2 29 66682-4 29 66683-2 29 66683-4 29 66740-1 34 66740-2 34 66740-5 34 66740-6 34 66740-7 34 66740-8 34 66740-9 34 66741-1 34 66741-2 34 66741-5 34 66741-6 34 66741-7 34 66741-8 34 66741-9 34 745253-2 29 745253-3 29 745253-6 29 745253-7 29 745254-2 29 745254-3 29 745254-6 29 745254-7 29 770834-1 66 770834-4 66 770835-1 66 Part Number Page 770901-1 66 770902-1 66 770902-4 66 770985-1 66 770986-1 66 787610-1 12 788085-1 19 788085-3 19 788088-1 19 788088-2 19 788153-2 46 788154-2 46 788155-2 46 788157-2 46 788158-2 46 788159-2 46 788188-1 47 788188-2 47 788189-1 47 788189-2 47 794058-1 66 794059-1 66 796075-1 46,50 796094-2 46 796095-2 46 796096-2 46 796112-1 47 796188-1 46 796190-1 46 796203-1 47 796207-1 47 796271-1 46 796272-1 46 796273-1 46 796274-1 46 Part Number Page 796274-2 46 796275-1 46 796275-2 46 796276-1 46 796276-2 46 796286-1 46 796287-1 46 796288-1 46 796291-1 46 796330-1 47 796348-2 17 796379-2 40 796380-2 40 796381-2 40 796382-2 40 796437-2 12 796439-2 13 796449-1 12 796450-1 13 796466-1 47 796964-1 21 796966-1 21 796966-2 21 81665-2 57 81665-3 57 81665-4 57 81665-5 57 Tooling Part Number Page 1-601967-5 21,23 1-601967-6 21,23 1490076-2 81,84 200893-2 19,23,84 2047789-1 83 2047793-1 83 2151016-[ ] 19,21 2151017-1 66 2151023-[ ] 19,21 2151026-[ ] 29 2151101-[ ] 19,20 2151405-[ ] 19,20,62 2151411-[ ] 34 2151426-[ ] 34 2151428-[ ] 29 2151496-[ ] 29 2151641-[ ] 19 2151669-[ ] 19,62,84 2151847-[ ] 19 2217000 45,82,84 Part Number Page 2217755-1 66 2217755-1 66 2217762-1 19 224155-1 35 2266136-1 66 2266335-[ ] 19 2266380-[ ] 19,21 2266601-[ ] 19 2266674-[ ] 66 305183 19,21,22,23,62,84 318813-1 45,84 356114-1 35 356119-1 35 356611-1 45,84 356611-2 45,84 356612-1 45,84 58448-2 29,84 58495-1 19,21,81,84 58541-1 23,84 601966-1 30 Part Number Page 601966-5 30 601967-1 21,23,84 69710-1 34,45,81,84 90136-1 23,84 90140-1 34,84 90145-1 34,84 90145-2 34,84 90249-2 23 90250-1 23 91002-1 19,66,84 91019-3 34,84 91285-1 29,84 91503-1 29,84 91505-1 19,21,84 91515-1 19,21 91519-1 19,20,84 91521-1 19,20,62,84 91523-1 19,21,84 91525-1 29,84 91529-1 66,84 Part Number Page 91538-1 23,84 91539-1 23,84 91542-1 19,62 91549-1 29,84 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. PAGE 87 Part Number Index Circular Plastic Connectors Circular Plastic Connectors Cross Reference (Non-Compliant to RoHS Compliant Part Numbers) NonRoHS Compliant Compliant Part No. Part No. Page NonRoHS Compliant Compliant Part No. Part No. Page NonRoHS Compliant Compliant Part No. Part No. Page NonRoHS Compliant Compliant Part No. Part No. Page 19024-1 5019024-1 38 5-66506-9 1658539-4 29 207216-2 1-207216-6 27 1-745254-3 1-745254-6 29 19024-2 5019024-2 38 3-66507-0 1658540-4 29 207216-8 1-207216-7 27 1-745254-4 1658544-2 29 19024-3 5019024-3 38 3-66507-1 1658540-1 29 207303-1 1-207303-5 12 1-745254-6 1658544-1 29 19024-4 5019024-4 38 5-66507-7 1658540-5 29 207303-3 1-207303-3 12 770834-3 1-770834-0 75 19024-5 5019024-5 38 5-66507-9 1658540-2 29 1-207303-1 1-207303-4 12 770834-6 1-770834-1 75 45098 91539-1 21,22 66563-6 1-66563-1 17,57 207369-1 1-207369-1 27 770835-3 1-770835-0 75 66098-2 1-66098-9 17 66564-6 1-66564-2 17 207369-3 1-207369-3 27 770901-3 1-770901-0 75 66098-7 1-66098-8 17 66565-2 66565-7 17,57 207774-1 207774-3 39 770902-3 1-770902-0 75 66099-2 1-66099-5 17 66566-2 66566-7 17 207774-2 207774-4 39 770902-6 1-770902-1 75 66100-7 1-66100-9 17 66597-1 66597-8 17,18 207825-1 207825-9 12 770903-3 1-770903-0 75 66101-2 1-66101-9 17 66598-1 66598-9 17,18,57 207890-1 207890-2 13 770904-3 1-770904-0 75 66102-7 2-66102-5 17 66598-7 1-66598-0 17,18,57 208223-1 208223-9 12 770904-6 1-770904-1 75 66103-2 1-66103-8 17 1-66598-4 208223-3 1-208223-0 12 770985-3 1-770985-0 75 66104-7 3-66104-0 17 66601-1 66601-9 17,18,57 208224-1 2-208224-1 13 770986-3 1-770986-0 75 2-66104-5 3-66104-0 17 66602-1 66602-8 17,18 208224-2 1-208224-2 13 770987-3 1-770987-0 75 66105-2 1-66105-9 17 66682-6 5066682-6 29 208283-1 208283-4 13 770988-3 1-770988-0 75 66106-6 1-66106-5 17 66682-9 5066682-9 29 208657-1 1-208657-1 27 788130-1 1-788130-1 13 66107-2 1-66107-1 17 1-66682-1 66682-4 29 208657-5 1-208657-0 27 794058-3 1-794058-0 75 66108-6 1-66108-5 17 66683-7 5066683-7 29 213588-1 213588-2 12 794059-3 1-794059-0 75 66109-2 1-66109-7 17 1-66683-0 1-5066683-0 29 213603-1 213603-5 57 796329-1 1-796329-1 27 66331-5 1-66331-4 17 202236-1 202236-7 20 213603-2 213603-6 57 796348-1 796348-2 16 66332-5 1-66332-4 17 202236-2 202236-5 20 213605-1 213605-7 57 796375-1 1-796375-1 16 66358-6 1-66358-6 17,18 202237-1 202237-7 20 213729-1 213729-9 13 796375-2 1-796375-2 16 1-66358-2 1-66358-8 17,18 202237-2 202237-5 20 213729-2 213729-6 13 796379-1 796379-2 39 1-66358-4 1-66358-6 17,18 206062-3 1-206062-4 38 213729-4 213729-8 13 796380-1 796380-2 39 2-66358-0 2-66358-1 17,18 206062-4 1-206062-7 38 213780-1 213780-2 12 796381-1 796381-2 39 17 206070-1 206070-8 38,48,49,56 213782-1 213782-4 12 796382-1 796382-2 39 1-66359-1 1-66359-5 17,18 206070-3 1-206070-0 38,48,49,56 213798-1 213798-3 12 796387-1 1-796387-1 16 1-66359-7 1-66359-9 17,18 206138-1 206138-8 38 213825-1 1-213825-7 13 796387-2 1-796387-2 16 66360-2 1-66360-2 17,18 206138-2 1-206138-0 38 213826-1 1-213826-1 13 796403-1 1-796403-1 16 1-66360-5 1-66360-6 17,18 206322-1 206322-9 38,48,49,56 213827-1 213827-8 13 796403-2 1-796403-2 16 66361-2 1-66361-2 17,18 206322-2 1-206322-0 38,48,49,56 213828-1 1-213828-6 13 796404-1 1-796404-1 16 1-66361-5 1-66361-6 17,18 206358-1 206358-5 38 213854-1 213854-3 12 796406-1 1-796406-1 16 66399-1 1-66399-0 17 206358-2 206358-6 38 213855-1 213855-4 12 796407-1 1-796407-1 16 66400-1 1-66400-0 17 206455-1 1-206455-1 27 213855-2 213855-3 12 796409-1 1-796409-1 16 66424-6 1-66424-1 17 206455-2 1-206455-2 27 213856-1 213856-4 13 796433-1 1-796433-1 12 66425-6 1-66425-2 17 206512-1 206512-5 38,53 213859-1 213859-2 12 796435-2 1-796435-2 16 5-66504-6 1658537-1 29 206512-2 206512-6 38,53 213902-1 213902-3 48,49 796500-1 1-796500-1 16 5-66504-7 1658537-2 29 206852-1 1-206852-1 27 213904-1 213904-3 48,49 796501-1 1-796501-1 16 5-66504-9 1658537-3 29 206852-2 1-206852-2 27 225088-1 5-225088-1 22 796502-1 1-796502-1 16 6-66504-0 1658537-4 29 206934-1 1-206934-1 12 225088-3 5-225088-3 22 1490076-1 1490076-2 76 5-66505-7 1658538-3 29 206934-6 1-206934-8 12 466598-1 466598-2 17 1546347-1 1546347-2 39 6-66505-0 1658538-2 29 206934-9 1-206934-7 12 1-745253-1 1658543-3 29 1546348-1 1546348-2 39 6-66505-2 66505-9 29 206966-1 206966-7 38 1-745253-3 1658543-1 29 1546349-1 1546349-2 39 2-66506-4 1658539-1 29 206966-2 206966-9 38 1-745253-4 1658543-2 29 1546350-1 1546350-2 39 2-66506-5 1658539-2 29 207008-1 207008-5 38 1-745253-6 1658543-1 29 1546746-1 1546746-3 75 5-66506-7 1658539-3 29 207008-2 207008-6 38 1-745254-1 1658544-3 29 1546746-2 1546746-4 75 66359-6 1-66359-4 Note: All part numbers are RoHS Compliant. INDUSTRIAL / CIRCULAR PLASTIC CONNECTORS LET’S CONNECT We make it easy to connect with our experts and are ready to provide all the support you need. Just call your local support number or visit www.te.com/industrial to chat with a Product Information Specialist. TECHNICAL SUPPORT te.com/support-center Australia ........................... +86 400-820-6015 Hungary .................................. +36 1-2892040 Portugal ............................... +34 91-6630420 Austria ......................................... +43 1-9056-0 India .................................. +86 400-820-6015 Russia ................................. +74 95-790-2200 Belgium .................................. +31 73-6246999 Ireland ..................................... +1 800-882-391 Slovakia ............................... +42 02-720-11102 Brazil ................................... +55 11-2103-6000 Italy ............................................ +39 011-4012111 Slovenia ................................ +38 615-602-132 China ................................. +86 400-820-6015 Japan ..................................... +044-844-8052 South Africa .................... +97 150-457-0806 Czech Republic ................ +42 02-7201-1103 Korea ....................................... +02-3415-4607 Spain .................................... +34 932-910-330 Denmark ............................ +46 8-5072-5000 Latvia ...................................... +37 2-6778-673 Sweden .............................. +46 8-5072-5000 Estonia ..................................... +37 2677-8673 Lithuania ................................ +37 037426900 Switzerland .......................... +41 71-447-0447 Finland ............................... +46 8-5072-5000 Luxembourg ......................... +31 73-6246999 Taiwan .............................. +86 400-820-6015 France ................................ +33 1-34-20-8686 Netherlands .......................... +31 73-6246999 Turkey ................................ +90 212-282-6053 Germany ........................... +49 6151-607-1999 New Zealand .................. +86 400-820-6015 United Kingdom .............. +44 800-267666 Greece ................................ +97 1-4-347-0226 Norway ............................... +46 8-5072-5000 USA ............................................ 800-522-6752 Holland ................................... +31 73-6246999 Poland ................................... +48 22-4576750 te.com © 2020 TE Connectivity Ltd. family of companies All Rights Reserved. TE Connectivity, TE connectivity (logo) and Every Connection Counts are trademarks. All other logos, products and/or company names referred to herein might be trademarks of their respective owners. While TE has made every reasonable effort to ensure the accuracy of the information in this brochure, TE does not guarantee that it is error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves the right to make any adjustments to the information contained herein at any time without notice. TE expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this catalog are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications. 1-1773902-9  12/2020   AK INDUSTRIAL / CIRCULAR PLASTIC CONNECTORS
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