1583224-3

HM-Zd Chicklet Removal Tools Instruction Sheet 1583248-1 (4-Pair Receptacle) and 408-8647 1583249-1 (2-Pair Receptacle) 09 FEB 09 Rev B the contact beam and the plastic part of the chicklet, and the middle leg is aligned with the latch of the chicklet. See Figure 2. 3. Press down evenly on the tool until the rear leg bottoms on the pc board. 4. Gently rock the tool toward the front of the chicklet, creating interference (the chicklet will pivot out slightly). Front Leg NOTE Rear Leg Middle Leg DO NOT try to pull the chicklet straight off of the pc board; otherwise, the tool will slip off of the i chicklet. 5. Continue to rock the tool back–and–forth until the chicklet has lifted from the housing. Figure 1 1. INTRODUCTION HM–Zd Chicklet Removal Tools 1583248–1 (4–pair receptacle) and 1583249–1 (2–pair receptacle) (shown in Figure 1) are designed to be used in conjunction with HM–Zd Receptacle Removal Tools 1583224–[ ] to remove HM–Zd receptacles from the printed circuit (pc) board. After using the receptacle removal tool to remove the housing from the pc board, the chicklet removal tool is used to remove individual chicklets from the pc board. Read and understand these instructions before using any of the removal tools. Rear Leg Back of Chicklet See Detail A Housing NOTE Dimensions in this instruction sheet are in Removed PC Board millimeters [with inches in brackets]. Figures are i not drawn to scale. Detail A Middle Leg Reasons for reissue of this instruction sheet are provided in Section 6, REVISION SUMMARY. Front Leg 2. DESCRIPTION The removal tool features legs which protrude into and around an individual chicklet of the receptacle enabling the chicklet to be removed from the pc board. Contact Chicklet Beam Latch 3. REMOVAL 1. Refer to instruction sheet 408–8644, and remove the housing from the pc board. 2. Position the tool over the chicklet to be removed so that the rear leg is aligned with the back of the chicklet, the front leg is aligned to enter between E 2009 Tyco Electronics Corporation, Harrisburg, PA All International Rights Reserved Plastic Part of Chicklet Figure 2 TOOLING ASSISTANCE CENTER 1-800-722-1111 This controlled document is subject to change. PRODUCT INFORMATION 1-800-522-6752 For latest revision and Regional Customer Service, TE logo and Tyco Electronics are trademarks. *Trademark. Other products, logos, and company names used are the property of their respective owners. visit our website at www.tycoelectronics.com 1 of 2 LOC B 408-8647 HM-Zd Chicklet Removal Tools 1583248-1 and 1583249-1 A 2.29 [.09] 6. Discard the chicklet. 4. MAINTENANCE AND INSPECTION 4.1. Daily Maintenance 50.8 [2.00] It is recommended that each operator be made aware of, and responsible for, the following steps of daily maintenance: 2.54 [.100] B 1. Remove dust, moisture, and other contaminants with a clean, soft brush, or lint–free cloth. DO NOT use objects that could damage the tool. 4.7 [.185] 2. When the tool is not in use, store it in a clean, dry area. 1.27+0.00/-0 .025 [.050+.000/-.001] 4.2. Periodic Inspection C D It is recommended that the tool be inspected using Figure 3 immediately upon its arrival to ensure that it has not been damaged during shipment. Regular inspections should be performed by quality control personnel. A record of scheduled inspections should remain with the tool or be supplied to personnel responsible for the tool. The inspection frequency should be based on the amount of use, working conditions, operator training and skill, and established company standards. 4.06 [.160] DIMENSION A B C +0.025 [.001] D +0.025 [.001] 1583248-1 29.7 [1.17] 10.2 [.400] 14.2 [.560] 21.7 [.856] 1583249-1 20.3 [.80] 6.35 [.250] 5.38 [.212] 12.8 [.502] TOOL Figure 3 5. REPLACEMENT AND REPAIR Order removal tools through your representative, or call 1–800–526–5142, or send a facsimile of your purchase order to 717–986–7605, or write to: CUSTOMER SERVICE (038–035) TYCO ELECTRONICS CORPORATION PO BOX 3608 HARRISBURG PA 17105–3608 For customer repair service, call 1–800–526–5136. 6. REVISION SUMMARY Revisions to this instruction sheet include: S Updated document to corporate requirements 2 of 2 Tyco Electronics Corporation Rev B