Instruction Sheet
Tel-Splice Applicators 1490017-1
and 1490018-1 and Tel-Splice
Applicator Kit 1583100-1
408-8588
01 NOV Rev C
PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use
and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available.
Trailing Edge
of Pusher
Two-Wire Scale
Three-Wire Scale
Opening for Clipping
Applicator to Tool
Belt (2 Places)
Figure 1
1. INTRODUCTION
Two-wire (gray) Tel-Splice Applicator 1490017-1
(shown in Figure 1) is designed to terminate two-wire
Tel-Splice Sticks 1389031-1 and -2, Half-Tap Sticks
1389030-1, -2, and -3, and Clearing Splice Stick
1479842-1. Three-wire (black) Tel-Splice Applicator
1490018-1 is designed to terminate three-wire TelSplice Sticks 1389032-1 and -2. Tel-Splice Applicator
Kit 1583100-1 consists of both applicators.
NOTE
All numerical values in this document are in metric
units [with U.S. customary units in brackets].
i
The physical working environment for each applicator
is 49° to -23°C [120° to -10°F].
Reasons for reissue of this instruction sheet are
provided in Section 6, REVISION SUMMARY.
sure to relate the trailing edge of the pusher with
proper scale. For example, reference the two-wire
scale when using the gray applicator, and reference
the three-wire scale when using the black applicator.
At the back of the applicator a rectangular opening is
molded into each side of the applicator. This opening
provides the crafts person with a method of clipping
the applicator to a tool belt. Refer to Figure 1.
3. OPERATION
1. Retract and latch the pusher assembly. Load a
stick, orienting the parts to the keyed track in the
applicator. See Figure 2.
2. Before unlatching the pusher, verify that the
connectors are forward of the arrow in the "sight
window," which is an integral part of the gage slots
(described in Section 4).
2. DESCRIPTION
Pusher Assembly Latched
This hand-held, hand-actuated applicator will apply
ultrasonically welded stick products used in the
telecommunication industry. The applicator has an
ergonomically designed thermoplastic body that
provides a high strength, lightweight, non-repairable
applicator, which allows for the sticks to be easily
loaded, feeding connectors forward under the crimp
jaw for termination.
Stick
These applicators have built in scales which help to
identify the last five connectors remaining in the
applicator. Refer to Figure 1. When using this scale be
© 2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company
All Rights Reserved
*Trademark
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
Figure 2
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.
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LOC B
408-8588
3. When the end of the stick is visible in the “sight
window,” the pusher assembly may be unlatched.
This will advance all the parts forward, locating the
first connector in the stick under the crimp jaw.
4. Insert wires into the connector according to the
applicable connector application specification
(114-series). Refer to Figure 3. Close applicator
handle until the connector cover is seated on the
top of the connector housing flange.
NOTE
i
Locating Shelf
Sight Window
Arrow
It is not necessary to squeeze the handle until it
touches the outside of the applicator shell to get a
good crimp.
Slot for Wire Sizes
19-22 AWG
5. When the handle is released, the applicator
automatically ejects the terminated connector while
positioning a new connector for termination.
Slot for Wire Sizes
24 -26 AWG
Connector
Figure 4
5. DAILY MAINTENANCE
The applicator is a non-repairable device that should
not require disassembly. When not in use, the
applicator should be stored in a clean dry place.
Remove dirt, moisture, foreign matter and any build-up
of connector sealant with a clean brush or soft, lintfree cloth. DO NOT use hard or abrasive objects that
could damage the applicator.
Wires
Figure 3
4. GAGING THE CONNECTOR (Figure 4)
Verify that the termination is good according to the
following:
1. Place the terminated connector in the proper
gage slot (slots are identified by wire size) located
on the handle side of the applicator.
NOTE
i
The following cleaner is recommended:
Cleaner Plus (Product 87041)
Rainbow Technology
261 Cahaba Valley Parkway
Pelham, AL 35124-1146
6. REVISION SUMMARY
Revisions to this instruction sheet include:
• Changed company name and logo
2. Determine the largest wire size terminated and
select the gage slot marked with the applicable wire
size. Insert the terminated connector in the large
opening, sliding the connector into the appropriate
gage slot (with little or no drag) with the end resting
on the locating shelf. If excessive drag is apparent,
it will be necessary to close the applicator handle
tighter for future terminations.
NOTE
i
Rev C
Failed connector assemblies can be repaired with a
loose-piece terminating tool such as Terminating
Tool 231839-1. For operating procedure, refer to
408-3183.
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