1583696-1

Instruction Sheet  MMCX Right-Angle Cable Plug Connectors 1408149-[ ] 408-8627 01 Apr 11 Rev E Shrink Tubing (OMNI-FLEX 200 Cable Only) MMCX Right-Angle Cable Plug Connector Cap Housing Assembly Cable Ferrule Part Number Description Cable 1408149-1 MMCX Right-Angle Cable Plug Connector RG178/196 1408149-2 MMCX Right-Angle Cable Plug Connector RG316 1408149-3 MMCX Right-Angle Cable Plug Connector RD316 1408149-4 MMCX Right-Angle Cable Plug Connector OMNI-FLEX 200 Figure 1 1. INTRODUCTION 2. DESCRIPTION This instruction sheet contains the assembly procedure for the MMCX Right-Angle Cable Plug Connectors listed in Figure 1. These connectors are crimp attachment type connectors that attach to the flexible cable listed in Figure 1. Each MMCX Right-Angle Cable Plug Connector consists of a housing assembly, a crimp ferrule, and a cap. See Figure 1. Also included is shrink tubing (for use with OMNI-FLEX 200 cable only.) The table in Figure 2 references the crimp tooling used to apply these connectors. The table includes tool descriptions, the part number, and the crimp configuration for the tooling. Tool Description Part Number Crimp Configuration Ferrule (Hex) PRO-CRIMPER* III Hand Tool Frame 354940-1 -- Crimp Die (RG178, RG196) Crimp Die (RG316) Crimp Die (RD316) 2.67 [.105] 1583696-1 Crimp Die for OMNI-FLEX 200 3.25 [.128] 3.86 [.151] 2.67 [.105] Figure 2 NOTE i Dimensions in this instruction sheet are in metric units [with U.S. customary units in brackets]. Figures are not drawn to scale. 3. ASSEMBLY PROCEDURE 1. Slide the crimp ferrule onto the cable. NOTE i To avoid personal injury, be sure to use appropriate safety equipment, including gloves, when using cable stripping tools. 2. Strip the cable according to the dimensions in Figure 3. DANGER Do NOT damage the cable braid, dielectric, or inner conductor of the cable. STOP  3. Flare the cable braid and push the housing assembly over the inner conductor (under the cable braid). See Figure 4. 4. Slide the crimp ferrule back over the cable braid and housing assembly until the inner conductor is positioned in the center contact slot. See Figure 4. 5. Crimp using the tooling listed in Figure 2. See Figure 5.  Reasons for revision can be found in Section 4. ©2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company TOOLING ASSISTANCE CENTER 1-800-722-1111 All Rights Reserved PRODUCT INFORMATION 1-800-522-6752 TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. *Trademark. Other logos, product and/or Company names may be trademarks of their respective owners. This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website at www.te.com 1 of 2 LOC B 408-8627 7.5 [0.29] 2.8 [0.11] Cable Jacket 1.0 [.04] Inner Conductor Dielectric Housing Assembly Crimp Ferrule Cable Braid Crimp Using the Tooling in Figure 2 Figure 3 Housing Assembly Crimp Ferrule Figure 5 Flared Cable Braid Inner Conductor Cap Solder the Inner Conductor to the Center Contact Inner Conductor Crimp Ferrule Figure 4 6. Solder the cable inner conductor to the center contact in the housing assembly. Figure 6 Housing Assembly OMNI-FLEX 200 Cable DANGER To avoid personal injury, be sure to exercise caution when handling hot soldering equipment. STOP  7. Place cap on top of the housing assembly as shown in Figure 6. Press the cap firmly in place. 8. For OMNI-FLEX 200 cable only -- Slide shrink tubing over the cable and crimped ferrule. Heat the shrink tubing and shrink it into place. See Figure 7. 4. REVISION SUMMARY • Updated document to corporate requirements. Rev E Shrink Tubing Figure 7 2 of 2