1600236-4

MULTI-BEAM XL Cable Plug Assemblies DESCRIPTION MULTI-BEAM XL cable assemblies allow designers freedom to connect power supplies and power distribution subassemblies in a wide variety of applications. The newest addition to the MULTI-BEAM XL cable assemblies are the cable mounted plugs. Produced with modular molds, the connectors can be made in a wide variety of sizes. The pcb mounted MULTI-BEAM XL plugs are typically rigidly mounted to both hot-swappable power supplies and the systems they connect with. If both mating halves are rigidly mounted then a poorly aligned system can cause the connector to become a lever to align the power supply. Depending on the chassis design, this can cause a binding of the mechanical chassis, or worse, a misaligned connector. The “floating blind-mate drawer connector” design of the MULTI-BEAM XL cable connectors eliminates the concern of an inadequately aligned chassis. The connector can accept mating parts misaligned by as much as 3mm (+/- 1.5mm), and still mate without applying stress to solder or compliant pin terminations. The MULTI-BEAM XL cable plugs can terminate 8-14 AWG and 22-26 AWG wires all in one connector, without using adapter circuit boards. The use of high temperature glass filled housing materials, redundant contact retention and high conductivity contact materials allows the use of this connector in very high current density applications. The features work together to result in a highly durable and compact power connector which offers minimum millivolt drop through the connection. The cable assemblies are all designed to specific customer requirements and manufactured in Tyco Electronics’ internal cable assembly manufacturing facilities. FOR MORE INFORMATION Internet http://tycoelectronics.com Product information available at: http://mbxl.tycoelectronics.com Mike Blanchfield - Product Manager - Power Interconnects Ph: (717) 986-3383, Fax: (717) 985-2833 E-mail: mablanchfield@tycoelectronics.com Technical Support Center 1-800-522-6752 Tyco Electronics Power Interconnect Catalog #1308662 MULTI-BEAM XL Cable Plug Assemblies Page 2 CONNECTOR STYLES PMT (Panel Mount) for true X,Y,Z Floating • Single-piece contact design - eliminates multiple contact interfaces • Insulation crimp on all contacts • Installation to panel provides float in X, Y and Z directions STL (Slide-to-Lock) - most economical – still offering X and Y Floating • Single-piece contact design - eliminates multiple contact interfaces • Insulation crimp on all contacts • Installation to panel provides float in X, Y and Z directions STR (Squeeze-to-Release) – to connect sub-assemblies • Single-piece contact design - eliminates multiple contact interfaces • Insulation crimp on all contacts • Installation to panel provides float in X, Y and Z directions Intermateable with Tyco Electronics MULTI-BEAM XL pcb mounted receptacles MULTI-BEAM XL Cable Plug Assemblies Page 3 CONFIGURATIONS / PART NUMBERS PMT STL Power Module Widths: 0.300” (ACP) 0.250” (P) 0.200” (HDP) Module Designation Signal Module Width 0.200” (8 Contacts) Module Designation 300 (ACP) 250 (P) 200 (HDP) Maximum Wire Size AWG ( mm2 ) 8 10 12 Signals Configuration STR ( 10.5 ) ( 6.6 ) ( 2.6 ) 22 – 26 ( 0.14 – 0.32 ) STL Series Plug Plug Vertical R/A 3 ACP 1761421-1 6450543-6 6450173-1 4P 1761421-3 6450543-5 5 ACP 1761421-2 1600236-5 1600820-2 1P/24S/1P 1600236-4 1600820-1 2P/24S/2P 1600236-6 1600820-3 3ACP/24S/3ACP 1600236-7 1600820-4 Mating Receptacles* 6450540-1 4-6450550-1 PMT Series - Panel Mount with total 3mm float in X,Y and Z directions STL Series - Panel Mount with total 1.5mm float in X and Y directions only STR Series - Squeeze-to-Release for removable Cable-to-Board / I/O Applications * Specifications on mating pcb mountable receptacles: • Product Specification # 108-1973 • Application Specification # 114-13038 0.272 0.215 0.156 Wire Range AWG ( mm2 ) PMT Series 1P/16S/1P Max.Insulation Dia. inches ( mm ) ( 6.91 ) ( 5.46 ) ( 3.96 ) Insulation Range inches ( mm ) 0.036 – 0.054 ( 0.91 – 1.37 ) STR Series Mating Receptacles* Plug Vertical 1600814-2 2-6450170-0 1600238-4 6450740-4 6450160-3 1600238-3 6450740-5 2-6450170-1 1600238-5 6450740-6 2-6450170-2 1600238-6 6450740-7 MULTI-BEAM XL Cable Plug Assemblies Page 4 CONNECTOR FEATURES • High-strength housing materials allow use in demanding applications • High conductivity copper alloy – maximizes performance capabilities • Hot-Plug design provides sacrificial contact to preserve low contact resistance of separable interface • Float-mount option provides +/- 1.5mm float in X, Y, and Z directions • Slide-to-Lock option provides economical mounting to panel while maintaining +/- 0.75mm float • Squeeze-to-Release option provides easy-to-mate cable connection to live receptacles. • Integral Cable Clamp – supports contacts and provides strain relief in minimum amount of space • Pre-assembled, made-to-order cable assemblies • Modular mold design provides configuration flexibility SPECIFICATIONS • Wire Range – 8AWG – 14 AWG • Current Carrying Capacity • Power Contacts – 45 Amps* on single 8 AWG wire • Signal Contacts – 4 Amps on single 22 AWG wire • 1.5mm float in X, Y and Z Direction** • Sequenced Mating – 3 Levels * Based on End-Of-Design-Life Qualification Tests. ** Mated to Tyco Electronics MULTI-BEAM XL headers only • UL, CSA, VDE Approvals Pending • Pwr/Gnd, Pwr & Signal, Signal • 250 Cycle Durability • Temperature Range – 40°C - 105°C • RoHS Compliant Product Specification 108-2157-1 Application Specification 114-13164 • Offered as pre-assembled, fully tested cable assemblies, as shown below Multi-Beam XL Cable Plug T-Rise Data* • Combines multiple power and signal connectors into a single Power I/O Connector Four Wires 41 60 55 50 45 40 35 30 25 20 15 10 45 31 29 27 19 14 12 10 8 Current @ 30 Deg T-Rise Single Wire Wire Applied Contact (AWG Wire Size) Disclaimer White Tyco Electronics Corporation and its affiliates referenced herein (“Tyco Electronics”) have made every reasonable effort to ensure the accuracy of the information in this catalog, Tyco Electronics does not guarantee that it is error free, nor does Tyco Electronics make any other representation, warranty, or guarantee that the information is accurate, correct, reliable, or current. Tyco Electronics reserves the right to make any adjustments to the information contained herein at any time without notice. Tyco Electronics expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. Tyco Electronics’ only obligations are those in the Tyco Electronics Standard Terms and Conditions of Sale, and in no case will Tyco Electronics be responsible for any incidental, indirect, or consequential damages arising from the sale, resale, or misuse of its products. Users should independently evaluate the suitability of, and test each product for, their application. 6-1773442-7-CC&CE_LH-PDF-02/06 © 2006 by Tyco Electronics Corporation. All Rights Reserved. Tyco and MULTI-BEAM XL are trademarks. Other products, logos, and company names mentioned herein may be trademarks of their respective owners.