NG POWER
TERMINALS AND
CONNECTORS
for the Automotive Industry
TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS FOR THE AUTOMOTIVE INDUSTRY
INNOVATIVE
TECHNOLOGIES
TE Connectivity (TE) is a leader in automotive connectivity and sensor technology. Our engineers
are always working to meet complex requirements. We connect every electronic function in the
vehicle – from alternative power systems to infotainment and sensor technologies. Our technologies
withstand harsh environments and tolerate high temperature, vibration, shock, pressure and long-life
in electronic control systems.
INTERCONNECTION SYSTEMS
Our electrical and electronic interconnection products and solutions are
used to electrically and mechanically connect wires and cables, printed
circuit boards, integrated circuit packages, batteries and more …
CABLE ASSEMBLIES
TE is your partner for vehicle-specific cable assemblies. We offer research
and development capabilities, prototypes and samples, as well as
manufacturing facilities.
HYBRID & ELECTRIC MOBILITY SOLUTIONS
Our technologies leverage decades of innovation and experience with
high-voltage transmission and distribution. Our hybrid and electric mobility
solutions include a complete line of connectors, terminals, sensors,
cable assemblies, contactors, and battery connection protection to help
safeguard the flow of power in hybrid and electric vehicles. Connection
after connection, you can count on TE for smaller, greener, lighter and
smarter solutions you can trust.
PAGE II
TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS
SENSOR SOLUTIONS
Data is critical for making vehicles safer, more connected and greener.
Customers rely on our sensor technology to provide data for control,
adaptation and response of vehicle functions and features that increase
safety, comfort, efficiency, and more. We collaborate to provide solutions
for demanding and harsh applications such as automated transmissions,
engines, clutch, brake and exhaust. Our products can be found in vehicles
traveling the world’s roads and highways.
INFOTAINMENT
Our wide range of infotainment solutions are ideal for consumer port
connections, high data rate applications, next-generation harness
architecture, board-to-board connections and vehicle-to-vehicle
communication.
RELAYS
From passenger comfort and infotainment to higher DC voltages and
power levels to harsh environments, our relays and contactors provide
critical switching functions in multiple vehicle applications. With increased
contact gaps and other key design features, our relays are ideal for harsh
environments such as shock and vibration.
TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS
PAGE III
Catalog 1654363-1
Revised 10-2015
PAGE IV
IP Code
Elements and Significance acc. to IEC 60529 and DIN 40050
TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS
Catalog 1654363-1
Revised 10-2015
IP Code
Elements and Significance acc. to IEC 60529 and DIN 40050
TE AUTOMOTIVE /// HP / HPSL
NG POWER
SEALED
TERMINALS
CONNECTORS
AND CONNECTORS
FOR THE AUTOMOTIVE INDUSTRY
PAGE V
Catalog 1654363-1
Revised 10-2015
PAGE VI
Quality Guidelines
TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS
Catalog 1654363-1
Revised 10-2015
Quality Guidelines
TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS
PAGE VII
Catalog 1654363-1
Revised 10-2015
RoHS* Ready
* Restriction on the Use of Hazardous Substances (RoHS)
At TE Connectivity, we support your RoHS requirements. We’ve assessed more than 1.5 million
end items/components for RoHS compliance, and issued new part numbers where any change was
required to eliminate the restricted materials. Part numbers in this catalog are identified as:
RoHS Compliant
Getting the information you need
Part numbers in this catalog are RoHS
Our comprehensive on-line RoHS Customer
Compliant, unless marked otherwise. These
Support Center provides a forum to answer
your questions and support your RoHS needs.
A RoHS FAQ (Frequently Asked Questions)
is available with links to more detailed
information. You can also submit RoHS
products comply with European Union
Directive 2002/95/EC as amended 1 January
2006 that restricts the use of lead, mercury,
cadmium, hexavalent chromium, PBB, and
PBDE in certain electrical and electronic
questions and receive a response within 24
products sold into the EU as of 1 July 2006.
hours during a normal work week.
Note: For purposes of this Catalog, included
The Support Center also provides:
within the definition of RoHS Compliant are
Cross-Reference from Non-compliant to
the RoHS Directive such as hand tools and
Compliant Products
other non-electrical accessories.
Ability to browse RoHS Compliant Products in
Non-RoHS Compliant
our on-line catalog:
These part numbers are identified with a “t”
www.te.com/commerce/alt/RohsAltHome.do
symbol. These products do not comply with
Downloadable Technical Data Customer
Information Presentation
More detailed information regarding the
definitions used above
products that are clearly “Out of Scope” of
the material restrictions of the European
Union Directive 2002/95/EC.
5 of 6 Compliant
A “l” symbol identifies these part numbers.
These products do not fully comply with
the European Union Directive 2002/95/
EC because they contain lead in solderable
interfaces (they do not contain any of the
other five restricted substances above allowable limits). However, these
products may be suitable for use in RoHS applications where there is an application-based
exception for lead in solders, such as the server, storage, or networking infrastructure exemption.
Note: Information regarding RoHS compliance is provided based on reasonable inquiry of our
suppliers and represents our current actual knowledge based on the information provided by our
suppliers. This information is subject to change. For latest compliance status, refer to our website
referenced below. So whatever your questions when it comes to RoHS, we’ve got the answers at
http://www.te.com/customersupport/rohssupportcenter/
PAGE VIII
TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS
Catalog 1654363-1
Revised 10-2015
Conversion Tables
AWG Conversion Table (Average Value)
AWG Code
000000
00000
0000
000
00
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
Diameter (Inch)
Diameter (mm)
F (mm2)
0.5800
14.733
170.0
0.5165
13.130 135.0
0.4600
11.684
103.8
0.4096
10.400
079.0
0.3648 9.270
067.5
0.3249 8.25
053.4
0.2893 7.34
042.2
0.2576 6.55 33.7
0.2294 5.82 26.6
0.2043 5.18 21.0
0.1819 4.62 16.9
0.1620
04.115 13.25
0.1443 3.66 10.25
0.1285 3.26 8.34
0.1144 2.90 6.6
0.1019 2.59 5.27
0.0907 2.30 4.15
0.0808 2.05 3.3
0.0720 1.83 2.63
0.0641 1.63 2.08
0.0571 1.45 1.65
0.0508 1.29 1.305
0.0453 1.14 1.01
0.0403 1.02 0.79
0.0359 0.91 0.65
0.0320 0.81 0.51
0.0285 0.72 0.407
0.0253 0.64 0.32
0.0226
00.57 0.255
0.0201
00.51 0.205
0.0179
00.455 0.162
0.0159
00.400 0.125
0.0142
00.360 0.102
0.0126
00.320 0.08
0.0113
00.287 0.0646
0.0100
00.254 0.0516
0.0089
00.226 0.04
0.0080
00.203 0.0324
0.0071
00.180 0.0255
0.0063
00.160 0.02
0.0056
00.142 0.0158
0.0050
00.127 0.0127
0.0045
00.114 0.01
0.0040
00.101 0.008
0.0035
00.089 0.0062
0.0031
00.079 0.0049
0.0028
00.071 0.00395
0.0025
00.064 0.00321
0.0022
00.056 0.00246
0.00198
00.050 0.00196
0.00176
00.045
0.00157
00.040
0.00140
00.036
0.00124
00.031
0.00110
00.028
0.00099
00.025
Remark: Starting from 0.03 mm2 (AWG 32) a wire can be crimped.
TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS
PAGE IX
Catalog 1654363-1
Revised 10-2015
Table of Contents
Safety &
Security
Systems
Convenience
Driver
Information
Body & Chassis
Systems
NG1 Receptacle Contacts
2
l
l
l
l
l
NG1 Tab Contacts
3
l
l
l
l
l
NG1Plus Receptacles and Seals
4–5
l
l
l
l
l
NG1Plus Tabs and Seals
6–7
l
l
l
l
l
NG1 Receptacle Contacts
8
l
l
l
l
l
NG1 Tab Contacts
9
l
l
l
l
l
2.8mm NGP Receptacle
Unsealed Applications
10
l
l
l
l
l
2.8mm NGP Receptacle
Sealed and Unsealed Applications
10
l
l
l
l
l
Single Wire Seals
10
l
l
l
l
l
Connectors
12
l
l
l
l
l
1- and 2-way NG1 8mm Family
13
l
l
l
l
l
1 Position 8.0mm NG1 Receptacle Housing
14
l
l
l
l
l
1 Position 8.0mm NG1 Receptacle Housing,
Generation 2, with CPA
15
l
l
l
l
l
1 Position 8.0mm NG1 Receptacle Housing
16
l
l
l
l
l
1 Position 8.0mm NG1 Tab Housing
17
l
l
l
l
l
2 Position 8.0mm NG1 Receptacle Housing,
with Skirt, with/without CPA
18
l
l
l
l
l
2 Position 8.0mm NG1 Receptacle Housing,
without Skirt, with/without CPA
19
l
l
l
l
l
2 Position 8.0mm NG1Plus
Receptacle Housing
20
l
l
l
l
l
2 Position 8.0mm NG1 Receptacle Housing,
with Skirt, with/without CPA
21
l
l
l
l
l
2 Position 8.0mm NG1 Receptacle Housing,
without Skirt, with/without CPA
22
l
l
l
l
l
Page
Powertrain
Systems
NG Power
Terminals and
Connectors
NG Power Terminals and Connectors
Introduction
1
Low Insertion Force 8.0mm Terminals
Low Insertion Force 6.35mm Terminals
2.8mm NGP Terminals
Overview NG Connector 8.0mm
Sealed / Unsealed Power Housings
PAGE X
TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS
Catalog 1654363-1
Revised 10-2015
Table of Contents
Page
Powertrain
Systems
Safety &
Security
Systems
Convenience
Driver
Information
Body & Chassis
Systems
Automotive
Power
Distribution
2 Position 8.0mm NG1 Receptacle Connector
with Slide
23
l
l
l
l
l
2 Position Insulated 8.0mm NG1 Receptacle
Housing – Sealed by Position – without CPA
24
l
l
l
l
l
2 Position 8.0mm NG1 Tab Housing
26
l
l
l
l
l
2 Position 8.0mm NG1Plus Tab Housing
27
l
l
l
l
l
2 Position 8.0mm NG1 Receptacle Assembly
(Interface for 8 Postion TH 0.635)
28
l
l
l
l
l
2 Position 8.0mm NG1 Tab Assembly
(Interface for 8 Postion TH 0.635)
29
l
l
l
l
l
6 Position 2.8mm NGP and 1.5mm Header
with Slider
30
l
l
l
l
l
Lamp Housing
32
l
l
l
l
l
2 Position 6.35mm NG1 Receptacle Connector
33
l
l
l
l
l
3 Position 6.35mm NG1 Tab Connector
34
l
l
l
l
l
4 Position 6.35 NG1 Receptacle Connector
35
l
l
l
l
l
4 Position 6.35 NG1 Tab Connector
36
l
l
l
l
l
5 Position 6.35 NG1 Receptacle Connector
37
l
l
l
l
l
Flag Terminal Receptacles
38
l
l
l
l
l
Application Tooling
39
Numerical Index
41
TE Connectivity online
42
Global Contacts
43
Imprint
43
NG Power Terminals and Connectors
Sealed / Unsealed Power Housings
Low Insertion Force 6.35mm Terminals
TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS
PAGE XI
Catalog 1654363-1
Revised 10-2015
PAGE XII
NG Power Terminals and Connectors
TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS
POWERTRAIN SYSTEMS
4
SAFETY & SECURITY SYSTEMS
4
CONVENIENCE
4
DRIVER INFORMATION
4
BODY & CHASSIS SYSTEMS
4
NG Power Terminals
and Connectors
INTRODUCTION
The NG family offers you terminals and housings for
sealed and unsealed power applications such as
n Electrical steering pump
n Engine cooling fan system
n Engine / Convenience fuse box
Applications
n Power supply
n Fuse and Relay Box
n Protection and switching devices
n Wire to wire connection
Different blade sizes are available in order to cover
most of the power applications in a car:
Key Features
n NGP: 2.8mm
n One piece design terminal family
n NG: 6.3mm
n Sealed and unsealed version
n NG1 and NG1+: 8:00mm
n Power terminal and connector
n Optional CPA
n Large wire range
NGP 2.8 (0.5 - 6.00 mm2)
NG1 8.00 (3.0 - 10.0 mm2)
n High reliability
n Same terminal for sealed and
unsealed application (8.00mm)
All specifications subject to change. Consult TE Connectivity for latest specifications.
PAGE 1
Catalog 1654363-1
Revised 10-2015
NG Power Terminals and Connectors
Low Insertion Force 8.0mm Terminals
NG1 Receptacle Contacts
Applications
n
n
n
n
Sealed power connectors
Engine harness
Cockpit harness
Fuse box
2.7
Technical Features
n
n
High current capacity
Compatible with
single wire sealing
n Reversible in housing cavity
8.4
Contact Resistance:
