RoHS
Ready
MCON Interconnection System
NOT the LATEST
REVISION
TE AUTOMOTIVE
THE 5 APPLICATION AREAS
I
INNOVATIVE
TECHNOLOGIES
TE Automotive – a business segment of TE Connectivity – follows the globalization
goals of our customers, speeds up the integration of new technologies and enables
our customers access to our vast product portfolio and services.
TERMINALS & CONNECTORS
TE Automotive offers a broad range of high quality terminals and connectors.
Our electrical/electronic interconnection products and solutions are used to electrically
and mechanically join wires and cables, printed circuit boards, integrated circuit
packages and batteries. TE Automotive expanding capabilities include new copper
and fiber-optic connectors, wires, cables/cable management systems that are designed
to meet automotive industry demands. Our brands encompass the broadest range of
connectors in the world, including high-density, high-speed designs for leading-edge
communications equipment.
HYBRID & ELECTRIC MOBILITY SOLUTIONS
Complete the connections you need to safely, and reliably make hybrid and electric
mobility a reality for everyone, everyday. With over 50 years experience in automotive,
industrial and energy connectivity, TE is an expert in pushing innovation from one
industry to the next. Our portfolio of AMP+ high voltage relays, resistors, AMP+
headers, connectors, IPT/APT and cable assemblies and vehicle charging solutions are
designed to connect and protect electric distribution inside and outside of the vehicle.
CABLE ASSEMBLY SYSTEMS
TE Automotive is your partner for special cable assemblies.
We offer research and development capabilities, prototyping, samples as well as
manufacturing facilities for special cable assemblies. This includes overmold
technology, semi/fully automatic manufacturing, testing equipment and appliances
for handling of high volume production.
II
SENSORS
Contact-less measuring eliminates interference effects, wear and tear, and provides
increased reliability. TE Automotive, one of the largest technology providers for the
automobile industry, offers contact-less sensors for a variety of applications.
As sensor manufacturer and processing partner, TE Automotive also provides project
planning support for new sensor applications, assistance in the selection of the
appropriate sensor technology for the respective application, and assistance with
defining the corresponding mechanical, electrical and magnetic interface.
TE Automotive has a broad electro-mechanical portfolio that includes robust housing technologies,
connector systems, and temperature stable designs based on foil and cable networks. This combination of technologies and experience ensures that reliable and cost effective sensor solutions are
available for all application types.
INFOTAINMENT
TE Automotive is the technology leader in high speed data communication in the
automotive industry. TE Automotive offers high performance connectors based on
optical, coaxial as well as shielded electrical cables.
Through a deep understanding of the technical properties and requirements of signal
integrity and combined with our application knowledge both in the vehicle as well as
in the logistics chain, TE Automotive is well positioned to offer the right solution for all
current and next generation Infotainment Systems.
INDUCTIVE COIL SYSTEMS
TE Automotive is your source for interconnection technologies for automotive, truck
and off-highway OEMs and Tier 1 suppliers. With our global design center in Belgium
and manufacturing sites in all regions, TE Automotive’s Inductive Systems (ICS) group
is ready to design your next-generation coil modules and provide local production
support.
The ICS group maintains a leading market position in braking modules and other
automotive coil applications. Through early involvement with you on your next design,
TE Automotive can offer the benefits of miniaturization, design-in of platform components and
optimized process flow for your standard, hybrid and E.V. project needs.
III
“AT YOUR SERVICE”
TE Automotive Online
The TE Automotive website is an innovative and interactive
source for application information, product updates and
technical solutions. Please contact us at:
www.te.com/automotive
Internet
www.te.com
www.te.com/automotive
www.te.com/automotive/sensors
www.te.com/automotive/most
www.te.com/en/industries/hybrid-electric-mobility-solutions
Electronic Internet Catalog
www.te.com/components
www.te.com/automotive
www.te.com/automotive/sensors
www.te.com/automotive/most
www.te.com/en/industries/hybrid-electric-mobility-solutions
IV
“AT YOUR SERVICE”
Product and Machine Literature
TE Automotive offers a variety of product specific
catalogs, brochures and high impact flyers to help
better serve you!
For more information on literature for TE Automotive,
please contact your local organization or go to
www.te.com/automotive
Product Information Center (PIC)
You can rely on TE Connectivity’s PIC Team to provide
you support for answers to your general information or
technical questions in an efficient and effective manner.
To reach our PIC staff, please contact your local
organization or see our Global Contacts page.
Please contact us at:
http://www.te.com/customersupport/support.asp
V
MCON Interconnection System
Catalog 1308070-4
Revised 6-2012
Quality Guidelines
Incorrect
Terminal twisted
Terminal damaged
Cut off tab too long
Crimp barrel distorted
Crimp height too tight
Cut off tab deformed
Insulation inside the wire crimp
Conductor Brush protruding into terminal body
Bellmouth on wrong end
Terminal bend
INSULATION CRIMP
Insulation is pierced and could damage conductor
Insulation material is pierced
Insulation legs are not closed
Insulation is not securely held
Legs do not overlap
Insulation is not
securely held
Insulation is over
crimped
WIRE CRIMP
Incorrect applicator adjustment
Incorrect terminal/wire selection
Asymmetric
crimp
Unacceptable
formation excessive
flash and/or cracks
Wire size too large
Wire size too small
Terminal feed
incorrectly adjusted
Anvil and crimper
not aligned or worn
Crimp barrel
does not close
Legs too close
to bottom of crimp.
Insufficient deformation of strands,
showing voids
VI
All specifications subject to change. Consult TE Connectivity for latest specifications.
Incorrect crimp height adjustment
Crimp height
too loose
Crimp height
too tight
Insufficient
deformation,
showing voids
Flash at under
side of crimp,
due to over crimping
MCON Interconnection System
Catalog 1308070-4
Revised 6-2012
Quality Guidelines
WIRE CRIMP
Correct
Test
Bellmouth must always be present
Insulation Present
WIRE CRIMP
Crimp height measurement
Conductor Present
Bellmouth Permissible
Locking lances and terminal
body not deformed
Cut off tabs present
Correct selection of wire, terminal and applicator
Crimp heights and tolerances
For crimp height tolerances for any given
contact, please refer to the relevant
application specification.
Examples:
Crimp barrel is closed, legs support each other
Sufficient gap between legs and bottom of crimp
Contact
Part
No.
Wire
Range
(mm2)
Tolerance
(mm)
Application
Spec.
MQS
962885
962886
0.2–0.5
± 0.03
114-18025
JPT
927775
0.5–1.0
± 0.05
114-18050
JPT
927773
1.5–2.5
± 0.05
114-18050
All strands are equally distributed and deformed
INSULATION CRIMP
Correct Insulation Diameter, Applicator and Terminal
F-CRIMP
Digital Crimp Height Micrometer
(0.001 mm increments) acc. to DIN ISO 9001
Part No. 547203-1
Insulation is securely held
Crimp barrel closed
OVERLAP CRIMP
For double wire applications with different size wires always place wire with
smallest outer diameter in the bottom
INSULATION CRIMP
Insulation is securely held
Legs overlap
Wire crimp without conductor
30
30
°
WRAP OVER
CRIMP
°
Insulation securely held
Legs must pass each other
Insulation must be
securely held
after bend test
All specifications subject to change. Consult TE Connectivity for latest specifications.
VII
MCON Interconnection System
Catalog 1308070-4
Revised 6-2012
IP Code (Elements and Significance acc. to IEC 60529 and DIN 40050)
1st
Digit
Against Foreign Objects (incl. Dust)
0
1
2
>50 mm
>12.5 mm
1st
Digit
Against Foreign Objects (incl. Dust)
Not protected.
5K
Dust protected.
Protected against
solid objects greater
than 50 mm
(ex. Back of hand).
6K
Dust tight.
Protected against
solid objects greater
than 12.5 mm
(ex. Finger).
Protected against
solid objects greater
than 2.5 mm (ex. Tool).
3
ø >2.5 mm
Protected against
solid objects greater
than 1.0 mm (ex. Wire).
4
ø >1.0 mm
VIII
All specifications subject to change. Consult TE Connectivity for latest specifications.
MCON Interconnection System
Catalog 1308070-4
Revised 6-2012
IP Code (Elements and Significance acc. to IEC 60529 and DIN 40050)
2nd
Digit
Against Water
0
Not protected.
Protected against
vertically dripping
water.
1
2nd
Digit
Against Water
5
Protected against
jetting water.
6
Protected against
powerfully jetting
water.
15°
Protected against
dripping water when
tilted up to 15°.
2
6K
Protected against
powerfully jetting
water with increased
pressure (Automotive).
60°
3
4
4K
Protected against
spraying water
(up to 60° inclination).
Protected against
splashing water.
Protected against
splashing water with
increased pressure.
7
Protected against
the temporary effects
of immersion up to
1 meter.
8
Protected against
continuous submersion
agreed with customer,
but more severe than
code 7.
9K
All specifications subject to change. Consult TE Connectivity for latest specifications.
Protected against
high-pressure/steamjet cleaning
(Automotive).
IX
MCON Interconnection System
Catalog 1308070-4
Revised 6-2012
Restriction on the Use of Hazardous Substances (RoHS)
Restriction on the Use
of Hazardous Substances
(RoHS)
At TE Connectivity, we’re ready to support your RoHS requirements. We’ve assessed more than
1.5 million end items/components for RoHS compliance, and issued new part numbers where
any change was required to eliminate the restricted materials. Part numbers in this catalog are
identified as:
RoHS Compliant
Part numbers in this catalog are RoHS Compliant, unless marked otherwise.
These products comply with European Union Directive 2002/95/EC as amended 1 January 2006
that restricts the use of lead, mercury, cadmium, hexavalent chromium, PBB, and PBDE in certain electrical and electronic products sold into the EU as of 1 July 2006.
Note: For purposes of this Catalog, included within the definition of RoHS Compliant are products
that are clearly “Out of Scope” of the RoHS Directive such as hand tools and other non-electrical
accessories.
Non-RoHS Compliant
These part numbers are identified with a “t” symbol. These products do not comply with the
material restrictions of the European Union Directive 2002/95/EC.
5 of 6 Compliant
A “l” symbol identifies these part numbers. These products do not fully comply with the European
Union Directive 2002/95/EC because they contain lead in solderable interfaces (they do not
contain any of the other five restricted substances above allowable limits). However, these
products may be suitable for use in RoHS applications where there is an application-based
exception for lead in solders, such as the server, storage, or networking infrastructure exemption.
Note: Information regarding RoHS compliance is provided based on reasonable inquiry of our
suppliers and represents our current actual knowledge based on the information provided by our
suppliers. This information is subject to change. For latest compliance status, refer to our website
referenced below.
Getting the Information You Need
Our comprehensive on-line RoHS Customer Support Center provides a forum to answer your
questions and support your RoHS needs. A RoHS FAQ (Frequently Asked Questions) is available
with links to more detailed information. You can also submit RoHS questions and receive a
response within 24 hours during a normal work week. The Support Center also provides:
■
Cross-Reference from Non-compliant to Compliant Products
■
Ability to browse RoHS Compliant Products in our on-line catalog:
http://www.te.com/commerce/alt/RohsAltHome.do
■
Downloadable Technical Data Customer Information Presentation
■
More detailed information regarding the definitions used above
So whatever your questions when it comes to RoHS, we’ve got the
answers at http://www.te.com/customersupport/rohssupportcenter/
X
All specifications subject to change. Consult TE Connectivity for latest specifications.
RoHS
Customer
Support
Center
MCON Interconnection System
Catalog 1308070-4
Revised 6-2012
AWG Conversion Table (Average Value)
Conversion Tables
Most of the wire size ranges are
mentioned in mm2, as well as
the insulation diameters which
are in many cases only in mm’s.
We therefore included the
conversion tables on page X
and page XI.
Please note that wire and
insulation sizes are for guidance
only.
Consult the customer drawing
for precise detail.
FLK/FLR Cable
FLK and FLR stand for German
DIN (72551) abbreviations.
FLK means:
In German:
• Fahrzeug Leitung Kunststoff
In English:
• Vehicle Cable Plastic
FLR means:
In German:
• Fahrzeug Leitung Reduziert
In English:
• Thin Walled Cable
(reduced insulation thickness)
AWG Code
Diameter (Inch)
Diameter (mm)
F (mm2)
000000
00000
0000
000
00
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
0.5800
0.5165
0.4600
0.4096
0.3648
0.3249
0.2893
0.2576
0.2294
0.2043
0.1819
0.1620
0.1443
0.1285
0.1144
0.1019
0.0907
0.0808
0.0720
0.0641
0.0571
0.0508
0.0453
0.0403
0.0359
0.0320
0.0285
0.0253
0.0226
0.0201
0.0179
0.0159
0.0142
0.0126
0.0113
0.0100
0.0089
0.0080
0.0071
0.0063
0.0056
0.0050
0.0045
0.0040
0.0035
0.0031
0.0028
0.0025
0.0022
0.00198
0.00176
0.00157
0.00140
0.00124
0.00110
0.00099
14.733
13.130
11.684
10.400
9.270
8.25
7.34
6.55
5.82
5.18
4.62
04.115
3.66
3.26
2.90
2.59
2.30
2.05
1.83
1.63
1.45
1.29
1.14
1.02
0.91
0.81
0.72
0.64
00.57
00.51
00.455
00.400
00.360
00.320
00.287
00.254
00.226
00.203
00.180
00.160
00.142
00.127
00.114
00.101
00.089
00.079
00.071
00.064
00.056
00.050
00.045
00.040
00.036
00.031
00.028
00.025
170.0
135.0
103.8
079.0
067.5
053.4
042.2
33.7
26.6
21.0
16.9
13.25
10.25
8.34
6.6
5.27
4.15
3.3
2.63
2.08
1.65
1.305
1.01
0.79
0.65
0.51
0.407
0.32
0.255
0.205
0.162
0.125
0.102
0.08
0.0646
0.0516
0.04
0.0324
0.0255
0.02
0.0158
0.0127
0.01
0.008
0.0062
0.0049
0.00395
0.00321
0.00246
0.00196
Remark: Starting from 0.03 mm2 (AWG 32) a wire can be crimped.
All specifications subject to change. Consult TE Connectivity for latest specifications.
XI
MCON Interconnection System
Catalog 1308070-4
Revised 6-2012
Conversion Table – Inch/mm
XII
Inch
0
0.001
0.002
0.003
0.004
0.005
0.006
0.007
0.008
0.009
0
0.010
0.020
0.030
0.040
0.050
0.060
0.070
0.080
0.090
0.100
0.0000
0.2540
0.5080
0.7620
1.0160
1.2700
1.5240
1.7780
2.0320
2.2860
2.5400
0.0254
0.2794
0.5334
0.7874
1.0414
1.2954
1.5494
1.8034
2.0574
2.3114
2.5654
0.0508
0.3048
0.5588
0.8128
1.0668
1.3208
1.5748
1.8288
2.0828
2.3368
2.5908
0.0762
0.3302
0.5842
0.8382
1.0922
1.3462
1.6002
1.8542
2.1062
2.3622
2.6162
0.1016
0.3556
0.6096
0.8636
1.1176
1.3716
1.6256
1.8796
2.1336
2.3876
2.6416
0.1270
0.3810
0.6350
0.8890
1.1430
1.3970
1.6510
1.9050
2.1590
2.4130
2.6670
0.1524
0.4064
0.6604
0.9144
1.1684
1.4224
1.6764
1.9304
2.1844
2.4384
2.6924
0.1778
0.4318
0.6858
0.9398
1.1938
1.4478
1.7018
1.9558
2.2098
2.4638
2.7178
0.2032
0.4572
0.7112
0.9652
1.2192
1.4732
1.7272
1.9812
2.2352
2.4892
2.7432
0.2286
0.4826
0.7366
0.9906
1.2446
1.4986
1.7526
2.0066
2.2606
2.5146
2.7686
0.110
0.120
0.130
0.140
0.150
0.160
0.170
0.180
0.190
0.200
2.7940
3.0480
3.3020
3.5560
3.8100
4.0640
4.3180
4.5720
4.8260
5.0800
2.8194
3.0734
3.3274
3.5814
3.8354
4.0894
4.3434
4.5974
4.8514
5.1054
2.8448
3.0988
3.3528
3.6068
3.8608
4.1148
4.3688
4.6228
4.8768
5.1308
2.8702
3.1242
3.3782
3.6322
3.8862
4.1402
4.3942
4.6482
4.9022
5.1562
2.8956
3.1496
3.4036
3.6576
3.9116
4.1656
4.4196
4.6736
4.9276
5.1816
2.9210
3.1750
3.4290
3.6830
3.9370
4.1910
4.4450
4.6990
4.9530
5.2070
2.9464
3.2004
3.4544
3.7084
3.9624
4.2164
4.4704
4.7244
4.9784
5.2324
2.9718
3.2258
3.4798
3.7338
3.9878
4.2418
4.4958
4.7498
5.0038
5.2578
2.9972
3.2512
3.5052
3.7592
4.0132
4.2672
4.5212
4.7752
5.0292
5.2832
3.0226
3.2766
3.5306
3.7846
4.0386
4.2926
4.5466
4.8006
5.0546
5.3086
0.210
0.220
0.230
0.240
0.250
0.260
0.270
0.280
0.290
0.300
5.3340
5.5880
5.8420
6.0960
6.3500
6.6040
6.8580
7.1120
7.3660
7.6200
5.3594
5.6134
5.8674
6.1214
6.3754
6.6294
6.8834
7.1374
7.3914
7.6454
5.3848
5.6388
5.8928
6.1468
6.4008
6.6548
6.9088
7.1628
7.4168
7.6708
5.4102
5.6642
5.9182
6.1722
6.4262
6.6802
6.9342
7.1882
7.4422
7.6962
5.4356
5.6896
5.9436
6.1976
6.4516
6.7056
6.9596
7.2136
7.4676
7.7216
5.4610
5.7150
5.9690
6.2230
6.4770
6.7310
6.9850
7.2390
7.4930
7.7470
5.4864
5.7404
5.9944
6.2484
6.5024
6.7564
7.0104
7.2644
7.5184
7.7724
5.5118
5.7658
6.0198
6.2738
6.5278
6.7818
7.0358
7.2898
7.5438
7.7978
5.5372
5.7912
6.0452
6.2992
6.5532
6.8072
7.0612
7.3152
7.5692
7.8232
5.5626
5.8166
6.0706
6.3246
6.5786
6.8326
7.0866
7.3406
7.5946
7.8486
0.310
0.320
0.330
0.340
0.350
0.360
0.370
0.380
0.390
0.400
7.8740
8.1280
8.3820
8.6360
8.8900
9.1440
9.3980
9.6520
9.9060
10.1600
7.8994
8.1534
8.4074
8.6614
8.9154
9.1694
9.4234
9.6774
9.9314
10.1854
7.9248
8.1788
8.4328
8.6868
8.9408
9.1948
9.4488
9.7028
9.9568
10.2108
7.9502
8.2042
8.4582
8.7122
8.9662
9.2202
9.4742
9.7282
9.9822
10.2362
7.9756
8.2296
8.4836
8.7376
8.9916
9.2456
9.4996
9.7536
10.0076
10.2616
8.0010
8.2550
8.5090
8.7630
9.0170
9.2710
9.5250
9.7790
10.0330
10.2870
8.0264
8.2804
8.5344
8.7884
9.0424
9.2964
9.5504
9.8044
10.0584
10.3124
8.0518
8.3058
8.5598
8.8138
9.0678
9.3218
9.5758
9.8298
10.0838
10.3378
8.0772
8.3312
8.5852
8.8392
9.0932
9.3472
9.6012
9.8552
10.1092
10.3632
8.1026
8.3566
8.6106
8.8646
9.1186
9.3726
9.6266
9.8806
10.1346
10.3886
0.410
0.420
0.430
0.440
0.450
0.460
0.470
0.480
0.490
0.500
10.4140
10.6680
10.9220
11.1760
11.4300
11.6840
11.9380
12.1920
12.4460
12.7000
10.4394
10.6934
10.9474
11.2014
11.4554
11.7094
11.9634
12.2174
12.4714
10.4648
10.7188
10.9728
11.2268
11.4808
11.7348
11.9888
12.2428
12.4968
10.4902
10.7442
10.9982
11.2522
11.5062
11.7602
12.0142
12.2682
12.5222
10.5156
10.7696
11.0236
11.2776
11.5316
11.7856
12.0396
12.2936
12.5476
10.5410
10.7950
11.0490
11.3030
11.5510
11.8110
12.0650
12.3190
12.5730
10.5664
10.8204
11.0744
11.3284
11.5824
11.8364
12.0904
12.3444
12.5984
10.5918
10.8458
11.0998
11.3538
11.6078
11.8618
12.1158
12.3698
12.6238
10.6172
10.8712
11.1252
11.3792
11.6332
11.8872
12.1412
12.3952
12.6492
10.6426
10.8966
11.1506
11.4046
11.6586
11.9126
12.1666
12.4206
12.6746
Inch
0
0.001
0.002
0.003
0.004
0.005
0.006
0.007
0.008
0.009
All specifications subject to change. Consult TE Connectivity for latest specifications.
MCON Interconnection System
Catalog 1308070-4
Revised 6-2012
Conversion Table – Inch/mm (continued)
Inch
0
0.001
0.002
0.003
0.004
0.005
0.006
0.007
0.008
0.009
0.500
0.510
0.520
0.530
0.540
0.550
0.560
0.570
0.580
0.590
0.600
12.7000
12.9540
13.2080
13.4620
13.7160
13.9700
14.2240
14.4780
14.7320
14.9860
15.2400
12.7254
12.9794
13.2334
13.4874
13.7414
13.9954
14.2494
14.5034
14.7574
15.0114
15.2654
12.7508
13.0048
13.2588
13.5128
13.7668
14.0208
14.2748
14.5288
14.7828
15.0368
15.2908
12.7762
13.0302
13.2842
15.5382
13.7922
14.0462
14.3002
14.5542
14.8082
15.0622
15.3162
12.8016
13.0556
13.3096
13.5636
13.8176
14.0716
14.3256
14.5796
14.8336
15.0876
15.3416
12.8270
13.0810
13.3350
13.5890
13.8430
14.0970
14.3510
14.6050
14.8590
15.1130
15.3670
12.8524
13.1064
13.3604
13.6144
13.8684
14.1224
14.3764
14.6304
14.8844
15.1384
15.3924
12.8778
13.1318
13.3858
13.6398
13.8938
14.1478
14.4018
14.6558
14.9098
15.1638
15.4178
12.9032
13.1572
13.4112
13.6652
13.9192
14.1732
14.4272
14.6812
14.9352
15.1892
15.4432
12.9286
13.1826
13.4366
13.6906
13.9446
14.1986
14.4526
14.7066
14.9606
15.2146
15.4686
0.610
0.620
0.630
0.640
0.650
0.660
0.670
0.680
0.690
0.700
15.4940
15.7480
16.0020
16.2560
16.5100
16.7640
17.0180
17.2720
17.5260
17.7800
15.5194
15.7734
16.0274
16.2814
16.5354
16.7894
17.0434
17.2974
17.5514
17.8054
15.5448
15.7988
16.0528
16.3068
16.5608
16.8148
17.0688
17.3228
17.5768
17.8308
15.5702
15.8242
16.0782
16.3322
16.5862
16.8402
17.0942
17.3482
17.6022
17.8562
15.5956
15.8496
16.1036
16.3576
16.6116
16.8656
17.1196
17.3736
17.6276
17.8816
15.6210
15.8750
16.1290
16.3830
16.6370
16.8910
17.1450
17.3990
17.6530
17.9070
15.6464
15.9004
16.1544
16.4084
16.6624
16.9164
17.1704
17.4244
17.6784
17.9324
15.6718
15.9258
16.1798
16.4338
16.6878
16.9418
17.1958
17.4498
17.7038
17.9528
15.6972
15.9512
16.2052
16.4592
16.7132
16.9672
17.2212
17.4752
17.7292
17.9832
15.7226
15.9766
16.2306
16.4846
16.7386
16.9926
17.2466
17.5006
17.7546
18.0086
0.710
0.720
0.730
0.740
0.750
0.760
0.770
0.780
0.790
0.800
18.0340
18.2880
18.5420
18.7960
19.0500
19.3040
19.5580
19.8120
20.0660
20.3200
18.0594
18.3134
18.5674
18.8214
19.0754
19.3294
19.5834
19.8374
20.0914
20.3454
18.0848
18.3388
18.5928
18.8468
19.1008
19.3548
19.6088
19.8628
20.1168
20.3708
18.1102
18.3642
18.6182
18.8722
19.1262
19.3802
19.6342
19.8882
20.1422
20.3962
18.1356
18.3896
18.6436
18.8976
19.1516
19.4056
19.6596
19.9136
20.1676
20.4216
18.1610
18.4150
18.6690
18.9230
19.1170
19.4310
19.6850
19.9390
20.1930
20.4470
18.1864
18.4404
18.6944
18.9484
19.2024
19.4564
19.7104
19.9644
20.2184
20.4724
18.2118
18.4658
18.7198
18.9738
19.2278
19.4818
19.7358
19.9898
20.2438
20.4978
18.2372
18.4912
18.7452
18.9992
19.2532
19.5072
19.7612
20.0152
20.2692
20.5232
18.2626
19.5166
18.7706
19.0246
19.2786
19.5326
19.7886
20.0406
20.2946
20.5486
0.810
0.820
0.830
0.840
0.850
0.860
0.870
0.880
0.890
0.900
20.5740
20.8280
21.0820
21.3360
21.5900
21.8440
22.0980
22.3520
22.6060
22.8600
20.5994
20.8534
21.1074
21.3614
21.6154
21.8694
22.1234
22.3774
22.6314
22.8854
20.6248
20.8788
21.1328
21.3868
21.6408
21.8948
22.1488
22.4028
22.6568
22.9108
20.6502
20.9042
21.1582
21.4122
21.6662
21.9202
22.1742
22.4282
22.6822
22.9362
20.6756
20.9296
21.1836
21.4376
21.6916
21.9456
22.1996
22.4536
22.7076
22.9616
20.7010
20.9550
21.2090
21.4630
21.7170
21.9710
22.2250
22.4790
22.7330
22.9870
20.7264
20.9804
21.2344
21.4884
21.7424
21.9964
22.2504
22.5044
22.7584
23.0124
20.7518
21.0058
21.2598
21.5138
21.7678
22.0218
22.2758
22.5298
22.7838
23.0378
20.7772
21.0312
21.2852
21.5392
21.7932
22.0472
22.3012
22.5552
22.8092
23.0632
20.8026
21.0566
21.3106
21.5646
21.8186
22.0726
22.3266
22.5806
22.8346
23.0886
0.910
0.920
0.930
0.940
0.950
0.960
0.970
0.980
0.990
1.000
23.1140
23.3680
23.6220
23.8760
24.1300
24.3840
24.6380
24.8920
25.1460
25.4000
23.1394
23.3934
23.6474
23.9014
24.1554
24.4094
24.6634
24.9174
25.1714
23.1648
23.4188
23.6728
23.9268
24.1808
24.4348
24.6888
24.9428
25.1968
23.1902
23.4442
23.6982
23.9522
24.2062
24.4602
24.7142
24.9682
25.2222
23.2156
23.4696
23.7236
23.9776
24.2316
24.4856
24.7396
24.9936
25.2476
23.2410
23.4950
23.7490
24.0030
24.2570
24.5110
24.7650
25.0190
25.2730
23.2664
23.5204
23.7744
24.0284
24.2824
24.5364
24.7904
25.0444
25.2984
23.2918
23.5458
23.7998
24.0538
24.3078
24.5618
24.8158
25.0698
25.3228
23.3172
23.5712
23.8252
24.0792
24.3332
24.5812
24.8412
25.0952
25.3492
23.3426
23.5966
23.8506
24.1046
24.3586
24.6126
24.8666
25.1206
25.3746
Inch
0
0.001
0.002
0.003
0.004
0.005
0.006
0.007
0.008
0.009
All specifications subject to change. Consult TE Connectivity for latest specifications.
XIII
TE AUTOMOTIVE
Page
MCON Interconnection System
4-10
✓
4-3
✓
Receptacle Contacts – Locking Lance
4-4
Receptacle Contacts – Clean Body
4-5
Tab Contacts – Locking Lance
4-6
Tab Contacts – Clean Body
4-7
Single Wire Seals and Sealing Plugs
4-8
✓
✓
✓
✓
✓
Introduction
Contact Systems
Introduction
MCON – 1.2 mm Contact System
MCON – 2.8 mm Contact System
Receptacle Contacts
4-9
Single Wire Seals and Sealing Plugs
4-10
Receptacle Contacts Weld Version
4-6
✓
✓
✓
MCON – 6.3 mm Contact System
Receptacle Contacts
Single Wire Seals and Sealing Plugs
XIV
4-12 – 4-13
4-14
✓
✓
THE PRODUCTS
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
XV
TE AUTOMOTIVE
Page
Housings and Connectors
4-15
✓
2 Positions
4-16–4-20
3 Positions
4-23–4-25
4 Positions
4-28–4-29
5 Positions
4-32–4-33
6 Positions
4-35
✓
✓
✓
✓
✓
Introduction
Sealed 1.2 mm Receptacle Housings for Locking Lance Contacts
Sealed 1.2 mm Tab Housings
2 Positions
4-21–4-22
3 Positions
4-26–4-27
4 Positions
4-30–4-31
5 Positions
4-34
6 Positions
4-36–4-37
✓
✓
✓
✓
✓
Sealed 1.2 mm Receptacle Housings for Clean Body Contacts
2 Positions
4-16–4-20
3 Positions
4-21–4-22
4 Positions
4-23–4-25
6 Positions
4-28–4-29
✓
✓
✓
✓
Sealed 1.2 mm Receptacle Housings for Clean Body Contacts
2 Positions
4-38–4-39
3 Positions
4-40–4-41
4 Positions
4-42
6 Positions
4-43–4-44
Application Tooling
4-45–4-71
Numerical Index
4-77–4-78
XVI
✓
✓
✓
✓
THE PRODUCTS
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
XVII
MCON Interconnection System
Catalog 1308070-4
Revised 6-2012
Engineering Notes
XVIII
All specifications subject to change. Consult TE Connectivity for latest specifications.
MCON Interconnection System
Catalog 1308070-4
Revised 6-2012
Engineering Notes
All specifications subject to change. Consult TE Connectivity for latest specifications.
XIX
MCON Interconnection System
Catalog 1308070-4
Revised 6-2012
Engineering Notes
XX
All specifications subject to change. Consult TE Connectivity for latest specifications.
MCON Interconnection System
Catalog 1308070-4
Revised 6-2012
Introduction
MCON Interconnection
System offers
High Reliability for
Long Term Use
The New Generation MCON
Connector System is designed
for electronic and electrical
applications in motor vehicles.
It fulfils all requirements for
a connector system for use in
automobiles and covers a
wide range of applications.
MCON Contact System
MCON Connectors
■ Base material with high
current capacity
■ 8 or more defined contact
points for increased reliability
■ Improved vibration
resistance
■ Good guiding inside the
cavity
■ Protected contact spring
due to the closed box
■ Overstress protection of the
contact springs
■ Box with polarization and
secondary locking feature
■ Protected locking lance
■ High reliability status
supported for long term use
■ High vibration level supported
■ Perfect design to avoid
quality problems, reduce
manufacturing and service
cost
■ Integrated secondary
locking device delivered in
pre-locked position
■ Wire-to-wire sealed and
unsealed connectors (SWS)
■ Polarization, several keyings
■ Locking mechanism for
smaller connectors/mating
aid for higher numbers of
ways
All specifications subject to change. Consult Tyco Electronics for latest specifications.
4-1
MCON Interconnection System
Catalog 1308070-4
Revised 6-2012
Engineering Notes
4-2
All specifications subject to change. Consult Tyco Electronics for latest specifications.
MCON Interconnection System
Contact System
Catalog 1308070-4
Revised 6-2012
Introduction
MCON Tabs and
Receptacles for
Fast and Economical
Application
The MCON New Generation
Contact System is mainly used
in the automotive industry.
Each contact consists of a flat
receptacle, which mates with
a flat tab. Base material of
contact spring and body is
copper alloy.
The two-piece contact design
means that the electrical and
mechanical properties are
separated. One end of the
contact body is crimped to
wire and the other end mates
with the matching tab.
■ Protection of the contact
springs
■ No over elongation of the
contact springs possible
under normal circumstances
■ No possibility to connect
from the rear side
■ Protection against
mechanical damage
The Main Advantages of the
MCON Contact System are :
■ Base material with high
current capacity
■ 8 or more defined contact
points for increased reliability
■ Improved vibration
resistance
■ Good guiding in the cavity
■ Good guiding inside the
cavity
■ Secondary locking possible
(from 3 directions)
■ Protected contact spring
due to the closed box
■ Assembly into housing
fully-automatically
■ Overstress protection of the
contact springs
Tabs and receptacles can be
applied in both sealed and
unsealed connectors.
MCON contacts can be fast
and economically arranged to
the lead using TE Application
Tooling.
■ Box with secondary locking
feature
■ Protected locking lance
All specifications subject to change. Consult Tyco Electronics for latest specifications.
4-3
MCON Interconnection System
MCON 1.2 mm Contact System
Catalog 1308070-4
Revised 6-2012
Receptacle Contacts – Locking Lance (LL)
Technical Features
Contact Material:
CuSn4;
Insert Spring: CuNiSi
Contact Finish:
Tin plated, selective silver plated,
selective gold plated
Wire Size Range:
0.08–0.15 mm2,
0.16–0.22 mm2,
0.25–0.35 mm2,
0.50–0.75 mm2,
1.00–1.50 mm2
Contact Resistance:
New State ⱕ2 m⍀
Current Carrying Capacity:
up to 17 Ampere
(at 80 °C ambient temperature)
Total Temperature Max.:
–40 °C ... +130 °C (tin plated)
–40 °C ... +150 °C (silver plated)
–40 °C ... +150 °C (gold plated)
Mating Cycles: ●
up to 20 cycles (tin-silver plated)
up to 50 cycles (silver plated)
up to 100 cycles (gold plated)
Insertion Force: Max. 5 N
Extraction Force: Max. 2.5 N
Dimension of Male Contacts:
(1.2 ±0.1 x 0.6 ±0.03 mm)
15.0–16.5
0.2
2.4 1.83
7.25
1.83
Modular Dimensions (Centerline):
max. 0.75 mm2 2.5 x 2.5 mm
2.5 x 3.0 mm
sealed 4.0 x 4.0 mm;
max. 1.0 mm2
sealed staggered 3.5 x 4.0 mm,
cavity diameter 3.55 mm
2
2.5 x 3.5 mm
sealed 4.5 x 4.5 mm;
max. 1.5 mm
3.0 x 3.5 mm
sealed staggered 4.0 x 4.5 mm,
cavity diameter 3.95 mm
●)
✶)
Version in Single Seal:
Mandatory fields
Extraction Tool:✶
Part No. 5-1579007-3
Product Group Drawing: 1452674
Product Specification: 108-18782
Application Specification: 114-18464
Mating Cycles are depending on various technical influences and must be clarified in each individual case.
Extraction Tool depends on the terminal/housing combination.
Standard Receptacle Contacts (SRC), Contact Material CuSn4
Wire Size
Range
(mm2 )
Insulation Diameter
(mm)
Material
and Finish ✱
Part Numbers
Strip
Form
Package
Quantity
LoosePiece
Package
Quantity
䉬 Applicator 䉬
Hand Tool
–
x-1530515-x
䉫–䉫
–
x-1530514-x
䉫–䉫
FLK
FLR
0.08–0.15
–
0.85–1.05
-1 / -2
0-2141861
–
–
0.16–0.22
–
0.9–1.2
-1 / -2
0-2141972
–
–
0.25–0.35
–
1.10–1.75
-1 / -2 / -3
7-1452653
10,000
–
–
x-1528156-x
4-1579001-3
0.50–0.75
–
1.4–1.9
-1 / -2 / -3
7-1452656
8,000
–
–
x-1528157-x
4-1579001-2
1.0–1.5
–
1.9–2.4
-1 / -2 / -3
7-1452659
8,000
–
–
x-1528159-x
4-1579001-1
Receptacle Contacts with Single Wire Sealing System (SWS), Contact Material CuSn4
Wire Size
Range
(mm2 )
Insulation Diameter
(mm)
Material
and Finish ✱
Part Numbers
Strip
Form
Package
Quantity
LoosePiece
Package
Quantity
-1 / -2
0-2141970
–
–
–
–
-1 / -2
0-2141974
–
–
–
–
䉫–
1.10–1.75
-1 / -2 / -3
7-1452665
6,500
–
–
x-1528161-x
4-1579001-7
–
1.4–1.9
-1 / -2 / -3
7-1452668
6,500
–
–
x-1528162-x
4-1579001-6
–
1.9–2.4
-1 / -2 / -3
7-1452671
6,500
–
–
x-1528163-x
4-1579001-5
FLK
FLR
0.08–0.15
–
0.85–1.05
0.16–0.22
–
0.9–1.2
0.25–0.35
–
0.50–0.75
1.0–1.5
䉬
Applicator 䉬
Hand Tool
䉫–
✱
) Material and Finish:
xxx-1 = CuNiSi, pre-tin plated
xxx-2 = CuNiSi, selective gold plated
xxx-3 = CuNiSi, selective silver plated
4-4
Note: All part numbers are
RoHS and ELV compliant.
䉬
) The pre- and suffix for the
applicators depends on the
applied termination equipment.
All specifications subject to change. Consult Tyco Electronics for latest specifications.
䉫
) On request.
MCON Interconnection System
MCON 1.2 mm Contact System
Catalog 1308070-4
Revised 6-2012
Receptacle Contacts – Clean Body (CB)
Technical Features
Contact Material:
CuSn0.15/0.2; Insert Spring: CuNiSi
Contact Finish:
Tin plated, selective silver plated,
selective gold plated
Wire Size Range:
0.25–0.35 mm2, 0.50–0.75 mm2,
1.00–1.50 mm2
Contact Resistance:
New State ⱕ2 m⍀
Current Carrying Capacity:
up to 17 Ampere
(at 80 °C ambient temperature)
Total Temperature Max.:
–40 °C ... +130 °C (tin plated)
–40 °C ... +150 °C (silver plated)
–40 °C ... +150 °C (gold plated)
Mating Cycles: ●
up to 20 cycles (tin-silver plated)
up to 50 cycles (silver plated)
up to 100 cycles (gold plated)
Inserting Force: Max. 5 N
Extraction Force: Max. 2.5 N
Retention Force (from Housing):
Max. 2.5 N
Dimension of Male Contacts:
(1.2 ±0.1 x 0.6 ±0.03 mm)
Extraction Tools – Typically:✶
Part Nos. 1579007-8 (Secondary
Lock) and 1-1579007-0 (Housing)
15.0–16.5
2.4
0.22
1.83
7.25
1.83
Modular Dimensions (Centerline):
max. 0.75 mm2 2.5 x 2.5 mm
2.5 x 3.0 mm
sealed 4.0 x 4.0 mm;
max. 1.0 mm2
sealed staggered 3.5 x 4.0 mm,
cavity diameter 3.55 mm
max. 1.5 mm2
2.5 x 3.5 mm
sealed 4.5 x 4.5 mm;
3.0 x 3.5 mm
sealed staggered 4.0 x 4.5 mm,
cavity diameter 3.95 mm
Product Group Drawing:
1534326
Product Specification:
108-18782
Application Specification:
114-18464
●)
Mating Cycles are depending on various technical influences and must be clarified in each individual case.
) Extraction Tool depends on the terminal/housing combination.
✶
Standard Receptacle Contacts (SRC)
Wire Size
Range
(mm2 )
Insulation Diameter
(mm)
Part Numbers
Material
and Finish ✱
FLK
FLR
0.25–0.35
–
1.10–1.75
0.50–0.75
–
1.4–1.9
1.0–1.5
–
1.9–2.4
Strip
Form
Package
Quantity
LoosePiece
Package
Quantity
-1 / -2 / -3
0-1534594
10,000
–
–
x-1528147-x
0-1579001-6
-1 / -2 / -3
0-1670144
8,000
–
–
x-1528673-x
2-1579016-1
-1 / -2 / -3
0-1452503
8,000
–
–
x-1528150-x
1-1579001-3
䉬 Applicator 䉬
Hand Tool
Receptacle Contacts with Single Wire Sealing System (SWS)
Wire Size
Range
(mm2 )
Insulation Diameter
(mm)
Material
and Finish ✱
FLK
FLR
0.25–0.35
–
1.10–1.75
0.50–0.75
–
1.4–1.9
1.0–1.5
–
1.9–2.4
Part Numbers
Strip
Form
Package
Quantity
LoosePiece
Package
Quantity
䉬 Applicator 䉬
Hand Tool
-1 / -2 / -3
0-1418844
6.500
–
–
x-1528152-x
3-1579001-9
-1 / -2 / -3
0-1670146
6.500
–
–
x-1528674-x
2-1579016-2
-1 / -2 / -3
0-1418850
6.500
–
–
x-1528154-x
3-1579001-7
✱
) Material and Finish:
xxx-1 = CuNiSi, pre-tin plated
xxx-2 = CuNiSi, selective gold plated
xxx-3 = CuNiSi, selective silver plated
Note: All part numbers are
RoHS and ELV compliant.
䉬)
The pre- and suffix for the
applicators depends on the
applied termination equipment.
All specifications subject to change. Consult Tyco Electronics for latest specifications.
䉫)
On request.
4-5
MCON Interconnection System
MCON 1.2 mm Contact System
Catalog 1308070-4
Revised 6-2012
Tab Contacts – Locking Lance (LL)
Technical Features
9.2
16.3–16.8
Contact Material:
CuNiSi;
Insert Tab: CuSn 0.15/0.2
0.2
Contact Finish:
Tin plated,
selective silver plated,
selective gold plated
0.63
2.4
1.83
Wire Size Range:
0.08–0.15 mm2,
0.16–0.22 mm2,
0.25–0.35 mm2,
0.50–0.75 mm2,
1.00–1.50 mm2
7.5
Total Temperature Max.:
–40 °C ... +130 °C (tin plated)
–40 °C ... +150 °C (silver plated)
–40 °C ... +150 °C (gold plated)
1.2
1.83
Tool:✶
Extraction
Part No. 5-1579007-3
Modular Dimensions (Centerline):
max. 0.75 mm2 2.5 x 2.5 mm
2.5 x 3.0 mm
sealed 4.0 x 4.0 mm;
max. 1.0 mm2
sealed staggered 3.5 x 4.0 mm,
cavity diameter 3.55 mm
2.5 x 3.5 mm
sealed 4.5 x 4.5 mm;
max. 1.5 mm2
3.0 x 3.5 mm
sealed staggered 4.0 x 4.5 mm,
cavity diameter 3.95 mm
Product Group Drawing:
1418754
Product Specification:
108-18782
Application Specification:
114-18464
✶)
Extraction Tool depends on the
terminal/housing combination
Standard Tab Contacts
Wire Size
Range
(mm2 )
Insulation Diameter
(mm)
Material
and Finish ✱
Part Numbers
Strip
Form
Package
Quantity
LoosePiece
Package
Quantity
䉬 Applicator 䉬
Hand Tool
-1 / -2
2141864
–
–
–
x-1530515-x
䉫–
-1 / -2
2141866
–
–
–
x-1530514-x
䉫–
1.10–1.75
-1 / -2 / -3
5-1418758-0
9,000
–
–
x-1528428-x
4-1579001-3
1.4–1.9
-1 / -2 / -3
5-1418760-0
8,000
–
–
x-1528506-x
4-1579001-2
1.9–2.4
-1 / -2 / -3
1418762
7,000
–
–
x-1528507-x
4-1579001-1
FLK
FLR
0.08–0.15
–
0.85–1.05
0.16–0.22
–
0.9–1.20
0.25–0.35
–
0.50–0.75
–
1.0–1.5
–
Tab Contacts with Single Wire Sealing System (SWS)
Wire Size
Range
(mm2 )
Insulation Diameter
(mm)
Material
and Finish ✱
Part Numbers
Strip
Form
Package
Quantity
LoosePiece
Package
Quantity
䉬 Applicator 䉬
Hand Tool
-1 / -2
2141868
–
–
–
–
–
-1 / -2
2141870
–
–
–
–
–
1.10–1.75
-1 / -2 / -3
1718758
6,500
–
–
x-1528509-x
4-1579001-7
–
1.4–1.9
-1 / -2 / -3
1718760
6,000
–
–
x-1528510-x
4-1579001-6
–
1.9–2.4
-1 / -2 / -3
1718762
6,000
–
–
x-1528511-x
4-1579001-5
FLK
FLR
0.08–0.15
–
0.85–1.05
0.16–0.22
–
1.05–1.20
0.25–0.35
–
0.50–0.75
1.0–1.5
✱
) Material and Finish:
xxx-1 = CuNiSi, pre-tin
xxx-2 = CuNiSi, selective gold plated
xxx-3 = CuNiSi, selective silver plated
4-6
Note: All part numbers are
RoHS and ELV compliant.
䉬)
The pre- and suffix for the
applicators depends on the
applied termination equipment.
All specifications subject to change. Consult Tyco Electronics for latest specifications.
䉫)
On request.
MCON Interconnection System
MCON 1.2 mm Contact System
Catalog 1308070-4
Revised 6-2012
Tab Contacts – Clean Body (CB)
Technical Features
Contact Material:
CuSn0.15/0.2;
Insert Tab: CuSn 0.15/0.2
9.2
15.3
Contact Finish:
Tin plated,
selective silver plated,
selective gold plated
0.2
Wire Size Range:
0.25–0.35 mm2,
0.50–0.75 mm2
0.63
2.4
1.83
Modular Dimensions
(Centerline):
max. 0.75 mm2 2.5 x 2.5 mm
max. 1.0 mm2
2.5 x 3.0 mm
max. 1.5 mm2
2.5 x 3.5 mm
3.0 x 3.5 mm
7.5
Product Group Drawing:
1718398
1.2
Product Specification:
108-18782
1.83
Application Specification:
114-18464
Standard Tab Contacts
Wire Size
Range
(mm2 )
Insulation Diameter
(mm)
Material
and Finish ✱
FLK
FLR
0.25–0.35
–
1.10–1.75
0.50–0.75
–
1.4–1.9
Part Numbers
Strip
Form
Package
Quantity
LoosePiece
Package
Quantity
䉬 Applicator 䉬
Hand Tool
-1 / -2 / -3
1718348
9,000
–
–
x-1528156-x
4-1579001-3
-1 / -2 / -3
1718350
8,000
–
–
x-1528157-x
4-1579001-2
Tab Contacts with Single Wire Scaling System (SWS)
Wire Size
Range
(mm2 )
0.25–0.35
0.50–0.75
Insulation Diameter
(mm)
Material
and Finish ✱
FLK
FLR
–
1.10–1.75
–
1.4–1.9
-1 / -2 / -3
-1 / -2 / -3
Part Numbers
Strip
Form
Package
Quantity
LoosePiece
Package
Quantity
2141114
9000
–
–
2141116
8000
–
–
䉬
Applicator 䉬
Hand Tool
x-1528509-x
䉫 2063573-x 䉫
x-1528510-x
䉫 2063537-1 䉫
✱
) Material and Finish:
xxx-1 = CuNiSi, pre-tin
xxx-2 = CuNiSi, selective gold plated
xxx-3 = CuNiSi, selective silver plated
Note: All part numbers are
RoHS and ELV compliant.
䉬)
The pre- and suffix for the
applicators depends on the
applied termination equipment.
All specifications subject to change. Consult Tyco Electronics for latest specifications.
䉫)
On request.
4-7
MCON Interconnection System
MCON 1.2 mm Contact System
Catalog 1308070-4
Revised 6-2012
Single Wire Seals and Sealing Plugs
Single Wire Seals
and Sealing Plugs for
MCON Contact System
(Cavity Diameter 3.55 mm
and 3.95 mm)
3.1
2.6
4.1
0.8
8.5
3.1
2.6
4.7
0.8
8.6
Cavity Diameter 3.55 mm
Insulation Diameter
FLR
(mm)
Color
–
0.9–1.4
Yellow
967067-2
20,000
–
1.4–2.1
Green
967067-1
20,000
–
1.4–1.9
Red
2098582-1✱2
20,000
1.9–2.1
Yellow
964972-1
20,000
Blue
967056-1
5,000
Color
Part Number
Package
Quantity
–
Sealing Plug
Part Number
Package
Quantity
FLK
(mm)
✱
✱
) Seals for 150 °C applications.
Wire used must be able to withstand 150 °C for 1008 hours.
Cavity Diameter 3.95 mm
Insulation Diameter
FLK
(mm)
FLR
(mm)
–
0.9–1.9
Gray
963142-2
20,000
–
1.9–2.4
Green
967067-1
20,000
White
963143-1
20,000
Sealing Plug
4-8
All specifications subject to change. Consult Tyco Electronics for latest specifications.
MCON Interconnection System
MCON 2.8 mm Contact System
Catalog 1308070-4
Revised 6-2012
Receptacle Contacts
Technical Features
17.5–20.0
Contact Material:
CuSn0.15/0.2;
Insertion Spring: CuNiSi
7.3
5.55
Contact Finish:
Tin plated,
selective silver plated
Wire Size Range:
0.20–0.35 mm2,
0.50 mm2,
0.75–1.00 mm2,
⬎1.0–2.5 mm2
⬎2.5–4.0 mm2
3.8
2.5
Current Carrying Capacity:
up to 36 Ampere
(at 80 °C ambient temperature)
Total Temperature Max.:
–40 °C ... +130 °C (tin plated)
–40 °C ... +150 °C (silver plated)
4.3
Insertion Force:
Max. 7 N
Extraction Force:
Max. 6 N
Extraction Tool:
Part No. 5-1579008-2
Modular Dimensions (Centerline):
5.0 x 5.5 mm
max. 2.5 mm2
staggered 4.5 x 5.5 mm
Product Group Drawing:
1719797
Product Specification:
108-94002
max. 4.0 mm2
5.5 x 5.5 mm
staggered 5.0 x 5.5 mm
Application Specification:
114-18718
sealed 5.5 x 5.5 mm
sealed staggered 5.0 x 5.5 mm
cavity diameter 4.9 mm
sealed 7.2 x 7.2 mm
sealed staggered 6.0 x 7.2 mm
cavity diameter 6.4 mm
Standard Receptacle Contacts
Wire Size
Range
(mm2 )
0.20–0.35
Insulation Diameter
(mm)
Part Numbers
Material
and Finish ✱
FLK
FLR
–
1.15–1.40
-1 / -3
Strip
Form
Package
Quantity
LoosePiece
Package
Quantity
䉬 Applicator 䉬
Hand Tool
1719836
2,500
1719837
500
x-1528691-x
9-1579004-6
0.50
–
1.4–1.6
-1 / -3
1563719
2,500
1563720
500
x-1528899-x
0.75–1.00
–
1.7–2.1
-1 / -3
1719838
2,500
1719839
500
x-1528632-x
>1.0–2.5>
–
2.2–3.0
-1 / -3
1719840
2,500
1719841
500
x-1528633-x
9-1579004-8
>2.5–4.0>
–
3.4–3.7
-1 / -3
1718475
2,500
1718477
500
x-1528585-x
9-1579004-9
䉬 Applicator 䉬
Hand Tool
9-1579004-7
Receptacle Contacts with Single Wire Sealing System (SWS)
Wire Size
Range
(mm2 )
✱)
Insulation Diameter
(mm)
FLK
FLR
Material
and Finish ✱
Part Numbers
Strip
Form
Package
Quantity
LoosePiece
Package
Quantity
0.50
–
1.4–1.6
-1 / -3
1563935
2,500
1563936
500
1530133
6-1579014-7
0.75–1.00
–
1.7–2.1
-1 / -3
1670802
2,500
1670803
500
x-1528773-x
6-1579014-1
>1.0–2.5>
–
2.2–3.0
-1 / -3
1670804
2,500
1670805
500
x-1528774-x
6-1579014-2
>2.5–4.0>
–
3.4–3.7
-1 / -3
1670806
2,500
1670807
500
x-1528775-x
6-1579014-3
Material and Finish:
xxx-1 = CuNiSi, pre-tin plated
xxx-3 = CuNiSi, selective silver plated
Note: All part numbers are
RoHS and ELV compliant.
䉬)
The pre- and suffix for the
applicators depends on the
applied termination equipment.
All specifications subject to change. Consult Tyco Electronics for latest specifications.
䉫)
On request.
4-9
MCON Interconnection System
MCON 2.8 mm Contact System
Catalog 1308070-4
Revised 6-2012
Single Wire Seals and Sealing Plugs
Single Wire Seals
and Sealing Plugs
for MCON Contact System
(Cavity Diameter 4.9 mm
and 6.4 mm)
4.3
A
⭋ 3.4
7.8
Cavity Diameter 4.9 mm
Wire Size
Range
(mm)
Insulation
Diameter
(mm)
Color
Diameter
A
(mm)
0.75–1.00
1.4–2.1
Blue
5.6
828904-2
10,000
> 1.5–2.5>
2.2–3.0
White
5.6
828905-1
10,000
Natural
5.6
828922-1
10,000
Color
Diameter
A
(mm)
Part Number
Package
Quantity
Green
7.2
828985-1
5,000
Brown
7.2
828986-1
5,000
Sealing Plug
Part Number
Package
Quantity
828904-1
1,000
Cavity Diameter 6.4 mm
Wire Size
Range
(mm)
Insulation
Diameter
(mm)
> 2.5–4.0>
3.4–3.7
Sealing Plug
4-10
All specifications subject to change. Consult Tyco Electronics for latest specifications.
MCON Interconnection System
MCON 2.8 mm Contact System
Catalog 1308070-4
Revised 6-2012
Receptacle Contacts Weld Version
Technical Features
17.5–20.0
Contact Material:
CuSn0.15/0.2;
Insertion Spring: CuNiSi
7.3
5.55
Contact Finish:
Tin plated
Contact Resistance:
New State ⱕ2 m⍀
Total Temperature Max.:
–40 °C ... +130 °C
3.8
2.5
Inserting Force: Max. 7 N
Extraction Force: Max. 6 N
Extraction Tool:
Part No. 5-1579008-1
Product Group Drawing:
1823716
4.3
Product Specification:
108-94002
Application Specification:
NA
Standard Receptacle Contacts
Wire Size
Range
(mm2 )
–
✱
Insulation Diameter
(mm)
FLK
FLR
–
–
Material
and Finish ✱
-1
) Material and Finish:
xxx-1 = CuNiSi, pre-tin plated
xxx-3 = CuNiSi, selective silver plated
Part Numbers
Strip
Form
Package
Quantity
LoosePiece
Package
Quantity
1-1823716
–
–
–
Note: All part numbers are
RoHS and ELV compliant.
䉬
䉬
Applicator 䉬
–
) The pre- and suffix for the
applicators depends on the
applied termination equipment.
All specifications subject to change. Consult Tyco Electronics for latest specifications.
Hand Tool
䉫–
䉫
) On request.
4-11
MCON Interconnection System
MCON 6.3 mm Contact System
Catalog 1308070-4
Revised 6-2012
?????
Receptacle
Contacts – Locking Lance (LL)
Technical Features
22.3–22.8
Contact Material:
CuSn0.15/0.2;
Insertion Spring: CuNiSi
7.3
5.55
Contact Finish:
Tin plated
selective silver plated
Wire Size Range:
⬎2.5–4.0 mm2
⬎4.0–6.0 mm2
4.5
3.3
Contact Resistance:
New State ⱕ2 m⍀
Current Carrying Capacity:
up to 54 Ampere
(at 80 °C ambient temperature)
Total Temperature Max.:
–40 °C ... +130 °C (tin plated)
–40 °C ... +150 °C (silver plated)
Inserting Force: Max. 15 N
7.32
Extraction Force: Max. 10 N
Extraction Tool:
Part No. 5-1579008-1
Product Group Drawing:
1564888
Product Specification:
108-94149
Application Specification:
114-18944
Modular Dimensions (Centerline):
sealed 9.0 x 9.0 mm
sealed staggered 9.0 x 8.0 mm
cavity diameter 8.5 mm
Standard Receptacle Contacts with Single Wire Sealing System (SWS)
Wire Size
Range
(mm2 )
Insulation Diameter
(mm)
FLK
FLR
>2.5–4.0>
–
3.4–3.7
>4.0–6.0>
–
4.0–4.3
✱
Material
and Finish ✱
) Material and Finish:
xxx-1 = CuNiSi, pre-tin plated
xxx-3 = CuNiSi, selective silver plated
4-12
Part Numbers
Strip
Form
Package
Quantity
LoosePiece
Package
Quantity
-1 / -3
1703836
–
–
–
1855593
䉫 NA 䉫
-1 / -3
1703834
–
–
–
1855505
䉫 NA 䉫
Note: All part numbers are
RoHS and ELV compliant.
䉬
䉬
Applicator 䉬
) The pre- and suffix for the
applicators depends on the
applied termination equipment.
All specifications subject to change. Consult Tyco Electronics for latest specifications.
Hand Tool
䉫
) On request.
MCON Interconnection System
MCON 6.3 mm Contact System
Catalog 1308070-4
Revised 6-2012
Receptacle Contacts – Clean Body (CB)
Technical Features
22.3–22.8
Contact Material:
CuSn0.15/0.2;
Insertion Spring: CuNiSi
7.3
5.55
Contact Finish:
Tin plated
selective silver plated
Wire Size Range:
⬎2.5–4.0 mm2
⬎4.0–6.0 mm2
4.5
3.3
Contact Resistance:
New State ⱕ2 m⍀
Current Carrying Capacity:
up to 54 Ampere
(at 80 °C ambient temperature)
Total Temperature Max.:
–40 °C ... +130 °C (tin plated)
–40 °C ... +150 °C (silver plated)
Inserting Force: Max. 15 N
Extraction Force: Max. 10 N
7.32
Product Group Drawing:
1564888
Product Specification:
108-94149
Application Specification:
114-18944
Modular Dimensions (Centerline):
sealed 9.0 x 9.0 mm
sealed staggered 9.0 x 8.0 mm
cavity diameter 8.5 mm
Standard Receptacle Contacts (SRC) in Clean Body
Wire Size
Range
(mm2 )
✱
Insulation Diameter
(mm)
FLK
FLR
>2.5–4.0>
–
3.4–3.7
>4.0–6.0>
–
4.0–4.3
Material
and Finish ✱
) Material and Finish:
xxx-1 = CuNiSi, pre-tin plated
xxx-3 = CuNiSi, selective silver plated
Part Numbers
Strip
Form
Package
Quantity
LoosePiece
Package
Quantity
-1 / -3
2177771
–
–
–
NA
䉫 NA 䉫
-1 / -3
2177770
–
–
–
NA
䉫 NA 䉫
Note: All part numbers are
RoHS and ELV compliant.
䉬
䉬
Applicator 䉬
) The pre- and suffix for the
applicators depends on the
applied termination equipment.
All specifications subject to change. Consult Tyco Electronics for latest specifications.
Hand Tool
䉫
) On request.
4-13
MCON Interconnection System
MCON 6.3 mm Contact System
Catalog 1308070-4
Revised 6-2012
Single Wire Seals and Sealing Plugs
Single Wire Seals
and Sealing Plugs
for MCON Contact System
(Cavity Diameter 8.5 mm)
9.3
0.2
6.1
5.5
9.4
4.1
0.9
9.6
Insulation Diameter
4-14
Part Number
Package
Quantity
Green
967608-1
30,000
blue
1719972-1
20,000
FLK
(mm)
FLR
(mm)
Color
–
3.4–3.7
–
4.0–4.3
All specifications subject to change. Consult Tyco Electronics for latest specifications.
MCON Interconnection System
Housings and Connectors
Catalog 1308070-4
Revised 6-2012
Introduction
MCON Connectors offer
Highest Reliability for
Use in the Automotive
Industry
The New Generation MCON
Connector System offers
receptacle and tab housings
with capability for waterproofing and resistance to conditions of extreme vibration.
The system is designed for
electronic and electrical
applications in motor vehicles,
where vibrations and mechanical stress, in the long term,
can affect the quality on the
contact system.
Features
■ CPA (Connector Position
Assurance) capability
■ High reliability status
supported for long term use
■ High vibration level
supported
■ Perfect design to avoid
quality problems, reduce
manufacturing and service
cost
All specifications subject to change. Consult Tyco Electronics for latest specifications.
■ Integrated secondary
locking device delivered in
pre-locked position
■ Wire-to-Wire sealed and
unsealed connectors (SWS)
■ Polarization, several keyings
■ Locking mechanism for
smaller connectors/mating
aid for higher numbers of
ways
4-15
MCON Interconnection System
Housings and Connectors
Catalog 1308070-4
Revised 6-2012
Sealed 1.2 mm Receptacle Housings for Locking Lance Contacts
Technical Features
No. of Positions:
2 Positions
Housing Material:
PA66-GF15
Wire Size Range:
1.0 mm2
26.5
Product Specification:
108-18969
Application Specification:
114-18861
4.0
14.9
15.0
Sealed 1.2 mm Receptacle Housings
No. of
Positions
Keying
Options
Housing
Color
2
A
Black
4-16
Part Numbers
Receptacle
Housing
Cover
Mating
Tab Housing
1-1718643-1
–
1-1703498-1/-2
All specifications subject to change. Consult Tyco Electronics for latest specifications.
Mating PCB Header
Right-Angle
Vertical
–
–
MCON Interconnection System
Housings and Connectors
Catalog 1308070-4
Revised 6-2012
Sealed 1.2 mm Receptacle Housings for Locking Lance Contacts
Technical Features
No. of Positions:
2 Positions
Housing Material:
PA66 GF15
Wire Size Range:
1.0 mm2
26.5
Product Specification:
108-18969
Application Specification:
114-18861
4.0
11.0
18.8
Sealed 1.2 mm Receptacle Housings
No. of
Positions
Keying
Options
Housing
Color
2
A
Black
Part Numbers
Receptacle
Housing
Cover
Mating
Tab Housing
1-1718811-1
–
–
All specifications subject to change. Consult Tyco Electronics for latest specifications.
Mating PCB Header
Right-Angle
Vertical
–
–
4-17
MCON Interconnection System
Housings and Connectors
Catalog 1308070-4
Revised 6-2012
Sealed 1.2 mm Receptacle Housings for Locking Lance Contacts
Technical Features
No. of Positions:
2 Positions
Housing Material:
PA66-GF30/PA6-GF15
Wire Size Range:
1.0 mm2
26.5
Product Specification:
108-18969
Application Specification:
114-18861
4.0
11.0
18.8
Sealed 1.2 mm Receptacle Housings
No. of
Positions
Keying
Options
Housing
Color
2
A
Black
4-18
Part Numbers
Receptacle
Housing
Cover
Mating
Tab Housing
1-1564440-1
–
–
All specifications subject to change. Consult Tyco Electronics for latest specifications.
Mating PCB Header
Right-Angle
Vertical
–
–
MCON Interconnection System
Housings and Connectors
Catalog 1308070-4
Revised 6-2012
Sealed 1.2 mm Receptacle Housings for Locking Lance Contacts
Technical Features
No. of Positions:
2 Positions
Housing Material:
PA66-GF30/PA6-GF15
Wire Size Range:
1.0 mm2
26.5
Product Specification:
108-18969
Application Specification:
114-18861
4.0
14.8
15.0
Sealed 1.2 mm Receptacle Housings
No. of
Positions
Keying
Options
Housing
Color
2
A
Black
Part Numbers
Receptacle
Housing
Cover
Mating
Tab Housing
1-1670915-1
–
–
All specifications subject to change. Consult Tyco Electronics for latest specifications.
Mating PCB Header
Right-Angle
Vertical
–
–
4-19
MCON Interconnection System
Housings and Connectors
Catalog 1308070-4
Revised 6-2012
Sealed 1.2 mm Receptacle Housings for Locking Lance Contacts
Technical Features
No. of Positions:
2 Positions
Housing Material:
PA66-GF30/PA6-GF15
Wire Size Range:
1.0 mm2
26.5
Product Specification:
108-18969
Application Specification:
114-18861
4.0
14.8
15.0
Sealed 1.2 mm Receptacle Housings
No. of
Positions
2
4-20
Keying
Options
Housing
Color
Part Numbers
Receptacle
Housing
Cover
Mating
Tab Housing
Mating PCB Header
Right-Angle
Vertical
A
Black
1-1670916-1
–
1-1703498-1/-2
–
–
B
Natural
2-1670916-1
–
–
–
–
All specifications subject to change. Consult Tyco Electronics for latest specifications.
MCON Interconnection System
Housings and Connectors
Catalog 1308070-4
Revised 6-2012
Sealed 1.2 mm Tab Housings for Locking Lance Contacts
Technical Features
8.6
No. of Positions:
2 Positions
Housing Material:
PBT-GF30
Wire Size Range:
1.0 mm2
Product Specification:
––
44.0
Application Specification:
114-18910-1
14.8
14.95
Sealed 1.2 mm Tab Housings
No. of
Positions
Keying
Options
Housing
Color
2
A
Black
Part Numbers
Tab
Housing
Cover
Mating
Receptacle Housing
1-1703498-1
–
1-1670916-1
All specifications subject to change. Consult Tyco Electronics for latest specifications.
Mating PCB Header
Right-Angle
Vertical
–
–
4-21
MCON Interconnection System
Housings and Connectors
Catalog 1308070-4
Revised 6-2012
Sealed 1.2 mm Tab Housings for Locking Lance Contacts
Technical Features
8.6
No. of Positions:
2 Positions
Housing Material:
PBT-GF30
Wire Size Range:
1.0 mm2
Product Specification:
––
44.0
Application Specification:
114-18910-1
14.8
17.05
Sealed 1.2 mm Tab Housings
No. of
Positions
Keying
Options
Housing
Color
2
A
Black
4-22
Part Numbers
Tab
Housing
Cover
Mating
Receptacle Housing
1-1703498-2
–
1-1670916-1
All specifications subject to change. Consult Tyco Electronics for latest specifications.
Mating PCB Header
Right-Angle
Vertical
–
–
MCON Interconnection System
Housings and Connectors
Catalog 1308070-4
Revised 6-2012
Sealed 1.2 mm Receptacle Housings for Locking Lance Contacts
Technical Features
No. of Positions:
3 Positions
Housing Material:
PA66-GF15/PA 46
Wire Size Range:
1.0 mm2
26.5
Product Specification:
108-18969
Application Specification:
114-18861
4.0
11.0
19.0
Sealed 1.2 mm Receptacle Housings
No. of
Positions
Keying
Options
Housing
Color
3
A
3
A
Part Numbers
Receptacle
Housing
Cover
Mating
Tab Housing
Black
1-1718644-1 ✱
–
1-1703494-1/-2
–
–
Black
1-1718644-5 ✱
–
1-1703494-1/-2
–
–
Mating PCB Header
Right-Angle
Vertical
✱
) High temperature version –40 °C …+150 °C
All specifications subject to change. Consult Tyco Electronics for latest specifications.
4-23
MCON Interconnection System
Housings and Connectors
Catalog 1308070-4
Revised 6-2012
Sealed 1.2 mm Receptacle Housings for Locking Lance Contacts
Technical Features
No. of Positions:
3 Positions
Housing Material:
PA66-GF15
Wire Size Range:
1.0 mm2
26.5
Product Specification:
108-18969
Application Specification:
114-18861
4.0
11.0
22.8
Sealed 1.2 mm Receptacle Housings
No. of
Positions
Keying
Options
Housing
Color
3
A
Black
4-24
Part Numbers
Receptacle
Housing
Cover
Mating
Tab Housing
1-1718812-1
–
–
All specifications subject to change. Consult Tyco Electronics for latest specifications.
Mating PCB Header
Right-Angle
Vertical
–
–
MCON Interconnection System
Housings and Connectors
Catalog 1308070-4
Revised 6-2012
Sealed 1.2 mm Receptacle Housings for Locking Lance Contacts
Technical Features
No. of Positions:
3 Positions
Housing Material:
PA66-GF15/PA46
Wire Size Range:
1.0 mm2
26.5
Product Specification:
108-18969
Application Specification:
114-18861
4.0
14.8
19.0
Sealed 1.2 mm Receptacle Housings
No. of
Positions
Keying
Options
A
3
B
A
Housing
Color
Part Numbers
Receptacle
Housing
Cover
Mating
Tab Housing
Black
1-1670917-1
–
1-1703494-1/-2
–
–
Natural
2-1670917-1
–
–
–
–
1-1670917-5✱
–
–
–
–
Black
Mating PCB Header
Right-Angle
Vertical
✱
) High temperature version –40 °C …+150 °C
All specifications subject to change. Consult Tyco Electronics for latest specifications.
4-25
MCON Interconnection System
Housings and Connectors
Catalog 1308070-4
Revised 6-2012
Sealed 1.2 mm Tab Housings for Locking Lance Contacts
Technical Features
8.6
No. of Positions:
3 Positions
Housing Material:
PBT-GF30
Wire Size Range:
1.0 mm2
Product Specification:
––
44.0
Application Specification:
114-18910-1
18.8
14.95
Sealed 1.2 mm Tab Housings
No. of
Positions
Keying
Options
Housing
Color
3
A
Black
4-26
Part Numbers
Tab
Housing
Cover
Mating
Receptacle Housing
1-1703494-1
–
1-1670917-1
All specifications subject to change. Consult Tyco Electronics for latest specifications.
Mating PCB Header
Right-Angle
Vertical
–
–
MCON Interconnection System
Housings and Connectors
Catalog 1308070-4
Revised 6-2012
Sealed 1.2 mm Tab Housings for Locking Lance Contacts
Technical Features
8.6
No. of Positions:
3 Positions
Housing Material:
PBT-GF30
Wire Size Range:
1.0 mm2
Product Specification:
––
44.0
Application Specification:
114-18910-1
18.8
14.95
Sealed 1.2 mm Tab Housings
No. of
Positions
Keying
Options
Housing
Color
3
A
Black
Part Numbers
Tab
Housing
Cover
Mating
Receptacle Housing
1-1703494-2
–
1-1670917-1
All specifications subject to change. Consult Tyco Electronics for latest specifications.
Mating PCB Header
Right-Angle
Vertical
–
–
4-27
MCON Interconnection System
Housings and Connectors
Catalog 1308070-4
Revised 6-2012
Sealed 1.2 mm Receptacle Housings for Locking Lance Contacts
Technical Features
No. of Positions:
4 Positions
Housing Material:
PA66-GF15
Wire Size Range:
1.0 mm2
26.5
Product Specification:
108-18969
Application Specification:
114-18861
4.0
16.5
24.7
Sealed 1.2 mm Receptacle Housings
No. of
Positions
Keying
Options
Housing
Color
4
A
Black
4-28
Part Numbers
Receptacle
Housing
Cover
Mating
Tab Housing
1-1718645-1
–
1-1564559-1/-2
All specifications subject to change. Consult Tyco Electronics for latest specifications.
Mating PCB Header
Right-Angle
Vertical
–
–
MCON Interconnection System
Housings and Connectors
Catalog 1308070-4
Revised 6-2012
Sealed 1.2 mm Receptacle Housings for Locking Lance Contacts
Technical Features
No. of Positions:
4 Positions
Housing Material:
PA66-GF30/PA6-GF15
Wire Size Range:
1.0 mm2
26.5
Product Specification:
108-18969
Application Specification:
114-18861
4.0
16.5
24.7
Sealed 1.2 mm Receptacle Housings
No. of
Positions
4
Keying
Options
Housing
Color
Part Numbers
Receptacle
Housing
Cover
Mating
Tab Housing
Mating PCB Header
Right-Angle
Vertical
A
Black
1-1670918-1
–
1-1564559-1/-2
–
–
B
Natural
2-1670918-1
–
–
–
–
All specifications subject to change. Consult Tyco Electronics for latest specifications.
4-29
MCON Interconnection System
Housings and Connectors
Catalog 1308070-4
Revised 6-2012
Sealed 1.2 mm Tab Housings for Locking Lance Contacts
Technical Features
21.9
No. of Positions:
4 Positions
9.9
Housing Material:
PBT-GF30
Wire Size Range:
1.0 mm2
Product Specification:
––
44.0
Application Specification:
114-18910-1
16.3
Sealed 1.2 mm Tab Housings
No. of
Positions
Keying
Options
Housing
Color
4
A
Black
4-30
Part Numbers
Tab
Housing
Cover
Mating
Receptacle Housing
1-1564559-1
–
1-1670918-1
All specifications subject to change. Consult Tyco Electronics for latest specifications.
Mating PCB Header
Right-Angle
Vertical
–
–
MCON Interconnection System
Housings and Connectors
Catalog 1308070-4
Revised 6-2012
Sealed 1.2 mm Tab Housings for Locking Lance Contacts
Technical Features
21.9
No. of Positions:
4 Positions
9.9
Housing Material:
PBT-GF30
Wire Size Range:
1.0 mm2
Product Specification:
––
44.0
Application Specification:
114-18910-1
18.1
Sealed 1.2 mm Tab Housings
No. of
Positions
Keying
Options
Housing
Color
4
A
Black
Part Numbers
Tab
Housing
Cover
Mating
Receptacle Housing
1-1564559-2
–
1-1670918-1
All specifications subject to change. Consult Tyco Electronics for latest specifications.
Mating PCB Header
Right-Angle
Vertical
–
–
4-31
MCON Interconnection System
Housings and Connectors
Catalog 1308070-4
Revised 6-2012
Sealed 1.2 mm Receptacle Housings for Locking Lance Contacts
Technical Features
No. of Positions:
5 Positions
Housing Material:
PA66-GF15
Wire Size Range:
1.0 mm2
26.5
Product Specification:
108-18969
Application Specification:
114-18861
4.0
16.5
28.7
Sealed 1.2 mm Receptacle Housings
No. of
Positions
Keying
Options
Housing
Color
5
A
Black
4-32
Part Numbers
Receptacle
Housing
Cover
Mating
Tab Housing
1-1718806-1
–
1-2141520-1
All specifications subject to change. Consult Tyco Electronics for latest specifications.
Mating PCB Header
Right-Angle
Vertical
–
–
MCON Interconnection System
Housings and Connectors
Catalog 1308070-4
Revised 6-2012
Sealed 1.2 mm Receptacle Housings for Locking Lance Contacts
Technical Features
No. of Positions:
5 Positions
Housing Material:
PA66-GF30/PA6-GF15
Wire Size Range:
1.0 mm2
26.5
Product Specification:
108-18969
Application Specification:
114-18861
4.0
16.5
28.7
Sealed 1.2 mm Receptacle Housings
No. of
Positions
5
Keying
Options
Housing
Color
A
B
Part Numbers
Receptacle
Housing
Cover
Mating
Tab Housing
Black
1-1670921-1
–
1-2141520-1
–
–
Natural
2-1670921-1
–
–
–
–
All specifications subject to change. Consult Tyco Electronics for latest specifications.
Mating PCB Header
Right-Angle
Vertical
4-33
MCON Interconnection System
MCON 1.2 mm Contact System
Catalog 1308070-4
Revised 6-2012
Sealed 1.2 mm Tab Housings for Locking Lance Contacts
Technical Features
No. of Positions:
5 Positions
9.9
25.9
Housing Material:
PPT-GF30
Wire Size Range:
1.0 mm2
44.0
Product Specification:
–
Application Specification:
114-18910-1
16.3
Sealed 1.2 mm Receptacle Housings
No. of
Positions
Keying
Options
Housing
Color
5
A
Black
4-34
Part Numbers
Receptacle
Housing
Cover
Mating
Tab Housing
1-2141520-1
–
1-1670921-1
All specifications subject to change. Consult Tyco Electronics for latest specifications.
Mating PCB Header
Right-Angle
Vertical
–
–
MCON Interconnection System
Housings and Connectors
Catalog 1308070-4
Revised 6-2012
????? 1.2 mm Receptacle Housings for Locking Lance Contacts
Sealed
Technical Features
No. of Positions:
6 Positions
Housing Material:
PA66-GF15
Wire Size Range:
1.0 mm2
26.5
Product Specification:
108-18969
Application Specification:
114-18861
4.0
16.5
32.7
Sealed 1.2 mm Receptacle Housings
No. of
Positions
Keying
Options
Housing
Color
6
A
Black
Part Numbers
Receptacle
Housing
Cover
Mating
Tab Housing
1-1718646-1
–
1-2141324-1
All specifications subject to change. Consult Tyco Electronics for latest specifications.
Mating PCB Header
Right-Angle
Vertical
–
–
4-35
MCON Interconnection System
Housings and Connectors
Catalog 1308070-4
Revised 6-2012
Sealed 1.2 mm Receptacle Housings for Locking Lance Contacts
Technical Features
No. of Positions:
6 Positions
Housing Material:
PA66-GF30/PA6-GF15
Wire Size Range:
1.0 mm2
26.5
Product Specification:
108-18969
Application Specification:
114-18861
4.0
16.5
32.7
Sealed 1.2 mm Receptacle Housings
No. of
Positions
Keying
Options
Housing
Color
6
A
Black
4-36
Part Numbers
Receptacle
Housing
Cover
Mating
Tab Housing
1-1670919-1
–
1-2141324-1
All specifications subject to change. Consult Tyco Electronics for latest specifications.
Mating PCB Header
Right-Angle
Vertical
–
–
MCON Interconnection System
MCON-1.2 mm Contact System
Catalog 1308070-4
Revised 6-2012
????? 1.2 mm Tab Housings for Locking Lance Contacts
Sealed
Technical Features
No. of Positions:
6 Positions
9.9
25.9
Housing Material:
PDT-GF30
Wire Size Range:
1.0 mm2
44.0
Product Specification:
–
Application Specification:
114-18910-1
18.1
Sealed 1.2 mm Receptacle Housings
No. of
Positions
Keying
Options
Housing
Color
6
A
Black
Part Numbers
Receptacle
Housing
Cover
Mating
Tab Housing
1-2141324-1
–
1-1670919-1
All specifications subject to change. Consult Tyco Electronics for latest specifications.
Mating PCB Header
Right-Angle
Vertical
–
–
4-37
MCON Interconnection System
Housings and Connectors
Catalog 1308070-4
Revised 6-2012
Sealed 1.2 mm Receptacle Housings for Clean Body Contacts
Technical Features
No. of Positions:
2 Positions
Housing Material:
PA66-GF15 for outer housing,
PA66-GF35 for inner housing
Wire Size Range:
0.5–1.5 mm2 (20–16 AWG)
26.5
Product Specification:
––
Application Specification:
408-8928
●
●
For use with Clean Body
Contacts Numbers
1418847 and 1418850.
4.0
Can be used with or without
CPA (Connector Position
Assurance).
15.8
Test Specification
for 150 °C Product:
502-1277
15.0
Sealed 1.2 mm Receptacle Housings – Standard Latch without CPA
No. of
Positions
2
4-38
Part Numbers
Keying
Options
Housing
Color
Temperature
Rating
A
Black
125 °C
1-1924067-1
Receptacle
Housing
B
Natural
125 °C
1-1924067-2
C
Blue
125 °C
1-1924067-3
0-2098557-1
A
Brown
150 °C
B
Brown
150 °C
0-2098557-2
C
Brown
150 °C
0-2098557-3
Cover
Mating
Tab Housing
–
–
–
–
–
–
–
–
All specifications subject to change. Consult Tyco Electronics for latest specifications.
Mating PCB Header
Right-Angle
Vertical
MCON Interconnection System
Housings and Connectors
Catalog 1308070-4
Revised 6-2012
Sealed 1.2 mm Receptacle Housings for Clean Body Contacts (continued)
Technical Features
No. of Positions:
2 Positions
Housing Material:
PA66-GF15 for outer housing,
PA66-GF35 for inner housing
Wire Size Range:
0.5–1.5 mm2 (20–16 AWG)
26.5
Product Specification:
––
Application Specification:
408-8928
●
●
For use with Clean Body
Contacts Numbers
1418847 and 1418850.
4.0
Can be used with or without
CPA (Connector Position
Assurance).
15.8
Test Specification
for 150 °C Product:
502-1277
15.0
Sealed 1.2 mm Receptacle Housings – Standard Latch with CPA
No. of
Positions
2
Part Numbers
Keying
Options
Housing
Color
Temperature
Rating
A
Black
125 °C
1-1924067-4
Receptacle
Housing
B
Natural
125 °C
1-1924067-5
C
Blue
125 °C
1-1924067-6
0-2098557-4
A
Brown
150 °C
B
Brown
150 °C
0-2098557-5
C
Brown
150 °C
0-2098557-6
Cover
Mating
Tab Housing
Mating PCB Header
Right-Angle
Vertical
–
–
–
–
–
–
–
–
Sealed 1.2 mm Receptacle Housings – Side Latch without CPA
Housing
Color
Temperature
Rating
Part Numbers
No. of
Positions
Keying
Options
A
Brown
150 °C
2098641-1
2
B
Brown
150 °C
2098641-2
C
Brown
150 °C
2098641-3
Receptacle
Housing
Cover
Mating
Tab Housing
–
–
All specifications subject to change. Consult Tyco Electronics for latest specifications.
Mating PCB Header
Right-Angle
Vertical
–
–
4-39
MCON Interconnection System
Housings and Connectors
Catalog 1308070-4
Revised 6-2012
Sealed 1.2 mm Receptacle Housings for Clean Body Contacts
Technical Features
No. of Positions:
3 Positions
Housing Material:
PA66-GF35
Wire Size Range:
0.5–1.5 mm2 (20–16 AWG)
26.5
Product Specification:
––
Application Specification:
408-8928
●
For use with Clean Body
Contacts Numbers
1418847 and 1418850.
●
Can be used with or without
CPA (Connector Position
Assurance).
●
Blocked circuits versions
are available (see customer
drawing for released options).
4.0
15.6
19.0
Sealed 1.2 mm Receptacle Housings – Standard Latch without CPA
No. of
Positions
3
Part Numbers
Keying
Options
Housing
Color
Temperature
Rating
A
Black
125 °C
1488991-1
Receptacle
Housing
B
Natural
125 °C
1488991-2
C
Blue
125 °C
1488991-3
D
Gray
125 °C
1488991-4
Cover
Mating
Tab Housing
–
–
Mating PCB Header
Right-Angle
Vertical
–
–
Sealed 1.2 mm Receptacle Housings – Standard Latch with CPA
No. of
Positions
3
4-40
Keying
Options
Housing
Color
Temperature
Rating
Part Numbers
Receptacle
Housing
A
Black
125 °C
1488991-5
B
Natural
125 °C
1488991-6
C
Blue
125 °C
1488991-7
D
Gray
125 °C
1488991-8
Cover
Mating
Tab Housing
–
–
All specifications subject to change. Consult Tyco Electronics for latest specifications.
Mating PCB Header
Right-Angle
Vertical
–
–
MCON Interconnection System
Housings and Connectors
Catalog 1308070-4
Revised 6-2012
Sealed 1.2 mm Receptacle Housings for Clean Body Contacts
Technical Features
No. of Positions:
3 Positions
Housing Material:
PA66-GF35
Wire Size Range:
0.5–1.5 mm2 (20–16 AWG)
26.5
Product Specification:
––
Application Specification:
408-8928
●
For use with Clean Body
Contacts Numbers
1418847 and 1418850.
●
Can be used with or without
CPA (Connector Position
Assurance).
●
Blocked circuits versions
are available (see customer
drawing for released options).
4.0
11.0
23.8
Sealed 1.2 mm Receptacle Housings – Low Profile Latch without CPA
No. of
Positions
3
Part Numbers
Keying
Options
Housing
Color
Temperature
Rating
A
Black
125 °C
1488992-1
Receptacle
Housing
B
Natural
125 °C
1488992-2
C
Blue
125 °C
1488992-3
D
Gray
125 °C
1488992-4
Cover
Mating
Tab Housing
–
–
Mating PCB Header
Right-Angle
Vertical
–
–
Sealed 1.2 mm Receptacle Housings – Low Profile Latch with CPA
No. of
Positions
3
Keying
Options
Housing
Color
Temperature
Rating
Part Numbers
Receptacle
Housing
A
Black
125 °C
1488992-5
B
Natural
125 °C
1488992-6
C
Blue
125 °C
1488992-7
D
Gray
125 °C
1488992-8
Cover
Mating
Tab Housing
–
–
All specifications subject to change. Consult Tyco Electronics for latest specifications.
Mating PCB Header
Right-Angle
Vertical
–
–
4-41
MCON Interconnection System
Housings and Connectors
Catalog 1308070-4
Revised 6-2012
Sealed 1.2 mm Receptacle Housings for Clean Body Contacts
Technical Features
No. of Positions:
4 Positions
Housing Material:
PA66-GF15 for outer housing,
PA66-GF35 for inner housing
26.5
Wire Size Range:
0.5–1.5 mm2 (20–16 AWG)
Product Specification:
––
Application Specification:
408-8928
●
For use with Clean Body
Contacts Numbers
1418847 and 1418850.
●
Can be used with or without
CPA (Connector Position
Assurance).
4.0
17.5
Test Specification
for 150 °C Product:
502-1277
24.7
Sealed 1.2 mm Receptacle Housings – Standard Latch without CPA
No. of
Positions
3
Part Numbers
Keying
Options
Housing
Color
Temperature
Rating
A
Brown
150 °C
1-1456426-1
Receptacle
Housing
B
Brown
150 °C
1-1456426-2
C
Brown
150 °C
1-1456426-3
D
Brown
150 °C
1-1456426-4
Cover
Mating
Tab Housing
–
–
Mating PCB Header
Right-Angle
Vertical
–
–
Sealed 1.2 mm Receptacle Housings – Standard Latch with CPA
No. of
Positions
3
4-42
Keying
Options
Housing
Color
Temperature
Rating
Part Numbers
Receptacle
Housing
A
Brown
150 °C
B
Brown
150 °C
1-1456426-6
C
Brown
150 °C
1-1456426-7
D
Brown
150 °C
1-1456426-8
Cover
Mating
Tab Housing
–
–
Mating PCB Header
Right-Angle
Vertical
1-1456426-5
All specifications subject to change. Consult Tyco Electronics for latest specifications.
–
–
MCON Interconnection System
Housings and Connectors
Catalog 1308070-4
Revised 6-2012
Sealed 1.2 mm Receptacle Housings for Clean Body Contacts
Technical Features
No. of Positions:
6 Positions
Housing Material:
PA66-GF15 for outer housing,
PA66-GF35 for inner housing
26.5
Wire Size Range:
0.5–1.5 mm2 (20–16 AWG)
Product Specification:
––
Application Specification:
408-8928
●
For use with Clean Body
Contacts Numbers
1418847 and 1418850.
●
Can be used with or without
CPA (Connector Position
Assurance).
4.0
17.5
Test Specification
for 150 °C Product:
502-1277
32.7
Sealed 1.2 mm Receptacle Housings – Standard Latch without CPA
No. of
Positions
6
Part Numbers
Keying
Options
Housing
Color
Temperature
Rating
A
Black
125 °C
1924292-1
B
Natural
125 °C
1924292-2
C
Blue
125 °C
1924292-3
D
Gray
125 °C
1924292-4
A
Brown
150 °C
2098559-1
B
Brown
150 °C
2098559-2
C
Brown
150 °C
2098559-3
D
Brown
150 °C
2098559-4
Receptacle
Housing
Cover
Mating
Tab Housing
–
–
–
–
–
–
–
–
All specifications subject to change. Consult Tyco Electronics for latest specifications.
Mating PCB Header
Right-Angle
Vertical
4-43
MCON Interconnection System
Housings and Connectors
Catalog 1308070-4
Revised 6-2012
Sealed 1.2 mm Receptacle Housings for Clean Body Contacts (continued)
Technical Features
No. of Positions:
6 Positions
Housing Material:
PA66-GF15 for outer housing,
PA66-GF35 for inner housing
26.5
Wire Size Range:
0.5–1.5 mm2 (20–16 AWG)
Product Specification:
––
Application Specification:
408-8928
●
For use with Clean Body
Contacts Numbers
1418847 and 1418850.
●
Can be used with or without
CPA (Connector Position
Assurance).
4.0
17.5
Test Specification
for 150 °C Product:
502-1277
32.7
Sealed 1.2 mm Receptacle Housings – Standard Latch with CPA
No. of
Positions
6
4-44
Part Numbers
Keying
Options
Housing
Color
Temperature
Rating
A
Black
125 °C
1924292-5
B
Natural
125 °C
1924292-6
C
Blue
125 °C
1924292-7
D
Gray
125 °C
1924292-8
A
Brown
150 °C
2098559-5
B
Brown
150 °C
2098559-6
C
Brown
150 °C
2098559-7
D
Brown
150 °C
2098559-8
Receptacle
Housing
Cover
Mating
Tab Housing
–
–
–
–
–
–
–
–
All specifications subject to change. Consult Tyco Electronics for latest specifications.
Mating PCB Header
Right-Angle
Vertical
Application Tooling and Equipment
Catalog 1308070-4
Revised 6-2012
Introduction
Application Tooling and Equipment Portfolio
n
n
n
n
n
n
n
n
Applicators
Crimp Machines and Equipment
FFC-FPC Equipment
n
n
Hand Tools
n
IDC Machines
Pin Insertion and Press-Fit
Machines
Lead Makers
n
Magnet Wire Equipment
MOST Equipment
SOLARLOK Equipment
Wire Preparation Equipment
Installation, Inspection and
Service as well as Training and
Short Term Rental Crimp
Applicators within EMEA region
For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china
All specifications subject to change. Consult Tyco Electronics for latest specifications.
4-45
Application Tooling and Equipment
Catalog 1308070-4
Revised 6-2012
Insertion Machines for Single Contacts
P 100 Pin Insertion Machine
The semi-automatic P100 machine belongs to the TE Connectivity pin
insertion system line. Designed and manufactured with a focus on midvolume level production, the P100 machine provides a broad range of
features at a very competitive price. With the ability to apply products
from TE Connectivity and other manufacturers, the P100 machine does
not limit your production to “TE Connectivity only” applications and
provides flexibility to address both current and future tooling needs.
The P100 machine uses a pneumatic power unit together with product
specific “quick change” tooling packs. The insertion heads can be
equipped with a rotary insertion finger that can apply products at
different angles without decreasing the insertion rate. The tooling
packs can be exchanged within 30 minutes to meet your full range
of application requirements.
CE approval is in process.
n X/Y-Table with stepper motors
n Database driven software for simple programming and automatic setup
n “Quick change” tooling packs allow easy and fast setup
n Wide range of tooling packs for TE and non-TE products available
n Easy-to-use operator interface
P 300 Fully-Automatic Machine for PCB Processing
For the automatic assembly of printed circuit boards, the basic P 300
machine is equipped with a product specific insertion head. A speciality is
the rotary insertion finger which allows the products to be inserted in different angles of rotation.
A XY table, powered by servo drives, positions the printed circuit boards
under the insertion head. Up to 4 motor driven insertion heads, each
equipped with a terminal specific conversion kit, allow the application of
up to 4 different products. Available accessories like
n
n
n
n
n
n
Insertion Force Monitoring
Vision System for position detection and program correction
Flip unit to insert terminals on both sides of a PCB
PCB transfer belts for an in-line installation
Pin length detection
Traceability features such as
reel scan, board scan, etc.
n Motor driven insertion head for
continuous wire products
n Tool changer for up to 4 Insertion
heads and lower tools allows the
P 300 to be adapted to the most
varied manufacturing tasks.
For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china
4-46
All specifications subject to change. Consult Tyco Electronics for latest specifications.
Application Tooling and Equipment
Catalog 1308070-4
Revised 6-2012
Insertion Machines for Single Contacts
P 50 Insertion Machine
The successful product line of single pin insertion machines has been
expanded with the addition of a manual operated bench machine for
low volume production, repair work and sample production.
The P 50 manual bench insertion machine uses a tracer slide to position
the PCB under the pneumatic insertion head. A regular PCB is used
as master to position the indexing pin above the insertion hole.
When activating the two hand start, the indexing pin extracts.
If a hole is detected, the terminal is inserted into the board
in production.
To fulfil automotive requirements, the P 50 insertion machine
can be equipped with an insertion force monitoring system.
In cooperation with an optional barcode scanner, the
insertion forces can be stored for traceability purposes.
n Pneumatic insertion head can also be used
on other machines of the product line.
n Conversion kits can be changed without too much
difficulty to run different terminal types.
n Conversion kits can also be installed on motor-driven
insertion heads used on P 200, P 300 and P 350 machines
n Terminal insertion is possible at different angles
without the need to re-load the PCB in
different orientations.
M200C Mulserter Insertion Machine
The Mulserter series of insertion machines from TE Connectivity
provides the flexibility and the cost savings to meet a wide range
of customer requirements in the through hole technology.
Our full range of systems can help with the application of
insertion from reeled components, loose components to odd
shaped components.
The M200C Mulserter machine is designed to insert eyelet,
round pin, gripper, etc. into PCBs automatically with insertion
program made by operator. The head for tooling can be
chosen from 1 to max. 4 and each head can have individual
tooling depending on customer's parts.
For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china
All specifications subject to change. Consult Tyco Electronics for latest specifications.
4-47
Application Tooling and Equipment
Catalog 1308070-4
Revised 6-2012
Equipment for Heat Shrink Products
Press-Fit Systems
TE Connectivity offers a wide range of machines for processing
press-fit connectors.
The range includes bench presses with a press capacity of 5 tons
as well as semi-automatic machines with automatic seating of
connectors before pressing, including a number of quality
assurance systems.
All presses are servo driven, providing a constant press force
over the entire press range. In conjunction with the Press
Quality Monitor, included with all presses, this ensures a
consistently high process quality.
CSP-3T Shuttle Electric Press
The CSP-3T servo electric press incorporates an automatic
shuttle system to the proven TE press line for fast and simple
product presentation. Focused at the application of PCB’s
onto compliant pin housings, this system is provided with
full control and monitoring of force, distance and speed for
quality assurance of every product applied.
Each system is supplied with a servo electric drive with
force feedback control. Force capacity is available up to
27 kN [3 tons] to handle a range of compliant pin housings
and connectors on the market today. Compared to
pneumatic or hydraulic systems, the CSP Press is quiet,
efficient, and does not suffer from oil leaks that can damage
PCBs. With PC control, the servo driven CSP Press provides
an easily programmed press system with automatic set up
from press cycle to press cycle.
Force, distance and speed are the core parameters of any
press cycle. With feed back and PC control, CSP systems
can monitor and control each characteristic of every press
stroke run on the press in real-time. If any aspect of that
press cycle is outside of specified limits, the system can
stop the press, mid-stroke, to prevent damage to the
product and reduce or eliminate scrap. This gives CSP
systems a distinct advantage over pneumatic or hydraulic
systems which can not offer the same level of control.
Optional pin penetration sensing (PPS) tools also allow
the CSP to assure that every pin has properly penetrated
the PCB a predetermined minimum distance. Any missing,
bent or improperly seated pins will be detected and
illustrated to the operator.
For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china
4-48
All specifications subject to change. Consult Tyco Electronics for latest specifications.
Application Tooling and Equipment
Catalog 1308070-4
Revised 6-2012
Equipment for Heat Shrink Products
CBP-5T Electric Bench-Top Press
The CBP-5T of servo electric press
provides the ability to process
most compliant pin connector
applications in a compact
benchtop system. Board size
capacity and press force range
allows the system to handle a wide range of
applications for low to medium production volume operations.
Each system is supplied with a servo electric drive with
force feedback control. The CBP is available in 44 kN [5 ton]
force capacity to handle most compliant pin connectors
on the market. With PC control, the servo driven CBP
provides an easily programmed press system with automatic
set up from press cycle to press cycle. The system reaches
levels of precision and accuracy not available in a pneumatic
or hydraulic press.
Force, distance and speed are the core parameters of any press cycle.
With feed back and PC control, the CBP system can monitor and
control each characteristic of every press stroke run on the press
in real-time. If any aspect of that press cycle is outside of specified
limits, the CBP can stop the press, mid-stroke, to prevent damage
to the PCB and reduce or eliminate rework and\or scrap.
Common problems such as PCB holes out of tolerance, missing
connectors, improper connectors used and, in some cases, bent
pins can be detected and reported to eliminate quality problems.
CMP-6T and CMP-12T Manual Electric Servo Presses
The CMP manual electric servo presses are designed with a rigid “H” frame
to minimize deflection. The CMP-6T press provides 53 kN [6 tons] of force and
the CMP-12T press provides 107 kN [12 tons] of force. The operator is able to
manually adjust the press head and/or the PCB between connector press cycles.
An air bearing system provides effortless press head positioning. The PCB
capacity of the CMP-6T press is 610 x 915mm [24 x 36”] and the PCB capacity
of the CMP-12T press is 760 x 900mm [30 x 36”]. The SPC feature within the
CMP’s included software provides a press log and in addition, allows press force
plotting for every connector.
The product setup for these machines is accomplished without any required
hardware adjustments. The use of tool and connector databases, and a press
sequence program, provides a fully data driven press cycle.
There is a wide range of insertion heads available for these machines
for both TE and non-TE products.
Options for these machines include a Bar Code Scanner, which provides fast
PCB serial number entry, an Air Table Option that assists the operator when
positioning product under the press head, and a Touch Screen Monitor for
enhanced machine operation.
For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china
All specifications subject to change. Consult Tyco Electronics for latest specifications.
4-49
Application Tooling and Equipment
Catalog 1308070-4
Revised 6-2012
Lead Makers
CAP-6T Automatic Electric Press
The CAP-6T automatic electric press is the newest addition to the successful
TE Application Tooling servo press line. It provides the proven force control
capabilities and quality assurance of the line in an automatic press.
The automatic pressing capabilities of the CAP-6T press provide
the end user with greater control and simplified processing to help
improve quality, lower rework and prevent rejects. This provides users
with lower true applied cost and higher end profits. The In-Line
version of the CAP-6T allows the integration of the press into
a fully automatic production line.
The CAP-6T press was designed to apply compliant pin connectors to
a wide range of PCBs. It is fully capable of handling high demanding
applications today from daughter cards to mid-planes to back-planes.
The CAP-6T press is focused at all but the largest board applications.
This press can also hold up to 12 insertion tools and uses a lower support fixture.
Compliant pin technology has distinct advantages versus through hole solder products.
A key advantage is the ability to monitor and control the press cycle in real-time to provide 100% quality assurance.
The CAP-6T Press gives your operation the ability to maximize this advantage with higher quality, higher yield and lower
applied cost production line.
The key is the CAP-6T’s ability to precisely and accurately apply each connector to the pre-programmed force, height and
speed requirements. Each parameter can be individually programmed for each connector. Connectors can be pressed to
height or force based upon their individual specifications. If an error is encountered during the press stroke, the cycle is
stopped immediately to help prevent damage to the PCB and allow for the minimum amount of re-work.
CSM-200 Connector Seating Machine
PCB and connectors are loaded manually into fixtures.
When started, the machine checks the correct loading of
the connectors before placing the connectors onto the
PCB. The tool then moves under the press ram where the
connectors get pressed one after the other onto the PCB.
The BMEP 5-T servo-electric press is used to seat the
PCB which provides a force-distance check to guarantee
quality production.
A special tooling plate allows the sequential pressing of a
number of different pre-loaded connectors. An intermediate plate, positioned between the PCB with its pre-positioned connectors and the flat rock press ram contains
the connector specific press tools. For each connector a
force distance curve is available after completion.
For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china
4-50
All specifications subject to change. Consult Tyco Electronics for latest specifications.
Application Tooling and Equipment
Catalog 1308070-4
Revised 6-2012
Lead Makers
Application Tooling for Processing Small Wire Sizes
A range of application tooling solutions is available to embrace
the current trend in the automotive industry towards using
wires with increasingly smaller cross sections.
Thinner stranded wires require crimp connections with smaller
contacts such as the NanoMQS, MQS and other contact systems
that allow stranded wires to be processed up to a minimum of
0.13 mm2 cross section.
Miniaturization of the connectors place higher demand both
on the processing machines and tools as well as the machine
operator. The hand tool, crimp tool, and fully automatic
machine manufacturers have addressed the issue of processing
small wire sizes by equipping the machines with tailored
components to ensure reliable and secure processing.
Available tooling and accessories for the processing
of small wire sizes:
n Hand tools for crimping NanoMQS and MQS contacts
n Ocean Applicator with pneumatic or
servo-motor contact feed
n Fully automatic crimping machines, equipped with special
part kit to apply small wire sizes from 0.13–0.22 mm2.
n Komax Zeta, with automatic housing loading,
customized for small wire applications
To process crimp contacts both hand tools and applicators
with pneumatic feed or motorized contact feed can be used.
For automatic processing the quality of the crimp connection
can be recorded with standard commercial crimp monitoring
systems, modified to accommodate the small cross section.
Example: The Komax Alpha 355 lead maker can be equipped with
special application tooling kits and applicators for small wire sizes.
For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china
All specifications subject to change. Consult Tyco Electronics for latest specifications.
4-51
Application Tooling and Equipment
Catalog 1308070-4
Revised 6-2012
Lead Makers
Gamma 255 Fully Automatic Crimping Machine
The Gamma 255 lead maker is a flexible fully automatic crimping machine
for efficient wire processing. It processes cross sections in a range from
0.0123 mm2/AWG 36 to 2.5 mm2/AWG 14. It is compatible with all commercially available applications. It also handles double-sided crimped wires
as short as 20 mm.The entire cross section is processed using programmable, highly dynamic servo-drives and V stripping blades.
As part of its standard equipment, the machine has a prefeeder, splice,
wire-end and knot detection, as well as two wire straightening units.
A bad wire handling system with automatic post-production is also
integrated in the Gamma 255 lead maker. To verify quality, you can also
integrate devices for measuring crimp height and pull-out force right into
the production process. The compact layout is carefully thought-out and
allows you to change over from crimping to twisting, fluxing and tinning
very fast.
With its vertically opening safety cover, the Gamma 255 lead maker is
readily accessible from all sides. Operations and material handling are
convenient and simple. The reliable TopWin software user interface adds
to this high level of user convenience in over 20 different languages.
Gamma 263 Fully Automatic Crimping Machine
Although compact in size, this fully automatic crimping machine
combines simplicity and functionality with economy and process
reliability to deliver a high piece output. It is a real hit when it comes
to obtaining excellent value for money. Whether you opt for the
roller or belt drive, you can adjust
the use of this device to your
individual needs and be doing
so yourself in no time at all.
The machine is designed for one and two-sided
crimping and for one-sided seal loading. The wire
transport system ensures gentle processing of
varying conductors with cross-sections ranging
from 0.13 mm2 to 4 mm2 (26–12 AWG). Proven
quality monitoring systems are integrated. A second
integrated encoder ensures maximum length and
repetition accuracy for stripping and wire length.
n Small investment for high production output
n Belt or roller drive in one machine for gentle
wire handling
n Well known and proven crimping press technology
n Compact and user friendly on very small floor space
n Highly ergonomic thanks to the touch screen control
For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china
4-52
All specifications subject to change. Consult Tyco Electronics for latest specifications.
Application Tooling and Equipment
Catalog 1308070-4
Revised 6-2012
Lead Makers
Gamma 333 PC-B Flexible Wire Processing
The Gamma 333 PC-B lead maker is
a flexible fully automatic crimping
machine for efficient wire processing.
It processes cross sections in a range
from 0.13–5.0 mm2 (AWG 26–AWG 10).
Short conversion times, additional applications and a user-friendly user interface
with multiple-language capability. The
Gamma 333 PC-B lead makers with beltdrive makes it all possible! With its third
processing station and state of the art
control software, you are provided high
flexibility and an even more efficient way
of meeting your wire processing needs.
With an additional processing station on
side 1, the Gamma 333 PC-B lead maker
enables you to crimp both ends of the
wire, to create double crimp connections
with three different contacts, to carry out
one-ended seal application, tinning or inkjet marking.
In addition, process monitoring is all integrated to ensure that the wire is cut to
length and stripped perfectly.
n Exact reproducible settings for
processing stations
n Maintenance-free step and servo
motor of top quality
n Very short conversion times thanks to
integrated processing modules
n Highly comfortable and convenient to
operate thanks to graphic-based
TopWin software
n User specified language – more than
ten different languages to choose
from
n Integrated good/bad sorting
n Can be networked with additional
WPCS (Wire Processing Communication Standard) software
For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china
All specifications subject to change. Consult Tyco Electronics for latest specifications.
4-53
Application Tooling and Equipment
Catalog 1308070-4
Revised 6-2012
Lead Makers
Alpha 355 and Alpha 355 S Fully Automatic Crimping Machines
Short setup and changeover times, integrated quality measurements, and top performance
are the three main features of the Alpha 355 fully automatic crimping machines.
Alpha 355 Lead Maker
Alpha 355 S Lead Maker
The Alpha 355 lead maker is designed
for one and two-sided crimping and seal
loading. It even handles double-crimp
connections involving varying lengths and
the same wire types without any problem.
The precise dual-channel blade system
allows for a large range of wire sizes
without blade changes. With options like
the manual wire selector and/or the
quick-change system for crimping tools,
materials and tools can be prepared for
the next job while the machine is running.
The Alpha 355 fully automatic crimping
machine is a proven performer and now
available in a model offering the flexible
selection of modules. The high safety
cover and the flat table design is the most
striking difference between this version
and the Alpha 355 lead maker. It allows
processing modules not specifically
designed for certain machines to be
mounted. One of the two module slots on
each processing side is fitted with special
mounting tables to accommodate the
various mounting methods. Combined
with the ingenious open-ended software
interface, the flexibility of the Alpha 355 S
lead maker can be increased.
n Short changeover times
n Reliable process monitoring
n High production output
n Setup of next job while production of
current job is underway
n WPCS (Wire Processing
Communication Standard)
n Q-monitoring, CFA+ (Crimp Force
Analyzer), SPM (Seal Position Monitor)
n Flexibility in module selection
n Reliable basic machine
n Open-ended software interface
n WPCS
n Q-monitoring, CFA+ (Crimp Force
Analyzer), SPM (Seal Position Monitor)
For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china
4-54
All specifications subject to change. Consult Tyco Electronics for latest specifications.
Application Tooling and Equipment
Catalog 1308070-4
Revised 6-2012
Lead Makers
Alpha 356 Fully Automatic Crimping Machine
The Alpha 356 fully automatic crimping
machine has room for up to seven processing stations.
A wide variety of configurations are
possible, in fact, almost any combination
of crimping, seal loading, fluxing/tinning,
twisting, fitting with insulating sleeves and
end sleeves for strands as well as bulk
turned contacts and customer-specific
processes. In a configuration featuring
three crimping presses, for example, you
can crimp the three wire ends for doublecrimp connections with different contacts
or select different articles without a
machine changeover.
With the rotating wire selector and the
TopWin user software, you can complete
most of the preparations for the next job
while the current one is still being produced on the machine.
n High flexibility with up to seven
processing stations
n Both standard and customerspecific processes can be
integrated
n Wide choice of different processing
configurations
n High productivity thanks to the
latest technology
n Integrated quality measurements
n Next job can be prepared while
machine is processing current job
n Combinable in networks using WPCS
(Wire Processing Communication
Standard) interface
Crimping tools, contact rolls and other
application-specific parts can be changed
without tools. Thanks to the use of the
modern technology, the production
output – and the degree of process
control – is extremely high in this machine
generation.
For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china
All specifications subject to change. Consult Tyco Electronics for latest specifications.
4-55
Application Tooling and Equipment
Catalog 1308070-4
Revised 6-2012
Lead Makers
Alpha 433 H Fully Automatic Crimping Machine
The Alpha 433 lead maker is a flexible
fully automatic crimping machine for
efficient wire processing. Large wires
no longer pose a problem. The machine
is capable of processing large wires
from 0.20–16 mm2 / AWG 24-6 (finewire conductors). The P104 crimping press
delivers the requisite force to process
large terminals. Terminals can be
crimped on both ends but seals can
also be loaded at one end.
Wire processing to the most exacting
standards – great versatility without
conversion. The Alpha 433 fully
automatic crimping machine is based
on state of the art technology and
is designed for processing single
conductors as well as double crimp
connections.
n High flexibility with up to five
processing stations
n Short conversion times
n Maximum ease of operation thanks to
TopWin user software
n Networkable with WPCS interface
n Modern quality monitoring
n Belt drive for high processing speed
n Extensive range of accessories
For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china
4-56
All specifications subject to change. Consult Tyco Electronics for latest specifications.
Application Tooling and Equipment
Catalog 1308070-4
Revised 6-2012
Lead Makers
Alpha 477 Fully Automatic Crimping Machine
The Alpha 477 fully automatic double
crimping machine allows you to process
two different wires simultaneously to
produce your choice of double crimp
or single wires. The two wire drives
are fitted with highly dynamic AC-servo
axes and an integrated anti-slip system.
With this sophisticated handling
technology, two wires can be fed in
parallel and their ends cut to length
and terminated in a controlled process.
Wires are handled gently throughout.
With four processing stations at the lead
termination and two at the trailing end,
you have a large number of possible
processes at your command.
n No conversion required when switching from double crimp to single wire
production
n Double crimp connections can be
produced side-by-side or one above
the other
n Integrated head separation and batch
sorting
n Active good/bad wire sorting
n An ergonomic layout assures the
operator optimum accessibility and
minimal walking/reaching distances
n mci 722/mci 712 module assure superb
flexibility and shorter changeover
times
n Integrated quality monitoring
– CFA (Crimp Force Analyzer),
– SPM (Seal Position Monitor)
with automatic post-production of
defective parts
n Accommodates up to six processing
stations
n Great ease of operation thanks to
TopWin software
n Networking possibilities with reliable
WPCS and special software
For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china
All specifications subject to change. Consult Tyco Electronics for latest specifications.
4-57
Application Tooling and Equipment
Catalog 1308070-4
Revised 6-2012
Lead Makers
Alpha 488 Fully Automatic Processing Machine
The high machine output of twisted wires
results from the parallel processing of the
two conductors and a division of overall
processing into three main processes, all
optimally synchronized with each other.
The linear wire draw-in unit with integrated delta length analyzer (DLA)
assures the gentle handling of the wires.
The twisting head with AC servo-drive is
the heart of the Alpha 488 lead maker.
The integrated twist force analyzer (TFA)
enables uniform twisting by analyse the
forces during the twisting process.
Drawing on continuous stock, the
Alpha 488 fully automatic twister
produces twisted pairs completely
cut to length and terminated. It can
handle wire cross sections ranging
from 2x 0.13 mm2 to 2x 2.5 mm2 with
no trouble at all. Four stations on
side 1 and two stations on side 2
open up flexible processing possibilities
such as two-ended seals loading and
crimping.
n Complete processing of continuous stock
into twisted pairs with processed ends
n Gentle handling of base stock to ensure
high-quality end products
n Also possible to process different open ends
up to 125 mm in length on side 1 (as an option)
n Usable as well for two-end crimping and seal
loading on two identical single wires
n High degree of flexibility and reduction
of conversion times
n Integrated quality monitoring
– DLA (Delta Length Analyzer),
– CFA+ (Crimp Force Analyzer),
– SPM (Seal Position Monitor),
also during twisting
– TFA (Twist Force Analyzer)
n Active good/bad sorting
n Accommodates up to six processing stations
n Great ease of operation thanks to
TopWin software
n Networking possibilities with reliable WPCS
(Wire Processing Communication Standard)
and special software
For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china
4-58
All specifications subject to change. Consult Tyco Electronics for latest specifications.
Application Tooling and Equipment
Catalog 1308070-4
Revised 6-2012
Lead Makers
Zeta 633 L Fully Automatic Processing Machine
Zeta 633 harness maker is a highly
flexible fully automatic crimping machine
used for just-in-time production.
With its flexible machine concept, the
Zeta 633 harness maker opens up many
possibilities for handling small jobs and
wire sequences.
Up to 36 conductors are available for wire
feed without changeover. Wire transport
can be adapted to the specific properties
of each conductor. Applying the loop
transfer principle, the device feeds the
two wire ends of the loop individually
one after the other to the appropriate
processing station.
Modules can be configured as desired
along the entire length of the Zeta 633
harness maker. That means total flexibility
for each area of application. The Zeta 633
standard machine accommodates up to
five processing stations, the Zeta 633 L
Version even 8 processing station. If need
be, both Zeta versions can be successively expanded and still have space for additional processing stations.
The wires can be bundled or deposited in
predefined order as a chain.
n Up to 36 different conductors can be
processed without changeover
n Station layout can be defined
as desired
n Full integration of existing processing
stations
n High processing quality
n TopWin software: Existing user
expertise can be applied immediately.
n Excellent accessibility and safety
n Expandable
n Prepared for Zeta 651 and Zeta 655
machines
n Fully integrated quality monitoring
with good/bad sorting
n Customer specified special applications possible
For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china
All specifications subject to change. Consult Tyco Electronics for latest specifications.
4-59
Application Tooling and Equipment
Catalog 1308070-4
Revised 6-2012
Harness Makers
Zeta 651 Fully Automatic Processing Machine
Together, the Zeta 633 and Zeta 651
harness makers offer a reliable and
attractively priced complete solution
for the single-sided loading of single
and double row blocks.
The Zeta 633 fully automatic crimping
machine applies the loop transfer
principle to feed the two wire ends of
the loop individually one after the other
to the appropriate processing station.
With the Zeta 651 harness maker, the
contacts are mechanically centered
prior to loading and optionally rotated,
if need be. The use of the reliable loading
head and the process monitoring systems
of the Zeta 655 harness maker ensure
optimum loading. The entire loading
process is monitored, from insert in
chamber to correct locking. Blocks are
fed automatically and can be replenished
while the machine is running.
Feed and deposit can be adapted to
meet the respective needs of the specific
customer.
The long deposit system with batch
separation and integrated bad part
cutter is used for producing harnesses
with long conductors up to 3000 mm
in length.
n Fully automatic block loading
n Full integration into TopWin software
n Integrated process monitoring with
good/bad separation
n Automatic block feed
n Blocks can be replenished while
machine is running.
n Economical production of harnesses
undergoing single-sided loading
For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china
4-60
All specifications subject to change. Consult Tyco Electronics for latest specifications.
Application Tooling and Equipment
Catalog 1308070-4
Revised 6-2012
Harness Makers
Zeta 656 Fully Automatic Processing Machine
The Zeta 656 harness maker is a block
loading robot designed to take into
account the ever smaller sizes of production batches. Thanks to its machine
design, the Zeta 656 harness maker
allows investment costs to be amortized
in parallel on different types of wire
harnesses, markedly reducing the cost
per lead set. The Zeta 656 harness
maker allows new applications to be
subsequently incorporated. With the
flexible pallet carousel, the most
varied types of wire harnesses can be
produced just-in-time and changeover
times are very short. All the operator
has to do to change over to a new type
of block is switch the two pallets.
The loading of each and every block
is monitored and controlled by a force
sensor.
The Zeta 633 basic machine has a
36-wire changer and several crimping
stations with automatic crimp height
adjustment, allowing far more than
300 different wire/terminal variations
to be processed without any changeover
at all. In combination with a machine
extension, another four processing
stations can be accommodated.
Moreover, wire marking systems can be
connected, allowing different wires within the same harness to be marked with
the operator’s choice of black or colored
text.
n Extremely broad variety of
harnesses on one machine –
no application-specific parts
n New applications can be easily
added later on
n Economical even for tiny
production batches
n Non-contact position recognition
for the terminals
n Uniform top quality processing –
high degree of process reliability
n Integrated quality monitoring
with good/bad sorting
n Short amortization period
For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china
All specifications subject to change. Consult Tyco Electronics for latest specifications.
4-61
Application Tooling and Equipment
Catalog 1308070-4
Revised 6-2012
Applicators
Ocean Applicator Series
Crimping standards continue to rise to higher levels of quality and repeatability.
Taking customer input and market demands into consideration, TE Application Tooling
has created the Ocean Applicator series to meet those higher demands and to take
terminal crimping to a new level.
By consolidating our applicator offering, TE can provide design consistency and tooling
standardization to the market. One of the resulting benefits to customers of this consolidation
is flexibility in the choice of feeding options: new and improved mechanical and pneumatic
feeds along with the innovative and precise servo feed option. The Ocean Applicator series
design also allows customers to perform field upgrades to system III technology.
It provides an upgrade path for terminal intelligence that allows the machine to
obtain set-up features as the applicator is upgraded.
n One applicator platform – modular family design
n Two ram interface styles
n Three interchangeable feed options:
– Mechanical
– Pneumatic
– Servo
Applicator Wear Parts
Applicator Wear Parts Stocking Programme
To ensure the support of our installed Applicator base, we have established
a stocking programme for wear parts. Subsequently, all crimpers and anvils
for your applicator are normally available ex stock,
ensuring the shortest possible lead times.
Wear Tooling
to Apply Stainless Steel Contacts
The application of nickel plated stainless steel terminals has always been a
problem with regard to the uptime of the crimp tooling. We have developed
crimpers and anvils, using special base materials and surface treatments in
the crimp area. These have enabled us to significantly increased the tool life
and thus reduce the applied cost of these products.
If you are experiencing specific wear problems in your production, please
contact your TE Connectivity Service representative.
For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china
4-62
All specifications subject to change. Consult Tyco Electronics for latest specifications.
Application Tooling and Equipment
Catalog 1308070-4
Revised 6-2012
Applicators
Smart Applicator
Now it is possible to have smart applicators in any of the feed styles of the Ocean Applicator series. The system III applicator
data is now extended to an entire smart applicator strategy. It allows the operator to conveniently view all the data about
the applicator. The data contains serial numbers, part numbers, wearable tooling part numbers (and tooling cycle counters),
strip length, instruction sheet numbers and more. This data includes the terminals, with acceptable crimp heights, that can be
terminated with the applicator. With this information conveniently available to the operator, programming and verifying the
crimp application has never been easier. Setup will be less time consuming and more accurate.
This system also extends
the availability of the highprecision servo feeder
technology recently developed
by TE Application Tooling.
n Smart applicator data module
stores complete information
about the applicator
n Feeder automatically reads
terminal information from
the applicator data chip
TE Application Tooling has teamed up with Komax Wire to provide a fully integrated smart applicator system into a
wire-processing machine. This smart applicator solution is a must for any demanding harness manufacturer. Your wireprocessing machine is now able to verify that the applicator installed in the machine is capable of terminating the programmed terminal and that the crimp height specification is correct. This integration allows the operator to view all
the applicator data and maintenance counts, wearable tooling, crimp heights, strip length and list terminals that can be
used. When a smart applicator is attached to the machine, the operator can select the terminal from a list while programming the article. This makes setup less time consuming and more accurate. With other information provided by
the applicator programming parts and verifying application is easy.
n Verification of the installed applicator
n View applicator data
n Less time consuming and
more accurate setup
For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china
All specifications subject to change. Consult Tyco Electronics for latest specifications.
4-63
Application Tooling and Equipment
Catalog 1308070-4
Revised 6-2012
Crimping Presses and Accessories
AMP 5K-40 Splice Terminator
Applying thru-splices is fast and efficient when you have access
to both sides of the applicator for placing and holding the wires.
The AMP 5K-40 splice terminator and splice applicator have
been designed with this efficiency in mind. Specifically designed for
thru-splice and short lead length applications, the AMP 5K-40 splice
terminator combined with a splice applicator provides open access
in front of and behind the crimper for controlled wire placement
close to the crimping area in order to maximize production efficiency.
The splice terminator also has full guarding with interlocks that meet
the latest CE requirements for operator safety.
The splice terminator is offered in two versions, with and without
crimp quality monitoring (CQM II). Equipped with optional CQM II,
five different crimp analysis methods, including crimp height, can be
used during every crimp cycle, providing real-time monitoring.
Each unit includes fine crimp height adjustment, total/batch
counters and capabilities for jog operation. The AMP 5K-40 splice
terminator does not accept heavy-duty (HD-M or HD-I) applicators.
Crimp Quality Monitor II (CQM II)
Simply put, crimp height measurement is the best non-destructive
way to meet the stringent mechanical and electrical properties
of the crimp. The CQM II is the only crimp monitoring system that
offers continuous crimp height analysis for every crimp produced.
This analysis helps produce quality crimps and helps detect faulty
crimps. In fact, the new CQM II features five different methods of
process analysis to give you more choices to observe and monitor
the process than ever before. These five analysis methods can be
used individually or in combination to provide flexible, complete
coverage of the crimping process. All functions are controlled
through the touch screen, with a new, intuitive and easy-to-use
graphical interface. Now, for the first time, the CQM II
can be used on non-TE terminators, allowing you to
standardize and provide TE crimp quality monitoring
across your production area.
Look no further than the TE Application Tooling CQM II for
an effective, easy-to-use crimp quality metric and real time
100% crimp height measurement when used on TE terminators.
For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china
4-64
All specifications subject to change. Consult Tyco Electronics for latest specifications.
Application Tooling and Equipment
Catalog 1308070-4
Revised 6-2012
Crimping Presses and Accessories
SC15 Stripper Crimper
The pneumatically and electrically driven SC15 crimping machine is a particularly
efficient and operator friendly crimping machine with outstanding repetitive
precision, which satisfies the high requirements. It can be adjusted to the
specific requirements of any given contact/cable connection.
If you
n want to strip a cable composed of many wires down to only 13 mm,
n would like to then insulate these single wires at 2 mm to 6 mm and thereby
n cover a wire size area of from 0.09 mm2 to 4 mm2
then with the stripper crimper SC15 you have made
the right decision.
Further features are:
n Automatic bare wire recognition
n Crimp force monitoring
n Remote diagnoses via
serial interface
For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china
All specifications subject to change. Consult Tyco Electronics for latest specifications.
4-65
Application Tooling and Equipment
Catalog 1308070-4
Revised 6-2012
Crimping Presses and Accessories
BT 752 Stripping, Sealing and Crimping Machine
The BT 752 delivers three processes in a single device: stripping, seal loading and
crimping. Reliability and top production performance coupled with the user friendly
TopTouch interface are the features that make this semi-automatic device such a compelling product. The BT 752 is an economical alternative to fully-automatic machines.
n
n
n
n
n
n
Ultra-short setup and cycle times
Ultra-simple changeovers
Active quality control
Integrated crimp force analysis
Simple operation with TopTouch
Seal applications compatible
with mci 761, mci 762 and bt 700
BT 712 Bench Top Crimping Machine
This all-purpose press accommodates the use
of all common commercial crimping tools.
The software (in 12 languages)
can be operated from a small
touch screen interface (TCI).
The bench top press is also
a service tool with a data
memory for storing up to
500 articles, for making
backups and for uploading
updates. The crimp force analyzer
that comes with the press detects
good and bad wires reliably and gives
a detailed description of errors.
Proven and useful options such as short projecting
cable, bad contact cutter (BCC), fine adjustment and a
contact strip chopper can all be integrated in the press
to boost efficiency and process quality even more.
For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china
4-66
All specifications subject to change. Consult Tyco Electronics for latest specifications.
Application Tooling and Equipment
Catalog 1308070-4
Revised 6-2012
Crimping Presses and Accessories
BT 722 Crimping Machine
The BT 722 crimping machine is used for the manual crimping of contacts. The BT 722
is operated from a touch screen. The new TopTouch user interface allows jobs to be
set-up quickly and easily. Even during production set-up, the machine operator is
prompted to conduct quality measurements. Following the input of the calculated
values in the user interface, the crimp height is automatically corrected. This prevents
errors arising from the manual setting of the crimp height.
Only one crimp is needed for referencing the
integrated crimp force monitoring. This reduces
waste material consumption and minimizes setup time. The quality values measured during production are saved and can therefore always be
called up later. This ensures traceable quality at
all times.
The programmable DigiStripper (Option) is an
ideal accessory to the BT 722 crimping machine.
This can be set-up without any mechanical
adjustment. Thanks to the functions
zero cut and pull back, as well as the
pre-programmable cutting depth,
the perfect stripping is ensured.
n
n
n
n
n
Short setup and cycle times
Active quality control
Simple operation with TopTouch
Integrated crimp force analysis
Integrated handling of bad terminals
Gauge for Presses
In order to help you to ensure that our applicators are placed correctly in the
presses we offer you this press gauge.
It is possible to have a mis-alignment between the center of the applicator and the
terminator due to the way they mount in the terminator. If this happens, a side load is
applied to the applicator which can lead to pre-mature wear and/or quality problems
with the crimped terminals.
The use of the gauge is simple: You install the press gauge into the press
like an applicator. Then you unlock the gauge head, on which is mounted
a gauge ring. A spring in the gauge is now pressing the gauge head
upwards. The gauge ring should now fit easily into the press head.
If this is not the case the applicator ram would not be in a centred
position and the mounting plate of the press has to be adjusted.
The special design of the press gauge base plate allows free
access to the press mounting plate fixing screws.
For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china
All specifications subject to change. Consult Tyco Electronics for latest specifications.
4-67
Application Tooling and Equipment
Catalog 1308070-4
Revised 6-2012
Crimping Presses and Accessories
Crimpmatic 970/971 Crimp Machine for Reeled or Loose Piece Terminals
Both machine versions permit the cost effective manufacturing of crimp connections with a high production efficiency.
The Crimpmatic 970 machines are cabable of processing wires of up to approx. 16 mm2 (AWG 5), depending on the
terminal stock thickness.
n Compact, space-saving design
n Compatible with MQC applicators
n Step mode during set-up
The Crimpmatic 971 machine is capable of processing wires of up to approx.
50 mm2 (AWG 0), depending on the terminal stock thickness. The machines
can be equipped with a quick change device for power crimp tools.
MQC applicators with a lower dead center of 135.78 mm can be mounted
by means of an adapter plate. These machines can be utilized as manual
work stations and can be integrated into fully-automatic processing lines.
The terminator as shown is a manual work station Crimpmatic 971.
The unit can be supplied with or without crimp process monitoring,
or it maybe retrofitted later.
Options are available upon request
n Crimp force monitoring
n Paper spooler
n Adapter plate for MQC applicator
Applicators
n Especially designed for larger wire sizes
n Pneumatic feed
n Can be used with both crimp presses
Crimpmatic 970 and Crimpmatic 971
For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china
4-68
All specifications subject to change. Consult Tyco Electronics for latest specifications.
Application Tooling and Equipment
Catalog 1308070-4
Revised 6-2012
Cross Section Laboratories
Micrograph Laboratories for IDC and Crimp Contact Systems
The micrograph laboratory is designed for TE Connectivity terminal systems but is not restricted to them.
With a modified sample holder, cross sections of competitors products are also possible.
The flexibility of the laboratory allows cross sections of a variety of terminals.
Better than conventional processes the new cutting method makes potting
and long drying times a thing of the past. So processing time
can be reduced dramatically.
For special requirements an optional impregnation module
is available. With it the cutting area can be lightly fixed.
If you need more detailed information please contact your
local TE Application Tooling representative.
The relevant contact can be found on the website below.
n Quick process flow of 5 to 10 minutes
n Sample range: 0.22 mm2 up to 100 mm2,
depending on sample holder
n No cross section potting
n Evaluation according to DIN and different
electrical and physical parameters
n PC specific software for micrograph evaluation
n
n
n
n
n
n
Compact, easy to operate
Sample range: 0.22 mm2 up to 6 mm2
Optional electrolyte etching module
Easy fixation station for sample holder
Secure mechanism for optic during transportation
1.3 megapixels USB 2.0 camera with SL Vision II
evaluation and documentation module
Automatic Micrograph Laboratory for Crimp Terminal Systems
The automatic micrograph laboratory allows continuous preparation and analysis of micrographs.
It is the ideal solution for production lines especially in the automotive wire harness industry, thanks to small footprint,
low weight (app. 35 kg) and short cycle time for micrograph production time down to 1 minute per sample.
Cutting and grinding are done fully automatically. Therefore the automatic micrograph laboratory provides excellent repeatability.
n Compact automatic micrograph laboratory for
production of micrographs within shortest time.
n Automatic sample transport system conveying
the mobile sample holder through the stations
for sample cutting and grinding
n Accurate alignment of the sample
with the sample holder by laser
n Sample range: 0.08 mm2 up to 6 mm2
n Integrated etching system
n Integrated optical evaluation system
for micrograph analysis
For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china
All specifications subject to change. Consult Tyco Electronics for latest specifications.
4-69
Application Tooling and Equipment
Catalog 1308070-4
Revised 6-2012
Wire Preparation Equipment
AT-SC Wire Stripping and Twisting Machine
The AT-ST machine strips and twists wires with sizes from 0.03 mm2 up to 6 mm2 /
AWG 32-10. The adjustable turret head with 8 guide tubes for different wire sizes
centralizes positioning of wires. Special ground blades cut and strip special insulations.
The machine can be set either clockwise or anticlockwise dependent on wire
drilling direction.
n Adjustable turret head
n Cutting/Stripping blades for special insulation
n Stripping and twisting process
AT-FE 0400 Strip Box
The strip box is an electric driven machine to strip standard PVC (polyvinylchlorid) wires up to an outside
diameter of 4.2 mm. Except of power supply no further equipment required. Due to the
low weight the AT-FE 0400 machine can be placed on nearly every workplace.
n
n
n
n
n
n
n
n
Electrically driven
Simple adjustment
Easy handling
Stepping switch for manual operation
Small space required
Practically maintenance-free
Clear cut through insulation by special shape of cutting blades / 4 cutting blades
Continues adjustment of wire size and stripping length
Kappa Cut and Strip Family
The Kappa family strippers are ideal for cutting individual and special wires to length and
stripping them. They can strip in sections, allowing them to strip even extremely long length
in perfect quality. The machines cover an extraordinarily broad range of cross sections.
Kappa 310, 320, 321, 330 and 350 strippers support a variety of processing options
such as wire marking with hot-stamp or ink jet markers. Hot stamp marking
can even be done on the Kappa 310 stripper, the entry-level model.
New Kappa Generation:
n
n
n
n
Dynamic, flexible cutting and stripping unit
New intelligent sensors
New electronic and software
Optional TopWin™ connection
For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china
4-70
All specifications subject to change. Consult Tyco Electronics for latest specifications.
Application Tooling and Equipment
Catalog 1308070-4
Revised 6-2012
Hand Tools
Hand Tool Kits
TE Connectivity provides standard kits that contain the necessary equipment to carry out
specific tasks to the high professional standards. We can also provide custom kits for
volume requirements containing only tools, or a combination of tools and terminals tailored
to your specific requirements. Please visit our tooling website to view our online hand tool
catalogue for standard kits, or find your local contact to discuss custom kits.
Insertion and Extraction Tools
Insertion and extraction tools are used for inserting discrete terminals into connector housings or removing them, without
causing damage to either the terminals or housings. Our new standard design features a comfortable handle and snap-in/out
protective cover that allows users to stow the business end of the tool to help protect from inadvertent
personal injury when the tools are not in use.
Many different design types currently exist for our vast terminal
product range, which we continue to convert. If you would like the
tool you use converted to the new design, want a custom kit
or tools in this design for other manufacturers products – contact us,
and where volumes permit we will be pleased to provide you with a
quotation for your requirement.
For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china
All specifications subject to change. Consult Tyco Electronics for latest specifications.
4-71
Application Tooling and Equipment
Catalog 1308070-4
Revised 6-2012
Engineering Notes
For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china
4-72
All specifications subject to change. Consult Tyco Electronics for latest specifications.
Application Tooling and Equipment
Catalog 1308070-4
Revised 6-2012
Application Tooling Global Field Service Organization
TE Connectivity provides global field service support on our application tooling. Field specialists are located
across every continent to provide timely response to customer needs. In addition to installation, warranty
and repair service, TE Connectivity field specialists can help you with equipment choices, training of maintenance and operation personnel, troubleshooting assistance and spare parts. Service contracts to cover all your
application equipment needs are also available. We have implemented a service management tool that
provides standardization of reporting that gives us the ability to continuously improve our global service
organization. Throughout the year we educate our field service engineers on the latest industry technologies
and equipment. See for yourselves the advantages of our professional consultation and individual services.
Our qualified service teams are ready to assist you.
Service Contracts
Service Offerings:
Preventive Maintenance and/or Inspection Calibration
Standard Service
Includes troubleshooting problems, making repairs,
and/or installing parts.
Equipment Installations
Providing installation, set-up and training of application equipment at the time of delivery.
Training
Providing customers with practical training programs
addressing machine operation, set-up, maintenance,
inspection, and connector application. Training
programs can be scheduled at the customer’s site
or a TE Connectivity training center. A training
certificate will be issued upon the completion of
each formal training course.
We are proud to be able to offer a comprehensive
range of customer training programs. The following
Provides service for periodic visits to perform preventive maintenance and/or inspection calibration
service on hand tools, applicators, bench and automatic equipment.
Comprehensive Service
Provides for a specified number of field specialist
visits. A visit can be used for services such as
standard service, installation, set-up and training for
all application equipment, preventive maintenance
and/or inspection calibration, spare parts management, equipment process evaluation and technical
assistance on application tooling and/or product
related problems or concerns.
“A customized service / training
contract ensures equipment
optimization”
are some of the standard training programs we offer:
■ The Fundamentals of Crimp Technology, 4901
■ The Proper Handling of Crimping Applicators, 4902
■ Crimping Training Program, 4903 (combination of
4901 and 4902)
■ The Proper Handling of Crimping Hand Tools, 4904
■ FFC Crimp Technology, 4906
■ Fundamentals of Crimping Technology for Machine
Operators, 4907
■ Magnet Wire Connection Technology, 4910
■ Advanced Seminar on Crimping Quality, 4911
■ Advanced Seminar on Crimp Force Monitoring, 4912
■ Advanced Cross Sectioning - Photos, 4913
■ MAG-MATE Module, Pneumatic, 4914
■ Insulation Displacement Technology, 4930
Short Term Rental of Crimping Applicators
Applicators are being increasingly required at short
notice for a limited period. This may include preproduction runs, prototype series, and the subsequent
production of single part requirement or simply
small series production. It is often uneconomical to
purchase a crimp tool or to rent it on a long-term
basis, when it is only required for a few weeks in the
year. Our short-term rental service has applicators
readily available for you, which you can return when
complete with your rental period.
Your local TE Connectivity representative will gladly
inform you about the availability of an appropriate
applicator for your specific need.
For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china
All specifications subject to change. Consult Tyco Electronics for latest specifications.
4-73
Application Tooling and Equipment
Catalog 1308070-4
Revised 6-2012
Americas
USA – Harrisburg, PA
Tooling Sales
Phone: +1-888-777-5917
Phone: +1-717-810-2080
toolingsales@te.com
Technical Assistance
Phone: +1-800-722-1111
Phone: +1-717-986-3434
Canada
Rick Grawehr
Phone: +1-908-612-6499
richard.grawehr@te.com
Brazil
Mauricio Oliveira
Phone: +55-11-2103-6062
maolivei@te.com
Mexico – Mexico City
Tooling Assistance Center
Phone: +1-717-986-3434
For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china
4-74
All specifications subject to change. Consult Tyco Electronics for latest specifications.
Application Tooling and Equipment
Catalog 1308070-4
Revised 6-2012
Europe, Middle East, Africa and India
Austria
Phone: +43-1-90-560-0
gatd.at@te.com
France - Morocco - Tunisia
Phone: +33-1-34-20-87-70
gatd.fr@te.com
Belarus - Russia - Ukraine
Phone: +7-910-452-3571
gatd.ru@te.com
Germany - Slovenia
Phone: +49-6251-133-1376
gatd.de@te.com
Belgium - Netherlands - Luxemburg
Phone: +31-73-6246246
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For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china
All specifications subject to change. Consult Tyco Electronics for latest specifications.
4-75
Application Tooling and Equipment
Catalog 1308070-4
Revised 6-2012
Asia / Pacific
China
Shanghai
Phone +86-21-24071588
Fax +86-21-24071599
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Others
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For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china
4-76
All specifications subject to change. Consult Tyco Electronics for latest specifications.
MCON Interconnection System
Catalog 1308070-4
Revised 6-2012
Numerical Index
Part Number
Page
Part Number
Page
Part Number
Page
0-0828904-1
4-10
0-1534594-2
4-5
0-1718758-2
4-6
0-0828904-2
4-10
0-1534594-3
4-5
0-1718758-3
4-6
0-0828905-1
4-10
0-1563719-1
4-9
0-1718760-1
4-6
0-0828922-1
4-10
0-1563719-3
4-9
0-1718760-2
4-6
0-0828985-1
4-10
0-1563720-1
4-9
0-1718760-3
4-6
0-0828986-1
4-10
0-1563720-3
4-9
0-1718762-1
4-6
0-0963142-2
4-8
0-1563935-1
4-9
0-1718762-2
4-6
0-0963143-1
4-8
0-1563935-3
4-9
0-1718762-3
4-6
0-0964972-1
4-8
0-1563936-1
4-9
0-1719836-1
4-9
0-0967056-1
4-8
0-1563936-3
4-9
0-1719836-3
4-9
0-0967067-1
4-8
0-1670144-1
4-5
0-1719837-1
4-9
0-0967067-2
4-8
0-1670144-2
4-5
0-1719837-3
4-9
0-0967608-1
4-14
0-1670144-3
4-5
0-1719838-1
4-9
0-1418762-1
4-6
0-1670146-1
4-5
0-1719838-3
4-9
0-1418762-2
4-6
0-1670146-2
4-5
0-1719839-1
4-9
0-1418762-3
4-6
0-1670146-3
4-5
0-1719839-3
4-9
0-1418844-1
4-5
0-1670802-1
4-9
0-1719840-1
4-9
0-1418844-2
4-5
0-1670802-3
4-9
0-1719840-3
4-9
0-1418844-3
4-5
0-1670803-1
4-9
0-1719841-1
4-9
0-1418850-1
4-5
0-1670803-3
4-9
0-1719841-3
4-9
0-1418850-2
4-5
0-1670804-1
4-9
0-1719972-1
4-14
0-1418850-3
4-5
0-1670804-3
4-9
0-1924292-1
4-43
0-1452503-1
4-5
0-1670805-1
4-9
0-1924292-2
4-43
0-1452503-2
4-5
0-1670805-3
4-9
0-1924292-3
4-43
0-1452503-3
4-5
0-1670806-1
4-9
0-1924292-4
4-43
0-1488991-1
4-40
0-1670806-3
4-9
0-1924292-5
4-44
0-1488991-2
4-40
0-1670807-1
4-9
0-1924292-6
4-44
0-1488991-3
4-40
0-1703834-1
4-12
0-1924292-7
4-44
0-1488991-4
4-40
0-1703834-3
4-12
0-1924292-8
4-44
0-1488991-5
4-40
0-1703836-1
4-12
0-2098557-1
4-38
0-1488991-6
4-40
0-1703836-3
4-12
0-2098557-2
4-38
0-1488991-7
4-40
0-1718348-1
4-7
0-2098557-3
4-38
0-1488991-8
4-40
0-1718348-2
4-7
0-2098557-4
4-39
0-1488992-1
4-41
0-1718348-3
4-7
0-2098557-5
4-39
0-1488992-2
4-41
0-1718350-1
4-7
0-2098557-6
4-39
0-1488992-3
4-41
0-1718350-2
4-7
0-2098559-1
4-43
0-1488992-4
4-41
0-1718350-3
4-7
0-2098559-2
4-43
0-1488992-5
4-41
0-1718475-1
4-9
0-2098559-3
4-43
0-1488992-6
4-41
0-1718475-3
4-9
0-2098559-4
4-43
0-1488992-7
4-41
0-1718477-1
4-9
0-2098559-5
4-44
0-1488992-8
4-41
0-1718477-3
4-9
0-2098559-6
4-44
0-1534594-1
4-5
0-1718758-1
4-6
0-2098559-7
4-44
All specifications subject to change. Consult Tyco Electronics for latest specifications.
4-77
MCON Interconnection System
Catalog 1308070-4
Revised 6-2012
Numerical Index
4-78
Part Number
Page
Part Number
Page
Part Number
Page
0-2098559-8
4-44
1-1564559-2
4-28, 4-29
2-1670921-1
4-33
0-2098582-1
4-8
4-31
5-1418758-1
4-6
0-2098641-1
4-39
1-1670915-1
4-19
5-1418758-2
4-6
0-2098641-2
4-39
1-1670916-1
4-20, 4-21
5-1418758-3
4-6
0-2098641-3
4-39
4-22
5-1418760-1
4-6
0-2141114-1
4-7
4-25, 4-26
5-1418760-2
4-6
0-2141114-2
4-7
4-27
5-1418760-3
4-6
0-2141114-3
4-7
1-1670917-5
4-25
7-1452653-1
4-4
0-2141116-1
4-7
1-1670918-1
4-29, 4-30
7-1452653-2
4-4
0-2141116-2
4-7
4-31
7-1452653-3
4-4
0-2141116-3
4-7
1-1670919-1
4-36, 4-37
7-1452656-1
4-4
0-2141861-1
4-4
1-1670921-1
4-33, 4-34
7-1452656-2
4-4
0-2141861-2
4-4
1-1703494-1
4-23, 4-25
7-1452656-3
4-4
0-2141864-1
4-6
4-26
7-1452659-1
4-4
0-2141864-2
4-6
1-1703494-2
4-23, 4-25
7-1452659-2
4-4
0-2141866-1
4-6
4-27
7-1452659-3
4-4
0-2141866-2
4-6
1-1703498-1
4-16, 4-20
7-1452665-1
4-4
0-2141868-1
4-6
4-21
7-1452665-2
4-4
0-2141868-2
4-6
4-16, 4-20
7-1452665-3
4-4
0-2141870-1
4-6
4-22
7-1452668-1
4-4
0-2141870-2
4-6
1-1718643-1
4-16
7-1452668-2
4-4
0-2141970-1
4-4
1-1718644-1
4-23
7-1452668-3
4-4
0-2141970-2
4-4
1-1718644-5
4-23
7-1452671-1
4-4
0-2141972-1
4-4
1-1718645-1
4-28
7-1452671-2
4-4
0-2141972-2
4-4
1-1718646-1
4-35
7-1452671-3
4-4
0-2141974-1
4-4
1-1718806-1
4-32
0-2141974-2
4-4
1-1718811-1
4-17
0-2177770-1
4-13
1-1718812-1
4-24
0-2177770-3
4-13
1-1823716-1
4-11
0-2177771-1
4-13
1-1924067-1
4-38
0-2177771-3
4-13
1-1924067-2
4-38
1-1456426-1
4-42
1-1924067-3
4-38
1-1456426-2
4-42
1-1924067-4
4-39
1-1456426-3
4-42
1-1924067-5
4-39
1-1456426-4
4-42
1-1924067-6
4-39
1-1456426-5
4-42
1-2141324-1
4-35, 4-36
1-1456426-6
4-42
1-1456426-7
4-42
1-1456426-8
4-42
1-1564440-1
4-18
2-1670916-1
4-20
1-1564559-1
4-28, 4-29
2-1670917-1
4-25
4-30
2-1670918-1
4-29
1-1670917-1
1-1703498-2
4-37
1-2141520-1
4-32, 4-33
4-34
All specifications subject to change. Consult Tyco Electronics for latest specifications.
MCON Interconnection System
Catalog 1308070-4
Revised 6-2012
Disclaimer and Trademarks
Disclaimer
While TE has made every reasonable effort to ensure the accuracy of the information in this
catalog, TE does not guarantee that it is error-free, nor does TE make any other representation,
warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves
the right to make any adjustments to the information contained herein at any time without notice.
TE expressly disclaims all implied warranties regarding the information contained herein, including,
but not limited to, any implied warranties of merchantability or fitness for a particular purpose.
The dimensions in this catalog are for reference purposes only and are subject to change without
notice. Specifications are subject to change without notice. Consult TE for the latest dimensions
and design specifications.
www.te.com
www.te.com/automotive
www.te.com/automotive/sensors
www.te.com/automotive/most
ACTION PIN, AMP 3K/40 and AMP 5K/40, AMP, AMP DUOPLUG,
AMPLIVAR, AMP MCP, AMPMODU, AMP MONO-SHAPE, CERTI-CRIMP,
ERGOCRIMP, MAG-MATE, MQS, NETCONNECT, PRO-CRIMPER, SIAMEZE,
TE Connectivity and TE connectivity (logo) are trademarks.
iButton is a trademark of Maxim Integrated Products, Inc.
MOST is a trademark of SMSC Europe GmbH and licensed to Tyco Electronics AMP GmbH.
Teflon is a trademark of E.I. DuPont de Nemours and Co.
TopWin is a trademark of Komax AG.
Other product names, logos, and company names mentioned herein may be trademarks
of their respective owners.
Copyright 2012. Tyco Electronics AMP GmbH a TE Connectivity Ltd. company,
AMPèrestr. 12–14, 64625 Bensheim / Germany
All specifications subject to change. Consult Tyco Electronics for latest specifications.
4-79
MCON Interconnection System
Catalog 1308070-4
Revised 6-2012
Engineering Notes
4-80
All specifications subject to change. Consult Tyco Electronics for latest specifications.
Global Contacts
Americas
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www.te.com/automotive • www.te.com/automotive/sensors • www.te.com/automotive/most
Tyco Electronics AMP GmbH
a TE Connectivity Ltd. company
AMPèrestr. 12–14
64625 Bensheim / Germany
Phone: +49-(0)6251-133-0
Fax:
+49-(0)6251-133-1600
www.te.com
www.te.com/automotive
www.te.com/automotive/sensors
www.te.com/automotive/most
TE Connectivity and TE connectivity (logo)
are trademarks.
Tyco Electronics AMP GmbH certified
acc. ISO 14001 and ISO/TS 16949:2002
© 2012 Tyco Electronics AMP GmbH
1308070-4 Revised 6-2012 5M ST
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