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Instruction Sheet  LEPRA/CON™ Screw-On Series Straight Plugs and Jacks 408-8510 15 NOV 11 Rev A Pin Contact Subassembly Housing Subassembly (Plug) Dielectric Shield Jacket Inner Conductor Stranded Coaxial Cable Housing Subassembly (Straight Jack or Bulkhead Jack) Socket Contact Subassembly Crimp Sleeve Figure 1 INTRODUCTION This instruction sheet covers the assembly procedures for LEPRA/CON Screw-On Series Straight Plugs and Jacks. See Figure 1. NOTE i Dimensions on this sheet are in inches [with millimeters in brackets]. Figures and illustrations are for identification only and are not drawn  to scale. 2. Tape or Fused Coatings: Remove with sandpaper, file, or scraping action of razor blade. Do not damage dielectric. DANGER To prevent personal injury, use caution when handling file or razor blade. STOP  Step 1 .270 ±.010 [6.86 ±0.25] Slide the crimp sleeve over the jacket. Strip cable to dimensions shown in Figure 2. CAUTION Be careful not to nick inner conductor or shield. ! Crimp Sleeve .105 ±.005 [2.67 ±0.13]   .032 ±.007 [0.81 ± 0.18] Note: For assembly to cables with “Mini-Noise” coating, Mini-Noise coating must be removed from surface of cable dielectric as follows: 1. Painted Coatings: Wipe off dielectric surface with a dry cloth. Wipe again using paint thinner or trichloroethane. Do not immerse cable in solvent. © 2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company All Rights Reserved *Trademark TOOLING ASSISTANCE CENTER 1-800-722-1111 PRODUCT INFORMATION 1-800-522-6752 NOTE: Not to Scale Figure 2 This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website at www.te.com TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners. 1 of 2 LOC B 408-8510 Step 2 Housing Subassembly Slide back the end of the contact subassembly between the shield and dielectric. Inner conductor must be visible through inspection hole. Refer to Figure 3. Crimp contact to inner conductor using  TE Connectivity Tool Number 4-1532136-0 (Microdot Tool Number 010-0150-0000) or Astro Tool Number 826DHD.† ‡ Crimp Length .200 [5.08] (Approx) Slide crimp sleeve over shield and against contact subassembly. Figure 4 Contact Subassembly Middle Sleeve Step 4 Note: Bulkhead Jack only Insert connector through hole in panel. Refer to  Figure 5 for hole size. Secure with lockwasher and  nut (not shown). Inner Conductor Must Be Visible Through Inspection Hole .126 [3.20] (Min) Figure 3 .114 [2.90] (Min) Step 3 Slide the assembled parts into the housing subassembly. Make sure the crimp sleeve is in place. Crimp rear of housing using TE Tool Number  3-1532136-8 (Microdot Tool Number 010-0132-0000 or Thomas & Betts™ Tool Number WT-419D‡. Refer to Figure 4. Figure 5 REVISION SUMMARY Since the previous version of this document, the following changes were made: • Updated document to corporate requirements. † Product of Astro Tool Corp. ‡ Consult manufacturer’s literature for current information. Rev A 2 of 2