108 – 19394
Rev.A 10/jul/2012
Product
Specifications
Keyed-IO Cable-Board Connector System
1
SCOPE .
1.1
Content.
This specification covers the performance, test and quality requirements for the Tyco Electronics KeyedIO 8 pairs IO board and cable connector. The cable-plug-assembly is used to connect the cable to the
board-connector.
1.2 Qualification.
When tests are performed on subject product, procedures specified in this Product Specification shall be
used. All inspections shall be performed using applicable inspection plan and product drawing.
1.3 Applicable partnumbers
The partnumbers of subject products:
• X-1551451-x
Keyed IO Cable Plug Assembly
• X-1551454-x
Keyed IO Connector Assembly, version 1 (referred to as BCv1)
• X-1551967-x
Keyed IO Connector Assembly, version 2 (referred to as BCv2)
1.4 Completion
Qualification of the Keyed IO Board Connector Assembly version 1 and version 2 have successfully been
completed and are reported in the following Qualification Test Reports;
• Keyed IO version 1: 501-19170
• Keyed IO version 2: 501-19179
This documentation is on file and available from Engineering Practices and Standards (EPS).
2
Applicable Documents.
The following documents form a part of this specification to extend specified herein. Unless otherwise
specified, latest edition of the document applies. In the event of conflict between the requirements in this
specification and the product drawing, product drawing shall take precedence. In the event of conflict
between requirements of this specification and referenced documents, this specification shall take
precedence.
2.1 Tyco Documents.
501-19170
Test report. Cable/Board Keyed-IO Connector assy (version 1)
501-19179
Test report. Cable/Board Keyed-IO Connector assy (version 2)
114-19132
Application specification Keyed-IO Cable/Board Connector System.
2.2 Other Documents.
IEC 60512
Basic testing procedures and measuring methods for electromechanical components
for electronic equipment.
J. Smits
Tyco Electronics Nederland B.V.
All international rights reserved
TE Connectivity
*Trademark
R6-76 (Rev. 03-00)
DATE
10 JUL 2012
T de Boer
This information is confidential and propriety to TE
Connectivity and its worldwide subsidiaries and affiliates.
It may not be disclosed to anyone, other than TE
Connectivity personnel, without written authorization from
TE Connectivity Corporation, Harisburg, Pennsylvania USA
This specification is a controlled document and subject to
change. Contact the Engineering Control Organization for
the latest revision.
DATE 10 JUL 2012
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LOC H
Product Specification
3
108-19394
Requirements:
3.1 Design and Construction.
Products shall be of design, construction and physical dimensions as specified on the applicable
customer product drawings C-1551451 (Cable Connector), C-1551454 (Board Connector version 1) and
C-1551967 (Board Connector version 2).
3.2 Materials and Finish.
Materials used in the construction of this product shall be as specified on the applicable customer
drawing.
3.3
Ratings
A.
Operating voltage
- 30 Volt DC max
B.
Impedance
- 100 Ohm
B.
Current
- 0,7 Amp max (position 14 and 20), 0,5 Amp max. (other positions)
C.
Operating temperature
- -55°C to 105°C.
D.
Durability
- 100 cycles.
Rev. A
R6-77 (Rev. 03-00)
Page 2 of 11
Product Specification
108-19394
3.4 Performance and Test Description.
The product is designed to meet mechanical and environmental performance specified in this paragraph
as tested per test sequence specified in Para 3.5.
Unless otherwise specified, all tests are performed at ambient environmental conditions per IEC
specification 60068-1 clause 5.3 and are performed with connectors in mated condition.
VISUAL
Para
Test Description
Performance
Requirements or Severity
3.4.1 Examination of
Meets requirements of product
product
Drawing and applicable instructions on customer
drawing, instruction sheet, application specification.
Procedures
Visual, dimensional and
functional per
applicable
inspection plan.
ELECTRICAL
Para
3.4.2
3.4.3
3.4.4
3.4.5
Test Description
Termination
resistance
Board connector –
Cable connector
(signal and ground)
Termination
resistance
Board connector –
Cable connector
(shield)
Performance
Requirements or Severity
Max. open voltage 20mV.
Max. current 100 mA DC.
All contacts to be measured.
Measuring points shall be as indicated in fig.1
Requirement:
30 mΩ max. (Initial; exclusive bulk)
40 mΩ max. (Final; exclusive bulk)
Max. open voltage 20mV.
Max. current 100 mA DC.
All contacts to be measured.
Measuring points shall be as indicated in fig.2
Requirement:
10 mΩ max. (Initial; exclusive bulk)
20 mΩ max. (Final; exclusive bulk)
Insulation resistance Test voltage 100V .
Duration: 1 minute.
Test between adjacent contacts.
Voltage proof
Requirement:
3
10 MΩ min.
Test voltage 300 VDC for adjacent contacts.
Duration 1 minute.
Procedures
In acc. With
IEC 60512-2-1
In acc. With
IEC 60512-2-1
In acc. with
IEC 60512-3-1
In acc. with
IEC 60512-4-1
Requirement: no break-down or flash-over.
3.4.6
Current temperature Temperature rise: 30°C maximum over ambient
In acc. with
de-rating curve
temperature (65°C) at 0,7A on positions 14 and 20, 0,5A IEC 60512-5-2 / test 5b
on all other positions.
Rev. A
R6-77 (Rev. 03-00)
Page 3 of 11
Product Specification
Para
MECHANICAL
Performance
Requirements or Severity
Test Description
3.4.10 Signal
Contact Min. 0,5N
spring force
3.4.11 Shielding
Contact Min. 2,5N
spring force
3.4.14 Vibration
3.4.15 Physical shock
10-500 Hz sweeping
1 oct./min., displacement 0,75mm peak/accel. 10 g , 30
minutes in each of 3 mutual perpendicular axes.
Procedures
At deflection of
0.165 mm.
At required
deflection to reach
dimension A (see
figure 5).
In acc. with
IEC 60068-2-6
Requirement:
No Physical damage.
No discontinuity > 1 µsec.
Subject connector to 50 g half sine shock pulses of 11 ms In acc. with
duration.
IEC 60512-6-3
6 shocks in two directions of 3 mutual perpendicular axes.
3.4.17 Mate / un-mate
Mate and un-mate connector-pair.
forces without latch. Speed: 2 mm/sec. rest 30 sec min.
3.4.18 Mechanical
operation
(Inclusive latch)
108-19394
In acc. with
IEC 60512-13-2
Requirement:
Total mating force 50 N max.
Total un-mating force 10 N min to 40 N max.
Mate and un-mate specimens for 100 cycles at a maximum In acc. With
rate of 500 cycles per hour with cage latch operable at room IEC 60512-9-1
conditions.
3.4.19 Side-load in 4
Cable connector mated on board connector.
directions (up-downright-left)
BCv1: Apply 40N on cable connector in every direction
(individually) (at 27mm from edge of pcb), during 10
seconds. (see figure 4)
In acc. with
IEC 60512-17-3
BCv2: Apply 60N on cable connector in every direction
(individually) (at 27mm from edge of pcb), during 10
seconds. (see figure 4)
3.4.20 Locking latch
strength
Requirement:
No functional damage, latch should be in place.
Apply 100 N straight force at the mated cable connector, in
un-mating direction.
Requirement:
No functional damage, cable plug shall not unmate.
3.4.21 Rotational pull force Load cabled module into board-connector. Apply an axial
pull-force of 40N on the cable, the pull-force will be in a 33
(not applicable for
degrees angle with the axial direction of the connector.
BCv1)
Rotate the load 3 full rotations (1080 degrees) with respect
to the axial direction of the connector.
In acc. with
IEC 60512-15-1
In acc. with
IEC 60512-15-1
Requirement:
plug shall remain mated with no evidence of housing
damage.
Rev. A
R6-77 (Rev. 03-00)
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Product Specification
108-19394
SIGNAL INTEGRITY
Para
Test Description
3.4.30 Characteristic
Impedance
3.4.31 Delay skew
3.4.33 Insertion Loss
3.4.36 Screening
Attenuation
Performance
Requirements or Severity
Time Domain (TDR) measurement
Impedance profile : the test board, PCB cable
connector and 1000ps cable
Risetime of incident pulse :
1ns (20%-80%)
Pairs 15-16 and 18-19
Requirement :
100 Ω +/- 10%
Max 450ps/m asymmetry between pairs.
Frequency Domain (FDT) S-parameter
measurement
Pairs 15-16 and 18-19
Samples :
0,9m with AWG28
Procedures
In accordance with IEC
60512-25-7
Measurements to be
performed on 0,9m cable
assemblies.
In accordance with IEC
61156-1
Requirement:
Max 0,2db at 10MHz
Requirement :
In accordance with IEC
< -40dB at 0 to 1GHz for cable assembly and PCB 62153-4-4 /
connector
IEC 62153-4-7
Measurements to be performed on 0,9m cable
assemblies
ENVIRONMENTAL
Para
3.4.40
3.4.41
3.4.42
3.4.43
3.4.44
3.4.45
Test Description
Performance
Requirements or Severity
Rapid change of
-40°/90°C, 0,5 hrs / 0,5 hrs,
Temperature
5 cycles
Climatic sequence
90°C, 16 hrs
Dry heat
25°/55°C, RH 93%, 24 hrs
1st Damp heat cycle -40°C, 2 hrs
Cold
25°/55°C, RH 93%, 24 hrs
nd
2 Damp heat cycle
Damp/heat steady Temperature 40°C, RH 93%,
state
Duration: 21 days
Temperature life.
Subject mated specimens to 105°C for 240 hours
without electrical load.
Corrosion mixed
Temperature 25°C, RH 75%,
flowing gas
Cl2 10 ppb, NO2 200 ppb, H2S 10 ppb,
SO2 200 ppb.
Duration: 20 days (board-connector only)
Resistance to
Specimens were subject to the following reflow
soldering heat board profile. (see figure 3)
connector
Rev. A
R6-77 (Rev. 03-00)
Procedures
In acc. with
IEC 60512-11-4
In acc. with
IEC 60512-11-1
In acc. with
IEC 60512-11-3
In acc. with
IEC 60512-11-9
In acc. with
IEC 60512-11-7
Tyco 109-201, method C
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Product Specification
108-19394
Ω
Figure 1
Figure 2
Rev. A
R6-77 (Rev. 03-00)
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Product Specification
108-19394
300
260
250
deg C
200
150
100
50
0
0
30 60 90 120 150 180 210 240 270 300 330 360
sec
Figure 3
Figure 4
Rev. A
R6-77 (Rev. 03-00)
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Product Specification
108-19394
Figure 5
Rev. A
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Product Specification
3.5
108-19394
Product Qualification and Requalification Test Sequence
3.5.1 Test sequence applicable for Keyed IO connector assembly version 1
Rev. A
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Product Specification
108-19394
3.5.2 Test sequence applicable for Keyed IO connector assembly version 2
Rev. A
R6-77 (Rev. 03-00)
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Product Specification
4
108-19394
QUALITY ASSURANCE PROVISIONS.
4.1
Qualification Testing.
Sample Selection.
Samples shall be prepared in accordance with applicable instructions and shall be selected random from
current production.
Unless details to perform test require otherwise, plugs shall be terminated on cables according to
applicable instructions and requirements specified in appropriate Application Specification and Instruction
Sheet.
Unless otherwise specified all test groups shall consist of a minimum of 5 connectors of applicable type.
Qualification inspection shall be verified by testing samples as specified in Para 3.5.
4.2 Requalification Testing.
If changes significantly affecting form, fit or function are made to product or manufacturing process,
product assurance shall coordinate re-qualification testing, consisting of all or part of original testing
sequence as determined by product, quality and reliability engineering.
4.3 Acceptance.
Acceptance is based on verification that product meets requirements of Para 3.4. Failures attributed to
equipment, test set-up, test sub-components or operator deficiencies shall not disqualify the product.
When product failure occurs, corrective action shall be taken and samples resubmitted for qualification.
Testing to confirm corrective action is required before re-submittal.
4.4 Quality Conformance Inspection.
Applicable Tyco Electronics quality inspection plan will specify sampling acceptable quality level to be
used. Dimensional and functional requirements shall be in accordance with applicable product drawing
and this specification.
Rev. A
R6-77 (Rev. 03-00)
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