1528922-6

Lock All Fields B1 ECR-16-009820 GK 18JUL2016 SD REPLACED BY OCEAN STYLE APPLICATOR PART NUMBER 2151180-1 FOR REPLACEMENT PARTS FOR APPLICATOR 1528922 REFER TO ADDITIONAL PAGE(S). SPARE PARTS KIT (IF LISTED) WILL REMAIN AVAILABLE. THE REPLACEMENT OCEAN STYLE APPLICATOR HAS THE SAME TERMINATOR/PRESS INTERFACE AS APPLICATOR 1528922 GOPALAKRISHNA HV GOPALAKRISHNA HV STOUGH DALE CUSTOMER DRAWING FINE ADJUST SIDE FEED HDI APPLICATOR 1528922 1 2 B1 8 7 RELEASED FOR PUBLICATION THIS DRAWING IS UNPUBLISHED. C COPYRIGHT PART NUMBER REV TERMINATOR FEED TYPE DESCRIPTION 1528922 -1 B LEADMAKER MECH POST FEED CUTS CARRIER 1528922 -6 B LEADMAKER MECH POST FEED CONTINUOUS CARRIER 1528922 -2 B 7- 1528922 -1 BENCH B 7- 1528922 -2 7- 1528922 -6 7- 1528922 -7 MECH POST FEED BENCH B 3 - SET UP GAGE - SPARE PARTS KIT - D CRIMP DATA TE TERMINAL NAME: CRIMP SIZE TERMINAL TE STANDARD POWER TIMER CONTACT RANGE F 0.50-1.00mm INSUL 3.30 [ .130 IN] F 2.00-2.70 [.079-.106 IN] C - - - 1241834 - - - - - - - - - - - - - - - 2 1.00mm 2 0.85mm 2 0.75mm 20 AWG 2 0.50mm CRIMP HEIGHT * # 0.05 [ .061 # .002 IN] 1.51 # 0.05 [ .059 # .002 IN] 1.47 # 0.05 [ .058 # .002 IN] 1.39 # 0.05 [ .055 # .002 IN] 1.38 # 0.05 [ .054 # .002 IN] - - - - - - - - - - - - - - - 63 1 - 66 2 45 - 44 1 67 2 1 50 3 1 B 5 52 1 C 0 - 1 28 - 1 - 5 C 7 1 C 8 - 41 - 1 - - - 20 - 1 - - 21 1 - 33 2 - - 24 22 1 - 1 - 19 *** - 30 1 - 29 1 1 B - RECOMMENDED SPARE PARTS. - 2. GREASE RAM, CAM, CAM FOLLOWER AND FEED ROD LIGHTLY. 3 - CERTAIN TERMINALS REQUIRE LUBRICATION. REFER TO THE APPLICATOR INSTRUCTION SHEET FOR MORE INFORMATION. 9 1 1 12 1 31 32 1 27 2 25 1 61 26 2 1 23 1 46 1 59 20 1 56 2 54 1 2 60 1 34 8 *** 54 1 2 1 17 10 1 1 1 1 ON INSTALLATION, SET WIRE DISC TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MIN. REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. A POST-FEED 40mm STROKE 47 49 VIEW B 1 1 - 1 - ROTATED 180 $ PRE-FEED 30mm STROKE POST-FEED 30mm STROKE 47 - PRE-FEED 40mm STROKE - - - 48 - 48 - 49 49 49 - - - - - - - - - -77 -76 -72 -71 -6 - -2 - - -1 PART NO - - 84 .. 1 83 .. 1 82 .. 1 81 .. 1 80 .. 1 79 .. 1 78 .. 1 77 .. 1 76 .. 1 75 .. 1 74 .. 1 DESCRIPTION 84 83 82 81 80 79 78 77 76 75 74 ITEM NO 2 1 1 1 4 2 1 1 2 1 1 1 4 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 - - - 1 - - - * WARNING - 2 - - 1 - 1 4 - 11 1 2 - 4 1 1 - - - 1 4. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. P LTR A DESCRIPTION DWN APVD 01OCT2008 LJL MC ECR-16-000722 27JAN2016 RS UG 1 1 1 1 - 1 1 1 1 2 1 1 2 1 2 1 1 1 1 1 2 1 1 2 1 2 1 - - - 1 1 1 1 1 1 1 1 2 - - 1 1 1 - - 2 1 1 - 1 1 1 1 1 1 1 1 - 1 1 - - - 1 1 2 - - 1 1 - - - 1 - - - 1 - - - 1 - - - - - - 1 - 4 1 - - 1 4 - - 1 1 4 - 1 - 1 - 1 1 1 - 1 1 1 4 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 - 1 2 1 - - 1 1 1 - - 1 1 1 - 2 1 1 1 1 - 1 1 - 1 - 1 - - 1 - 1 - - 1 1 1 - - 1 1 1 - - 1 1 1 1 1 1 1 - - - 1 - 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 2 1 1 - 4 2 1 1 - 4 2 1 1 - 4 2 - 1 - 4 - - 1 - 1 - - 1 1 1 - - 2 1 1 - - 2 1 1 1 - 2 1 - 1 - 2 - - 1 - 2 - - 1 1 2 - - - 1 2 - - - 1 2 - - - 1 1 - - - - 1 1 1 1 1 -77 -76 -72 -71 -6 1 -2 PART NO -1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DWN mm [IN] MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: L.LOFTHOUSE - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - - 31JUL2008 APVD M.CLIFFORD - APPLICATION SPEC See Table WEIGHT - CUSTOMER DRAWING DRAWING NUMBER - 1528922 72 .. 1 71 1 70 .. 1 69 .. 1 68 .. 1 67 1 66 2 65 .. 1 64 .. 1 63 1 62 .. 1 61 2 60 1 59 1 58 .. 1 57 .. 1 56 1 55 .. 1 54 4 53 2 52 1 51 1 50 1 49 1 48 .. 1 47 .. 1 46 1 45 1 44 1 43 .. 1 42 .. 1 41 1 40 .. 1 39 1 38 1 37 1 36 .. 1 35 .. 1 34 1 33 2 32 1 31 1 30 1 29 1 28 1 27 2 26 1 25 1 24 1 23 1 22 1 21 1 20 4 19 1 18 .. 1 17 1 16 .. 1 15 .. 1 14 .. 1 13 .. 1 12 1 11 1 10 1 9 1 8 1 7 .. 1 6 .. 1 5 1 4 1 3 1 2 1 1 1 ITEM NO TE Connectivity NAME PRODUCT SPEC - 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 73 .. 1 DESCRIPTION 31JUL2008 CHK DIMENSIONS: DOCUMENTATION PACKAGE PLATE, IDENTIFICATION SCREW, DRIVE SCR, SET, CUP POINT M6 X 6.0 SCR, SET, FLT POINT M5 X 20.0 SCR, BTN SKT HD CAP (M4 X 10.0) SCR, HEX HD CAP M4 X 8.0 PAWL, FEED SCR, BTN SKT HD CAP (M4 X 12.0) SCR, SKT HD CAP M4 X 12.0 NUT, HEX, REG M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, BTN SKT HD CAP (M3 X 10.0) CAM, UNIVERSAL PRE FEED CAM, UNIVERSAL POST-FEED APPLICATOR SUBASSEMBLY, HDI PLUG,NYLON RAM SCR, BTN SKT HD CAP (M8 X 25.0) SHIM SUB-ASSY SHIM FINE ADJUST HEAD ASSEMBLY SUPPORT, TERMINAL SCR, BTN SKT HD CAP (M4 X 20.0) WASHER, FLAT, REG M4 SCR, SKT HD CAP M4 X 12.0 SPACER, STRIP GUIDE STRIP GUIDE ASSEMBLY SPACER, CRIMPER SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 STRIPPER SCR, SKT HD CAP M4 X 10.0 WASHER, SPRG LOCK, REG M4 STRIPPER SHEAR HOLDER, FRONT SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT, CUT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE SIZE A1 FINE ADJUST SIDE FEED HDI APPLICATOR - CAGE CODE RESTRICTED TO DRAWING NO 00779 AMP 4805 REV 31MAR2000 CUSTOMER DRAWING DATE SEE ECO-08-024403 1338705-3 461264-5 21017-2 3-18031-0 2-18032-5 18024-7 5-18022-2 1338685-1 18024-8 1-18023-2 18030-1 811242-6 690753-2 18024-3 1338675-1 1338676-1 1320999-3 690191-1 1338660-1 2-18024-6 690125-1 469367-1 879103-2 2-1320934-7 1-18024-0 18027-2 1-18023-2 1-1320908-0 1633073-1 1-455888-0 1-22284-0 356835-1 240792-1 1320928-2 980371-4 690472-2 1-18023-1 18025-2 690472-1 1338684-1 3-22280-3 356885-4 1320921-1 454276-1 2-1333204-5 1-455889-4 1-238011-0 4-456134-4 455888-8 6-1803188-3 - - 1 - 1 - 4 C 3 66 B - - 1 1 - 1 - - - - 1 - 1 - 1 - - 1 - - 1 - 2 1 - 1 - B 20 - 1 - 53 - - - 1 REF SETTING * 1.56 - 1 927827 - 1 3 1-465184-0 LUBRICATOR ASSEMBLY (REF) TERMINALS APPLIED WIRE SIZE - 39 1-18024-1 SCR, BHC, M5x10 (REF) FEED 16.00 [ .630 IN] - REF TERMINAL SUPPORT LOCATION 38 1 APPL INSTRUCTIONS 408-8322 & 408-8490 - - - IN] - 34 - 2 2.03 [ .080 114-18037 REF - - WIRE TERMINAL APPL SPEC 37 - 4.32 0.5 [ .170 .020 ] 1 TYPE WIRE STRIP LENGTH 3.40-4.00 [.134-.157 IN] 8 CRIMP SPECS 1 REVISIONS DIST A 458637-3 FEED TRACK POSITION GUIDE BY INS. BARREL -6 AND SPARE PARTS LOC REF 29 -2 AND SPARE PARTS MECH POST FEED - 2 ITEM 30 LOCATED AT FRONT HOLES REF 30 -1 AND SPARE PARTS MECH PRE FEED LEADMAKER B 4 CUTS CARRIER MECH PRE FEED LEADMAKER B 5 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 20 SHEET 2 OF 2 1528922 SCALE 3:5 SHEET REV. B1 1 OF - 1 REV B D C B A