1600688-4

Application Specification 114-13112 Multi-Beam XL Cable Receptacle Assemblies 05 JUN 07 Rev D All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and inches]. Unless otherwise specified, dimensions have a tolerance of +0.13 [+.005] and angles have a tolerance of +2 . Figures and illustrations are for identification only and are not drawn to scale. NOTE _ i 1. INTRODUCTION This specification covers the requirements for application of Multi–Beam XL cable receptacle assemblies used in power distribution systems. The cable receptacles are available in floating panel–mount and slide–to–lock for panel mount applications and squeeze–to–release for free–hanging applications. The cable receptacles are supplied fully assembled with terminated contacts. The amount and location of power and signal contacts is customer determined. Different cable receptacle configurations can be designed to meet customer requirements within the limitations stated in this document. NOTE When corresponding with personnel, use the terminology provided in this specification to facilitate your inquiries for information. Basic terms and features of this product are provided in Figure 1. Floating Panel-Mount Cable Receptacle Slide-to-Lock Cable Receptacle (2P + 24S + 2P) (3 ACP) Wires Wires Secondary Lock Secondary Lock (1 Per Power Contact) (1 Per Power Contact) Spring Housing Latch Housing Panel Alignment Key Panel Locking Stop Tab Panel Alignment Power Circuitry Key (2 Places) Signal Circuitry Guide Post Mounting Hole Power (2 Places) Circuitry Guide Post (2 Places) (2 Places) Squeeze-to-Release Cable Receptacle (2P + 24S + 2P) Wires Secondary Lock (1 Per Power Contact) Housing Mating Alignment Key (2 Places) Squeeze Latch (2 Places) Power Circuitry Signal Circuitry NOTE: `P' stands for power circuitry with contact centerline spacing of 6.35 [.250], `S' stands for signal contacts, `ACP' stands for power circuitry with contact centerline spacing of 7.62 [.300], `and HDP' stands for high density power circuitry with contact centerline spacing of 5.08 [.200]. Figure 1 E 2007 Tyco Electronics Corporation, Harrisburg, PA All International Rights Reserved TOOLING ASSISTANCE CENTER 1-800-722-1111 This controlled document is subject to change. PRODUCT INFORMATION 1-800-522-6752 For latest revision and Regional Customer Service, TE logo and Tyco Electronics are trademarks. *Trademark. Other products, logos, and company names used are the property of their respective owners. visit our website at www.tycoelectronics.com 1 of 11 LOC B Multi-Beam XL Cable Receptacle Assemblies 114-13112 The cable receptacles are available with wire sizes 16 through 8 AWG for power contacts and wire sizes 26 through 22 AWG for signal contacts. The cable receptacle is capable of holding combinations of power contacts and/or signal contacts within a maximum length of 157.5 [6.2] between guide posts or squeeze latches. For sequencing applications, the cable receptacles are available with a standard mating length for signal contacts and two mating lengths for power contacts: standard and make–first–break–last (MFBL) (pre–mate). Signal contacts have a centerline spacing of 2.54 [.100]. Available power contact centerline spacing according to wire size is given in Figure 2. WIRE CENTERLINE SPACING OF POWER CONTACTS SIZE (AWG) INSULATION DIAMETER (2) 16 2.29 [.090] Max 6.35 [.250] (2) 14 3.48 [.137] Max 7.62 [.300] (2) 12 3.30 [.130] Max 7.62 [.300] 14 3.05-3.96 [.120-.156] 5.08 [.200] or 6.35 [.250] 3.96 [.156] Max 5.08 [.200] or 6.35 [.250] 3.96-4.47 [.156-.176] 6.35 [.250] 10 4.47-5.46 [.176-.215] 6.35 [.250] or 7.62 [.300] 8 5.46-6.91 [.215-.272] 7.62 [.300] 12 Figure 2 The housing of the cable receptacle consists of power and/or signal circuitry which accept the contacts, and features that provide for blind mating, misalignment, polarization (mating and panel). Each power contact features a secondary lock that provides a visual indicator for a properly seated contact. The floating panel–mount and slide–to–lock cable receptacles feature panel alignment key(s) and guide posts. The panel alignment key(s) ensure proper orientation of the cable receptacle to the panel. The guide posts provide ease of mating and are offset to prevent improper mating of connectors. The squeeze–to–release cable receptacle features mating alignment keys that ensure proper orientation of connectors when mating, and squeeze latches to ensure that free–hanging mating connectors do not accidentally back–out. Mounting holes (which accept hardware available in kits) are used to secure the floating panel–mount cable receptacle to the panel. When mounted, this cable receptacle is designed to “float” in the panel. An integral spring latch with locking tab is used to secure the slide–to–lock cable receptacle to the panel (the panel stop ensures that the locking tab is compatible with the thickness of the panel). These cable receptacles mate with Multi–Beam XL printed circuit (pc) board header assemblies covered in Application Specification 114–13038. 2. REFERENCE MATERIAL 2.1. Revision Summary Revisions to this application specification include: S Updated document to corporate requirements 2 of 11 Tyco Electronics Corporation Rev D Multi-Beam XL Cable Receptacle Assemblies 114-13112 2.2. Customer Assistance Reference Product Base Part Numbers 1600636 (floating panel–mount), 1761419 (slide–to–lock), 1600688 (squeeze–to–release), and 1600914 (panel mount hardware kit) and Product Code H091 are representative of Multi–Beam XL cable receptacle assemblies. Use of these numbers will identify the product line and expedite your inquiries through a service network established to help you obtain product and tooling information. Such information can be obtained through a local Representative or, after purchase, by calling PRODUCT INFORMATION at the number at the bottom of page 1. 2.3. Drawings Customer Drawings for product part numbers are available from the service network. If there is a conflict between the information contained in the Customer Drawings and this specification or with any other technical documentation supplied, call PRODUCT INFORMATION at the number at the bottom of page 1. 2.4. Specifications Application Specification 114–13038 provides product description and application requirements for Multi–Beam XL connectors. Product Specification 108–2157 provides product performance and test information. 2.5. Standards These cable receptacles comply to Electronic Industries Alliance (EIA)–364, “Electrical Connector Test Procedures Including Environmental Classifications”. 3. REQUIREMENTS 3.1. Safety Do not stack product shipping containers so high that the containers buckle or deform. 3.2. Storage A. Ultraviolet Light Prolonged exposure to ultraviolet light may deteriorate the chemical composition used in the cable receptacle material. B. Shelf Life The cable receptacles should remain in the shipping containers until ready for use to prevent deformation to the contacts. The cable receptacles should be used on a first in, first out basis to avoid storage contamination that could adversely affect performance. C. Chemical Exposure Do not store cable receptacles near any chemical listed below as they may cause stress corrosion cracking in the contacts. Alkalies Amines Ammonia Carbonates Citrates Nitrites Phosphates Citrates Sulfur Nitrites Sulfur Compounds Tartrates 3.3. Panel A. Thickness The panel thickness range for the floating panel–mount cable receptacle shall be 0.79 through 2.54 [.031 through .100], and for the slide–to–lock cable receptacle, the panel thickness range shall be 1.02+0.13 [.040+.005]. B. Cutout The panel must be cut using the dimensions provided on the customer drawing for the specific cable receptacle. Reference samples of recommended panel cutouts are shown in Figure 3. Rev D Tyco Electronics Corporation 3 of 11 Multi-Beam XL Cable Receptacle Assemblies 114-13112 Sample Recommended Panel Cutout 2P + 24S + 2P Floating Panel-Mount Cable Receptacle 3 ACP Slide-to-Lock Cable Receptacle Figure 3 4 of 11 Tyco Electronics Corporation Rev D Multi-Beam XL Cable Receptacle Assemblies 114-13112 3.4. Panel Mounting A. Floating Panel-Mount Cable Receptacle The floating panel–mount cable receptacle is designed to be front or rear panel mounted using a panel mount hardware kit chosen according to the length of the connector (refer to customer drawing of specific cable receptacle for appropriate hardware kit part number). The hardware kit contains two shoulder screws, compression springs, and flat washers. The receptacles are polarized to the panel by matching the panel alignment key(s) with the vertical notch(es) in the panel cutout. It is important to note that the receptacles can only be inserted into the panel opposite the cutting side. When secured to the panel, the floating panel–mount receptacle is designed to float in the panel cutout. This floating ability aids in alignment of mating connectors. The dimension of float is given in Figure 4. When the cable receptacle is mounted, the shoulder of the screw must be bottomed on the panel. Refer to Figure 4. Floating Panel-Mount Cable Receptacle Compression Spring (2 Places) Flat Washer (2 Places) Shoulder Screw PEM Nut or Equivalent (2 Places) (2 Places) Wires Mating Side of Floating Panel-Mount Cable Receptacle Mounting Hole G G Front of Panel (Ref) (2 Places) Mounting holes are much larger than the screws to allow the cable receptacle to float in the panel cutout. DIMENSION OF FLOAT (Nominal) Z (Back-and-Forth) X and Y (Horizontal and Vertical) +1.52 [+.060] Standard Panel Mount Hardware Kit High-Force Panel Mount Hardware Kit +1.52 [+.060] +1.14 [+.045] Figure 4 B. Slide-to-Lock Cable Receptacle The slide–to–lock cable receptacle is designed to be front or rear panel mounted without hardware. When secured to the panel, the slide–to–lock receptacle has a +0.76 [+.030] (nominal) X and Y (horizontal and vertical) float in the panel cutout. This floating ability aids in alignment of mating connectors. Requirements of mounting the cable receptacle are as follows (refer to Figure 5): 1. The cable receptacle must be inserted through the panel until the panel stop is against the back of the panel. 2. The cable receptacle must be slid sideways toward the single–notched edge of the panel cutout until the locking tab “snaps” into place. 3. The locking tab must engage the panel, and the shoulder of the cable receptacle must be in front of the panel. Rev D Tyco Electronics Corporation 5 of 11 Multi-Beam XL Cable Receptacle Assemblies 114-13112 Slide-to-Lock Cable Receptacle 1 Shoulder of Panel Stop 2 Cable Receptacle 3 in Front of Panel Front of Panel Locking Tab Engaged with Panel Figure 5 The mounted slide–to–lock cable receptacle must meet the dimension given in Figure 6. 12.17 [.479] Centerline of Panel Front of Power Module Mating Side of Slide-to-Lock Cable Receptacle Wires Front of Panel Figure 6 3.5. Mating A. Polarization For floating panel–mount and slide–to–lock cable receptacles, polarization is provided by matching the guide posts with the guide holes of mating connectors. For the squeeze–to–release cable receptacle, polarization is provided by matching the mating alignment keys with the key slots of mating connectors. B. Mating Force The average mating force per contact is given in Figure 7. AVERAGE MATING FORCE CONTACT PER CONTACT (N [oz]) Power 7.8 [28] Signal 1.7 [6] Figure 7 C. Mating Length Contact mating lengths available for the connectors are listed in Figure 8. CONTACT MATING LENGTH Power Contact Signal Contact MFBL (Pre-Mate) Standard Standard Figure 8 6 of 11 Tyco Electronics Corporation Rev D Multi-Beam XL Cable Receptacle Assemblies 114-13112 D. Wipe Length and Sequencing Wipe length and sequencing for the connectors is given in 114–13038. E. Misalignment When mating connectors, the system is capable of aligning the receptacle to the header assembly when there is side–to–side and up–and–down misalignment to the dimensions given in Figure 9. There is no alignment capability for the squeeze–to–release cable receptacle. Misalignment for Floating Panel-Mount Cable Receptacle Side-to-Side Up-and-Down Centerline of Mounting Hardware of Receptacle Centerline of Mounting +1.52 [+.060] Hardware of Receptacle Offset Panel Guide Post Cutout (2 Places) Panel Centerline of Mating Face Cutout +1.52 [+.060] Offset of Fixed" Header Assembly Note: The system must be designed so that, during mating, the centerline of the receptacle mounting hardware is positioned relative to the centerline of the mating face of the header assembly within the dimensional Guide Hole offset. The allowable additional float of the receptacle can result in a dimensional (2 Places) maximum offset of 3.04 [.120] between the centerline of the guide posts of the receptacle and the centerline of the guides holes of the header assembly. Centerline of Mating Face of Fixed" Header Assembly Misalignment for Slide-to-Lock Cable Receptacle Up-and-Down Side-to-Side Centerline of Panel Cutout Centerline of Panel Cutout +0.76 [+.030] Offset Receptacle Panel Guide Post Cutout (2 Places) Panel Cutout Centerline of Mating Face of Fixed" Header Assembly Note: +0.76 [+.030] The system must be designed so that, during mating, the Offset centerline of the receptacle panel cutout is positioned relative to the centerline of the mating face of the header assembly within the dimensional Guide Hole offset. The allowable additional float of the receptacle can result in a dimensional (2 Places) maximum offset of 1.52 [.060] between the centerline of the guide posts of the receptacle and the centerline of the guides holes of the header assembly. Centerline of Mating Face of Fixed" Header Assembly Figure 9 Rev D Tyco Electronics Corporation 7 of 11 Multi-Beam XL Cable Receptacle Assemblies 114-13112 F. Dimension The required nominal mating dimension is provided in Figure 10. Mating Dimension Floating Panel-Mount Cable Receptacle Mated to Right-Angle Header Assembly Centerline of Mounting Screw Wire End of Cable Receptacle Front of Panel Mated to Vertical Header Assembly Right-Angle Header Assembly 5.41 [.213] Nominal Top of Mounting Screw 39.45 [1.553] Ref A 33.66 [1.325] Ref Top of Mounting Screw Edge of PC Board Vertical Header Assembly Edge of PC Board Wire End of Cable Receptacle 31.24 [1.230] Ref B Front of Panel 37.08 [1.460] Ref Slide-to-Lock Cable Receptacle Mated to Right-Angle Header Assembly Wire End of Cable Receptacle Mated to Vertical Header Assembly Right-Angle Header Assembly 39.45 [1.553] Ref Wire End of Cable Receptacle Vertical Header Assembly Edge of PC Board Centerline of Panel Edge of PC Board C Centerline of Panel D Squeeze-to-Release Cable Receptacle Mated to Vertical Header Assembly Mated to Right-Angle Header Assembly Right-Angle Header Assembly F Top of PC Board Wire End of Cable Receptacle Wire End of Cable Receptacle E Vertical Header Assembly Edge of PC Board DIMENSION (Nominal) A B C D E F 12.19 [.480] 14.61 [.575] 14.19 [.559] 16.61 [.654] 31.24 [1.230] 39.45 [1.553] Figure 10 8 of 11 Tyco Electronics Corporation Rev D Multi-Beam XL Cable Receptacle Assemblies 114-13112 3.6. Connector Unmating The minimum amount of unmating force per contact is given in Figure 11. MINIMUM UNMATING FORCE CONTACT PER CONTACT (N [oz]) Power 2.22 [8] Signal 0.19 [.7] Figure 11 3.7. Removal from Panel Connectors must be unmated before removal from panel. A. Floating Panel-Mount Cable Receptacle The mounting hardware must be loosened from the panel before the cable receptacle can be removed from the panel. B. Slide-to-Lock Cable Receptacle The locking tab of the cable receptacle must be disengaged from the panel, then the cable receptacle slid sideways away from the single–notched edge of the panel cutout. The panel alignment keys must align with the vertical notches in the panel cutout before the cable receptacle can be removed from the panel. Refer to Figure 12. Removing Slide-to-Lock Cable Receptacle from Panel Front of Panel Locking Tab 1 2 Locking Tab Must Be Disengaged from Panel Cable Receptacle Must Be Slid Sideways Figure 12 3.8. Repair Damaged or defective cable receptacles must not be used. Wires MUST NOT be removed from the connector. 4. QUALIFICATION Multi–Beam XL cable receptacle assemblies have been submitted for UL and CSA International evaluation. 5. TOOLING A No. 3 cross–recessed screwdriver can be used to install the hardware for securing the floating panel–mount cable receptacle to the panel. Rev D Tyco Electronics Corporation 9 of 11 Multi-Beam XL Cable Receptacle Assemblies 114-13112 6. VISUAL AID The illustration below shows a typical application of Multi–Beam XL cable receptacle assemblies. This illustration should be used by production personnel to ensure a correctly applied product. Applications which DO NOT appear correct should be inspected using the information in the preceding pages of this specification and in the instructional material shipped with the product or tooling. FLOATING PANEL-MOUNT CABLE RECEPTACLE (Rear Mount Application Shown) CONNECTORS MUST BE FULLY MATED PC BOARD RIGHT-ANGLE HEADER ASSEMBLY (REF) SHOULDER OF SHOULDER SCREW MUST BE BOTTOMED ON PANEL COMPRESSION SPRING AND FLAT WASHER MUST BE INSTALLED PEM NUT OR SIMILAR FASTENER ONTO SHOULDER SCREW MUST BE SECURE SLIDE-TO-LOCK CABLE RECEPTACLE PANEL STOP MUST BE AGAINST BACK OF PANEL SHOULDER OF RECEPTACLE MUST BE IN FRONT OF PANEL SPRING LATCH MUST BE ENGAGED TO PANEL CONNECTORS MUST BE FULLY MATED PC BOARD RIGHT-ANGLE HEADER ASSEMBLY (REF) FIGURE 13. VISUAL AID (CONT’D) 10 of 11 Tyco Electronics Corporation Rev D Multi-Beam XL Cable Receptacle Assemblies 114-13112 SQUEEZE-TO-RELEASE CABLE RECEPTACLE CONNECTORS MUST BE FULLY MATED PC BOARD RIGHT-ANGLE HEADER ASSEMBLY (REF) SQUEEZE LATCH MUST BE ENGAGED TO LATCH RECEIVER OF MATING HEADER ASSEMBLY FIGURE 13. VISUAL AID (END) Rev D Tyco Electronics Corporation 11 of 11