Magnet Wire Terminals Systems
IDC MAG-MATE Wire , SIAMEZE,
AMPLIVAR and Cluster Blocks
Magnet Wire Terminals and Termination Systems
Catalog 82221
Table of Contents
Standard MAG-MATE Terminals
Introduction..................................................................................................................................... 1
Interconnection System .................................................................................................................. 2
Termination Sequence ................................................................................................................... 2
Test Results.................................................................................................................................... 3
300 Box Poke-In Terminals ............................................................................................................ 4
500 Box Poke-In Terminals ............................................................................................................ 6
Poke-In Tab Terminals ................................................................................................................... 7
MAG-MATE Terminals with extended leaf-spring .......................................................................... 8
300 Box Poke-In Terminals ............................................................................................................ 9
Tab Receptacle Terminals.............................................................................................................. 9
187 Box F-Crimp Terminals.......................................................................................................... 10
300 Box F-Crimp Terminals.......................................................................................................... 10
Posted PCB Terminals ................................................................................................................. 11
300 Box Posted PCB Terminals ................................................................................................... 11
MAG-MATE Edge Leaf Terminals ................................................................................................ 12
187 Box Posted PCB Terminals ................................................................................................... 13
187 Box Tab Terminals ................................................................................................................ 13
300 Box Tab Terminals ................................................................................................................ 14
Pin Receptacle Terminals............................................................................................................. 15
Pin I/O Terminals.......................................................................................................................... 16
110 Series FASTON Tab Terminals............................................................................................. 17
187 Series FASTON Tab Terminals............................................................................................. 18
187 Series Combination Poke-In FASTON Terminals ................................................................. 18
250 Series FASTON Tab Terminals............................................................................................. 21
Typical Plastic Cavity.................................................................................................................... 23
Slim Line MAG-MATE Terminals
Introduction................................................................................................................................... 25
187 Series FASTON Tab Terminals............................................................................................. 26
250 Series FASTON Tab Terminals............................................................................................. 26
Posted PCB SOLDER Terminal ................................................................................................... 26
Offset Tab Terminals .................................................................................................................... 27
Mini MAG-MATE Terminals
Introduction................................................................................................................................... 29
Poke-In Terminal .......................................................................................................................... 30
Posted Terminal ........................................................................................................................... 31
FASTON Tab Terminals ............................................................................................................... 31
Crimp Wire Barrel Terminal 31
SIAMEZE Terminals
Introduction................................................................................................................................... 32
Lead Lok Terminals Introduction .................................................................................................. 33
SIAMEZE Interconnection System ............................................................................................... 34
Lead Lok Interconnection System ................................................................................................ 35
Wire-to-Wire Terminals................................................................................................................. 36
Receptacle Terminals (Wire to Blade) ......................................................................................... 37
Pin Terminals................................................................................................................................ 37
Post Terminals.............................................................................................................................. 38
110 Series (2.8 mm wide) FASTON Tab Terminals ..................................................................... 39
187 Series (4.75 mm wide) FASTON Tab Terminals ................................................................... 40
250 Series (6.3 mm wide) FASTON Tab Terminals ..................................................................... 41
Typical Plastic Cavity Pockets...................................................................................................... 42
MAG-MATE and SIAMEZE Application Tooling
Introduction................................................................................................................................... 44
MPT-5S/L Machine for Mag Wire Coil Termination utilizing
SIAMEZE and Lead Lok terminals ............................................................................................... 45
Application Tooling for MAG-MATE Terminals............................................................................. 46
Hand Tools ................................................................................................................................... 46
Application Tooling for
MAG-MATE Terminals ................................................................................................................. 47
LPT-522 Linear Product
Terminator ................................................................................................................................... 48
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Magnet Wire Terminals and Termination Systems
Catalog 82221
Table of Contents
AMPLIVAR Splices
Introduction................................................................................................................................... 50
General Application Guidelines .................................................................................................... 52
Suggested Splice Selection Procedure ........................................................................................ 52
Technical Documents ................................................................................................................... 52
9 Serrations —Pigtail Type........................................................................................................... 53
7 Serrations —Pigtail Type........................................................................................................... 53
5 Serrations —Thru Type ............................................................................................................. 54
5 Serrations —Pigtail Type........................................................................................................... 55
Miniature Splice —Pigtail Type .................................................................................................... 55
AMPLIVAR Terminals
Introduction................................................................................................................................... 56
Ring Tongue Terminals ................................................................................................................ 57
Stud Retaining Terminals ............................................................................................................. 58
Alternator Eyelet Terminal ............................................................................................................ 58
125 Series Blade .......................................................................................................................... 59
187 Series FASTON Tabs1.......................................................................................................... 59
250 Series FASTON Tabs1.......................................................................................................... 59
250 Series FASTON Receptacles1 .............................................................................................. 60
187 Series FASTON Flag Receptacles ....................................................................................... 61
250 Series FASTON Flag Receptacles ........................................................................................ 61
Pin Receptacles............................................................................................................................ 61
250 Series Stator Receptacles —7 Serrations ............................................................................. 62
Stator Terminal —Receptacle .250 x .032 [6.35 x 0.81] .............................................................. 62
Cluster Blocks
Introduction................................................................................................................................... 63
Cluster Blocks 2.29 [.090] Pin Size (Lead Wire and Direct Connect)........................................... 64
Cluster Blocks 3.18 [.125] Pin Size (Lead Wire and Direct Connect)........................................... 66
AMPLIVAR and Cluster Blocks Application Tooling
AMPLIVAR Product Terminator (APT) ......................................................................................... 68
AMP-O-LECTRIC Termination Machines..................................................................................... 70
Crimp Quality Monitor................................................................................................................... 70
Model G Splice Terminating Machine, P/N 356462-2 & Applicator .............................................. 71
Standard G Splice Applicator ....................................................................................................... 71
Entry Level Terminator (ELT), 1338600-(x).................................................................................. 71
Applicators.................................................................................................................................... 72
AMPOMATOR CLS IV+ Lead-Making Machines, 356500-1, -2................................................... 73
Gamma 333 PC Lead-Making Machine, Three Stations, 1-528324-1.......................................... 73
MTM Crimpband Splices
Introduction................................................................................................................................... 74
MTM Crimpband Interconnection System .................................................................................... 75
11 Serrations ................................................................................................................................ 76
9 Serrations .................................................................................................................................. 76
7 Serrations .................................................................................................................................. 77
RTM Crimpband Splices
Introduction................................................................................................................................... 78
RTM Crimpband Interconnection System..................................................................................... 79
20 Ridges ..................................................................................................................................... 80
14 Ridges ..................................................................................................................................... 80
10 Ridges ..................................................................................................................................... 80
9 Ridges ....................................................................................................................................... 81
8 Ridges ....................................................................................................................................... 81
7 Ridges ....................................................................................................................................... 81
6 Ridges ....................................................................................................................................... 84
3 Ridges ....................................................................................................................................... 85
Crimpband Application Tooling..................................................................................................... 86
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Magnet Wire Terminals and Termination Systems
Catalog 82221
Table of Contents
Power Splice
Introduction................................................................................................................................... 87
Power Splice Application Tooling ................................................................................................. 89
Technical Information ................................................................................................................... 90
Terminal Stud Hole Size............................................................................................................... 94
Engineering Notes ........................................................................................................................ 95
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Magnet Wire Terminals and Termination Systems
Catalog 82221
Standard MAG-MATE Terminals
Product Facts
Standard MAG-MATE
Terminals
Terminates film-insulated
copper and aluminum
magnet wire
Eliminates need for
pre-stripping conductors
Eliminates need to post
insulate termination
Excess magnet wire is
automatically trimmed
during the termination
process
Simultaneously terminates
two magnet wires of the
same size in one terminal
(for splicing or bi-filing )
Various lead wire
attachment options available
Available in strip form for
semi-automatic or fully
automatic insertions
Available in loose piece form
for hand tool insertions
Varnish resist tab terminals
are available for special
applications
High speed, fully automated
integrated systems provide
uniform terminations
reliably at the lowest
possible applied cost
TE offers a full selection of
AMP Standard MAG-MATE
Insulation Displacement
Crimp (IDC) terminals for
magnet wire terminations.
Clean metal-to-metal
interface produces stable,
gas-tight electrical
terminations free of oxides
and other contaminants
MAG-MATE terminals are
available in poke-in,
poke-in tab, splice, crimp
wire barrel, solder post,
quick connect tab, pin and
receptacle styles.
Recognized under the
Component Recognition
Program of Underwriters
Laboratories Inc., File No.
E13288,Vol. 1, Sec 29
Standard MAG-MATE
terminates magnet wire
ranging from 34-12 AWG
[0.16 -2.05 mm ].
R
Applications
Motor windings and
connections
Coil connections
Transformer windings
and connections
Each IDC slot size
terminates a range of up to
four consecutive magnet
wire sizes.
Two magnet wires with the
same diameter can be
terminated in one terminal
except as noted.
According to TE
specifications MAG-MATE
cavities are either
integrated into coil bodies
or specially designed cavity
housings. The magnet
wires are precisely
positioned in the plastic
cavity slots.
The MAG-MATE Inserter
cuts the terminals from the
strip and places the
terminals over the magnet
wire into the plastic
cavities.
During this operation, small
stripping shoulders in the
IDC slot remove the film
insulation from the magnet
wire.
Wiping action between
the wire and terminal
removes oxides or other
contaminants present on
both the conductor and the
terminal slot side walls,
producing a clean, stable,
gas-tight electrical
termination.
Residual spring energy in
the terminal causes the
side walls of each IDC slot
to function as opposing
cantilever beams.
This constant pressure
results in an intimate
metal-to-metal interface,
providing a reliable,
long-term connection.
The AMP MAG-MATE
Inserter may be used as a
semi-automatic bench
machine or integr ated into
production lines for
fully-automatic applications.
Bobbin connections
Lighting ballasts
Power supplies
*Contact TE Engineering for guidance regarding aluminum
1
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Magnet Wire Terminals and Termination Systems
Catalog 82221
Standard MAG-MATE Terminals (Continued)
Standard MAG-MATE
Interconnection System
How the System Operates
Trim Blade
Locking Barbs
This part cuts off the excess
magnet wire and the wire
support at the front of the
cavity.
Terminal retention is secured
in the cavity by four locking
barbs.
Insertion Finger
Integration of plastic cavities
into final unit must be in
accordance with TE
Application Specifications.
Consulting TE
is required for design in.
Plastic Cavity
The insertion finger is part of
the MAG-MATE Inserter. It
pushes the terminal that was
sheared from the carrier
strip through the inserter
“tube” into the positioned
cavity.
Cavity Slot for Wire
The width has to be in
accordance with the wire
size (see Application Specification).
Contact
Various wire attachments in
three different sizes,.187,
.300,.500 cavity height (see
tables).
Magnet Wire
The magnet wire is
positioned down into the
plastic cavity slots.
IDC Slot
In different sizes for magnet
wire diameters from 34-12
AWG [0.16-2.05 mm]. Strain
relief slots available for high
vibration applications.
Wire Support Block
The block supports the
magnet wire during the
cutting process. The magnet
wire is cut flush to the cavity
front side.
Stripping Shoulders
During the insertion process,
these shoulders strip the film
insulation from the magnet
wire in four areas.
11
Support Anvil
The anvil supports the wire
during the insertion
process.
Termination Sequence
11
A = Prepare
B = Insert
C = Finish
Trim Blade
A
B
C
Insertion Finger
Poke-In Contact
Plastic Cavity
Magnet Wire
Support Anvil
2
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Magnet Wire Terminals and Termination Systems
Catalog 82221
Standard MAG-MATE Terminals (Continued)
Current Cycling—
Humidity—
Temperature Cycling
480 cycles with each cycle
consisting of 15 minutes “ON”
followed by 15 minutes “OFF”
been submitted to the following
tests without significant millivolt
increase:
10 cycles between 25°C and
65°C at 95% RH
Thermal Shock—
Heat Age—
25 cycles with each cycle
consisting of 30 minutes at 125°C
followed by 30 minutes at -65°C
33 days at 118°C
3”
[ 7.62 mm ]
I1
I2 Current Leads
E1
E2 Voltage
Resistance vs Thermal Shock (Copper Wire)
Mini MAG-MATE
products have been submitted to
the following tests in addition to
those listed without significant
millivolt increase:
Standard MAG-MATE
Terminals
Test Results
Standard and Slim Line
MAG-MATE products have
Vibration—
10-55-01- Hz traversed in 1
minute at .06 inches total
excursion; 2 hours in each of 3
mutually perpendicular
directions.
Industrial Gas with
Chlorine—
1000 exposure to 200 ppb each
of sulphur dioxide, nitrogen
dioxide, hydrogen sulphide and
50 ppb chlorine.
Resistance vs Current Cycles (Copper Wire)
35
30
Milliohms
Milliohms
25
20
15
10
5
0
0
5
10
15
20
25
15 AWG
16 AWG
19 AWG
22 AWG
24 AWG
27 AWG
26 AWG
T (C)
33 AWG
30 AWG
Test Current produces 100°C Magnet Wire Operating Temperature
Current Rating Curves
The diagram shows the
temperature rise of the
contact, depending on the
magnet wire size being
applied.
I (A)
Product Specifications
describe technical performance
characteristics and verification
tests. They are intended for the
Design, Test and Quality
Engineer.
108-2012 Standard .187 and
.300 MAG-MATE
Terminals
108-2053 Standard .500 Box
MAG-MATE
Terminals
108-1484 Slim Line MAG-MATE
Terminals
108-2016 Mini MAG-MATE
Terminals
Note: For all applications, TE
recommends that samples of the
magnet wire to be used be
submitted for engineering
evaluation.
3
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Magnet Wire Terminals and Termination Systems
Catalog 82221
Standard MAG-MATE Terminals (Continued)
300 Box Poke-In Terminals
Material
Tin plated brass
Type
Typical Cavity Size 2
(See page 23)
A
300 Box
Standard IDC
Locking
Poke-in
.300
[ 7.62 ]
.135
[ 3.43 ]
.118
[ 3.00 ]
Copper Magnet Wire Range1 Lead Wire Range3
AWG
mm
AWG
mm2
B4
300 Box
Standard IDC w/
Strain Relief Slot
Locking
Poke-In
.300
[ 7.62 ]
.135
[ 3.43 ]
.118
[ 3.00 ]
B
Stock
Strip
Thickness Part Number*
.135 x .020
3.40 x 0.50
.135 x .020
3.40 x 0.50
.135 x .020
3.40 x 0.50
.135 x .020
3.40 x 0.50
.010
0.25
.010
0.25
.012
0.30
.012
0.30
0.5-0.9
.135 x .020
3.40 x 0.50
.016
0.41
62935-1
20-18
0.5-0.9
20-18
0.5-0.9
0.81
20-18
0.5-0.9
.016
0.41
.016
0.41
.016
0.41
63658-1
0.64-0.81
.135 x .020
3.40 x 0.50
.135 x .020
3.40 x 0.50
.135 x .020
3.40 x 0.50
19-17 2
0.91-1.15
20-18
0.5-0.9
30
0.25
20-18
0.5-0.9
29-28
0.29-0.32
20-18
0.5-0.9
28-26
0.32-0.40
20-18
0.5-0.9
27-23
0.36-0.57
20-18
0.5-0.9
.135 x .020
3.40 x 0.50
.135 x .020
3.40 x 0.50
.135 x .020
3.40 x 0.50
.135 x .020
3.40 x 0.50
.135 x .020
3.40 x 0.50
.016
0.41
.012
0.30
.012
0.30
.012
0.30
.016
0.41
34-33
0.16-0.18
20-18
0.5-0.9
33-31
0.18-0.23
20-18
0.5-0.9
31-28
0.23-0.32
20-18
0.5-0.9
30-27
0.25-0.36
20-18
0.5-0.9
27-23
0.36-0.57
20-18
25-22 2
0.45-0.64
22-20 2
20
A
Mating5
Tab
2
63662-1
62431-1
1217234-1
62429-1
62420-1
63591-1
62833-1
63786-1
1217011-1
1217368-1
63789-1
1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.
2 Single magnet wire only; 22 AWG [0.64 mm] or larger unless otherwise noted.
3 Solid or overcoated stranded lead wire only. Product will also accept Poke-In Tab Terminal shown on page 7.
4 Strain relief slot for high vibration applications.
5 See page 7 for mating tab options.
* Recognized under the Component Program of Underwriters Laboratories, Inc.
Solid Lead Wire
Solid
Lead Wire
POKE-IN MAGMATE
Terminal
SOLID WIRE
MAGMATE
Terminal
SOLID WIRE LOCKS
IN “V” NOTCH
Cavity
Magnet Wire
Cavity
POKE-IN SYSTEM: SOLID WIRE CONNECTION
Stranded
Lead Wire
POKE-IN TAB
Terminal
Stranded
Lead Wire
POKE-IN TAB
MAGMATE
Terminal
POKE-IN MAGMATE
Terminal
POKE-IN TAB
Terminal
Locking
Grooves
Tab locks into
edges of leaf
Magnet Wire
Cavity
Cavity
POKE-IN SYSTEM: STRANDED LEAD WIRE AND POKE-IN TAB CONNECTION
4
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Magnet Wire Terminals and Termination Systems
Catalog 82221
Standard MAG-MATE Terminals (Continued)
Type
.118
[ 3.00 ]
A
300 Box
Standard IDC
Non-Locking
Poke-In MKI
A
.300
[ 7.62 ]
.135
[ 3.43 ]
.118
[ 3.00 ]
B
B
300 Box
Standard IDC
Non-Locking
Poke-In MKII
Type
.433
[ 11.00 ]
.135
[ 3.43 ]
.125
[ 3.20 ]
C
.433
[ 11.00 ]
.135
[ 3.43 ]
.125
[ 3.20 ]
C
433 Box
Standard IDC
with Receptacle
for Tabs
.110 x .020
[2.8 mm x 0.5 mm]
or .110 x .032
[2.8 mm x 0.8 mm]
D
433 Box
Standard IDC
with Receptacle
for Tabs
.187 x .020
[4.8 mm x 0.5 mm]
or .187 x .032
[4.8 mm x 0.8 mm]
Copper Magnet Wire Range1
AWG
mm
35-32
0.14-0.20
33-30
0.18-0.265
30-26
0.265-0.40
26-21.5 2
0.40-0.67
21.5-18.5 2
0.67-0.95
19.5-17 2
0.91-1.13
33-30
0.18-0.265
30-26
0.265-0.40
2
26-22
0.40-0.63
22-19.5 2
0.63-0.85
19.5-17 2
0.85-1.12
Copper Magnet Wire Range1
AWG
mm
33-30
0.18-0.265
30-26
0.265-0.40
26-22
22-19.5
0.40-0.63
2
0.63-0.85
Stock
Thickness
.135 x .020
3.40 x 0.50
.135 x .020
3.40 x 0.50
.135 x .020
3.40 x 0.50
.135 x .020
3.40 x 0.50
.135 x .020
3.40 x 0.50
.135 x .020
3.40 x 0.50
.135 x .020
3.40 x 0.50
.135 x .020
3.40 x 0.50
.135 x .020
3.40 x 0.50
.135 x .020
3.40 x 0.50
.010
0.25
.010
0.25
.013
0.32
.016
0.41
.016
0.41
.016
0.41
.013
0.32
.013
0.32
.013
0.32
.013
0.32
.135 x .020
3.40 x 0.50
.013
0.32
964341-2
Feature
Stock
Thickness
Strip
Part Number
w/o Dimple
Dimple
w/o Dimple
Dimple
w/o Dimple
Dimple
w/o Dimple
Dimple
.013
0.32
.013
0.32
.013
0.32
.013
0.32
.013
0.32
.013
0.32
.013
0.32
.013
0.32
.013
0.32
0.18-0.265
Dimple
26-23
0.40-0.57
w/o Dimple
22.5 - 20 2
0.60-0.80
w/o Dimple
19-172
0.90-1.13
w/o Dimple
1
0.90-1.12
w/o Dimple
19-17
Strip
Part Number*
Mating Tab3
33-31
Standard MAG-MATE
Terminals
.300
[ 7.62 ]
.135
[ 3.43 ]
969082-1
926850-2
926851-2
926852-2
928770-2
1-928771-4
964337-2
964338-2
964339-2
964340-2
1-964114-1
964114-1
1-964108-1
964108-1
1-928854-1
928854-1
1-964106-1
964106-1
1740574-1
964252-1
964110-1
964111-1
1534234-1
1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.
2 Single magnet wire only; 22 AWG [0.64 mm] or larger unless otherwise noted.
3 See page 7 for mating tab options.
* Recognized under the Component Program of Underwriters Laboratories, Inc.
D
5
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Magnet Wire Terminals and Termination Systems
Catalog 82221
Standard MAG-MATE Terminals (Continued)
300 Box Poke-In Terminals
(Continued)
Material
Tin plated brass
.300
[7.62]
.300
[ 7.62 ]
.135
[3.43]
.455
[ 11.56 ]
.118
[3.00]
Typical Cavity Size 2
B
A
(See page 23)
Type
Note: Special cavity required for
Tri-slot splice terminal.
See Application Spec.
114-2046.
.118
[ 3.00 ]
A3
300 Box
Standard IDC
w/Strain Relief Slot
Non-Locking
Poke-In
Copper Magnet Wire Range1
Strip
Stock
Mating Tab4 Thickness Part Number
AWG
mm
.016
.135 x .020
27-26
0.36-0.40
1217691-1
0.41
3.40 x 0.50
25.5-24
0.43-0.51
23.5-222
0.54-0.64
2
0.68-0.81
21.5-20
B
300 Box
Standard IDC
Non-Locking
Poke-In
30-27
0.25-0.36
27-23
0.36 -0.57
23-202
0.57-0.81
19-17
0.91-1.15
27-23 2
19-17 2
182
0.36-0.57
0.91-1.15
0.8-0.9
.135 x .020
3.40 x 0.50
.135 x .020
3.40 x 0.50
.135 x .020
3.40 x 0.50
.135 x .020
3.40 x 0.50
.135 x .020
3.40 x 0.50
.135 x .020
3.40 x 0.50
.135 x .020
3.40 x 0.50
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
1217690-1
.135 x .020
3.40 x 0.50
.016
0.41
63975-1
1217689-1
1217688-1
1217221-1
63632-1
1217533-1
1742347-1
1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.
2 Single magnet wire only; 22 AWG [0.64 mm] or larger.
3 Strain relief slot for high vibration applications.
4 See page 7 for mating small tab options.
* Recognized under the Component Program of Underwriters Laboratories, Inc.
500 Box Poke-In Terminals
Material
Typical Cavity Size 4
(See page 23)
.281
[ 7.14 ]
(See Type H, Page 7)
.118
[ 3.00 ]
.281
[ 7.14 ]
C
Note: Mating poke-in tab
1217324-1
.505
[ 12.83 ]
.505
[ 12.83 ]
Tin plated brass
Type
C
500 Box
Standard IDC
Non-Locking
Poke-In
D3
500 Box
Standard IDC w/
Strain Relief Slot
Non-Locking
Poke-In
.118
[ 3.00 ]
D
Range1
Copper Magnet Wire
AWG
mm
23-19.5
0.57-0.86
19-17
0.91-1.15
16-15
1.29-1.45
23-21.5
0.57-0.68
21-19.5
0.72-0.86
19-17
0.91-1.15
17-16
1.15-1.29
16-15
1.29-1.45
14-13 2
1.61-1.83
Stock
Thickness
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
Strip
Part Number
1217069-1
1217068-1
1217067-1
1217358-1
1217357-1
1217356-1
1742203-1
1217355-1
1217579-1
1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.
2 Single magnet wire only.
3 Strain relief slot for high vibration applications.
6
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Magnet Wire Terminals and Termination Systems
Catalog 82221
Standard MAG-MATE Terminals (Continued)
Poke-In Tab Terminals
Material
.135
[ 3.43 ]
.312
[ 7.92 ] .275
[ 6.98 ]
.135
[ 3.43 ]
.312
[ 7.92 ] .275
[ 6.98 ]
.255
[ 6.48 ]
.405
[ 10.29 ]
.323
[ 8.20 ]
.203
[ 5.28 ]
B
A
.135
[ 3.43 ]
Standard MAG-MATE
Terminals
.135
[ 3.43 ]
Tin plated brass
Optional Slot for
#20 AWG [0.8 mm] Dia.
Solid Copper Diode Slot
Type
A
90° Up
.255
[ 6.48 ]
B
90° Up
w/Ins. Sup.
.520
[ 13.21 ]
C
Straight
D
.208
[ 5.28 ]
.312
[ 7.92 ]
D
Straight
w/Ins. Sup.
.135
[ 3.43 ]
E
E
90° Down
C
Lead Wire Size1
AWG
mm2
22-18
Stock
Thickness
Strip
Part Number
62895-1*
.060-.100
1.52-2.54
.090-.140
2.29-3.56
.018
0.46
.020
0.51
.018
0.46
.018
0.46
.018
0.46
.020
0.51
.020
0.51
.020
0.51
.020
0.51
Ins. O.D.
0.3-0.9
24
0.2
22-18
0.3-0.9
18-14
0.8-2.0
22-18
0.3-0.9
18-14
0.8-2.0
.040-.060
1.02-1.52
.060-.100
1.52-2.54
.090-.140
2.29-3.56
63410-1
1742828-1
62896-1*
63218-1
62897-1*
63775-1
22-18
0.3-0.9
18-14
0.8-2.0
22-17
0.3-1.0
.118 MAX.
3.00 MAX.
.018
0.45
281622-2
2
22-17
0.3-1.0
.118 MAX.
3.00 MAX.
.018
0.45
281623-2
2
20-17
0.5-1.0
.063-.090
1.60-2.30
.018
0.45
964101-2
3
20-17
0.5-1.0
.063-.090
1.60-2.30
.018
0.45
964290-1
22-18
0.3-0.9
.018
0.46
63364-1
18-14
0.8-2.0
.018
0.46
1742125-1
62898-1*
63397-1
4
1 Stranded, fused stranded or solid lead wire.
Note: All tab terminals accept stranded, fused stranded
or solid lead wire.
2 Can be selectively bent inside applicator. With support flanges,
can only be used in combination with modified cavity IA-84-5157
3 Can be selectively bent inside applicator, Non-locking
4 Can be selectively bent inside applicator. Non-locking;use
with housing
* Recognized under the Component Program of
Underwriters Laboratories, Inc.
7
www.te.com/appliances
Magnet Wire Terminals and Termination Systems
Catalog 82221
Standard MAG-MATE Terminals (Continued)
Poke-In Tab Terminals
Material
.340
[ 8.64 ]
Tin plated brass
Pre-Tin plated brass
.245
[ 6.22 ]
.312
[ 7.92 ]
.106
[ 2.70 ]
.110
.370 [ 2.79 ]
[ 9.40 ]
.135
[ 3.43 ]
F
.135
[ 3.43 ]
Type
.197
[ 5.00 ]
.135
[ 3.43 ]
.150
[ 3.81 ]
.490
[ 12.45 ]
Ins. O.D.
Stock
Thickness
.048-.078
1.22-1.98
.060-.100
1.52-2.54
.090-.140
2.29-3.56
Strip
Part Number
1742410-1
K
Bridge Contact
L
PCB Contact
.020
0.51
1217041-1
I
Flag - 300 Box only
J
Flag - 500 Box only
.250
[ 6.35 ]
Lead Wire Size1
AWG
mm2
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
F
90° Down
w/Ins. Sup.
K
J
I
.315
[ 8.00 ]
.540
[ 13.72 ]
.285
.347 [ 7.24 ]
[ 8.81 ]
24-20
0.2-0.5
22-18
0.3-0.9
18-14
0.8-2.0
20-16
0.5-1.4
0.8-2.0
18-14
.080-.120
2.03-3.05
1742211-1
63458-1
1217406-1
1217324-1
1987199-1
Note: All tab terminals accept stranded, fused stranded
or solid lead wire.
.200
[ 30.48 ]
L
MAG-MATE Terminals
with extended leaf-spring
Material
Pre-tinned copper alloy
Type
.55
[ 13.9 ]
.41
[ 10.3 ]
M
Mag-Mate Terminal with
extended Leaf-Spring
*Single magnet wire
.120
[ 3.05 ]
Copper Magnet Wire Range
AWG
mm
33-30
0.18-0.265
30-26
0.265-0.40
26.5-22.5
0.375-0.60
22.5-20
0.60-0.80
19.5-17
0.85-1.12
Stock
Thickness
.013
0.32
.013
0.32
.013
0.32
.013
0.32
.013
0.32
Strip
Part Number
1740603-1
1740698-2
1534110-1
969125-1*
1418686-1
Note: Special cavity is required,contact TE connectivity
for information.
.136
[ 3.45 ]
M
8
www.te.com/appliances
Magnet Wire Terminals and Termination Systems
Catalog 82221
Standard MAG-MATE Terminals (Continued)
300 Box Poke-In Terminals
Standard MAG-MATE
Terminals
Material
Tin plated brass
.300 [7.62] Series Box
Typical Cavity Size 2
(See page 23)
.300
[ 7.62 ]
.300
[ 7.62 ]
Note: Special cavity required for
Tri-slot splice terminal.
.455
[ 11.56 ]
.120
[ 3.05 ]
.135
[ 3.43 ]
See application
.120
[ 3.05 ]
SPEC 114-2046
A
Type
A
300 Box
Standard IDC
Splice
B
300 Box
Standard IDC
Tri-Slot
Splice
B
Range1
Copper Magnet Wire
AWG
mm
22-20
0.64-0.81
19-17
0.91-1.15
28-24
0.32-0.51
23-20
2
27-23
4
18
19-17 2
25-223
4
18
23.5-20 2
Stock
Thickness
Strip
Part Number
.016
0.41
.020
0.51
.016
0.41
1217973-1
.016
0.41
1217853-1
.016
0.41
1217613-1
.016
0.41
1217209-1
0.57-0.81
0.36-0.57
0.8-0.9
0.91-1.15
0.45-0.64
0.8-0.9
0.54-0.81
1742159-14
1217858-1
1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.
2 Single magnet wire only; 22 AWG [0.64 mm] or larger.
3 Single solid or fused stranded lead wire only.
4 Special cavity required for 1742159-1.
Tab Receptacle Terminals
Material
Tin plated phos. bronze
.345
[8.76]
.185
[4.70]
Note: Special cavity required.
Contact TE Engineering for
.110
[2.79]
details.
.070
[1.78]
C
Type
C
185 Box
Standard IDC
Tab Receptacle
Copper Magnet Wire Range1
AWG
mm
32-31
0.20-0.23
30-28
0.25-0.32
29-28
0.29-0.32
28-27
0.32-0.36
Mating Tab
Stock
Thickness
.070 x .020
1.78 x 0.51
.070 x .020
1.78 x 0.51
.070 x .020
1.78 x 0.51
.070 x .020
1.78 x 0.51
.010
0.25
.010
0.25
.010
0.25
.010
0.25
Strip
Part Number
1217538-1
1217457-1
1217458-1
1742781-1
1 Two magnet wires may be terminated in the same slot if diameters are equal.
9
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Magnet Wire Terminals and Termination Systems
Catalog 82221
Standard MAG-MATE Terminals (Continued)
187 Box F-Crimp Terminals
Material
Tin plated brass
.187 [4.75] Series Box
.187
[ 4.75 ]
.360 .187
[ 9.14 ] [ 4.75 ]
Typical Cavity Size 1
.467
[ 11.86 ]
(See page 23)
.090
[ 2.29 ]
B
A
Copper Magnet Wire Range1
AWG
mm
Type
A
187 Box
Standard IDC
F-Crimp
0.18-0.23
26-22
0.12-0.3
30-28
0.25-0.32
26-22
0.12-0.3
27-25
0.36-0.46
26-22
0.12-0.3
26-24
0.40-0.51
22-18
0.3-1.0
0.51-0.64
26-22
0.12-0.3
0.36-0.46
22-18
0.3-1.0
24-22
B
187 Box F-Crimp
w/Ins Sup.
Lead Wire Range3
AWG
mm2
33-31
2
27-25
.070
[ 1.78 ]
.090
[ 2.29 ]
.070
[ 1.78 ]
Ins. O.D.
Strip
Part Number
Stock
Thickness
.010
0.25
.012
0.30
.012
0.30
.012
0.30
.012
0.30
.071-.088
1.80 -2.23
63039-1
63036-1
62609-1
4
1217146-1
62610-1
.012
0.30
4
63856-1
1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.
2 Single magnet wire only.
3 Stranded, fused stranded or solid lead wire.
4 Strip rereeled to feed through mini-applicator to crimp lead wire first, magnet wire termination is secondary operation.
300 Box F-Crimp Terminals
Material
Type
Tin plated brass
Copper Magnet Wire Range1
AWG
mm
.300 [7.62] Series Box
33-31
Typical Cavity Size 2, when
0.18-0.23
“C” dimension is .120 [3.05]
(See page 23)
31-28
Typical Cavity Size 6, when “C”
0.23-0.32
dimension is .070 [1.78]
(See page 23)
C
300 Box
Standard IDC
F-Crimp
.480
[ 12.19 ]
.300
[ 7.62 ]
30-27
0.25-0.36
28-24
0.32-0.51
27-24
0.36-0.51
27-23
0.36-0.57
25-22
0.45-0.64
2
0.64-0.81
2
0.91-1.15
22-20
19-17
.135
[ 3.43 ]
C
Dim.
C
.070
1.78
.120
3.05
.070
1.78
.070
1.78
.120
3.05
.120
3.05
.070
1.78
.120
3.05
.070
1.78
.120
3.05
.120
3.05
Lead Wire Range3
AWG
mm2
22-18
0.3-1.0
24-20
0.2-0.6
22-18
0.3-1.0
24-20
0.2-0.6
24-20
0.2-0.6
24-20
0.2-0.6
22-18
0.3-1.0
24-20
0.2-0.6
22-18
0.3-1.0
24-20
0.2-0.6
22-18
0.3-1.0
Stock
Thickness
.012
0.30
.012
0.30
.012
0.30
.012
0.30
.012
0.30
.012
0.30
.012
0.30
.016
0.41
.012
0.30
.016
0.41
.016
0.41
Strip
Part Number
63235-1
63420-1
63236-1
1742614-1
62992-1
63641-1
63237-1
62459-1
63690-1
62458-1
63504-1
1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.
2 Single magnet wire only; 22 AWG [0.64 mm] or larger.
3 Stranded, fused stranded or solid lead wire.
10
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Magnet Wire Terminals and Termination Systems
Catalog 82221
Standard MAG-MATE Terminals (Continued)
300 Box Posted PCB
Terminals
Standard MAG-MATE
Terminals
Multi-Spring
Solderless Terminal
L
Material
.300
[ 7.62 ]
Tin over Copper Alloy
Cavity Size
.132
[ 3.35 ]
Application Spec.
114-74109 with 114-74109-5
Type
A
Multi-Spring
Solderless PCB
Tab Terminal
A
Copper Magnet Wire Range1
AWG
mm
33-29.5
0.18-0.265
29.5-26
0.265-0.40
26-22.5
22.5-19.5
19.5-17
.120
[ 3.05 ]
2
.583
14.80
.583
14.80
.583
14.80
.583
14.80
.583
14.80
0.40-0.63
2
Stock Thickness
Tab Section
Mag Wire Section
.013
.031
0.32
0.80
.013
.031
0.32
0.80
.013
.031
0.32
0.80
.031
.013
0.80
0.32
.031
.013
0.80
0.32
Dim
L
0.63-0.85
0.85-1.12
Strip
Part Number
1247000-2
1247001-2
1247002-2
1247003-2
1247004-2
Note: PC Board hole size .057 [1.45].
1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.
2 Single magnet wire only. 22 awg [0.63 mm] and larger.
300 Box Posted PCB
Terminals
Solder Terminal
.042
[ 1.07 ]
L
Material
L
.300
[ 7.62 ]
Tin over copper plated brass
.300
[ 7.62 ]
Typical Cavity Size
(See page 23)
.135
[ 3.43 ]
Type C—Cavity Size 2
Type D—Cavity Size 6
B
Type
B
300 Box
Standard IDC
PCB Post
C
PCB Post
Shallow Box
Copper Magnet Wire Range1
AWG
mm
C
Dim.
L
22-20
2
0.64-0.81
19-17
2
0.91-1.15
19-17
2
0.91-1.15
.540
13.72
.540
13.72
.540
13.72
.460
11.68
.460
11.68
.460
11.68
.570
14.48
0.18-0.23
.475
12.07
33-31
0.18-0.23
31-28
0.23-0.32
29-26
0.29-0.40
27-23
0.36-0.57
33-31
.070
[ 1.78 ]
.135
[ 3.43 ]
.120
[ 3.05 ]
Stock Thickness
Tab Section
Mag Wire
.010
0.25
.010
0.25
.012
0.30
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.010
0.25
.010
0.25
.012
0.30
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.020
0.51
.012
0.30
1 Two magnet wires may be terminated in the same terminal slot
if diameters are equal.
2 Single magnet wire only.
* Recognized under the Component Program of Underwriters Laboratories, Inc.
Strip
Part Number
63253-1
62928-1*
62958-1*
63659-1
63660-1
63661-1
1742708-1
1217302-1
Note: PC Board hole size .050 [1.27].
11
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Magnet Wire Terminals and Termination Systems
Catalog 82221
Standard MAG-MATE Terminals (Continued)
MAG-MATE
Edge Leaf Terminal
Material
Pre-tinned brass
Brass
Cavity
411-18517
Copper Magnet Wire Range
AWG
mm
16.2
A
MAG-MATE
Contact RAST 5D
7.6
Cavity Size
33-30
0.18-0.265
2
30-26
0.265-0.40
2
26-22
0.40-0.63
2
22-20
0.63-0.80
2
20-17
0.85-1.12
2
3
A
Stock
Thickness
.013
0.32
.013
0.32
.013
0.32
.013
0.32
.013
0.32
Strip
Part Number
1394429-2
1394430-2
1394431-2
1394432-2
1394433-2
Note: Special cavity required. Contact
TE Connectivity for information
3.15
Material
Unplated brass
Cavity
411-18517
Type
B
MAG-MATE
Edge-Leaf Contact
.64
[ 16.2 ]
Copper Magnet Wire Range
AWG
mm
33-30
0.18-0.265
Cavity Size
Stock
Thickness
Strip
Part Number
2
.013
0.32
1-1987143-1
Note: Special cavity required. Contact
TE Connectivity for information
.31
[ 7.8 ]
.12
[ 3.0 ]
B
12
www.te.com/appliances
Magnet Wire Terminals and Termination Systems
Catalog 82221
Standard MAG-MATE Terminals (Continued)
187 Box Posted PCB
Terminals
Material
Tin plated brass
Copper Magnet Wire Range1
AWG
mm
33-31
Dim.
L
.267
6.78
0.18-0.23
(See page 23)
.050
[ 1.27 ]
L
A
185 Box
Standard IDC
PCB Post
.187
[ 4.75 ]
30-28
0.25-0.32
27-25
0.36-0.46
24-222
0.51-0.64
.010
0.25
.010
0.25
.330
8.38
.267
6.78
.287
7.29
.330
8.38
.330
8.38
.287
7.29
.330
8.38
Typical Cavity Size 1
Strip
Part Number
Stock Thickness
Standard MAG-MATE
Terminals
Type
63565-1
62938-1
.012
0.30
.012
0.30
.012
0.30
.012
0.30
.012
0.30
.012
0.30
63160-1
63818-1
62430-1
62438-1
63819-1
62439-1
1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.
2 Single magnet wire only.
.090
[ 2.29 ]
.070
[ 1.78 ]
A
187 Box Tab Terminals
Material
Tin plated brass
Typical Cavity Size 1
Type
(See page 23)
Dim.
L
Tab Size
0.25-0.32
.432
10.97
.110 x .020
2.79 x 0.51
.020
0.51
.012
0.30
63702-1
29-27
0.29-0.36
0.25-0.32
27-25
0.25-0.32
24-22
0.25-0.32
30
0.25
29-27
0.29-0.36
25-222
0.46-0.64
.110 x .020
2.79 x 0.51
.110 x .020
2.79 x 0.51
.110 x .020
2.79 x 0.51
.110 x .020
2.79 x 0.51
.071 x .025
1.80 x 0.63
.059 x .032
1.50 x 0.81
.059 x .032
1.50 x 0.81
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.025
0.63
.032
0.81
.032
0.81
.012
0.30
.012
0.30
.012
0.30
.012
0.30
.012
0.30
.012
0.30
.012
0.30
1217196-1
30-28
.432
10.97
.512
13.00
.512
13.00
.512
13.00
.550
14.00
.700
17.78
.700
17.78
Copper Magnet Wire Range1
AWG
mm
30-28
B
187 Box
Standard IDC
F-Crimp
L
.187
[ 4.75 ]
.090
[ 2.29 ]
.070
[ 1.78 ]
Stock Thickness
Tab Section Mag Wire
Strip
Part Number
160810-2
160809-2
160897-2
1217405-1
1742605-1
1217013-1
1 Two magnet wires may be terminated in the same terminal if diameters are equal.
2 Single magnet wire only.
B
13
www.te.com/appliances
Magnet Wire Terminals and Termination Systems
Catalog 82221
Standard MAG-MATE Terminals (Continued)
300 Box Tab Terminals
Material
Tin plated brass
.870
[ 22.1 ]
L
Typical Cavity Size 2
(See page 23)
.300
[ 7.62 ]
.300
[ 7.62 ]
.135
[ 3.43 ]
.120
[ 3.05 ]
C
.135
[ 1.78 ]
B
A
Type
A
300 Box
Standard IDC
Straight Tab
Copper Magnet Wire Range1
AWG
mm
20
0.79
31
0.23
Dim.
L
Tab Size
.750
19.05
.895
22.73
.870
22.10
.063 x .025
1.60 x 0.63
.063 x .025
1.60 x 0.63
.062 x .032
1.57 x 0.81
Stock Thickness
Tab Section
Mag Wire
.025
.016
0.63
0.41
.025
.016
0.63
0.41
.010
.032
0.81
0.25
Strip
Part Number
63965-12
1217595-1
2
63810-1
1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.
2 Tinsel wire only.
Typical Cavity Size 2
when “C” dimension is.120[3.05]
(See page 23)
Typical Cavity Size 6
when “C” dimension is.070[1.78]
(See page 23)
Type
B
300 Box
Standard IDC
Twisted Tab
Copper Magnet Wire Range1
AWG
mm
33-31
0.18-0.23
31-28
0.23-0.32
27-24
0.36-0.50
212
0.72
2
19.5
0.86
Dim.
C
Tab Size
.070
1.78
.070
1.78
.070
1.78
.120
3.05
.120
3.05
.125 x .020
3.17 x 0.51
.125 x .020
3.17 x 0.51
.125 x .020
3.17 x 0.51
.118 x .030
3.00 x 0.76
.118 x .030
3.00 x 0.76
Stock Thickness
Tab Section Mag Wire
.020
0.51
.020
0.51
.020
0.51
.030
0.76
.030
0.76
.012
0.30
.012
0.30
.012
0.30
.016
0.41
.016
0.41
Strip
Part Number
63806-1
63807-1
63808-1
63463-1
63216-1
1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.
2 Single magnet wire only.
Material
Type
Tin plated brass
Copper Magnet Wire Range1
AWG
mm
Typical Cavity Size 2
33-31
0.18-0.23
(See page 23)
30 -28
0.25-0.32
27-23
0.36-0.57
L
.300
[ 7.62 ]
.120
[ 3.05 ]
.132
[ 3.35 ]
C
C
300 Box
Standard IDC
Timer Tab
25-222
0.45-0.64
2
23.5-21.5
0.54-0.68
27-23
0.36-0.57
23-202
0.57-0.81
19-172
0.91-1.15
18 Lead
1.02
Dim.
L
Tab Size
.585
14.86
.585
14.86
.585
14.86
.585
14.86
.585
14.86
.585
14.86
.775
19.68
.775
19.68
.585
14.86
.585
14.86
.118 x .020
3.00 x 0.51
.118 x .020
3.00 x 0.51
.118 x .020
3.00 x 0.51
.125 x .020
3.17 x 0.51
.118 x .020
3.00 x 0.51
.118 x .020
3.00 x 0.51
.125 x .020
3.17 x 0.51
.125 x .020
3.17 x 0.51
.118 x .020
3.00 x 0.51
.118 x .020
3.00 x 0.51
Stock Thickness
Tab Section Mag Wire
.020
.010
0.51
0.25
.020
.010
0.51
0.25
.020
.016
0.51
0.41
.020
.016
0.51
0.41
.020
.016
0.51
0.41
.016
.020
0.41
0.51
.016
.020
0.41
0.51
.016
.020
0.41
0.51
.020
.016
0.51
0.41
.016
.020
0.41
0.51
Strip
Part Number
1217746-1
1217745-1
63973-1
63489-1
1217596-1
1217593-1
1742167-1
63899-1
63972-1
63974-1
1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.
2 Single magnet wire only; 22 AWG [0.64 mm] or larger.
14
www.te.com/appliances
Magnet Wire Terminals and Termination Systems
Catalog 82221
Standard MAG-MATE Terminals (Continued)
Pin Receptacle Terminals
Standard MAG-MATE
Terminals
Material
.75
[ 19 ]
A: Tin plated brass
B: Unplated brass
.748
[ 19 ]
Typical Cavity Size 2
.30
[ 7.6 ]
.300
[ 7.62 ]
(See page 23)
.132
[ 3.35 ]
.120
[ 3.05 ]
.12
[ 3.0 ]
A
Type
A
Pin
Receptacle
Copper Magnet Wire Range1
AWG
mm
30-27
0.25-0.36
26-23
0.40-0.57
2
0.72-1.00
26-23
0.40-0.57
2
0.72-1.00
21-18
21-18
30-27
B
Pin
Receptacle
0.25-0.36
26-23
0.40-0.57
3
0.72-1.00
21-18
B
.138
[ 3.5 ]
Mating Pin Dia.
Stock Thickness
.079
2.00
.079
2.00
.079
2.00
.150
3.80
.150
3.80
.150
3.80
.013
0.32
.013
0.32
.013
0.32
.013
0.32
.013
0.32
.013
0.32
.150
3.80
.150
3.80
.013
0.32
.013
0.32
Strip
Part Number
1394403-1
1394475-1
1394476-1
1394638-1
1394639-1
1740417-1
1740418-1
1740419-1
1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.
2 Single magnet wire only; 20.5 AWG [0.76 mm] or larger.
3 Single magnet wire only
15
www.te.com/appliances
Magnet Wire Terminals and Termination Systems
Catalog 82221
Standard MAG-MATE Terminals (Continued)
Pin I/O Terminals
Material
Tin plated brass
.300 [7.62] Series Box
.048
[ 1.22 ]
.060
[ 1.52 ]
Styles A, B and C
Typical Cavity Size 2
(See page 23)
.789
[ 20.29 ]
.300
[ 7.62 ]
.500 [12.7] Series Box
Style D
Typical Cavity Size 4
(See page 23)
.668
[ 16.76 ]
.300
[ 7.62 ]
.120
[ 3.05 ]
.135
[ 3.43 ]
.120
[ 3.05 ]
.120
[ 3.05 ]
A
B
.090
[ 2.29 ]
.048
[ 1.22 ]
.660
[ 16.76 ]
.300
[ 7.62 ]
.500
[ 17.7 ]
.120
[ 3.05 ]
.860
[ 21.84 ]
.280
[ 7.11 ]
.120
[ 3.05 ]
.120
[ 3.05 ]
C
Type
D
Copper Magnet Wire Range1
AWG
mm
Pin
Dia.
Stock Thickness
I/O
Mag Wire
Strip
Part Number
A
300 Box
Straight Pin
27-23
0.36-0.57
.060
1.52
.010
0.25
.010
0.25
63722-1
B
300 Box
Offset Pin-R.H.
33-31
0.18-0.23
.048
1.22
.010
0.25
.010
0.25
63443-1
33-31
0.18-0.23
0.23-0.32
.010
0.25
.010
0.25
.048
1.22
.048
1.22
.010
0.25
.010
0.25
.010
0.25
.010
0.25
63444-1
31-28
.048
1.22
.048
1.22
.016
0.25
.016
0.41
63570-1
.090
2.29
.090
2.29
.016
0.41
.016
0.41
.016
0.41
.016
0.41
63278-1
C
300 Box
Offset Pin-L.H.
D
500 Box
Straight Pin
27-23
0.36-0.57
25-222
0.45-0.64
27-23
0.86-1.15
22-20
0.64-0.81
63569-1
63788-1
63277-1
1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.
2 Single magnet wire only; 22 AWG [0.64 mm] or larger.
16
www.te.com/appliances
Magnet Wire Terminals and Termination Systems
Catalog 82221
Standard MAG-MATE Terminals (Continued)
110 Series
FASTON Tab Terminals
Standard MAG-MATE
Terminals
Material
Tin plated brass
Typical Cavity Size 2
(See page 23)
.300
[ 7.62 ]
.310
[ 7.87 ]
Note:.110 [2.79] Tab Terminals
Request AMP Catalog 82004.
.300
[ 7.62 ]
.135
[ 3.43 ]
mate with compatible
FASTON receptacles.
.660
[ 16.76 ]
.625
[ 15.88 ]
.625
[ 15.88 ]
.135
[ 3.43 ]
.120
[ 3.05 ]
.120
[ 3.05 ]
B
A
Type
A4
300 Box
Standard IDC
.110[2.79]
FASTON Tab
B 4.5
300 Box
Single IDC w/
Strain Relief Slot
C 3.4
Poke-In
Combination Tab
.135
[ 3.43 ]
Copper Magnet Wire Range1
AWG
mm
30-27
0.25-0.36
27-23
0.36-0.57
23-20
2
0.45-0.64
19-17
0.91-1.15
27-23
0.36-0.57
3.5-202
0.54-0.81
28-24
0.32-0.51
2
0.45-0.64
25-22
Tab
Size
.110 x .020
2.79 x 0.51
.110 x .020
2.79 x 0.51
.110 x .020
2.79 x 0.51
.110 x .020
2.79 x 0.51
.110 x .020
2.79 x 0.51
.110 x .020
2.79 x 0.51
.110 x .020
2.79 x 0.51
.110 x .020
2.79 x 0.51
.120
[ 3.05 ]
C
Stock Thickness
Tab
Mag Wire
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.012
0.30
.016
0.41
.016
0.41
.020
0.51
.016
0.41
.016
0.41
.012
0.30
.012
0.30
Strip
Part Number
63777-1
63746-1
63486-1
63145-1
63827-1
1217783-1
63062-1
63063-2
1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.
2 Single magnet wire only; 22 AWG [0.64 mm] or larger.
3 Poke-In feature accepts 20-18 AWG [0.5-0.8 mm2] Solid or overcoated stranded lead wire or 90° Poke-In tab.
4 After insertion into plastic cavity, tab portion must be bent over 45°-90° or potted in to prevent pullout when mating
receptacle is disconnected.
5 Strain relief slot for high vibration applications.
17
www.te.com/appliances
Magnet Wire Terminals and Termination Systems
Catalog 82221
Standard MAG-MATE Terminals (Continued)
187 Series
FASTON Tab Terminals
Type
Copper Magnet
Wire Range1
Dim.
L
Tab
Feature
Dimple
AWG
mm
Tin plated brass
33-31
0.18-0.23
.630
16.00
.660
16.76
Typical Cavity Size
30-27
0.25-0.36
.630
16.00
Material
(See page 23)
Type A—Cavity Size 2
Hole
Dimple
Dimple
Dimple
.630
16.00
27-23
Hole or
Dimple
3
A
300 Box
Standard IDC
.187 [4.75]
FASTON
Tab
L
.300
[ 7.62 ]
23
0.57
.660
16.76
.630
16.00
Hole
Dimple
22-202
0.64-0.81
.630
16.00
Hole
Dimple
.120
[ 3.05 ]
.135
[ 3.43 ]
Hole
0.36-0.57
Hole
A
2
20-18
187 Series
Combination Poke-In
FASTON Terminals
Material
Tin plated brass
0.81-1.02
.630
16.00
0.91-1.15 .630
16.00
19-17
Dimple
Hole
Dimple
Hole
Tab Size
.187 x .020
4.75 x 0.51
.187 x .020
4.75 x 0.51
.187 x .020
4.75 x 0.51
.187 x .032
4.75 x 0.81
.187 x .020
4.75 x 0.51
.187 x .020
4.75 x 0.51
.187 x .020
4.75 x 0.51
.187 x .020
4.75 x 0.51
.187 x .020
4.75 x 0.51
.187 x .020
4.75 x 0.51
.187 x .020
4.75 x 0.51
.187 x .032
4.75 x 0.81
.187 x .032
4.75 x 0.81
.187 x .020
4.75 x 0.51
.187 x .020
4.75 x 0.51
.187 x .020
4.75 x 0.51
.187 x .020
4.75 x 0.51
Stock Thickness
Tab
Mag. Wire
Section
Section
.020
.010
0.51
0.25
.020
.012
0.51
0.30
.020
.012
0.51
0.30
.032
.012
0.81
0.30
.020
.016
0.51
0.41
.020
.016
0.51
0.41
.020
.016
0.51
0.41
.020
.016
0.51
0.41
.020
.016
0.51
0.41
.020
.016
0.51
0.41
.020
.016
0.51
0.41
.032
.016
0.81
0.41
.032
.016
0.81
0.41
.020
.020
0.51
0.51
.020
.020
0.51
0.51
.020
.020
0.51
0.51
.020
.020
0.51
0.51
Strip
Part Number
62513-1*
63584-1
62512-1*
62678-1†*
62514-1*
63664-1
63461-1
63585-1
63776-1
62511-1*
63663-1
1217065-1
1217128-1
4
62904-1
63670-1
63273-12
1742160-11
63665-1
1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.
2 Single magnet wire only.
3 After insertion into plastic cavity, tab portion must be bent over 45°-90° or potted in to prevent pullout when
mating receptacle is disconnected.
4 Single bare copper wire only.
* Recognized under the Component Program of Underwriters Laboratories, Inc.
† These part numbers are available upon special request; contact TE Engineering for details.
Typical Cavity Size
(See page 23)
Type
Type B—Cavity Size 2
B 3.4
Poke-In
Combination
Tab
.310
[ 7.87 ]
.120
[ 3.05 ]
.135
[ 3.43 ]
Copper Magnet
Wire Range1
mm
AWG
33-31
0.81-0.23
27-222
0.35-0.63
22-19
2
0.64-0.89
19-17
2
0.90-1.15
17-16
2
1.20-1.30
Dim.
L
.630
16.00
.630
16.00
.630
16.00
.630
16.00
.630
16.00
Tab
Feature
Hole
Hole
w/o Hole
Hole
w/o Hole
Hole
w/o Hole
Hole
Tab Size
.187 x .020
4.75 x 0.51
.187 x .020
4.75 x 0.51
.187 x .020
4.75 x 0.51
.187 x .020
4.75 x 0.51
.187 x .020
4.75 x 0.51
Stock Thickness
Tab
Mag. Wire
Section
Section
.020
.010
0.51
0.25
.020
.016
0.51
0.41
.020
.016
0.51
0.41
.016
.020
0.41
0.51
.020
.016
0.51
0.41
Strip
Part Number
63018-1
316300-4
2-316300-7
316300-5
2-316300-8
316300-6
2-316300-9
6-316300-7
1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.
2 Single magnet wire only; 22 AWG [0.64 mm] or larger.
3 Poke-In feature accepts 20-18 AWG [0.5-0.8 mm2] solid, fused stranded lead wire or 90° poke-in tab terminal.
4 After insertion into plastic cavity, tab portion must be bent over 45°-90° or potted in to prevent pullout when mating
receptacle is disconnected.
B
Note:.187 [4.75] Tab Terminals
mate with compatible FASTON
receptacles. Request AMP
Catalog 82004.
Chart continued on next page
18
www.te.com/appliances
Magnet Wire Terminals and Termination Systems
Catalog 82221
Standard MAG-MATE Terminals (Continued)
187 Series
FASTON Tab Terminals
.187
[ 4.75 ]
Hole or
Dimple
Material
Standard MAG-MATE
Terminals
(Continued)
Dimple
L
Tin plated brass
.300
[ 7.62 ]
.300
[ 7.62 ]
Typical Cavity Size
(See page 23)
.120
[ 3.05 ]
Type A—Cavity Size 5
Type B—Cavity Size 5
.135
[ 3.43 ]
.120
[ 3.05 ]
.135
[ 3.43 ]
A
Type
A
300 Box
Standard IDC
Narrow Body
Latch Type
Copper Magnet
Wire Range1
mm
AWG
33-31
0.18-0.23
31-28
0.23-0.32
30-27
0.25-0.36
27-23
0.36-0.57
2
0.57-0.81
22-202
0.64-0.81
19-172
0.91-1.15
23-20
2
18 lead 0.80-0.92
B3
Narrow Body
2
Latch Type w/ 23.5-20
Strain Relief Slot
mm 2
0.54-0.81
B
Dim.
L
Tab
Feature
.630
16.00
.630
16.00
.630
16.00
Dimple
.630
16.00
.630
16.00
.630
16.00
.630
16.00
Dimple
Dimple
Dimple
Dimple
Dimple
Dimple
Dimple
Hole
.630
16.00
.630
16.00
Dimple
Tab Size
.187 x .020
4.75 x 0.51
.187 x .020
4.75 x 0.51
.187 x .020
4.75 x 0.51
.187 x .020
4.75 x 0.51
.187 x .020
4.75 x 0.51
.187 x .020
4.75 x 0.51
.187 x .020
4.75 x 0.51
.187 x .020
4.75 x 0.51
.187 x .020
4.75 x 0.51
.187 x .020
4.75 x 0.51
.187 x .020
4.75 x 0.51
Stock Thickness
Tab
Mag. Wire
Section
Section
.010
.020
0.25
0.51
.010
.020
0.25
0.51
.012
.020
0.30
0.51
.016
.020
0.41
0.51
.016
.020
0.41
0.51
.016
.020
0.41
0.51
.016
.020
0.41
0.51
.016
.020
0.41
0.51
.016
.020
0.41
0.51
.016
.020
0.41
0.51
.020
0.51
.016
0.41
Strip
Part Number
63108-1†
62743-1†
63109-1†
63107-1
1217493-1
63340-1
63429-1
62888-1
63782-1
1217592-1†
1217004-1
1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.
2 Single magnet wire only; 22 AWG [0.64 mm] or larger.
3 Strain relief slot for high vibration applications.
† These part numbers are available upon special request; contact TE Engineering for details.
Chart continued on next page
19
www.te.com/appliances
Magnet Wire Terminals and Termination Systems
Catalog 82221
Standard MAG-MATE Terminals (Continued)
187 Series
FASTON Tab Terminals
(Continued)
Material
Tin plated brass
Typical Cavity Size
(See page 23)
Type A—Cavity Size 4
Type B—Cavity Size 4
Type
Hole or
Dimple
Copper Magnet
Wire Range1
mm
AWG
22-20
0.64-0.81
19-17
0.91-1.15
Dim.
L
Tab
Feature
.830
21.08
.830
21.08
Hole
Hole
Hole
.505
[ 12.83 ]
17.5-16
.120
[ 3.05 ]
1.09-1.29
A3
500 Box
Standard IDC
.830
21.08
Hole
Hole
Hole
.280
[ 7.11 ]
1.29-1.45
.830
21.08
14.5-13
1.54-1.83
27-23
0.36-0.57
.830
21.08
.830
21.08
22-20
0.64-0.81
.830
21.08
19-17
0.91-1.15
.830
21.08
16-15
A
Dimple
2
.187
[ 4.75 ]
3.4
Hole
L
B
500 Box
Single IDC w/
Strain Relief Slot
.505
[ 12.83 ]
.281
[ 7.14 ]
.120
[ 3.05 ]
B
Hole
16-15
1.29-1.45
.830
21.08
Hole
Hole
Hole
Hole
Hole
Hole
Hole
Tab Size
.187 x .020
4.75 x 0.51
.187 x .020
4.75 x 0.51
.187 x .020
4.75 x 0.51
.187 x .020
4.75 x 0.51
.187 x .032
4.75 x 0.81
.187 x .020
4.75 x 0.51
.187 x .020
4.75 x 0.51
.187 x .020
4.75 x 0.51
.187 x .020
4.75 x 0.51
.187 x .020
4.75 x 0.51
.187 x .020
4.75 x 0.51
.187 x .032
4.75 x 0.81
.187 x .020
4.75 x 0.51
.187 x .032
4.75 x 0.81
.187 x .020
4.75 x 0.51
Stock Thickness
Tab
Mag. Wire
Section
Section
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.032
0.81
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.032
0.81
.020
0.51
.032
0.81
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
Strip
Part Number
1742819-1
1742820-1
63667-1
63427-1
1217075-1
63666-1
63762-1
63353-1
1217902-1
1217042-1
63983-1
1217339-1
63995-1
1217090-1
63996-1
1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.
2 Single magnet wire only.
3 After insertion into plastic cavity, tab portion must be bent over 45°-90° or potted in to prevent pullout when
mating receptacle is disconnected.
4 Strain relief slot for high vibration applications.
20
www.te.com/appliances
Magnet Wire Terminals and Termination Systems
Catalog 82221
Standard MAG-MATE Terminals (Continued)
250 Series
FASTON Tab Terminals
Tin plated brass
Typical Cavity Size
(See page 23)
Type A—Cavity Size 2
Type B—Cavity Size 5
Type C—Cavity Size 3
receptacles. Request AMP
Catalog 82004.
L
.135
[ 3.43 ]
.120
[ 3.05 ]
A
3
A
300 Box
Standard IDC
.250 [6.35]
FASTON
Tab
B
Narrow
Body
Latch Type
C
Wide Body
Latch Type
Locking
Latch
(2)
.135
[ 3.43 ]
.120
[ 3.05 ]
.120
[ 3.05 ]
B
Copper Magnet
Wire Range1
mm
AWG
33-31
0.18-0.23
30-27
0.25-0.36
28-24
0.32-0.51
27-23
0.36-0.57
22-20
0.64-0.81
19-17
0.91-1.15
33-31
1
0.18-0.23
1
30-27
0.25-0.36
27-23
0.36-0.57
23-20
L
.300
[ 7.62 ]
.300
[ 7.62 ]
.135
[ 3.43 ]
Type
Hole or
Dimple
L
.300
[ 7.62 ]
Note:.250 [6.35] tab terminals
mate with compatible FASTON
Dimple
2
0.57-0.81
33-31
0.18-0.23
31-28
0.23-0.32
30-28
0.25-0.32
30-27
0.25-0.36
27-23
0.36-0.57
22-20
2
0.64-0.81
19-17
2
0.91-1.15
Dim.
L
Tab
Feature
.750
19.05
.750
19.05
.750
19.05
.750
19.05
.750
19.05
.750
19.05
.750
19.05
.750
19.05
.750
19.05
.750
19.05
.750
19.05
.750
19.05
.750
19.05
.750
19.05
.750
19.05
.750
19.05
.750
19.05
Dimple
Dimple
Hole
Dimple
Dimple
Dimple
Dimple
Dimple
Dimple
Dimple
Hole
Dimple
Hole
Dimple
Hole
Hole
Dimple
Dimple
Hole
1 Two magnet wires may be terminated in the same
terminal slot if diameters are equal.
2 Single magnet wire only; 22 AWG [0.64 mm] or larger.
3 After insertion into plastic holder, tab portion must be
bent over 45°-90° or potted in to prevent pullout when
mating receptacle is disconnected.
Standard MAG-MATE
Terminals
Material
Hole or
Dimple
C
Tab Size
.250 x .032
6.35 x 0.81
.250 x .032
6.35 x 0.81
.250 x .032
6.35 x 0.81
.250 x .032
6.35 x 0.81
.250 x .032
6.35 x 0.81
.250 x .032
6.35 x 0.81
.250 x .032
6.35 x 0.81
.250 x .032
6.35 x 0.81
.250 x .032
6.35 x 0.81
.250 x .032
6.35 x 0.81
.250 x .032
6.35 x 0.81
.250 x .032
6.35 x 0.81
.250 x .032
6.35 x 0.81
.250 x .032
6.35 x 0.81
.250 x .032
6.35 x 0.81
.250 x .032
6.35 x 0.81
.250 x .032
6.35 x 0.81
Stock Thickness
Strip
Tab
Mag. Wire Part Number
Section
Section
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.010
0.25
.012
0.30
.016
0.41
.016
0.41
.016
0.41
.020
0.51
.010
0.25
.012
0.30
.016
0.41
.016
0.41
.010
0.25
.012
0.30
.012
0.30
.012
0.30
.016
0.41
.016
0.41
.016
0.41
62600-1*
62651-1*
63607-1
62652-1*
1217924-1
1742398-1
63026-1
63027-1.
1217860-1
1217870-1
63309-1
63403-2
1217152-1
63132-1
63499-1
63571-1
63128-1
63601-2
63614-1
* Recognized under the Component Program of
Underwriters Laboratories, Inc.
Chart continued on next page
21
www.te.com/appliances
Magnet Wire Terminals and Termination Systems
Catalog 82221
Standard MAG-MATE Terminals (Continued)
250 Series
FASTON Tab Terminals
(Continued)
Hole or
Dimple
Hole or
Dimple
Material
Tin plated brass
L
L
.500
[ 12.7 ]
.500
[ 12.7 ]
Typical Cavity Size
(See page 23)
.120
[ 3.05 ]
Type A—Cavity Size 4
Type B—Cavity Size 4
.120
[ 3.05 ]
.280
[ 7.11 ]
.280
[ 7.11 ]
A
Type
A3
500 Box
Standard IDC
Wide Neck
3
B
500 Box
Standard IDC
Narrow Neck
Copper Magnet
Wire Range1
B
Dim.
L
Tab
Feature
.952
24.18
.952
24.18
.952
24.18
Hole
AWG
mm
22-20
0.64-0.81
19-17
0.91-1.15
16-15
1.29-1.45
14-13 2
1.61-1.83
.952
24.18
22-20
0.64-0.81
19-17
0.91-1.15
16-15
1.29-1.45
2
1.61-1.83
.952
24.18
.952
24.18
.952
24.18
.952
24.18
.952
24.18
14-13
12
2
2.05
Hole
Hole
Dimple
Hole
Dimple
Dimple
Dimple
Dimple
Dimple
Tab Size
.250 x .032
6.35 x 0.81
.250 x .032
6.35 x 0.81
.250 x .032
6.35 x 0.81
.250 x .032
6.35 x 0.81
.250 x .032
6.35 x 0.81
.250 x .032
6.35 x 0.81
.250 x .032
6.35 x 0.81
.250 x .032
6.35 x 0.81
.250 x .032
6.35 x 0.81
.250 x .032
6.35 x 0.81
Stock Thickness
Strip
Tab
Mag. Wire Part Number
Section
Section
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
63495-1
63464-3
63459-2
63460-1
63816-1
63155-1
62923-1
63064-1
63465-1
63425-1
1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.
2 Single magnet wire only.
3 After insertion into plastic holder, tab portion must be bent over 45°-90° or potted in to prevent pullout when mating
receptacle is disconnected.
22
www.te.com/appliances
Magnet Wire Terminals and Termination Systems
Catalog 82221
Standard MAG-MATE Terminals (Continued)
Typical Plastic Cavity
Technical Documents
Application Specifications
describe requirements for using
the product in its intended
application and or crimping
information. They are intended
for the Packaging and Design
Engineer and the Machine
Setup Person.
114-2050 —Poke-In Tab
MAG-MATE
Terminals
114-2069 —Standard
MAG-MATE.187
[4.75] Box Height
Terminals
114-2046 —Standard
MAG-MATE.300
[7.62] Box Height
Terminals
114-2066 —Standard
MAG-MATE.500
[12.7] Box Height
Terminals
114-2067 —Standard
MAG-MATE .300
[7.62] Box Height
Latch-In Terminals
Narrow Body
114-2094 —Standard
MAG-MATE .300
[7.62] Box Height
Latch-In Terminals
Wide Body
.355
[ 9.08 ]
Min.
.235
[ 5.97 ]
Min.
.175
[ 4.45 ]
Min.
.215
[ 5.46 ]
Min.
.150
[ 3.81 ]
Min.
Cavity Size 1
187 [4.75] Box
MAG-MATE
(Application Spec. 114-2069)
Cavity Size 2
.300 [7.62] Box
MAG-MATE
(Application Spec. 114-2046)
.550
[ 13.97 ]
Min.
.375
[ 9.53 ]
Min.
.300
[ 7.62 ]
Min.
Cavity Size 4
.500 [12.70] Box
MAG-MATE
(Application Spec. 114-2066)
Note: The MAG-MATE
typical plastic cavities shown
above are for reference only.
They are not a purchased
item. Refer to appropriate TE
application specification for
details.
Plastic cavities, designed to
TE specifications, may be
molded as part of the coil
bobbin or attached to a
lamination stack in the area
of the magnet wire coil.
Each cavity is a rectangular
box with two narrow slots on
opposing walls and a plastic
post or anvil extending
upward from the bottom
surface. During or after the
winding process, the magnet
wire is placed across the
plastic cavities and into the
slots, either manually or by
coil winding equipment.
.355
[ 9.08 ]
Min.
.355
[ 9.08 ]
Min.
.205
[ 5.21 ]
Min.
.235
[ 5.97 ]
Min.
.235
[ 5.97 ]
Min.
Cavity Size 3
.300 [7.62] Box
Latch-In MAG-MATE Wide Body
(Application Spec. 114-2094)
.355
[ 9.08 ]
Min.
.215
[ 5.46 ]
Min.
.355
[ 9.08 ]
Min.
.215
[ 5.46 ]
Min.
.150
[ 3.81 ]
Min.
Cavity Size 5
.300 [7.62] Box
Latch-In MAG-MATE,
Narrow Body
(Application Spec. 114-2067)
Cavity Size 6
.300 [7.62] Box
MAG-MATE
(Application Spec. 114-2046)
Unraveling is prevented by a
slight friction fit, suitable
bend or by wrapping the
magnet wire around a tie-off
post.
Excess magnet wire is
trimmed flush with the
outside of the plastic cavity
by a shear blade traveling
with the terminal insertion
ram.
During insertion, two
insulation displacing terminal
slots strip the film insulation
from the magnet wire
producing a stable electrical
termination.
The plastic anvil supports
the magnet wire, helping to
prevent it from being
dragged down when the
terminal is inserted.
Terminal retention is secured
in the plastic cavities by
either locking barbs or
locking latches in addition to
locking barbs for quick
disconnect FASTON tab
terminals.
Standard MAG-MATE
Terminals
Illustrations shown are for
reference only. They are not
a purchased item.
Manufacture only according
to TE Specification.
The sheared wire end can
be tucked inside the plastic
cavity, if necessary, by
cutting the wire off before the
terminal is fully seated
allowing the terminal to drag
the severed end of the wire
into the pocket inside the
cavity.
TE will provide design
and mold engineering
resources to manufacture any specifically
designed MAG-MATE
cavity housing.
23
www.te.com/appliances
Magnet Wire Terminals and Termination Systems
Catalog 82221
Standard MAG-MATE Terminals (Continued)
Typical Plastic Cavities
Illustrations shown are for
reference only. They are not
a purchased item.
Manufacture only according
to TE Specification.
.375
[ 9.53 ]
Min.
.375
[ 9.53 ]
Min.
.270
[ 6.86 ]
Min.
.115
[ 2.92 ]
Min.
Slim Line MAG - MATE
Reference Application
Spec. 114-2147
.225
[ 5.71 ]
Min.
.250
[ 6.35 ]
Min.
Mini MAG - MATE
Reference Application
Spec. 114-2047
Technical Documents
Application Specifications
Technical Documents
Application Specifications
describe requirements for using
the product in its intended
application and or crimping
information. They are intended
for the Packaging and Design
Engineer and the Machine
Setup Person.
describe requirements for using
the product in its intended
application and or crimping
information. They are intended
for the Packaging and Design
Engineer and the Machine
Setup Person.
114-2140—Slim Line
MAG-MATE
Terminals
114-2047—Mini MAG-MATE
Terminals
24
www.te.com/appliances
Magnet Wire Terminals and Termination Systems
Catalog 82221
Slim Line MAG-MATE Terminals
Product Facts
Standard MAG-MATE
Terminals
Terminates all magnet wire
film insulations
Eliminates need for
pre-stripping conductors
Eliminates need to
post-insulate terminations
Excess magnet wire is
automatically trimmed during
the termination process
187 and 250 Series Faston
Tab and posted PCB Tab
terminals available
Terminates 33-17 AWG
[0.18-1.15 mm] magnet wire
Simultaneously terminates
two magnet wires of the
same size in one terminal
from 33-23 AWG [0.18-0.57
mm]
Available in strip form for
semi-automatic or fully
automatic insertions
High speed, fully automated
integrated systems provide
uniform terminations
reliably at the lowest
possible applied cost
Clean metal-to-metal
interface produces stable,
gas-tight electrical terminations free of oxides and
other contaminants
Recognized under the
Component Recognition
Program of Underwriters
Laboratories Inc.,
File No. E13288
TE offers a full selection of
187 and 250 Series Faston
and posted PCB Slim Line
MAG-MATE Tab insulation
displacement (IDC) terminals for magnet wire
terminations.
Slim Line MAG-MATE
terminals with a single IDC
slot terminate 33-17 AWG
[0.18 to 1.15 mm].
Each IDC slot terminates
a range of up to four
consecutive magnet wire
sizes.
R
Applications
Motor windings and
connections
Coil Connections
Transformer windings and
connections
Bobbin connections
Lighting Ballasts
Two magnet wires with the
same diameter can be
terminated in one terminal.
Except as noted.
MAG-MATE cavities are
either integrated into coil
bodies or especially
designed cavity housings.
The magnet wires are
precisely positioned in the
plastic cavity slots.
The MAG-MATE Inserter
cuts the terminals from the
strip and places the terminals over the magnet wire
into the plastic cavities.
This constant pressure
results in an intimate
metal-to-metal interface,
providing a reliable, longterm connection.
During this operation, small
stripping shoulders in the
IDC slot remove the film
insulation from the magnet
wire.
The AMP MAG-MATE
Inserter may be used as a
semi-automatic bench
machine or integrated in
production lines for
fully-automatic applications.
Wiping action between
the wire and terminals
removes oxides or other
contaminants present on
both the conductor and the
terminal slot side walls,
producing a clean, stable,
gas-tight electrical termination.
Residual spring energy in
the terminal causes the side
walls of each IDC slot to
function as opposing
cantilever beams.
Power Supplies
25
www.te.com/appliances
Magnet Wire Terminals and Termination Systems
Catalog 82221
Slim Line MAG-MATE Terminals (Continued)
187 Series
FASTON Tab Terminals
Material
Tin plated brass
Type
.187
[ 4.75 ]
.020
[ 0.51 ]
Copper Magnet
Wire Range1
mm
AWG
0.18-0.23
.630
16.00
30-28
0.25-0.32
27-24
0.36-0.51
.630
16.00
.630
16.00
.760
19.31
33-31
Hole or
Dimple
L
A
.187 [4.75]
FASTON Tab
.135
[ 3.43 ]
.016
[ 0.41 ]
23-202
2
19-17
A
Dim.
L
0.57-0.81
.630
16.00
0.91-1.15
.630
16.00
Tab
Feature
Tab Size
Hole
Dimple
.187 x .020
4.75 x 0.51
.187 x .032
4.75 x 0.81
.187 x .020
4.75 x 0.51
.187 x .020
4.75 x 0.51
.187 x .020
4.75 x 0.51
.187 x .020
4.75 x 0.51
.187 x .032
4.75 x 0.81
.187 x .020
4.75 x 0.51
Hole
Hole
Dimple
Hole
Dimple
Plain
Hole
Dimple
Hole
Hole
Dimple
Stock Thickness
Tab Mag.Wire
Section Section
.020
.012
0.51
0.30
.032
.012
0.81
0.30
.020
.012
0.51
0.30
.020
.016
0.51
0.41
.020
.016
0.51
0.41
.020
.016
0.51
0.41
.032
.016
0.81
0.41
.020
.016
0.51
0.41
Strip
Part Number
63710-2
63738-2
1217666-1
63711-2
63737-2
63712-2
63736-2
1217497-1
63713-2
63735-2
1217516-1
63714-2
63734-2
1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.
2 Single magnet wire only; 22 AWG [0.64] or larger.
250 Series
FASTON Tab Terminals
Material
Tin plated brass
.250
[ 6.35 ]
Type
.032
[ 0.81 ]
Hole or
Dimple
B
.250 [6.35]
FASTON Tab
L
Copper Magnet
Wire Range1
AWG
mm
33-31
0.18-0.23
30-28
0.25-0.32
27-24
0.36-0.51
23-202
0.57-0.81
2
0.91-1.15
19-17
.135
[ 3.43 ]
.016
[ 0.41 ]
Dim.
L
Tab
Feature
Tab Size
.752
19.10
.752
19.10
.752
19.10
.752
19.10
.752
19.10
Hole
Dimple
Hole
Dimple
Hole
Dimple
Hole
Dimple
Hole
Dimple
.250 x .032
6.35 x 0.81
.250 x .032
6.35 x 0.81
.250 x .032
6.35 x 0.81
.250 x .032
6.35 x 0.81
.250 x .032
6.35 x 0.81
Stock Thickness
Tab Mag.Wire
Section Section
.032
.012
0.81
0.30
.032
.012
0.81
0.30
.032
.016
0.81
0.41
.032
.016
0.81
0.41
.032
.016
0.81
0.41
Strip
Part Number
63716-2
63744-2
63717-2
63743-2
63718-2
63742-2
63719-2
63741-2
63720-2
63740-2
1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.
2 Single magnet wire only; 22 AWG [0.64] or larger.
B
Posted PCB
SOLDER Terminal
Material
Type
Tin plated brass
.0322
[ 8.20 ]
.0125
[ 0.32 ]
.132
[ 3.45 ]
C
C
.040 [1.00]
PCB Tab
Copper Magnet
Wire Range1
AWG
mm
33.5-30
0.17-0.25
29.5-26
0.27-0.40
26-22
0.40-0.63
22-20
0.63-0.81
21.5-19.5
0.67-0.85
Dim.
L
Tab
Feature
.323
8.20 Embossment
.323
8.20
.323
8.20
.323
8.20
.323
8.20
Embossment
Embossment
Embossment
Embossment
Stock Thickness
Tab Mag.Wire
Section Section
.024
.013
.040 x .024
0.32
1.00 x 0.60 0.60
.024
.013
.040 x .024
0.60
0.32
1.00 x 0.60
.024
.013
.040 x .024
0.60
0.32
1.00 x 0.60
.040 x .024
.024
.013
1.00 x 0.60
0.60
0.32
.040 x .024
.024
.013
1.00 x 0.60 0.60
0.32
Tab Size
Strip
Part Number
1534684-1
1534685-1
1534686-1
1740829-1
1534687-1
1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.
2 Single magnet wire only; 22 AWG [0.64] or larger.
26
www.te.com/appliances
Magnet Wire Terminals and Termination Systems
Catalog 82221
Slim Line MAG-MATE Terminals (Continued)
Offset Tab Terminals
Standard MAG-MATE
Terminals
l
Mater
ial
Tin Plated Brass
Applications where I/O Tab
spacing must be less than
IDC connection spacing
Example: automotive
accessory coils
.139
[ 3.53 ]
.032
[ 0.81 ]
.059
[ 1.50 ]
.135
[ 3.43 ]
Type
L
A
Combination
Diode Slot/Tab
.220
[ 5.59 ]
.013
[ 0.33 ]
Copper Magnet
Wire Range1
mm
AWG
33-31
0.18-0.23
33-31
0.18-0.23
Dim.
L
Diode
Size
Tab Size
.725
18.42
.725
18.42
#20
0.8
#22.5
0.6
.059 x .032
1.50 x 0.81
.059 x .032
1.50 x 0.81
Stock Thickness
Tab
Mag.Wire
Section Section
0.032
0.012
0.81
0.30
0.032
0.012
0.81
0.30
Strip
Part Number
63888-1
63903-1
1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.
A
Posted PCB Terminals
Multi-Spring Solderless
Terminal
Material
Tin Plated Copper Alloy
Cavity Size
Application Spec.
Contact TE Engineering
Type
L
.289
[ 9.33 ]
.132
[ 3.35 ]
.013
[ 0.32 ]
B
Multi-Spring
Solderless PCB
Tab Terminal
Copper Magnet
Wire Range1
AWG
mm
33-29.5
0.18-0.265
29.5-26
0.265-0.40
26-22.5
0.40-0.63
22.5-19.5 2
0.63-0.85
19.5-17 2
0.85-1.12
Dim.
L
.583
14.80
.583
14.80
.583
14.80
.583
14.80
.583
14.80
1 Two magnet wires may be terminated in the same terminal slot
if diameters are equal.
2 Single magnet wire only. 22 awg [0.63 mm] and larger.
Stock Thickness
Tab
Mag.Wire
Section
Section
.031
.013
0.81
0.32
.031
.013
0.81
0.32
.031
.013
0.81
0.32
.031
.013
0.81
0.32
.031
.013
0.81
0.32
Strip
Part Number
2120743-2
2120744-2
2120745-2
2120746-2
2120747-2
Note: PC Board hole size .057 [1.45]
B
27
www.te.com/appliances
Magnet Wire Terminals and Termination Systems
Catalog 82221
Slim Line MAG-MATE Terminals (Continued)
Posted PCB
Solder Terminals
Material
Unplated brass
Type
A
MAG-MATE-MQS
Terminal
A
Copper Magnet Wire Range
AWG
mm
0.256-0.40
33-30
0.40-0.561
331
30-26
0.256-0.40
30-261
0.40-0.561
26-22
0.40-0.63
26-231
0.40-0.561
22-20
0.63-0.80
20-17
0.85-1.12
Stock
Thickness
Strip
Part Number
Varied
thickness
Varied
thickness
Varied
thickness
Varied
thickness
Varied
thickness
1-1987222-1
1-1987223-1
1-1987224-1
1-1987225-1
1-1987226-1
1 For double magnet wires
28
www.te.com/appliances
Magnet Wire Terminals and Termination Systems
Catalog 82221
Mini MAG-MATE Terminals
Product Facts
Standard MAG-MATE
Terminals
Terminates all fine gauge
magnet wire film
insulations
Eliminates need to pre-strip
conductors
Eliminates need to post
insulate terminations
Terminates 52-30 AWG
[0.02-0.25 mm] diameter
copper magnet wire
Poke-In leaf style accepts
22 -18 AWG [0.3-0.9 mm]
overcoated stranded or
solid lead wire
Available in strip form for
semi-automatic or fully
automatic insertions
High speed, fully automated
integrated systems provide
uniform terminations and
reliability at the lowest
possible applied cost
Recognized under the
Component Recognition
Program of Underwriters
Laboratories Inc, File No.
E13288
R
Applications
Ignition coils
Small motors
Synchronist timers
Electric meter coils
Solenoids
Relays
TE offers AMP Mini MAGMATE poke-in, crimp wire
barrel, post and quick
disconnect tab insulation
displacement (IDC) terminals for fine gauge magnet
wire terminations.
Mini MAG-MATE terminals
are designed to terminate
52-30 AWG [0.02-0.25 mm]
diameter copper magnet
wire.
receiving slot and wire tie-off
post that is either integrated
into coil bodies or specially
designed cavity housings.
The magnet wire is wrapped
around the tie-off post and
placed across the cavity slot.
After the coil is wound, the
finish end of the magnet wire
is dressed through the
second cavity slot and tied to
its tie-off post.
the termination process.
The fully seated terminal fits
squarely into the cavity,while
the serrated leg of the
terminal cams against the
pre-positioned magnet wire
to penetrate the film insulation and provide a stable
electrical termination.
The Mini MAG-MATE
Inserter shears the terminal
from the carrier strip and
inserts the terminal into the
cavity by a dual ram
The terminal design uses the insertion mechanism.
AMPLIVAR serrated burr
technology to penetrate the As the unexpanded terminal
approaches the bottom of
film insulation of copper
the cavity, the upper ram
magnet wire.
stops. The lower ram
continues to push to a
Mini MAG-MATE cavity
prescribed depth to expand
pockets, designed to TE
specifications, include a wire the terminal and complete
Poke-in leaf terminals accept
22-18 AWG [0.3-0.9 mm2]
overcoated stranded or solid
lead wire.
29
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Magnet Wire Terminals and Termination Systems
Catalog 82221
Mini MAG-MATE Terminals (Continued)
Wire
Split ram
Wire tie-off post
Wire
Upper ram stops
Lower ram continues
Sheared post and excess
wire to scrap chute
Lower ram stops
Termination Complete
Poke-In Terminal
Material
.010 [0.25] tin plated brass
.138
[ 3.51 ]
.060
[ 1.52 ]
.345
[ 8.76 ]
A
Lead
Wire
Poke-In
A
.138
[ 3.51 ]
Type
.060
[ 1.52 ]
B
Tab
Poke-In
.345
[ 8.76 ]
B
.047
[ 1.20 ]
L
.345
[ 8.76 ]
Stock Thickness
Mating
Strip
Tab
Poke-In Beam Mag Wire Part Number
0.010
0.010
—
62781-1
0.3-0.9
0.25
0.25
0.010
0.010
—
62780-1
0.3-0.9
0.25
0.25
0.010
0.010
—
62606-1
0.3-0.9
0.25
0.25
.060
x
.020
0.010
0.010
—
63613-1
1.52 x 0.51
0.25
0.25
.060
x
.020
0.010
0.010
—
63795-12
1.52 x 0.51
0.25
0.25
.060 x .020
0.010
0.010
—
63844-22
1.52 x 0.51
0.25
0.25
.040 x .020
0.010
0.010
—
1718165-1
1.00 x 0.51
0.25
0.25
Copper Magnet Wire Range Lead Wire Range1
AWG
mm
AWG
mm2
52-42
0.02-0.06
22-18
44-36
0.05-0.13
22-18
38-30
0.10-0.25
22-18
52-42
0.02-0.06
—
44-36
0.05-0.13
—
38-30
0.10-0.25
—
0.08-0.15
—
C
Skinny Mini 40-34.5
1 Solid or overcoated stranded lead wire only.
2 Radius on beam leaf tip.
C
30
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Magnet Wire Terminals and Termination Systems
Catalog 82221
Mini MAG-MATE Terminals (Continued)
Posted Terminal
Standard MAG-MATE
Terminals
Material
Tin over premilled brass
.138
[ 3.51 ]
.060
[ 1.52 ]
.169
[ 4.29 ]
Copper Magnet Wire Range
AWG
mm
Type
.540
[ 13.72 ]
A
PCB Post
38-30
0.10-0.25
Post Size
.024 x .020
0.62 x 0.51
Stock Thickness
Post
Mag Wire
0.020
0.010
0.51
0.25
Strip
Part Number
Stock Thickness
Post
Mag Wire
.020
.010
0.51
0.25
.020
.010
0.51
0.25
Strip
Part Number
63675-4
A
FASTON Tab Terminals
Material
Tin over premilled brass
.138
[ 3.51 ]
.690
[ 17.53 ]
.060
[ 1.52 ]
Copper Magnet Wire Range
G
W
A m
m
Type
B
.187 [4.75]
FASTON Tab
B
44-36
0.05-0.13
38-30
0.10-0.25
Tab Size
.187 x .020
4.75 x 0.51
.187 x .020
4.75 x 0.51
63778-1
1217529-1
Crimp Wire Barrel Terminal
Material
Tin plated brass
.060
[ 1.52 ]
.138
[ 3.51 ]
Type
C
Crimp Wire
Barrel
.620
[ 15.75 ]
Copper Magnet Wire Range
AWG
mm
38-30
0.10-0.25
Lead Wire Range
AWG
mm2
22-18
0.3-0.9
Stock Thickness
Crimp Barrel
Mag Wire
0.010
0.25
0.010
0.25
Strip
Part Number
63199-11
1 Wire and insulation barrel reversed so lead wire exits over magnet wire termination area.
C
31
www.te.com/appliances
Magnet Wire Terminals and Termination Systems
Catalog 82221
SIAMEZE Terminals
Product Facts
Terminates all copper
magnet wire film insulations
Eliminates need for
pre-stripping conductors
Moving Beam contact
design connects a wide
range of magnet wire sizes
with a single terminal
Standard range terminals
connect 34-18 AWG
[0.16-1.0 mm] magnet wire
Fine range terminals
connect 36-27 AWG
[0.13-0.38 mm] magnet wire
Medium range terminals
connect 23-12 AWG
[0.56-2.03 mm] magnet wire
Excess magnet wire is
automatically trimmed
during the termination
process
Available in strip form for
semi-automatic or fully
automatic insertions
Loose piece terminals
available for manual tool
insertions
High-speed automatic coil
winding machine terminations provide uniform
reliability at the lowest
possible applied cost
Clean metal-to-metal
interface produces stable,
gas-tight electrical terminations free of oxides and
other contaminants
Recognized under the
Component Program of
Underwriters Laboratories
Inc.,File No. E13288
R
Applications
Motor windings and
connections
Coil connections
Transformer windings and
connections
Ballasts
Power supplies
Solenoids
Actuators
TE offers a full selection of
AMP SIAMEZE insulation
displacement (IDC)
terminals for interconnecting copper magnet wires,
lead wires, and other
components.
The AMP SIAMEZE
insulation displacement
(IDC) technology
eliminates the need to strip
the film insulation from
copper magnet wires and
lead wires.
Terminals are available in
wire-to-wire, Lead Lok,
quick disconnect tabs,
posts, pin and receptacle
terminals.
Available with either Moving
Beam contacts whereby a
single terminal connects toa
very wide range of magnet
wire sizes, or a Compliant
Beam for contacting two
magnet wires of the same
diameter in one terminal for
splicing or bi-filar applications.
Tab terminals are available
with single barbs or multiple
retention barbs for higher
retention.
According to TE specifications SIAMEZE cavities are
either integrated into coil
bodies or specially
designed cavity housings.
The magnet wires are
positioned in the “U”shaped
slots.
The SIAMEZE Inserter cuts
the terminals from the strip
and places the terminals
over the magnet wire into
the plastic cavities.
During this operation the
small stripping devices
penetrate the film insulation
from the magnet wire.
Residual spring energy in
the terminal causes the
side walls of the IDC slot
to function as opposing
cantilever beams.
This constant pressure
results in an intimate
metal-to-metal interface,
providing a reliable,
long-term connection.
The wiping action between
the wire and terminals
remove all oxides or other
contaminants present on
both the conductor and the
terminal slot side walls,
producing a clean, stable,
gas-tight electrical
termination.
The AMP SIAMEZE
Inserter may be used as a
semi-automatic bench
machine or integrated in
production lines for
fully-automatic applications.
32
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Magnet Wire Terminals and Termination Systems
Catalog 82221
SIAMEZE Terminals (Continued)
Lead Lok Terminals
Product Facts
SIAMEZE Terminals
Provides perpendicular and
parallel lead wire strain
relief retention forces in
excess of 20 lbs (90 N).
AMP Inserter automatically
positions and secures lead
wire during insertion
Manual, semi-automated,
fully automated systems
allow for lead wire termination
Accepts #18- #22 [0.3mm
2-0.8 mm2 ] AWG solid or
stranded lead wire with
.115 [2.92] max.insulation
diameter
No lead wire stripping
required
TE features the AMP Lead
Lok strain relief terminal
system that provides
optimum lead wire retention
when used in conjunction
with SIAMEZE insulation
displacement terminals.
After the one-step insertion
of AMP SIAMEZE wire-towire terminals into TE
specified plastic cavities, the
application is ready for the
secondary lead wire attachment.
The lead wire is manually
positioned over the magnet
wire terminated SIAMEZE
wire-to-wire terminal.
The AMP Lead Lok Inserter
cuts the Lead Lok terminals
from the strip and places
the terminal over the lead
wire in the plastic cavities.
During this operation, the
lead wire is automatically
seated, the insulation
pierced and the exposed
solid or stranded conductor
is terminated in the IDC slot
of the SIAMEZE wire-to-wire
terminal.
Residual spring energy in the
terminal causes the side
walls of the IDC slot to
function as opposing
cantilever beams.
This constant pressure
results in an intimate
metal-to-metal interface,
providing a reliable, longtermconnection.
Perpendicular and parallel
lead wire strain relief retention
forces in excess of 20 lbs are
achieved.
The AMP Lead Lok Inserter
may be a secondary station in
the AMP SIAMEZE Wire-toWire semi-automatic bench
machine.
Information regarding terminal
insertion equipment may be
found in Magnet Wire Termination Overview #138516.
TECHNICAL DOCUMENTS
Cavity Specifications - Provide dimensional design guidelines & criteria for a cavity to be used with a
SIAMEZE IDC terminal. The appropriate Cavity Specification number is shown on the following pages
adjacent to the terminal number. As a general reference, overall dimensions are shown at the end of this
section.
Product Specifications ( These describe the performance characteristics and verification tests )
108-2085
Standard Range SIAMEZE Insulation Displacement
108-2293
High Temperature Standard Range SIAMEZE Insulation Displacement
108-2244
Fine Range SIAMEZE Insulation Displacement
108-2239
Medium Range SIAMEZE Insulation Displacement
108-2316
Heavy Range SIAMEZE Insulation Displacement
Application Specifications ( These describe the requirements for using the product in its intended
application )
114-13166
Standard and Fine Range SIAMEZE Insulation Displacement
114-13210
Medium and Heavy Range SIAMEZE Insulation Displacement
33
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Magnet Wire Terminals and Termination Systems
Catalog 82221
SIAMEZE Terminals (Continued)
SIAMEZE
Interconnection System
How the System Operates
Magnet Wire
The magnet wire is
positioned in “U” slot
manually or automatically
by coil winding equipment.
Plastic Cavity
Design must comply with
TE connectivity
specifications(for cavity
drawing numbers see
tables). ConsultingTE is
required for design in.
Terminal Insertion Finger
The terminal insertion
finger is part of the
SIAMEZE Inserter. It
pushes the terminal that
was sheared from the
carrier strip through
the“tube” into the cavity.
Cavity Slot for Wire
The width has to be in
accord ance with the wire
size (see cavity drawings).
Wire Cutoff Block
The wire cutoff block
supports the magnet wire
during the trimming
process. The magnet wire
is cut plain to the cavity
front side.
Contact
Various wire attachments in
standard, fine, mediumand
heavy duty terminals are
available (See tables).
IDC Slot
The IDC slot in the terminal
will terminate a wide range
of magnet wire sizes.
Stripping Burrs
During the insertion
process, these burrsstrip
the film insulation from the
magnet wire.
Retention Barbs
Terminal retention is
provided in the cavity by
single or multiple locking
barbs.
Trim Blade
The trim blade cuts the
excess magnet wire and
the wire cutoff block at the
front of the cavity.
11
Terminal Insertion
Complete
The magnet wire termination is complete when the
terminal is fully seated in
the cavity.
Test Results
SIAMEZE products have
been submitted to the
following tests without
significant millivolt increase:
Current Cycling—
250 cycles with each cycle
consisting of 15 minutes
11
“ON” followed by 15 minutes
“OFF”
Thermal Shock—
25 Cycles -40°C to +125°C,
25 Cycles -40°C to +175°C
for High Temperature
terminals
Humidity—
Temperature Cycling
10 cycles between 25°C and
65°C at 80 to 100% RH
34
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Magnet Wire Terminals and Termination Systems
Catalog 82221
SIAMEZE Terminals (Continued)
Lead Lok
Interconnection System
How the System Operates
SIAMEZE Terminals
Lead Lok Insertion Finger
The Lead Lok insertion
finger pushes the Lead Lok
that was sheared from the
carrier strip and positions
the Lead Lok and lead wire
into the IDC slot.
Lead Lok Terminal
The Lead Lok terminal
provides maximum lead
wire retention in the cavity.
Retention Barbs
The Lead Lok multiple
barbs provide retention in
the cavity.
Lead Wire
Stranded, solid and bonded
lead wire with 105°C PVC
insulation can be used.
Contact TE Engineering for
other lead wires and
insulation under consideration.
IDC Slot
The IDC slot will pierce the
lead wire during insertion.
Lead Wire Insertion
Complete
The lead wire termination is
complete when the Lead
Lok is fully seated in the
cavity.
HOW TO CONNECT MULTIPLE MAGNET WIRES OR OTHER COMPONENTS
Bussed High Carrier
Terminals
Bridging of two SIAMEZE
terminals that is accomplished by leaving the
carrier strip between two
adjacent terminals intact.
Bussed High Carry
SIAMEZE Plastic Cavity
Bussed cavity pocket
designs are available for
double or triple bussed
terminals.
Magnet Wire
Magnet wire may be equal
or differ in size for bi-filar
applications.
35
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Magnet Wire Terminals and Termination Systems
Catalog 82221
SIAMEZE Terminals (Continued)
Wire-to-Wire Terminals
Material
Brass
.300
[ 7.62 ]
.300
[ 7.62 ]
.146
[ 3.71 ]
.146
[ 3.71 ]
.300
[ 7.62 ]
.146
[ 3.71 ]
.020
[ 0.51 ]
.020
[ 0.51 ]
A
.020
[ 0.51 ]
B
C
.250
[ 6.35 ]
.550
[ 13.97 ]
.300
[ 7.62 ]
.146
[ 3.71 ]
.020
[ 0.51 ]
D
E
F
Lead Wire
Range
AWG
mm2
18-34
1.02-0.16
18-226
0.8-0.3
27–36
0.36–0.13
18-226
0.8-0.3
18-34
1.02–0.16
20
0.5
18-34
1.02-0.16
18
0.8
1601433
1601440
18-34
1.02-0.16
18-226
0.8-0.3
1601046-1
2-1601046-11
4-1601046-12
6-1601046-13
8-1601046-14
1601433
27–36
0.36-0.13
20
0.5
1601237-1
2-1601237-11
4-1601237-12
6-1601237-13
1601436
12-23
2.06-0.56
16-20
1.3-0.5
1601136-1
2-1601136-11
4-1601136-12
6-1601136-13
18-22
0.8-0.3
1601140-1
2-1601140-11
4-1601140-1
Recommended
Pocket7
A
Moving
Beam
1601421
B
Wire
Specific 8
1601421
C
High Carrier
F
Lead Lok
.032
[ 0.81 ]
.025
[ 0.46 ]
Copper Magnet
Wire Range
AWG
mm
Type
D
High Carrier
Specific8
E
Medium
Range
.150
[ 3.81 ]
.280
[ 7.11 ]
1601421
1601433
1601440
Part Number
Reeled
Loose
1601000-1
1601000-25
1601117-1
2-1601117-11
1601056-1
2-1601056-11
1601074-1
2-1601074-11
4-1601000-12
4-1601000-22,5
4-1601117-12
4-1601056-12
4-1601074-12
1 Reversed Reeled—Consult TE drawing for orientation.
2 Loose Single.
3 Loose Bussed (Bridged) Double.
4 Loose Bussed (Bridged) Triple.
5 Finish is Post Plated Tin over Copper (Consult TE drawing for specifics).
6 Lead wire may be stranded, solid or bonded with 105°C PVC insulation. Contact TE Engineering when using other
types of insulation.
7 Magnet wire 30 AWG [0.25 mm] and smaller also requires a wrap post per drawing 1601447.
8 Wire Specific terminals have a top contact designed to penetrate difficult Lead Wire Insulation (e.g Irradiated types).
36
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Magnet Wire Terminals and Termination Systems
Catalog 82221
SIAMEZE Terminals (Continued)
Receptacle Terminals
(Wire to Blade)
Material
Brass
.550
[ 13.97 ]
.146
[ 3.71 ]
.146
[ 3.71 ]
.020
[ 0.51 ]
.020
[ 0.51 ]
A
.280
[ 7.11 ]
B
.310
[ 7.87 ]
.480
[ 12.19 ]
.032
[ 0.81 ]
.032
[ 0.81 ]
C
D
L
Dim.
Mating
Tab Size
1.02-0.16
.300
7.62
.020
0.51
18-34
1.02-0.16
.300
7.62
.020
0.51
Part Number
Reeled
Loose
1601075-12,1
4-1601075-12
2-1601075-11
6
1601075-2
4-1601075-22,6
2-1601075-21,6
–
2-1601075-31,7
4-1601196-12
1601196-1
6-1601196-13
2-1601196-11
8-1601196-14
1601436
15-23
1.47-0.56
.550
13.97
.032
0.81
1601232-27
2-1601232-21,7
4-1601232-22,7
1601437
15-23
1.47-0.56
.310
7.87
.032
0.81
1601137-2 6
2-1601137-21,6
4-1601137-22,6
Copper Magnet Wire Range
AWG
mm
Type
Recommended
Pocket 5
A
Wire2Blade In Line
1601425
18-34
1601426
B
Wire2Blade
High Carrier In Line
C
Wire2Blade
In Line Medium Range
D
Wire2Blade
Off Line Medium Range
SIAMEZE Terminals
.300
[ 7.62 ]
.300
[ 7.62 ]
1 Reverse Reeled –Consult TE drawing for orientation.
3 Loose Bussed (Bridged) Double.
5 Magnet wire 30 AWG [0.25] and smaller also requires a wrap post per Specification
1601447.
7 Finish is Post Plated Tin over Nickel (Consult TE drawing for specifics).
8
2 Loose Single.
4 Loose Bussed (Bridged) Triple.
6 Finish is Pre Plated Tin (Consult TE drawing for specifics).
8 Overall Height of terminal does not include inserted Blade (Tab).
Pin Terminals
Dia.
[ 2.13 ]
Material
Brass
L
.
[ 0.51 ]
[ 3.71 ]
E
Type
Recommended
Pocket 2
E
Round Pin
1601424
Copper Magnet Wire Range
AWG
mm
18-34
1.02-0.16
L
Dim.
Pin Dia.
.718
18.24
.084
2.13
Part Number
Loose
Reeled
1601077-1
3
4-1601077-1
2-1601077-11
1 Reverse Reeled –Consult TE drawing for orientation.
2 Magnet wire 30 AWG [0.25 mm] and smaller also requires a wrap post per drawing 1601447.
3 Loose piece single.
37
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Magnet Wire Terminals and Termination Systems
Catalog 82221
SIAMEZE Terminals (Continued)
Post Terminals
Material
Brass
L
L
L
L
L
L
.146
[ 3.71 ]
.146
[ 3.71 ]
.146
[ 3.71 ]
.020
[ 0.51 ]
A
Type
.020
[ 0.51 ]
B
Recommended
Pocket7
B
Extended
PC Tab
C
D
Long Narrow
Blade
Mult-Barb
1.02-0.16
29**
0.29
27-36
0.36-0.13
18-34
1.02-0.16
1601425
1601431
1601425
E
Medium
Width Blade
Mult-Barb
1601475
F
Medium
Width Blade
Medium wire range
1601438
18-34
.020
[ 0.51 ]
.146
[ 3.71 ]
D
1601424
27-36
C
Long Narrow
Blade
.146
[ 3.71 ]
Copper Magnet Wire Range
AWG
mm
18-34
A
PC Tab
.020
[ 0.51 ]
0.36-0.13
1.02-0.16
18-34
1.02-0.16
18-34
1.02-0.16
27-36
0.36-0.13
12-23
0.56-2.06
1 Reverse Reeled –Consult TE drawing for orientation.
3 Finish is Post Plated Tin (Consult TE drawing for specifics).
5 Finish is Post Plated Tin over Nickel (Consult TE drawing for specifics).
7 Magnet wire 30 AWG [0.25] and smaller also requires a wrap post per
Specification 1601447
.280
[ 7.11 ]
.020
[ 0.51 ]
E
.032
[ 0.81 ]
F
Part Number
Tab Size
L
Dim.
.040 x .020
1.02 x 0.51
.040 x .020
1.02 x 0.51
.040 x .020
1.02 x 0.51
.040 x .020
1.02 x 0.51
.040 x .020
1.02 x 0.51
.040 x .020
1.02 x 0.51
.040 x .020
1.02 x 0.51
.047 x .032
1.20 x. 0.81
.059 x .032
1.50 x. 0.81
.059 x .032
1.50 x. 0.81
.059 x .032
1.50 x. 0.81
.059 x .032
1.50 x. 0.81
.071 x .025
1.80 x 0.64
.345
8.76
.405
10.29
.345
8.76
.345
8.76
.456
11.57
.485
12.32
.485
12.32
.754
19.16
.669
17.00
.756
19.21
.904
22.96
1.005
25.53
.974
24.74
Reeled
1601009-45
2-1601009-41,5
1601214-2 5
2-1601214-21,5
1601155-35
2-1601155-31,5
1601120-45
2-1601120-41,5
1601095-2 4
2-1601095-22,4
1601041-35
2-1601041-31,5
1601128-3 5
2-1601128-3 1,5
1601110-2 6
2-1601110-21,6
1601099-2 5
2-1601099-21,5
1601063-2 6
2-1601063-21,6
1601037-2 6
2-1601037-21,6
1601066-2 6
2-1601066-2 1,6
1601104-2 6
2-1601104-21,6
.059 x .032
1.50 x 0.81
.805
20.45
293214-1
2-293214-11
.118 x .020
3.00 x 0.51
.118 x .025
3.00 x 0.64
.533
13.54
.952
24.18
1601243-2 3
2-1601243-21,3
1601119-2 6
2-1601119-21,6
.130 x .032
3.30 x 0.81
.872
22.15
1601138-1
2-1601138-11
Loose
4-1601009-4 2,5
4-1601214-2 2,5
4-1601155-3 2,5
4-1601120-4 2,5
4-1601095-2 2,4
4-1601041-3 2,5
4-1601128-3 2,5
4-1601110-2 2,5
4-1601099-2 2,5
4-1601063-2 2,6
4-1601037-2 2,6
4-1601066-2 2,6
4-1601104-2 2,6
—
.
4-1601243-2 2,3
4-1601119-2 2,6
4-1601138-12
2 Loose Piece Single.
4 Finish is Post Plated Tin over Copper (Consult TE drawing for specifics).
6 Finish is Pre Plated Tin (Consult TE drawing for specifics)
** Compliant contact can connect 2 wires of the same diameter.
38
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Magnet Wire Terminals and Termination Systems
Catalog 82221
SIAMEZE Terminals (Continued)
110 Series (2.8 mm wide)
FASTON Tab Terminals
Material
Brass
SIAMEZE Terminals
L
L
L
.146
[ 3.71 ]
.146
[ 3.71 ]
A
Type
A
Single Barb
B
Single Barb
Low Transition
C
Multi-Barb
Recommended
Pocket 8
1601425
1601431
1601425
.020
[ 0.51 ]
18-34
18-34
27-36
.020
[ 0.51 ]
C
B
Copper Magnet Wire Range
AWG
mm
18-34
.146
[ 3.71 ]
1.02-0.16
1.02-0.16
1.02-0.16
0.36-0.13
Thickness
L
Dim.
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.032
0.81
.032
0.81
.020
0.51
.020
0.51
.032
0.81
.032
0.81
.032
0.81
.640
16.26
.640
16.26
.846
21.49
.846
21.49
.925
23.50
.945
24.00
1.195
30.35
.655
16.63
.655
16.63
.630
15.99
1.240
31.50
1.240
31.50
.020
[ 0.51 ]
Part Number
Reeled
Loose
1601005-1
4-1601005-1 2
1
2-1601005-1
1601204-26,7
4-1601204-2 2,6,7
2-1601204-21,6,7
1601045-1
4-1601045-1 2
2-1601045-11
1601059-17
2-1601059-11,7
1601073-1
2-1601073-11
1601097-36,7
2-1601097-31,6,7
1601194-23,7
2-1601194-21,3,7
1601039-1
2-1601039-11
1601039-26
2-1601039-21,6
1601064-17
2-1601064-11,7
1601112-2 6,7
2-1601112-21,6,7
1601133-2 6,7
2-1601133-21,6,7
4-1601059-12,7
4-1601073-1 2
4-1601097-3 2,6,7
4-1601194-2 2,3,7
4-1601039-1 2
4-1601039-2 2,6
4-1601064-1 2,7
4-1601112-2 2,6,7
4-1601133-2 2,6,7
1 Reverse Reeled-Consult TE drawing for orientation.
2 Loose Piece Single.
3 Finish is Post Plated Tin over Nickel (Consult TE drawing for specifics).
4 Finish is Post Plated Tin (Consult TE drawing for specifics).
5 Finish is Pre-Plated Tin over Copper (Consult TE drawing for specifics).
6 Finish is Pre-Plated Tin (Consult TE drawing for specifics).
7 No hole in Tab.
8 Magnet wire 30 AWG [0.25] and smaller also requires a wrap post per Specification 1601447.
39
www.te.com/appliances
Magnet Wire Terminals and Termination Systems
Catalog 82221
SIAMEZE Terminals (Continued)
187 Series (4.75 mm wide)
FASTON Tab Terminals
Material
Brass
(except High Temp listed below)
L
L
L
L
L
.146
[ 3.71 ]
.146
[ 3.71 ]
.146
[ 3.71 ]
.020
[ 0.51 ]
A
Type
Recommended
Pocket 8
A
Single Barb
1601425
B
Single Barb
Short Pocket
C
Multi-Barb
D
Multi-Barb
Short Profile
E
Multi-Barb
.187/.250 Profile
1601427
18-34
18-34
18-34
1.02-0.16
1.02-0.16
1.02-0.16
1601425
1601434
1601425
.020
[ 0.51 ]
B
Copper Magnet Wire Range
AWG
mm
20-23**
0.58-0.81
18-34
1.02-0.16
18-34
1.02-0.16
18-34
1.02-0.16
1 Reverse Reeled-Consult TE drawing for orientation.
3 High Temperature Copper Alloy.
5 Finish is Pre Plated Tin (Consult TE drawing for specifics).
7 Extra Short Tab-Does not meet UL & NEMA length requirements.
** Compliant contact can connect 2 wires of the same diameter
.146
[ 3.71 ]
.146
[ 3.71 ]
.020
[ 0.51 ]
C
Thickness
L
Dim.
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.020
0.51
.032
0.81
.032
0.81
.020
0.51
.020
0.51
.020
0.51
.605
15.37
.505
12.83
.590
14.99
.985
25.02
.618
15.70
.655
16.64
.791
20.09
0.832
21.14
.625
15.88
.655
16.64
.655
16.64
.745
18.92
.655
16.64
0.492
12.50
0.571
14.50
.655
16.64
.655
16.64
.805
20.45
.020
[ 0.51 ]
.020
[ 0.51 ]
D
E
Part Number
Reeled
1601006-25
2-1601006-21,5
1601011-1
2-1601011-11
1601018-2 5,6
2-1601018-21,5,6
1601033-25,6
2-1601033-21,5,6
1601021-25,6
2-1601021-21,5,6
6
1601013-1
2-1601013-11
Loose
4-1601006-2 2,5
4-1601011-12
4-1601018-22,5,6
4-1601033-2 2,5,6
4-1601021-2 2,5,6
4-1601013-12
3-1601072-25,6
4-1601072-22,5,6
1601068-25,6
2-1601068-21,5,6
4-1601068-22,5,6
1601174-25,6
2-1601174-21,5,6
1601035-1
2-1601035-11
1601035-25
2-1601035-21,5
293029-1 5
2-293029-11,5
1601142-1
2-1601142-11
1601058-25,7
2-1601058-21,5,7
1601226-13,6
2-1601226-11,3,6
1601020-1
2-1601020-11
1601020-2 5
2-1601020-21,5
1601049-2 5
2-1601049-21,5
4-1601174-22,5,6
4-1601035-12
4-1601035-22,5
_
4-1601142-12
4-1601058-22,5,7
4-1601226-12,3,6
4-1601020-12
4-1601020-22,5
4-1601049-2 2,5
2 Loose Piece Single.
4 Finish is Post Plated Tin (Consult TE drawing for specifics).
6 No hole in Tab.,
8 Magnet wire 30 AWG [0.25] and smaller also requires a wrap post per Specification
1601447.
40
www.te.com/appliances
Magnet Wire Terminals and Termination Systems
Catalog 82221
SIAMEZE Terminals (Continued)
250 Series (6.3 mm wide)
FASTON Tab Terminals
Material
Brass
SIAMEZE Terminals
L
L
L
.146
[ 3.71 ]
.280
[ 7.12 ]
.020
[ 0.51 ]
A
Type
Recommended Copper Magnet Wire Range
Pocket 6
AWG
mm
27-36
A
Multi-Barb
B
Single Barb
Medium Range
C
Single Barb
Heavy Range
0.36-0.13
1601425
18-34
1601438
1601435
1.02-0.16
.032
[ 0.81 ]
B
Hole
.250 x .032
6.35 x 0.81
Dimple
.250 x .032
6.35 x 0.81
.250 x .032
6.35 x 0.81
Part Number
Loose
Reeled
1601118-23
3
4-1601118-2
2-1601118-21,3
3
1601002-2
4-1601002-23
2-1601002-21,3
1601028-23
4-1601028-23
2-1601028-21,3
1601028-1
4-1601028-1
2-1601028-11
7
284937-1
—
2-284937-11,7
3
1601061-2
4-1601061-23
2-1601061-21,3
2,4
1601052-2
4-1601052-2 2
2-1601052-21,2,4
Tab
Feature
Tab Size
.745
18.92
.745
18.92
Hole
.250 x .032
6.35 x 0.81
.250 x .032
6.35 x 0.81
Hole
1.281
32.53
Hole
12-23
2.03-0.56
.778
19.76
—
.250 x .032
6.35 x 0.81
1601139-23
2-1601139-21,3
12-20
2.03-0.8
Hole
16-175
1.27-1.15
5
1.60-1.40
.885
22.48
.885
22.48
.885
22.48
.250 x .032
6.35 x 0.81
.250 x .032
6.35 x 0.81
.250 x .032
6.35 x 0.81
1601115-1
2-1601115-11
1601159-1
2-1601159-11
1601161-1
2-1601161-11
14-15
.032
[ 0.81 ]
C
L
Dim.
.805
20.45
.315
[ 8.00 ]
Hole
Hole
4-1601139-23
4-1601115-1
4-1601159-1
4-1601161-1
1 Reverse Reeled –Consult TE drawing for orientation.
2 Finish is Pre-Plated Tin over Copper (Consult TE drawing for specifics).
3 Finish is Pre-Plated Tin (Consult TE drawing for specifics).
4 Double Carrier Strip.
5 Two magnet wires may be terminated in the same slot if diameters are equal.
6 Magnet wire 30 AWG [0.25 mm] and smaller also requires a wrap post per drawing 1601447.
7 Hole size and position complies with DIN standard.
41
www.te.com/appliances
Magnet Wire Terminals and Termination Systems
Catalog 82221
SIAMEZE Terminals (Continued)
Typical Plastic Cavity
Pockets
Note:The overall dimensions shown
on these pages are for general
reference only. For design
purposes refer to the TE
Cavity Specification.
Plastic cavities, designed to
TE specifications, may be
molded as part of the coil
bobbin or attached to a
lamination stack in the area of
the magnet wire coil.
Each cavity is a rectangular
box with two narrow slots on
opposing walls and a plastic
cutoff or tie-off post.
During or after the winding
process, the magnet wire is
placed across the plastic
cavities and into the slots,
either manually or by coil
winding equipment.
Unraveling is prevented by a
slight friction fit, suitable bend
or by wrapping the magnet
wire around the wrap post.
Excess magnet wire is
trimmed flush with the outside
of the plastic cavity by a shear
blade traveling with the
During insertion, the insulation terminal insertion ram.
displacing terminal slot strip
TE can provide design and
the film insulation from the
magnet wire producing a
mold engineering resources
stable electrical termination.
to manufacture most
Terminal retention is retained specifically designed
in the plastic cavities by single SIAMEZE cavity housings.
or multiple barbs (Refer to
Product Spec for force
requirements).
.380
[ 9.65 ]
Min.
.276
[ 7.01 ]
Min.
.380
[ 9.65 ]
Min.
.270
[ 6.86 ]
Min.
.276
[ 7.01 ]
Min.
.204
[ 5.18 ]
Min.*
Cavity Specification 1601421
Cavity Specification 1601424
.380
[ 9.65 ]
Min.
.496
[ 12.60 ]
Min.
.104
[ 2.63 ]
Min.
Cavity Specification 1601426
.104
[ 2.63 ]
Min.
.276
[ 7.01 ]
Min.
Cavity Specification 1601425
[ 8.38 ]
Min.
[ 7.75 ]
Min.
[ 7.01 ]
Min.
[ 2.63 ]
Min.
Cavity Specification 1601427
.104
[ 2.63 ]
Min.
[ 7.01 ]
Min.
[ 2.95 ]
Min.
Cavity Specification 1601431
* Minimum dimension with Lead Lok slot.
42
www.te.com/appliances
Magnet Wire Terminals and Termination Systems
Catalog 82221
SIAMEZE Terminals (Continued)
Typical Plastic Cavity
Pockets (Continued)
.380
[ 9.65 ]
Min.
.473
[ 12.01 ]
Min.
.116
[ 2.95 ]
Min.
Cavity Specification 1601432
.490
[ 12.60 ]
Min.
.446
[ 11.33 ]
Min.
.135
[ 3.44 ]
Min.
Cavity Specification 1601435
.410
[ 10.41 ]
Min.
.350
[ 8.89 ]
Min.
.580
[ 14.72 ]
Min.
.135
[ 3.44 ]
Min.
Cavity Specification 1601436
.380
[ 9.65 ]
Min.
.716
[ 18.19 ]
Min.
.135
[ 3.44 ]
Min.
Cavity Specification 1601438
Cavity Specification 1601434
.630
[ 16.00 ]
Min.
.520
[ 13.21 ]
Min.
.410
[ 10.41 ]
Min.
.104
[ 2.63 ]
Min.
.276
[ 7.01 ]
Min.
.204
[ 5.18 ]
Min.*
Cavity Specification 1601433
.535
[ 13.59 ]
Min.
.293
[ 7.44 ]
Min.
.204
[ 5.18 ]
Min.*
SIAMEZE Terminals
.380
[ 9.65 ]
Min.
Cavity Specification 1601440
.135
[ 3.44 ]
Cavity Specification 1601437
.050
[ 1.27 ]
.050
[ 1.27 ]
Min.
Wrap Post Specification 1601447
.353
[ 8.97 ]
Min.
.276
[ 7.01 ]
Min.
.116
[ 2.95 ]
Min.
Cavity Specification 1601475
* Minimum dimension with Lead Lok slot.
43
www.te.com/appliances
Magnet Wire Terminals and Termination Systems
Catalog 82221
MAG-MATE and SIAMEZE Application Tooling
MAG-MATE Product
Terminator (MPT)
Product Facts
■
Single, dual and triple
insertion
■
Two-reel, two-product
capability, with alternating
feed capability
■
Available as horizontal
bench, vertical bench or
independent module
■
Module easily integrates
into production lines using
simple handshake signals
■
Fine adjustment
mechanism for insertion
depth (.001 increments)
■
Tube-type insertion tooling
for standard MAG-MATE
terminals
■
Microprocessor controlled
operation
■
Holding fixture for bobbin
can be designed and built
by Tyco Electronics or the
customer
Solderless MAG-MATE
Terminations:
■
■
■
■
■
■
For quick, easy and reliable
termination of magnet wire
without pre-stripping the
insulation or soldering,
Tyco Electronics offers the
MAG-MATE product family
and the MPT-5 (MAG-MATE
Product Terminator ) airoperated insertion machine
with micro-processor
control. The MPT-5 machine
inserts a MAG-MATE
terminal into a customerdesigned cavity in the coil
bobbin or similar magnetwire housing, terminating
the wire and providing an
I/O terminal or other
connection. The MAG-MATE
system can create a
termination that is very
close to the coil.
Dual reel capability of the
MPT-5 allows insertion of
two different MAG-MATE
terminals, with the capability
to alternate between inserting one and two terminals
at a time. Two terminations
per second are possible
with dual insertion. Loaded
with two different terminals,
a single MPT-5 can cover a
range of 8 AWGs.
A fifth generation machine,
the MPT-5 is lighter and
quieter than previous
versions. The MPT-5 is
available as a horizontal or
vertical bench machine or
as a discrete module for
integration into automated
lines. The discrete module
also can be used to make a
custom horizontal or vertical
bench machine. A fixture to
hold the coil assembly,
which is required for bench
operation, can be designed
and built by Tyco Electronics
or the customer.
The MPT-5 uses three or
four air cylinders to feed
terminals from one or both
reels, cut terminals from the
carrier strip, and insert
terminals into the cavities.
The display shows the
operating conditions of the
machine such as the batch
count, total count, error
messages, and ready state.
The display also lets the
operator step through the
machine sequence or
manually cycles the
machine for set up or easy
diagnosis of problems.
No need to pre-strip the
magnet wire
No wire embrittlements
due to solder
No soldering fumes
Compact, clean
termination
Ideal for automation
Fast magnet wire
connections: Up to two
per second with dual
insertion
44
www.te.com/appliances
Magnet Wire Terminals and Termination Systems
Catalog 82221
MAG-MATE and SIAMEZE Application Tooling (Continued)
MPT-5S/L Machine for Mag
Wire Coil Termination
utilizing SIAMEZE and
Lead Lok terminals
Product Facts
Single, dual and triple
insertion
■
Two-reel, two-product
capability, with alternating
feed capability
■
Available as horizontal
bench, vertical bench or
independent module
■
Module easily integrates
into production lines using
simple handshake signals
■
Fine adjustment mechanism
for insertion depth
(.001 increments)
■
Tube-type insertion tooling
for standard SIAMEZE &
Lead Lok terminals
■
Microprocessor controlled
operation
■
Holding fixture for bobbin
can be designed and built
by Tyco Electronics or the
customer
MAG-MATE and SIAMEZE
Application Tooling
■
For quick, easy and reliable
termination of magnet wire
without pre-stripping the
insulation or soldering,
Tyco Electronics offers the
SIAMEZE terminals and
Lead Lok product family
and the MPT-5S/L
(MAG-MATE Product
Terminator) air-operated
insertion machine with
micro-processor control.
The MPT-5S/L machine
inserts a SIAMEZE terminal
into a customer-designed
cavity in the coil bobbin or
similar magnet-wire
housing, terminating the
wire and providing an I/O
terminal or other connection.
The MPT-5S/L can insert
both the SIAMEZE terminal
for magnet wire termination
and the Lead Lok terminal
to assure your lead wire
connection.
Dual reel capability of the
MPT-5S/L allows insertion
of two different SIAMEZE
terminals, with the capability
to alternate between
inserting one and two
terminals at a time. Two
terminations per second are
possible with dual insertion.
A fifth generation machine,
the MPT-5s/L is lighter and
quieter than previous
versions. The MPT-5S/L is
available as a horizontal or
vertical bench machine or
as a discrete module for
integration into automated
lines. The discrete module
also can be used to make
a custom horizontal or
vertical bench machine.
A fixture to hold the coil
assembly, which is required
for bench operation, can
be designed and built by
Tyco Electronics or the
customer.
The MPT-5S/L uses three
or four air cylinders to feed
terminals from one or both
reels, cut terminals from the
carrier strip, and insert
terminals into the cavities.
The display shows the
operating conditions of the
machine such as the batch
count, total count, error
messages, and ready state.
The display also lets the
operator step through the
machine sequence or
manually cycles the
machine for set up or easy
diagnosis of problems.
Solderless SIAMEZE
terminations:
■
No need to pre-strip the
magnet wire
■
No wire embrittlements
due to solder
■
No soldering fumes
■
Compact, clean
termination
■
Ideal for automation
■
Fast magnet and lead
wire connections: Up to
two per second with dual
insertion
45
www.te.com/appliances
Magnet Wire Terminals and Termination Systems
Catalog 82221
MAG-MATE and SIAMEZE Application Tooling (Continued)
Application Tooling for
MAG-MATE Terminals
The Module
Hand Tools
Part Number 274250-2
Poke-In Terminals
Part Number 274260-1
.187 [4.75] Tab Terminals
Part Number 274282-1
.250 [6.35] Tab Terminals
The MPT-5 insertion module
is the cornerstone of
Tyco Electronics magnet
wire application tooling. A
fifth generation machine,
the MPT-5 module is used
in conjunction with our
bench machine, LPT-522,
Rotary Index Table, and
can also be order
separately when using your
equipment manufacture of
choice. Electric, pneumatic
and de-reeling controls
are available allowing for
easy integration in your
production line. Experienced
Tyco Electronics personnel
will work with the customer
and the equipment
manufacturer to adapt the
module to their automated
assembly system.
Specifications
Electrical—120 VAC, 60 Hz, 5 A, 1 Ø,
or 240 VAC, 50 Hz, 2 A, 1 Ø
Air—80 psi [5.52 bar], 3 scfm
[0.00142 m3/s]
Weight—Approx. 60 lb [27.2 kg]
Width—8 [204]
Depth—7 [178]
Height—30 [762]
This insertion tool is
capable of applying
terminals furnished as
loose piece parts. Use for
prototype, production startup and moderate volume
production runs. Terminals
can be inserted at rates up
to 300 per hour.
46
www.te.com/appliances
Magnet Wire Terminals and Termination Systems
Catalog 82221
MAG-MATE and SIAMEZE Application Tooling (Continued)
Application Tooling for
MAG-MATE Terminals
Rotary Index Table
Product Facts
High-volume rates, up to
600 assemblies per hour
■
Handles Standard and Mini
MAG-MATE terminals
through interchangeable
insertion modules
■
Load-while-run feature
increases productivity
■
Fast, simple machine setup
and changeover
■
Versions to handle in-line,
radial, and linear/angularly
opposed cavities
■
Easy programming through
hand-held keypad/display
■
Up to 30 insertion
sequences stored in
EEPROM memory
■
Options include
■ Continuity test station
■ Bend station
■ Dual MAG-MATE
modules
■ X- or Y-axis travel
■ Auto-change single/dual
insertion modules
In operation, the operator places the
coil/bobbin/field assembly on the
worktable and cycles the machine. The
table rotates 90˚ or 180˚ to position the
assembly under the insertion module for
processing. As each terminal is
inserted, the machine automatically
indexes to the next insertion position.
While this assembly is being processed,
the operator can remove the assembly
processed during the previous cycle
and load a new coil/bobbin/field
assembly. This load-while-run feature
helps maximize productivity. Assembly
rates of up to 600 coils per hour (at six
terminations per coil) are possible with dual
insertion.
A hand-held operator’s terminal contains a
keypad and easy-to-read LCD display to
allow quick, easy programming of machine
functions, including insertion sequences.
Up to 30 programs (insertion sequences)
can be stored in the EEPROM internal
memory.
The machine is available with any
combination of one or two MPT-5 insertion
modules that are fixed or indexing, with or
without a rotating fixture for axial insertion.
One version allows indexing only in the Y
axis for processing in-line cavities. The
other includes a rotary fixture that allows
the coil/bobbin/field assembly to be rotated
to process cavities radially or
linear/angularly opposed.
MAG-MATE and SIAMEZE
Application Tooling
■
The Rotary Index Table is a
semiautomatic machine that
automatically positions fixtured coils,
bobbins, and field assemblies for
insertion of MAG-MATE terminals. The
table is used with MPT-5 insertion
modules, which mount vertically above
the table and insert terminals fed from a
reel. Modules which are not included as
part of the base machine, are available
for the entire MAG-MATE line, including
Standard and Mini MAG-MATE,
SIAMEZE and Lead Lok products.
table is also designed to enhance
productivity through reliability and easy
setup. The number of adjustments required
for normal operation has been minimized,
while the procedure for product
changeovers takes only a few minutes. The
result is a machine with little downtime.
Options include a continuity test station, a
bend station that bends terminals up to 90˚
after insertion, dual modules that insert two
identical or different terminals
simultaneously, and
X-axis travel.
Cost savings and productivity are
enhanced with Tyco Electronics Field
Engineering Service, which provides
complete setup and installation assistance,
operating and maintenance training, and
continuing rapid response through the TollFree Technical Support Center at 1-800522-6752.
Besides its fast production rates, the rotary
47
www.te.com/appliances
Magnet Wire Terminals and Termination Systems
Catalog 82221
MAG-MATE and SIAMEZE Application Tooling (Continued)
LPT-522 Linear Product
Terminator
Product Facts
■
Intermediate to high
volume rates, up to 600
assemblies per hour
■
Flexible platform
accommodates secondary
application modules
■
Version to handle in-line,
radial, and linear/angularly
opposed cavities
■
Programmable linear slide
and rotary table
■
Easy programming through
keypad display
■
Palletized fixture system for
greater efficiency and
production rates
■
Microprocessor controlled
■
Fine insertion depth
adjustment
(.001 increments)
■
Two-reel, two-product
capability with or without
alternating feed
■
Single, dual separate, and
on-the-fly dual common
insertion capability
The Linear Product Terminator-522
was designed for intermediate to
high volume applications. It is also a
very flexible platform since it can
accommodate two secondary
application modules. These can
include, but are not limited to,
special wrap-off post trim, continuity
testing with defective coil
identification, and tab bending.
The LPT-522 features our MPT-5
insertion module as well as a
programmable linear slide and
rotary table system. The flexible
system can process coils that have
cavity configurations in a linear
pattern, axial pattern, or
combination of both.
The LPT-522 machine is of a serial
process design, which allows for a
unique coil holding fixture. This
fixture can be palletized to increase
your efficiency and production
rates. The palletized system allows
the operator to load/unload a pallet
of coils while a second pallet is
processing on this machine,
increasing the machine up time and
decreasing non-productive labor.
Specifications
Air — 10 scfm@80 psi minimum
Electrical — 110 VAC, 5 AMP
Footprint — 60"x 52"
48
www.te.com/appliances
Magnet Wire Terminals and Termination Systems
Catalog 82221
MAG-MATE and SIAMEZE Application Tooling (Continued)
LPT-522 Linear Product
Terminator (Continued)
MAG-MATE and SIAMEZE
Application Tooling
Rotary Index Insertion Process
Optional Continuity Test Station
Magnet Wire Termination Machines—Cost Comparison
Machine
Attribute
Applications
Machine Cost
Horizontal Bench
Machine (HBM)
Vertical Bench
Machine (VBM)
LPT-522 Insertion
Machine
RIT Insertion
Machine
● Single row bobbin
● Single terminal feed
● Bottom trim
● Single/Dual/Axial bobbin
● Single or dual feed
● Bottom or top trim
● Same as VBM plus:
-Multiple bobbin capacity
✍Auxiliary stations
● Serial Processing
● Same as LPT, plus:
-Up to 3 different terminals
● Parallel processing
■
■■
■■■
■■■■
Fixture Cost
■■
■■■
■
■■■■
Complexity
■
■■
■■■■
■■■■
Production Rate
■
■
■■■
■■■■
Cost / Insertion
■■■
■■■■
■■
■
[■ = lowest level] [■ ■ = mid level] [■ ■ ■ = high level] [■ ■ ■ ■ = highest level]
Note: All machine options work in conjunction with our MPT-5 module. The MPT-5 module can incorporate an on-the-fly feature, which allows for selection of dual common insertions. The
MPT-5 module can also be incorporated in your automated line using your integrator of choice. Please call for details.
49
www.te.com/appliances
Magnet Wire Terminals and Termination Systems
Catalog 82221
AMPLIVAR Splices
Product Facts
■
Compression crimp
eliminates cold solder
points, weld burns and wire
embrittlement usually
connected with thermal-type
terminations
■
Excellent tensile strength—
vibration resistant
■
Provides a superior
electrical connection that is
free of many contaminants
such as stripper residue and
solder flux
■
Precision formed, strip-fed
splices terminated in AMP
automatic machines for high
production rates per hour
■
High termination rates, low
wire consumption and the
elimination of rejects
caused by solder flux or
heat damage results in the
lowest applied costs
■
Precisely controlled crimp
termination helps eliminate
human error for maximum
reliability
■
Splice up to 3 magnet wires
together with stranded lead
in one barrel
Applications
■
Motor windings and
connections
■
Coil connections
■
Transformer windings and
connections
■
Solid wire connections
■
Lighting ballasts
■
Power supplies
■
Starters and alternators
Tyco Electronics offers a
full selection of AMP
AMPLIVAR splices that are
specifically designed to
terminate magnet wire to
itself or in combination with
standard solid or stranded
lead wire.
AMPLIVAR splices have
machined, sharp edged
serrations inside the crimp
barrels. These serrations,
made by a special
production process, pierce
the insulating layer of
magnet wires in a manner
that provides a large
contact area.
In a one-step operation the
magnet wire is automatically
multiple ring-stripped of its
insulation as it is forced into
the serrations during the
precisely controlled crimp.
be combined with standard,
pre-stripped solid or
stranded lead wires.
The resulting termination
produces a high tensile
strength, air-sealed
connection that is as
resistant to corrosion as the
insulated conductor.
Depending on your specific
application, AMPLIVAR
splices are available in 5,
7 and 9 serration versions
for terminations in the 100
to 22,000 CMA range as
well as miniature and
subminiature designs for
terminations in the 100 to
1850 CMA range.
As many as three magnet
wires can be terminated
simultaneously in one
splice. In addition, copper
or aluminum magnet wire,
or a combination of both,
can be terminated.
When required, copper or
aluminum magnet wire can
The crimping of AMPLIVAR
splices is done by semiautomatic crimping
machines for high output
per hour production rates.
Stranded Wire
on top
Magnet Wire
on bottom
Section AA
50
www.te.com/appliances
Magnet Wire Terminals and Termination Systems
Catalog 82221
AMPLIVAR Splices (Continued)
Technical Features
Test Results
The AMPLIVAR products have
been subjected to the following
tests without significant millivolt
losses.
Temperature Cycling —
25 cycles with each cycle
consisting of 30 minutes at
+125°C followed by 30 minutes
at –65°C
Heat Age — 96 hours at +150°C
Thermal Shock — 25 cycles
with each cycle consisting of 30
minutes at +150°C followed by
30 minutes at –65°C
Salt Spray — 96 hours at
+35°C with a 5% salt solution
spray
Humidity — 96 hours at
90–95% relative humidity and
+40°C
Current Cycling — 10,000
cycles with each consisting of
3 minutes on and 3 minutes
off at a current (25 A) which
establishes a wire temperature
AMPLIVAR Splices
Applicable Types of Wire —
Cu, Al (Solid) together or in
combination with stranded
lead wire
Wire Size Range —
from 300 to 13,000 CMA
(0.1 mm2 to 6.6 mm2)
Terminal Base Material —
Brass, phosphor bronze
Surface Finish — plain and
tin plated except where noted
Temperature Range —
–65°C to +150°C
Rated Current — according
connected wire size
Rated Voltage — according
terminated winding
51
www.te.com/appliances
Magnet Wire Terminals and Termination Systems
Catalog 82221
AMPLIVAR Splices (Continued)
General Application Guidelines
Suggested Splice Selection Procedure
To assist you in obtaining the optimum AMPLIVAR
termination, the following guidelines are recommended:
Use the following guide to help you to determine the proper
splice for your application:
1. All magnet wires must be
placed in the bottom of
the wire barrel before
crimping. If lead wire is to
be crimped in the same
termination, it should be
placed on top of the
magnet wires.
1. Use 9-serration splices,
tin plated when
terminating aluminum
magnet wire or
combinations with
aluminum magnet wire.
2. Wire barrels are
designed to accept a
maximum of three
insulated magnet wires
plus stranded lead wires.
3. The ratio of magnet wire
diameters crimped in any
wire barrel should not
exceed 2:1. This ratio is
approximately a range
from the largest to the
smallest magnet wire of
six sizes.
4. The sum of the circular
mil area (CMA) of the
magnet wires and any
lead wires should not
exceed the capacity of
the splice.
5. The sum of the diameters
of the individual magnet
wires plus twice the
terminal stock thickness
must be equal to or less
than the crimp width.
6. Magnet wire of 26 AWG
[0.40 mm] or smaller
should be used with
7-serration splices having
“shallow serrations,” and
magnet wire of 28 AWG
[0.32 mm] or smaller
should be used with
9-serration splices having
“shallow serrations” (part
numbers identified with
asterisk [*] are in the
tabular data on the
following technical
pages).
7. Magnet wire of 20 AWG
[0.81 mm] or larger
having an insulation
thickness heavier than
“single film coated,”
should not be used with
splices having “shallow
serrations” (those part
numbers marked with an
asterisk [*] in the tabular
data on the following
technical pages).
8. When aluminum magnet
wire is used, splices and
terminals must be tin
plated.
9. Consult Tyco Electronics
for splice and terminal
selection and
recommendations for
all non-standard
applications.
2. Use 9-serration splices
for hermetic and severe
environment applications.
3. Use splices identified
with an asterisk [*] when
terminating 7-serration
26 AWG [0.40 mm]
or smaller wires and
9-serration 28 AWG [0.32
mm] or smaller wires.
4. Calculate the total CMA
of the magnet wires plus
any lead wires to be
terminated. Always use
the coated magnet wire
for CMA (see pages
94–96).
■
114-2003
114-2005
AMPLIVAR 7Serration Pigtail
Splices
AMPLIVAR 9Serration Pigtail
Splices
AMPLIVAR
Subminiature Thru
Splices
■
■
114-2006
114-2009
114-2016
AMPLIVAR
Subminiature Pigtail
Splices
AMPLIVAR 5Serration Thru
Splices
AMPLIVAR
Miniature Pigtail
Splices
7. Calculate the sum of the
magnet wire diameters
plus two splice stock
thicknesses. If this total is
less than the crimp width
of the splice selected, it
may be used. If the total
is greater than the crimp
width, a splice with a
greater crimp width must
be selected. Consult
Tyco Electronics for
special wide tooling
recommendations.
Selection of a Pigtail Splice to terminate the following wires:
One 28 AWG [0.32 mm] copper magnet wire.
One 22 AWG [0.64 mm] aluminum magnet wire.
One 18 AWG [0.8–0.9 mm2] 19-strand copper lead wire.
Application Specifications describe requirements for using the
product in its intended application and or crimping information.
They are intended for the Packaging and Design Engineer and the
Machine Setup Person.
114-2002
6. Select a splice for trial
calculations. It should
have the proper CMA
range. Plating finish
should be considered at
this time.
Example:
■
Technical Documents
5. Calculate the total
magnet wire diameters
(see pages 94 and 95).
Calculate the total CMA (Procedure 4):
28 AWG [0.32 mm] coated magnet wire
22 AWG [0.64 mm] coated magnet wire
18 AWG [0.8–0.9 mm2] stranded lead wire
= 185 CMA
= 708 CMA
= 1608 CMA
Total
= 2501 CMA
Calculate the sum of the magnet wire diameters (Procedure 5):
28 AWG [0.32 mm] coated magnet wire
22 AWG [0.64 mm] coated magnet wire
= .0136 [0.35]
= .0266 [0.68]
Total
= .0402 [1.03]
Select a terminal for trial calculations. Splice No. 62305-2,
page 49 (Procedure 6):
CMA range
Stock thickness
Crimp width
= 600–3000
= .016 [0.41]
= .110 [2.79]
9-serration, tin plated for aluminum magnet wire (Procedure 1).
Splice identified with asterisk [*] for 28 AWG [0.32 mm]
(Procedure 3).
■
Calculate the sum of the magnet wire diameters plus two splice
stock thicknesses (Procedure 7):
.0402 + (.016 x 2) = .0722
[1.02 + (0.41 x 2) = 1.84
.0722 [1.84] is less than the splice crimp width of .110 [2.79];
therefore, Part No. 62305-2 may be used.
52
www.te.com/appliances
Magnet Wire Terminals and Termination Systems
Catalog 82221
AMPLIVAR Splices (Continued)
9 Serrations —
Pigtail Type
Product Facts
(Plus All 7 Serration Facts)
■
■
■
■
■
Serration depths are
varied within the splice
to give optimum electrical/
mechanical performance on
all wire sizes
Serration sidewall angles
are varied to allow better
wire stripping and
serration fill
Flat bottom of splice helps
keep magnet wires on
bottom as required during
crimping
Magnet wires 28 AWG
[0.32 mm] and larger may
be terminated without
requiring shallow serrations
Additional serrations
enhance stability of crimp
7 Serrations —
Pigtail Type
Product Facts
■
■
■
■
■
AWG/
mm2
24-18.5
0.26-0.80
22-15.5
0.38-1.54
22-15.5
0.38-1.54
18.5-13.5
0.80-2.54
18.5-13.5
0.80-2.54
15.5-12
1.54-3.46
13.5-10
2.54-4.90
12-9
3.46-6.38
10-8
4.90-8.60
.
9-6.5
7.07-9.45
.
Taper on both crimper and
anvil improves flex life of
termination
Longer “flat” on tooling
improves electrical
performance (.125 vs. .080
[3.18 vs. 2.03])
Radius on wire entry end
of splice helps prevent
nicking wires and improves
mechanical performance
Serrations are offset to
sheared end to place
additional serrations in
“electrical” portion of
crimped splice
Splice CMA ranges are
overlapped so that two
splices are available for any
given CMA
Wire Range Wire Range
Stock
Solid Dia.
CMA
Thickness
.020-.039
.016
400-1500
0.55-1.00
0.41
.028-.055
.020
600-3000
0.70-1.40
0.51
.028-.055
.016
600-3000
0.70-1.40
0.41
.039-.071
.020
1500-5000
1.00-1.80
0.51
.039-.071
.016
1500-5000
1.00-1.80
0.41
.055-.083
.020
3000-7000
1.40-2.10
0.51
.071-.098
.025
5000-10,000
1.80-2.50
0.64
.083-.112
.025
7000-13,000
2.10-2.85
0.64
.098-.130
.030
10,000-17,000
2.50-3.31
0.76
.118-.137
.030
14,000-22,000
3.00-3.47
0.76
Crimp
Width
.080
2.03
.110
2.79
.110
2.79
.110
2.79
.110
2.79
.140
3.56
.180
4.57
.180
4.57
.250
6.35
.250
6.35
Dim.
L
.225
5.72
.225
5.72
.225
5.72
.225
5.72
.225
5.72
.265
6.73
.265
6.73
.265
6.73
.340
8.64
.340
8.64
Material
Part
Number
Tin Plated Brass
62303-2*
Tin Plated Brass
62304-2*
Tin Plated Brass
62305-2*
Tin Plated Brass
62306-2*
Tin Plated Brass
62307-2*
Tin Plated Brass
62308-2*
Tin Plated Brass
62309-2*
Tin Plated Brass
62310-2*
Tin Plated Brass
62311-2 *
Tin Plated Brass
1742898-1
AMPLIVAR Splices
■
Splice length is increased
on larger CMA splices for
improved performance
*These splices are recommended for applications using wire size 28 AWG [0.32 mm] or smaller.
Special high force application equipment required.
1
AWG/
mm2
22-15.5
0.38-1.54
22-15.5
0.38-1.54
22-15.5
0.38-1.54
22-15.5
0.38-1.54
22-15.5
0.38-1.54
18.5-13.5
0.80-2.54
18.5-13.5
0.80-2.54
18.5-13.5
0.80-2.54
15.5-12
1.54-3.46
15.5-12
1.54-3.46
15.5-12
1.54-3.46
12-10
2.10-6.0
12-10
2.10-6.0
12-9
2.10-6.38
Wire Range
Solid Dia.
.028-.055
0.70-1.40
.028-.055
0.70-1.40
.028-.055
0.70-1.40
.028-.055
0.70-1.40
.028-.055
0.70-1.40
.039-.071
1.00-1.80
.039-.071
1.00-1.80
.039-.071
1.00-1.80
.055-.083
1.40-2.10
.055-.083
1.40-2.10
.055-.083
1.40-2.10
.085-.110
2.10-2.85
.085-.110
2.10-2.85
.085-.115
2.10-3.47
Wire Range
CMA
600-3000
600-3000
600-3000
600-3000
600-3000
1500-5000
1500-5000
1500-5000
3000-7000
3000-7000
3000-7000
7000-12,000
7000-12,000
7000-13,000
Stock
Thickness
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.025
0.64
.025
0.64
.025
0.64
Crimp
Width
.110
2.79
.110
2.79
.110
2.79
.110
2.79
.110
2.79
.110
2.79
.110
2.79
.110
2.79
.140
3.56
.140
3.56
.140
3.56
.250
6.35
.250
6.35
.180
4.57
Dim.
L
.225
5.72
.225
5.72
.225
5.72
.225
5.72
.225
5.72
.225
5.72
.225
5.72
.225
5.72
.225
5.72
.225
5.72
.225
5.72
.225
5.72
.225
5.72
.225
5.72
Material
Part
Number
Brass
62000-1*
Brass
62157-1*
Tin Plated Brass
62000-2*
Tin Plated Brass
62157-2*
Tin Plated Brass
62200-21
Brass
62040-2*
Tin Plated Brass
62040-1*
Phosphor Bronze
964156-1
Brass
62001-1*
Tin Plated Brass
62001-2*
Tin Plated Brass
62201-21
Tin Plated Brass
62295-1*
Brass
62295-2*
Tin Plated Brass
62002-2*
*These splices are recommended for applications using wire size 26 AWG [0.40 mm] or smaller.
1 Flat bottom.
www.te.com/appliances
53
Magnet Wire Terminals and Termination Systems
Catalog 82221
AMPLIVAR Splices (Continued)
7 Serrations —
Thru Type
Product Facts
■
Crimp bellmouth provides
retention in circular cavity
slot in bobbin
L
AWG/
mm2
22-15.5
0.38-1.54
Wire Range
Solid Dia.
.028-.055
0.70-1.40
Wire Range
CMA
600-3000
Stock
Thickness
.020
0.51
Crimp
Width
.110
2.79
Dim.
L
.225
5.72
Material
Part
Number
Tin Plated Brass
1217384-1**
*These splices are recommended for applications using wire size 26 AWG [0.40 mm] or smaller.
5 Serrations —
Thru Type
A
B
Product Facts
■
Wide range of thru splices
■
Serrations centered in splice
to achieve optimum
electrical and mechanical
performance in a thru splice
■
Type
A
CMA range accepts a wide
variety of wire sizes and
combinations
B
AWG/
Wire Range Wire Range
Stock
mm2
Solid Dia.
CMA
Thickness
17-12.5
.045-.075
.020
2000-5400
1.00-2.80
1.15-1.85
0.51
10-8
.100-.125
.032
10,000-16,000
5.00-8.00
2.55-3.20
0.80
10-7.5
.100-.150
.030
10,400-22,900
5.00-11.50 2.60-3.80
0.76
22-15.5
.028-.055
.020
600-3000
0.38-1.54
0.70-1.40
0.51
22-15.5
.028-.055
.020
600-3000
0.38-1.54
0.70-1.40
0.51
22-15.5
.028-.055
.020
600-3000
0.38-1.54
0.70-1.40
0.51
22-15.5
.028-.055
.020
600-3000
0.38-1.54
0.70-1.40
0.51
22-15.5
.028-.055
.020
600-3000
0.38-1.54
0.70-1.40
0.51
18.5-13.5
.039-.071
.020
1500-5000
0.80-2.54
1.00-1.80
0.51
18.5-13.5
.039-.071
.020
1500-5000
0.80-2.54
1.00-1.80
0.51
18.5-13.5
.039-.071
.020
1500-5000
0.80-2.54
1.00-1.80
0.51
18.5-13.5
.039-.071
.020
1500-5000
0.80-2.54
1.00-1.80
0.51
18.5-13.5
.039-.071
.020
1500-5000
0.80-2.54
1.00-1.80
0.51
15.5-12
.055-.083
.020
3000-7000
1.54-3.46
1.40-2.10
0.51
15.5-12
.055-.083
.020
3000-7000
1.54-3.46
1.40-2.10
0.51
15.5-12
.055-.083
.020
3000-7000
1.54-3.46
1.40-2.10
0.51
15.5-12
.055-.083
.020
3000-7000
1.54-3.46
1.40-2.10
0.51
12-10
.083-.110
.025
7000-12,000
3.46-6.00
2.10-2.80
0.64
12-9
.083-.112
.025
7000-13,000
3.46-6.38
2.10-2.85
0.64
12-9
.083-.112
.025
7000-13,000
3.46-6.38
2.10-2.85
0.64
12-9
.083-.112
.025
7000-13,000
3.46-6.38
2.10-2.85
0.64
12-9
.083-.112
.025
7000-13,000
3.46-6.38
2.10-2.85
0.64
Crimp
Width
.110
5.08
.180
4.57
.300
7.62
.110
2.79
.110
2.79
.110
2.79
.110
2.79
.110
2.79
.110
2.79
.110
2.79
.110
2.79
.110
2.79
.110
2.79
.140
3.56
.140
3.56
.140
3.56
.140
3.56
.250
6.35
.180
4.57
.180
4.57
.180
4.57
.180
4.57
Dim.
L
.235
5.97
.267
6.78
.310
7.87
.225
5.72
.225
5.72
.225
5.72
.225
5.72
.225
5.72
.225
5.72
.225
5.72
.225
5.72
.225
5.72
.225
5.72
.225
5.72
.225
5.72
.225
5.72
.225
5.72
.225
5.72
.225
5.72
.225
5.72
.225
5.72
.225
5.72
Material
Part
Number
Brass
63564-1
Tin Plated Brass
63561-1
Tin Plated Brass
63562-1
Brass
42076
Brass
42192-1*
Tin Plated Brass
42192-2*
Brass
42778-1*1
Tin Plated Brass
42778-2*1
Brass
41765
Tin Plated Brass
41899
Brass
42119-1*
Brass
42776-1*1
Tin Plated Brass
42776-2*1
Brass
41766
Tin Plated Brass
41900
Brass
42779-11
Tin Plated Brass
42779-21
Tin Plated Brass
61074-11,2
Brass
41770
Tin Plated Brass
41904
Brass
42780-11
Tin Plated Brass
42780-21
* These splices are recommended for applications using wire size 26 AWG [0.40 mm] or smaller.
Increased terminal pitch.
2 Increased U-diameter.
1
54
www.te.com/appliances
Magnet Wire Terminals and Termination Systems
Catalog 82221
AMPLIVAR Splices (Continued)
5 Serrations —
Pigtail Type
Product Facts
■
■
Serration depths are varied
within the splice to give
optimum electrical /
mechanical performance on
all wire sizes
Flat bottom of splice helps
keep magnet wires on
bottom as required during
crimping
L
AWG/
mm2
20-17
0.50-1.00
Wire Range
Solid Dia.
.030-.045
0.80-1.15
Wire Range
CMA
1000-2000
Stock
Thickness
.016
0.41
Crimp
Width
.100
2.54
Dim.
L
.225
5.72
Material
Part
Number
Tin Plated Brass
62670-2*1
*These splices are recommended for applications using wire size 26 AWG [0.40 mm] or smaller.
1 Flat bottom.
AMPLIVAR Splices
Miniature Splice —
Pigtail Type
Product Facts
■
■
The Miniature AMPLIVAR
splice was developed for
crimping thinner copper
magnet wires having a
diameter between .003 and
.016 [0.08 and 0.40 mm]
and has to be connected
with a stranded conductor
The diameter of one
conductor strand should not
exceed the magnet wire
diameter to be applied
AWG/
mm2
27-21
0.10-0.40
25-18
0.16-0.90
24-18.5
0.20-0.75
24-18.5
0.20-0.75
24-18
0.20-0.80
Wire Range
Solid Dia.
.014-.030
0.35-0.75
.015-.045
0.45-1.10
.020-.039
0.55-1.00
.020-.039
0.55-1.00
.020-.040
0.55-1.00
Wire Range
CMA
AWG/
mm2
30-26
0.05-0.15
24-19
0.26-0.60
24-19
0.26-0.60
Wire Range
Solid Dia.
.010-.015
0.30-0.50
.020-.035
0.55-0.90
.020-.035
0.55-0.90
Wire Range
CMA
200-850
300-1850
480-1500
480-1500
480-1700
Stock
Thickness
.012
0.30
.012
0.30
.014
0.36
.014
0.36
.016
0.41
Crimp
Width
.055
1.40
.070
1.78
.080
2.03
.080
2.03
.070
1.78
Dim.
L
.195
4.95
.195
4.95
.195
4.95
.195
4.95
.195
4.95
Stock
Thickness
.010
0.25
.016
0.41
.016
0.41
Crimp
Width
.042
1.08
.070
1.78
.070
1.78
Dim.
L
.080
2.03
.100
2.54
.100
2.54
Material
Part
Number
Tin Plated Brass
63431-1
Copper-Nickel
61166-1
Tin Plated Brass
62341-1
Brass
62341-2
Brass
62044-1
Material
Part
Number
Tin Plated Brass
63621-2
Tin Plated Brass
62194-2
Gold Plated Brass
62194-4
Subminiature Splice —
Thru or Pigtail Type
Product Facts
■
■
The compactness of these
splices makes them ideal
for use in small subfractional
motors, transformers,
relays, solenoids, indicator
lamps and small appliance
terminations
These splices provide the
same reliability as the
larger AMPLIVAR splices
100-300
400-1300
400-1300
55
www.te.com/appliances
Magnet Wire Terminals and Termination Systems
Catalog 82221
AMPLIVAR Terminals
Products Facts
■
Ring tongue terminals
available for 2 to 3/8 stud
diameters
■
FASTON Tab terminals
accept .125 [3.18], .187
[4.75] and .250 [6.35]
receptacle terminals
■
FASTON Receptacle
terminals accept .187 [4.75]
and .250 [6.35] tab
terminals
■
FASTON Stator Receptacle
accept .250 x .032 [6.35 x
0.81] tab terminal
■
Pin receptacle terminals
accept .062 [1.57] and .090
[2.29] diameter pins
Applications
■
Motor windings
■
Transformers
■
Power supplies
■
Starters and alternators
AMPLIVAR magnet wire
terminals are designed to
terminate copper and/or
aluminum magnet wire.
Terminals are insulation
displacing; therefore,
magnet wires do not require
a separate prestripping
operation.
The unique wire barrel
design, with serrations and
burrs, produces a superior
metal-to-metal compression
crimp with excellent tensile
strength.
Terminals are available in a
variety of ring tongue,
FASTON straight, flag and
stator receptacles and tab
quick-disconnect style
terminals.
Direct connection to
magnet wire eliminates the
need for separate stranded
wire terminal connection to
input/output devices.
Product Specifications describe the
product qualification test results
completed by Tyco Electronics for
consideration of product use in a
specific application. They are intended
for the Design and Product Reliability
Engineer.
108-16000 — AMPLIVAR Ring Tongue
Terminals
108-1718 — AMPLIVAR .125 Blade
Terminals [Type A]
Matched with AMP
automated application
tooling allows high
production rates for stripform terminals.
Technical Documents
Application Specifications describe requirements for using the
product in its intended application and or crimping information.
They are intended for the Packaging and Design Engineer and the
Machine Setup Person.
114-2145
114-2146
114-2070
AMPLIVAR .125
Blade Terminals
AMPLIVAR
FASTIN-FASTON
Series 187 Tab
Terminals
AMPLIVAR
FASTON Series
250 Tab Terminals
114-2144
114-2152
AMPLIVAR
FASTON Series
.250 Straight
Receptacle
Terminals
AMPLIVAR Flag
FASTON Series
187 & 250
Receptacle
Terminal
114-2080
114-2128
AMPLIVAR Pin
Receptacle
Terminals [Type A]
AMPLIVAR Stator
Receptacle with
FASTON Mating
End
56
www.te.com/appliances
Magnet Wire Terminals and Termination Systems
Catalog 82221
AMPLIVAR Terminals (Continued)
Ring Tongue Terminals
A
Wire Size Range 29–22 AWG [0.287–0.643 mm]
Type
Insulation
Dia. Range
Hole
Dia.
Stud
Size
Stock
Thk.
Material
B
.040-.060
1.02-1.52
.197
5
10
.020
0.51
Tin Plated Brass
W
.342
8.69
Dimensions
L
E
.833 .662
21.16 16.81
C
.312
7.92
W
.342
8.69
.300
7.62
.342
8.69
.300
7.62
Dimensions
L
E
.833 .662
21.16 16.81
.700 .550
17.78 13.97
.833 .662
21.16 16.81
.695 .545
17.65 13.84
C
.312
7.92
.230
5.84
.312
7.92
.230
5.84
Dimensions
W
L
E
.420 .872 .662
10.67 22.15 16.81
.290 .500 .355
7.37 12.7 9.02
.420 .702 .492
10.67 17.83 12.5
.290 .500 .355
7.37 12.7 9.02
C
.312
7.92
.195
4.95
.312
7.92
.195
4.95
Part
Number
63399-1
Wire Size Range 23–19 AWG [0.574–0.912 mm]
Type
B
B
A
B
A
Insulation
Dia. Range
Hole
Dia.
.100-.140
2.54-3.56
.125-.165
3.18-4.19
.100-.140
2.54-3.56
.125-.165
3.18-4.19
.171
4.34
.171
4.34
.197
5
.197
5
Stud
Size
8
8
10
10
Stock
Thk.
.020
0.51
.020
0.51
.020
0.51
.020
0.51
Material
Tin Plated Brass
Tin Plated Brass
Tin Plated Brass
Tin Plated Brass
Part
Number
60321-2
60323-2
60319-2
60325-2
Wire Size Range 22–18 AWG [0.643–1.024 mm]
C
Insulation
Dia. Range
Hole
Dia.
B
.125-.165
3.18-4.19
E
—
C
—
.265
6.73
.145
3.58
.265
6.73
.171
4.34
E
—
Stud
Size
1/4
6
1/4
8
Stock
Thk.
.025
0.64
.025
0.64
.025
0.64
.025
0.64
Material
Tin Plated Brass
Tin Plated Brass
Tin Plated Brass
Brass
Tin Plated Brass
Part
Number
63612-1
63649-1
AMPLIVAR Terminals
Type
62835-1
63446-1
63446-2
Wire Size Range 20–16 AWG [0.813–1.29 mm]
D
E
Type
Insulation
Dia. Range
Hole
Dia.
Stud
Size
A
.125-.165
3.18-4.19
.171
4.34
8
H
—
—
8
L
—
—
3/8
M
—
—
3/8
B
.243
[6.15]
.020
0.51
.020
0.51
.020
0.51
.020
0.51
Material
Tin Plated Brass
Brass
Brass
Brass
W
.300
7.62
.340
8.64
.625
15.88
.645
16.38
Dimensions
L
E
C
.695 .545 .230
17.65 13.84 5.84
1.220 .660 .500
30.98 16.76 12.7
.939 .627 .467
23.85 15.93 11.86
.950 .627 .467
24.12 15.93 11.86
W
.342
8.69
.342
8.69
.342
8.69
.370
9.4
.365
9.27
Dimensions
L
E
.833 .662
21.16 16.81
.833 .662
21.16 16.81
.833 .662
21.16 16.81
.915 .730
23.24 18.54
.882 .700
22.4 17.78
C
.312
7.92
.312
7.92
.312
7.92
.380
9.65
.380
9.65
W
.310
7.87
.310
7.87
Dimensions
L
E
.692 .505
17.58 12.83
.692 .505
17.58 12.83
C
.312
7.92
.312
7.92
Part
Number
060322-2
505071-1
505075-1
505072-1
Wire Size Range 18–14 AWG [1.024–1.628 mm]
Type
F
Stock
Thk.
D
1High
Insulation
Dia. Range
Hole
Dia.
.100-.140
2.54-3.56
.100-.140
2.54-3.56
.100-.140
2.54-3.56
.080-.120
2.03-3.05
.080-.120
2.03-3.05
.171
4.34
.171
4.34
.197
5
.173
4.39
.185
4.7
Stud
Size
8
8
10
8
8
Stock
Thk.
.020
0.51
.020
0.51
.020
0.51
.028
0.71
.028
0.71
Material
Brass
Tin Plated Brass
Brass
Lu-Bronze1
Lu-Bronze1
Part
Number
060320-1
060320-2
060318-1
485079-1
485044-1
conductivity copper-tin-zinc alloy.
Wire Range 17–13.5 AWG [1.151–1.78 mm]
Type
F
G
Insulation
Dia. Range
Hole
Dia.
Stud
Size
—
—
8
—
—
8
Stock
Thk.
.020
0.51
.020
0.51
Material
Brass
Tin Plated Brass
Part
Number
63147-1
63147-2*
*Available on request
.243
[6.15]
Wire Size Range 14–12 AWG [1.628–2.05 mm] or (2) 15 AWG [1.45 mm]
Type
Insulation
Dia. Range
Hole
Dia.
Stud
Size
Stock
Thk.
Material
G
—
—
8
.025
0.64
Brass
W
.342
8.69
Dimensions
L
E
C
.945 .750 .570
24.00 19.05 14.48
Part
Number
062755-1
57
www.te.com/appliances
Magnet Wire Terminals and Termination Systems
Catalog 82221
AMPLIVAR Terminals (Continued)
Stud Retaining Terminals
H
Wire Size Range 13–11 AWG [1.83–2.3 mm]
Type
Insulation
Dia. Range
Hole
Dia.
A
.085-.150
2.16-3.81
.180
4.57
.180
4.57
.197
5.00
45°
C
—
—
J
Stud
Size
8
8
10
Stock
Thk.
.025
0.64
.025
0.64
.025
0.64
Material
Brass
Tin Plated Brass
Tin Plated Brass
Dimensions
L
E
.833 .662
21.16 16.81
.665 .495
16.89 12.57
.665 .495
16.89 12.57
C
.312
7.92
.312
7.92
.312
7.92
W
.340
8.64
Dimensions
L
E
.955 .660
24.26 16.76
C
.500
12.7
505044-1
W
Dimensions
L
E
C
Part
Number
W
.342
8.69
.342
8.69
.342
8.69
Part
Number
061710-1
350571-1
640212-1
Wire Range (1) 18 AWG [1.024 mm] and (1) 20.5 AWG [0.768 mm]
45°
Type
Insulation
Dia. Range
Hole
Dia.
Stud
Size
Stock
Thk.
Material
J
—
—
8
.020
0.51
Brass
Part
Number
Wire Range (2) 17 AWG [1.51 mm] or (2) 15 AWG [1.45 mm]
K
Type
Insulation
Dia. Range
B
.150-.190
or (2) .115
3.18-4.83
or (2) 2.92
.150-.190
or (2) .115
3.18-4.83
or (2) 2.92
Hole
Dia.
Stud
Size
Stock
Thk.
Material
.171
4.34
8
.025
0.64
Tin Plated Brass
.342
8.69
.827 .656
21.01 16.66
.312
7.92
60752-2
.197
5.00
10
.025
0.64
Tin Plated Brass
.342
8.69
.827 .656
21.01 16.66
.312
7.92
61151-1
W
.340
8.64
Dimensions
L
E
1.220 .660
30.99 16.76
C
.500
12.7
W
.240
6.1
.240
6.1
Dimensions
L
E
.620 .500
15.75 12.7
.620 .500
15.75 12.7
C
.165
4.19
.165
4.19
W
.342
8.69
Dimensions
L
E
.827 .656
21.00 16.66
C
.312
7.92
L
.376
[9.55]
Wire Range 16–13.5 AWG [1.29–1.78 mm]
.388
[9.85]
Type
Insulation
Dia. Range
Hole
Dia.
Stud
Size
Stock
Thk.
Material
K
—
—
10
.020
0.51
Brass
Stock
Thk.
Material
Part
Number
505079-1
M
Wire Range 14.5 AWG [1.539 mm]
Type
N
Insulation
Dia. Range
Hole
Dia.
Stud
Size
—
—
2
—
—
2
.025
0.64
.025
0.64
Tin Plated Brass
Brass
Part
Number
505036-1
505036-3
Wire Range (2) 13 AWG [1.83 mm]
Alternator Eyelet Terminal
N
Type
Insulation
Dia. Range
Hole
Dia.
Stud
Size
Stock
Thk.
Material
B
.150-.190
3.81-4.83
.171
4.34
8
.025
0.64
Tin Plated Brass
Part
Number
63864-1
58
www.te.com/appliances
Magnet Wire Terminals and Termination Systems
Catalog 82221
AMPLIVAR Terminals (Continued)
125 Series Blade
A
B
Stock Thickness
A = .013 [0.33]
B = .020 [0.51]
.330
[8.38]
.125
[3.18]
.810
[20.57]
.020
[.508]
Mates with Power Blade Receptacle
terminals 61603-1, 61604-1, 770642-1
and 1217039-1
Type
AWG
27-20.5
Housings
A
Contact Tyco Electronics Engineering for
housing options available
24-18
18.5-13.5
27-20.5
B
24-18
18.5-13.5
.940
[23.88]
.370
[9.40]
.020
[.508]
Magnet Wire Range
mm2
Solid Dia.
.015-.030
0.10-0.45
0.35-0.75
.020-.040
0.2-0.8
0.50-1.00
.040-.070
0.75-2.5
0.50-1.80
.015-.030
0.10-0.45
0.35-0.75
.020-.040
0.2-0.8
0.50-1.00
.040-.070
0.75-2.5
0.50-1.80
Material
CMA
200-850
Tin Plated Brass
400-1600
Tin Plated Brass
1500-5000
Tin Plated Brass
200-850
Tin Plated Brass
400-1600
Tin Plated Brass
1500-5000
Tin Plated Brass
A
Material
Thickness
.013
0.33
.013
0.33
.016
0.41
.013
0.33
.020
0.51
.020
0.51
Part
Number
63871-1
63889-1
63870
1217072-1
1217029-1
1217073-1
AMPLIVAR Terminals
187 Series FASTON Tabs1
.125
[3.18]
B
Board Thickness
A = .062–.072 [1.57–1.83]
Stock Thickness
A = .020 [0.51]
B = .032 [0.81]
Type
B
A
2
†
Wire Range
AWG
mm2
Dim.
L
Material
27-23
0.1-0.2
Tin Plated Brass
24-21
0.2-0.4
Tin Plated Brass
22-16
0.3-1.4
Tin Plated Brass
15-13
1.6-2.6
Tin Plated Brass
15-12
1.6-3.0
Tin Plated Brass
.935
23.75
.935
23.75
1.015
25.78
.935
23.75
1.015
25.78
Part
Number
63484-12
61440-3†
62447-1
61442-3†
62445-1
Varnish resist coating.
These part numbers are available upon special request, contact Tyco Electronics Engineering for details.
250 Series FASTON Tabs1
Stock Thickness
.032 [0.81]
Wire Range
AWG
mm2
14-12
2.0-3.0
Material
Part
Number
Quick-Change
Applicator3
Tin Plated Brass
62922-12
466510-1
Varnish resist coating.
3 Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5. For AMPOMATOR Machine and other machines
not listed, contact Tyco Electronics.
2
1Mates with FASTON receptacles.
See AMP Catalog 82004.
59
www.te.com/appliances
Magnet Wire Terminals and Termination Systems
Catalog 82221
AMPLIVAR Terminals (Continued)
250 Series FASTON Tabs1
(Continued)
Stock Thickness
.032 [0.81]
Mates with FASTON receptacles.
See AMP Catalog 82004.
Wire Range
AWG
mm2
Material
28-23.5
0.08-0.2
Tin Plated Brass
25-19.5
0.16-0.6
Tin Plated Brass
23-19
0.2-0.6
Tin Plated Brass
Dimensions
L
E
.580
.342
14.73
8.69
.650
.450
16.51
11.43
.225
.583
5.72
14.81
W
.250
6.35
.250
6.35
.250
6.35
T
Part
Number
45°
63136-1
30°
63140-1
15°
63165-1
Part
Number
Applicator
No.
250 Series FASTON
Receptacles1
.280
[7.11]
Stock Thickness
.690
[17.53]
.016 [0.41]
.290
[7.37]
Mates with FASTON tabs.
See AMP Catalog 82004.
Magnet Wire Range
CMA
mm2 Dia.
Insulation
Diameter
Mating
Tab Thk.
Material
Material
Thickness
24-19
0.51-0.98
.050-.080
1.30-2.00
.020
0.51
Brass
Tin Plated Brass
.016
0.41
63623-11
63623-21
567451-22
23-19 or
(2) 24 or
(2) 26
20-16 or
(2) 23 or
(2) 20
0.60-0.98 or
(2) 0.57 or
(2) 0.45
0.85-1.37 or
(2) 0.63 or
(2) 0.88
.050-.100
1.30-2.55
.025
0.64
Brass
.016
0.41
62069-1
567343-22
.032
[0.81]
Brass
Tin Plated Brass
60384-1
60384-2
466010-12
20-16
0.85-1.37
.020
0.51
Brass
.016
0.41
62080-1
466010-12
18-14 or
(2) 17
1.02-1.71
.032
[0.81]
Tin Plated Brass
.016
0.41
60385-2
466816-12
63622-11
466816-12
1217835-11
466816-12
18-14 or
(2) 19
18-14 or
(2) 19
1
2
1.02-1.71
1.02-1.71
.100-.140 or
(2) .060 Max.
2.55-3.55
.100-.140
2.55-3.55
.120-.170 or
(2) .060 Max.
3.05-4.30
.120-.170
3.05-4.30
.120-.170
3.05-4.30
.020
0.51
.020
0.51
Brass
Brass
.016
0.41
.016
0.41
.016
0.41
Low insertion force
Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5.
60
www.te.com/appliances
Magnet Wire Terminals and Termination Systems
Catalog 82221
AMPLIVAR Terminals (Continued)
187 Series FASTON Flag
Receptacles
Stock Thickness
.045
[1.14]
.016 [0.41]
.240
[6.10]
.232
[5.89]
Magnet Wire Range
CMA
mm2 Dia.
1
0.56-0.79
24-20 AWG
0.51-0.81
1500-2350
0.99-1.22
2000-4050
1.14-1.63
2000-4050
1.14-1.63
Mating
Tab Thk.
.020-.040
0.51-1.02
.020-.040
0.51-1.02
.020-.040
0.51-1.02
.020-.040
0.51-1.02
.020-.040
0.51-1.02
.020
0.51
.032
0.81
.020
0.51
.020
0.51
.032
0.81
Material
Thickness
Material
Tin Plated Brass
Tin Plated Brass
Tin Plated Brass
Tin Plated Brass
Tin Plated Brass
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
Part
Number
Applicator
No.
63942-1
566411-11
1217624-1
566411-11
63941-1
566410-11
63940-1
680353-32
1217417-1
680353-32
Standard Applicator for “G” Splice Terminator No. 356462-2.
Quick-Change Applicator for “G” Splice Terminator No. 356462-1.
AMPLIVAR Terminals
2
500-960
Insulation
Diameter
.4.35
[11.05]
250 Series FASTON Flag
Receptacles
Stock Thickness
.018 [0.45]
.070
[1.78]
.305
[7.75]
.600
[15.24]
.300
[7.62]
1
Pin Receptacles
Magnet Wire Range
CMA
mm2 Dia.
Insulation
Diameter
Mating
Tab Thk.
Material
Material
Thickness
Part
Number
Applicator
No.
16-12
.120-.170
3.05-4.32
.032
0.81
Tin Plated
Phos Bronze
.018
0.45
63944-1
680421-31
1.29-2.13
Quick-Change Applicator for ”G” Splice Terminator No. 356462-1.
A
B
Stock Thickness
.016 [0.41]
Type
A
B
Wire Range
AWG
mm2
29-22
21-16
0.07-0.3
0.4-1.4
Insulation
Dia. Range
Material
.040-.060
1.02-1.52
Tin Plated Brass
—
Tin Plated
Phos. Bronze
Dimensions
W Max.
L
.084
.590
2.13
14.99
.235
.660
5.97
16.76
C
.195
4.95
.250
6.35
Part
Number
63506-1
60177-2
61
www.te.com/appliances
Magnet Wire Terminals and Termination Systems
Catalog 82221
AMPLIVAR Terminals (Continued)
250 Series Stator
Receptacles —
7 Serrations
.070
[1.78]
.860
[21.84]
.305
[7.75]
.300
[7.62]
AWG
27-22
21-15
22-15.5
Magnet Wire Range
mm2
Solid Dia.
CMA
.014-.026
0.10-0.3
0.35-0.66 200-700
.028-.060
0.4-1.6
0.71-1.52 800-3600
.053-.086
0.3-1.5
1.35-2.18 2800-7400
Mating Tab
Thickness
Stock
Thickness
Crimp
Width
.032
0.81
.032
0.81
.032
0.81
.018
0.44
.018
0.44
.018
0.44
.070
1.77
.110
2.79
.155
3.94
Material
Part
Number
Tin Plated Brass
63480-1
Tin Plated Brass
62381-1
Tin Plated Brass
63964-1
Stator Terminal —
Receptacle
.250 x .032 [6.35 x 0.81]
➀
➁
Stator Terminal with
Receptacle .250 x .032
[6.35 x 0.81]
Plastic Cavity
Production only
according to
Tyco Electronics
Specifications (Contact
Tyco Electronics
Engineering for details).
For design and
material selection
Tyco Electronics
Engineering has to be
contacted before
decision.
The terminal is
separated from the strip
and placed automatically into the cavity.
➂
Wire Clamping Barrel
The magnet wire is
positioned via posts
into the AMPLIVAR
crimp barrel and fixed
inside clamping barrel.
➀
➃
➂
AMPLIVAR Crimp
The AMP application
equipment crimps the
AMPLIVAR connection
and cuts the extending
clamping barrel in one
operation.
➃
➁
Additional versions
upon request.
Application Tooling
for Production Line
Integrating available
upon request.
62
www.te.com/appliances
Magnet Wire Terminals and Termination Systems
Catalog 82221
Cluster Blocks
Product Facts
■
Connects to sealed hermetic
headers
■
Versions available to accept
2.29 [.090] and 3.18 [.125]
header pins
■
■
■
■
■
■
Accepts Lead wire range
18–16 AWG [0.8–1.4 mm2] and
14–12 AWG [2.0–3.0 mm2]
AMPLIVAR versions accept up
to 3 copper or aluminum
magnet wires without the need
to remove insulation
Impervious to many oils and
refrigerants
Insulation compatibility
■
High-performance electrical
and mechanical contact
■
High-impact resistant
■
Assemblies accept pins
from one side only to
prevent reversed polarity
■
■
High-speed application of
pin receptacle terminals
with AMP automatic
terminating machines and
quick-change applicators for
high volume production
rates at the lowest
installed cost
Recognized under the
Component Program of
Underwriters
Laboratories Inc.,
File No. E28476
R
TE features AMP cluster
blocks that offer manufacturers of air conditioning
and refrigeration products
a low-cost, fully insulated,
quick-connect means for
electrically connecting
sealed hermetic header
pins on compressors.
Cluster blocks feature high
impact resistance to shock
and abuse, and long-life
performance in the
presence of oils and
refrigerants. Since the
connectors accept pins
from only one side, the
danger of reversing polarity
at the time of installation is
prevented.
The one-piece housings are
molded from thermoplastic
polyester. The connector
accepts 2.29 [.090] and
3.18 [.125] diameter pin
sizes in either standard or
reverse pin layouts.
Housings accept both lead
wire and AMPLIVAR direct
connect pin receptacle
Cluster Blocks
Housings available to
accept standard and
reversed header pin layouts
Housing versions available for
compressor interior and
exterior
terminals. These are
precision formed and
available on reels for
highspeed application.
High retention pin receptacle terminals are available
to provide optimum
terminal retention housings.
Pin Receptacle Terminal
(Crimped to Wire)
PRODUCT SPECIFICATIONS:
108-2008,108-5205 &108-5541
APPLICATION SPECIFICATIONS:
114-2019 & 114-5235
Typical Assembly
63
www.te.com/appliances
Magnet Wire Terminals and Termination Systems
Catalog 82221
Cluster Blocks 2.29 [.090] Pin Size (Lead Wire and Direct Connect)
Housings
.108
[2.74]
.530
Dia.
[13.46]
.108
[2.74]
.683
Dia.
[17.35]
.324
[8.23]
.108
[2.74]
.229
[5.82]
Pin Location
A
.108
[2.74]
.090 ± .001
[2.29 ± 0.03]
Pin Dia.
3 Plcs.
.459
[11.66]
.090 ± .001
[2.29 ± 0.03]
Pin Dia.
4 Plcs.
.324
[8.23]
.324
[8.23]
Pin Location
E
Pin Location
B, C and D
K
W
H
L
B
A
W
K
H
H
L
K
W
C
D
Type
A
2 Position with Standoff
B
3 Position
Center Forward
C
3 Position
Center Back
D
3 Position
Center Back Extra Wide
E
4 Position
64
Header Pin
Circle Dia.
mm / inch
13.46
[.530]
13.46
[.530]
13.46
[.530]
13.46
[13.46]
17.35
[.683]
Dim L
L
E
Accepts
Receptacle
Style
Part Number
A, B & C
1969357-1
A, B & C
360050-1
Dim W
Dim H
Dim K
mm / inch
22.45
[.884]
31.50
[1.240]
mm / inch
21.08
[.830]
18.05
[.710]
mm / inch
14.23
[.560]
8.15
[.320]
mm / inch
21.35
[.840]
PBT
Interior
PBT
Interior
31.00
[1.220]
17.65
[.695]
6.60
[.260]
20.85
[.820]
PBT
Interior
A, B & C
521078-1
30.48
[1.200]
17.65
[.695]
7.87
[.310]
20.40
[.803]
PBT
Exterior
A, B & C
1380145-1
2
30.48
[1.200]
17.65
[.695]
7.87
[.310]
20.40
[.803]
PBT
Exterior
A, B & C
1380145-2
3
30.48
[1.200]
30.48
[1.200]
30.48
[1.200]
17.65
[.695]
17.65
[.695]
17.65
[.695]
9.70
[.382]
9.70
[.382]
9.70
[.382]
20.40
[.803]
20.40
[.803]
20.40
[.803]
PBT
Exterior
PA6+GF
Exterior
A, B & C
2232327-1
3
A, B & C
2232327-2
4
PBT
Exterior
A, B & C
2232326-1
3
30.48
[1.200]
17.65
[.695]
9.70
[.382]
20.40
[.803]
PA6+GF
Exterior
A, B & C
2232326-2
4
30.80
[1.21]
17.80
[.701]
7.40
[.0291]
20.40
[.803]
A, B & C
235280-1
31.10
[1.225]
20.55
[.810]
8.15
[.320]
21.35
[.840]
PBT
Exterior
PBT
Interior
A, B & C
360033-1
30.50
[1.200]
17.65
[.695]
7.85
[.310]
20.40
[.805]
PBT
Interior
A, B & C
281006-4
30.50
[1.200]
17.70
[.697]
7.90
[.311]
20.40
[.805]
PBT
Exterior
A, B & C
880631-5
2
30.50
[1.200]
17.70
[.697]
7.80
[.307]
20.40
[.805]
PA6+GF
Exterior
A, B & C
1955415-1
4
31.60
[1.244]
22.70
[.893]
9.30
[.366]
21.50
[.846]
PBT Filled
Interior
D&E
171370-3
31.60
[1.244]
22.70
[.893]
9.30
[.366]
21.50
[.846]
PBT Filled
Exterior
D&E
171370-5
37.85
[1.490]
22.85
[.900]
9.00
[.355]
21.45
[.845]
PBT
Interior
A, B & C
1217262-1
N/A
Material /
Use¹
Notes
3
Notes: 1.Interior use designates that the material can be subjected to refrigerants and lubricants often found in a compressor. 3.Flammability rating UL94 V-0
Consult TE Connectivity Product specification for additional information.
4.Flammability rating UL94 V-0. Glow Wire compliant to 750°C with No Flame per IEC 60335-1.
2.Flammability rating UL94 V-2
www.te.com/appliances
Magnet Wire Terminals and Termination Systems
Catalog 82221
Cluster Blocks 2.29 [.090] Pin Size (Lead Wire and Direct Connect)
.670
[17.02]
.670
[17.02]
.313
[7.95]
Pin Receptacles
.313
[7.95]
.180
[4.57]
.180
[4.57]
.115
[2.92]
Lead Wire
Standard Retention
.115
[2.92]
B
A
Lead Wire
Standard Retention
C
B
Lead Wire
High Retention
C
Amplivar Direct Connect
High Retention
D
Lead Wire
Oval Contact
E
Amplivar Short Barrel
Oval Contact
Magnet Wire
Size
mm² / CMA
E
Crimp Width
Insulation Dia
Crimp Width
mm / inch
mm / inch
mm / inch
0.30 - .75
[22 - 18]
2.03
0.080
1.30 - 2.40
.051 - .095
0.80 - 1.3
[18 - 16]
2.79
0.110
mm² / AWG
A
Lead Wire
Standard Retention
Lead Wire
Standard Retention
D
Lead Wire Size
Material
Part Number
3.05
0.120
Tin Plated Phos
Bronze¹
1599105-1
1.50 - 2.50
.060 - .100
3.56
0.140
Tin Plated Phos
Bronze¹
62131-3
2.79
0.110
2.30 - 4.30
.090 - .170
4.57
0.180
Tin Plated Phos
Bronze¹
63448-1
2.54
0.100
2.00 - 3.80
.080 - .150
3.30
0.130
Tin Plated Phos
Bronze¹
1217264-1
0.26-0.77
[400 - 1600]
2.270
0.090
1.50 - 2.55
0.06 - .100
3.560
0.140
Tin Plated Phos
Bronze¹
1742981-1
0.77 - 2.43
[1600 - 4800]
2.79
0.110
1.90 - 3.20
.075 - .125
3.94
0.155
Tin Plated Phos
Bronze¹
1742964-1
3
2,29
0.090
2.00 - 3.40
.080 - .134
3.81
0.150
Tin Plated Phos
Bronze¹
170063-2
2
0.11 - 0.73
[225 - 1445]
1.78
0.070
0.90 - 2.00
.035 - .079
3.3
0.130
Tin Plated Phos
Bronze¹
1123655-1
2, 4
0.77 - 2.13
[1600 - 4200]
2.79
0.110
2.00 - 2.90
.080 - .114
3.81
0.150
Tin Plated Phos
Bronze¹
353937-1
2, 4
0.30 - 2.08
[22 - 14]
0.50 - 1.25
[20 - 16]
Cluster Blocks
Lead Wire
Standard Retention
Type
Lead Wire
High Retention
Notes
Notes: 1.May contain an equivalent Copper Alloy.
2.Requires Extra Wide type D housing.
3.Connects up to 3 Copper or Aluminum Magnet wires without stripping insulation.
4.Connects up to 2 Copper Magnets without stripping insulation.
65
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Magnet Wire Terminals and Termination Systems
Catalog 82221
Cluster Blocks 3.18 [.125] Pin Size (Lead Wire and Direct Connect)
Housings
.229
[5.82]
.815
Dia.
[20.70]
.687
Dia.
[17.45]
.530
Dia.
[13.46]
.125 ± .001
[3.18 ± 0.03]
Pin Dia.
3 Plcs.
.125 ± .001
[3.18 ± 0.03]
Pin Dia.
3 Plcs.
.297
[7.55]
.459
[11.66]
Pin Location
A and B
.125 ±
.001
[3.18 ±
.353
[8.96]
.595
[15.12]
0.03]
Pin Dia.
3 Plcs.
.706
[17.92]
Pin Location
C and D
Pin Location
E
W
W
K
K
H
H
L
L
B
A
W
W
W
K
K
H
H
K
H
L
L
L
C
Type
Header Pin
Circle Dia.
mm / inch
A
3 Position
Center Forward
13.46
[.530]
mm / inch
Material /
Use’
Accepts
Receptacle Style
Part Number
31.17
[1.227]
PBT
Interior
A, B, C & D
360052-1
Dim L
Dim W
Dim H
Dim K
mm / inch
mm / inch
mm / inch
44.60
[1.755]
19.45
[0.765]
11.95
[0.470]
44.60
19.45
13.35
31.17
[1.755]
[0.765]
[.525]
[1.227]
PBT
Interior
A, B, C & D
1217181-1
44.60
[1.755]
19.45
[0.765]
11.95
[0.470]
31.10
[1.225]
PBT
Interior
A, B, C & D
360051-1
47.25
[1.860]
19.45
[.765]
13.35
[.525]
31.10
[1.225]
PBT
Interior
A, B, C & D
1217200-1
40.50
[1.595]
22.75
[.895]
9.65
[.380]
27.45
[1.080]
PBT
Interior
A, B, C & D
520995-1
43.95
[1.730]
22.75
[.895]
15.60
[.615]
27.45
[1.080]
PBT
Interior
A, B, C & D
1217186-1
17.45
[.687]
47.00
[1.850]
22.75
[.895]
15.60
[.615]
31.10
[1.225]
PBT
Interior
A, B, C & D
1217187-1
20.70
[.815]
50.15
[1.975]
25.80
[1.015]
15.00
[.590]
26.65
PBT
Interior
A, B, C & D
1217261-1
B
3 Position
Center Back
13.46
[.530]
C
3 Position
Center Forward
17.45
[.687]
D
3 Position
Center Back
E
3 Position
Center Forward
E
D
1.05
Notes: 1.Interior use designates that the material can be subjected to refrigerants and lubricants often found in a compressor.
Consult TE Connectivity Product specification for additional information.
66
www.te.com/appliances
Magnet Wire Terminals and Termination Systems
Catalog 82221
Cluster Blocks 3.18 [.125] Pin Size (Lead Wire and Direct Connect) (Continued)
Pin Receptacles
.805
[20.45]
.805
[20.45]
.400
[10.16]
.400
[10.16]
.240
[6.10]
.240
[6.10]
.160
[4.06]
.160
[4.06]
A
B
Lead Wire
Lead Wire
.870
[22.1]
.870
[22.1]
.400
[10.16]
.400
[10.16]
.240
[6.1]
.240
[6.1]
C
D
AMPLIVAR Direct Connect
Type
Insulation Dia
Crimp Width
mm / inch
mm / inch
mm / inch
0.75 - 1.5
2.79
2.30 - 3.30
3.94
[18 - 16]
0.110
.090 - .130
0.155
mm² / AWG
A
Lead Wire
Standard Retention
B
Lead Wire
High Retention
C
Amplivar Direct Connect
Standard Retention
D
Amplivar Direct Connect
High Retention
Magnet Wire
Size
mm² / CMA
AMPLIVAR Direct Connect
Crimp Width
Lead Wire Size
Cluster Blocks
.160
[4.06]
.160
[4.06]
Material
Part Number
Notes
Tin Plated
Phos Bronze¹
62244-3
2
Tin Plated
Phos Bronze¹
62243-3
2
2.0 - 6.0
3.56
3.30 - 4.30
4.57
14 - 10
0.140
.130 - .170
0.180
0.32-0.82 or 2x0.32
2.29
2.79 or 2x2.29 Max
3.56
[22-18 or 2x22]
0.090
.110 or 2x.090 Max
0.140
Tin Plated
Phos Bronze¹
1742657-1
2
0.75 - 1.5
[18 - 16]
2.79
0.110
2.30 - 3.30
.090 - .130
3.94
0.155
Tin Plated
Phos Bronze¹
1217176-1
2
2.0 - 6.0
[14 - 10]
3.56
0.140
3.30 - 4.30
.130 - .170
4.57
0.180
Tin Plated
Phos Bronze¹
1217175-1
2
0.20 - 0.81
400 - 1600
2.27
0.090
1.50 - 2.55
.060 - .100
3.56
0.140
Tin Plated
Phos Bronze¹
63453-1
2, 4
0.76 - 2.13
1500 - 4200
2.79
0.110
1.90 - 3.20
.075 - .125
3.94
0.155
Tin Plated
Phos Bronze¹
63454-1
2, 4
2.00 - 4.30
4000 - 8500
3.56
0.140
2.30 - 4.30
.090 - .170
4.32
0.170
Tin Plated
Phos Bronze¹
63455-1
2, 4
0.20 - 0.81
400 - 1600
2.27
0.090
1.50 - 2.55
.060 - .100
3.56
0.140
Tin Plated
Phos Bronze¹
1217172-1
2, 4
0.76 - 2.13
1500 - 4200
2.79
0.110
1.90 - 3.20
.075 - .125
3.94
0.155
Tin Plated
Phos Bronze¹
1217174-1
2, 4
2.00 - 4.30
3.56
2.30 - 4.30
4.32
4000 - 8500
0.140
.090 - .170
0.170
Tin Plated
Phos Bronze¹
1217173-1
2, 4
Notes: 1.Material shown is for reference only. May contain an equivalent Copper Alloy.
2.Receptacle must be contained in a housing listed on the previous page for proper performance.
3.Stand-alone receptacle can be used with or without a housing.
4.Connects up to 3 Copper or Aluminum Magnet wires without removing the insulation.
67
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Magnet Wire Terminals and Termination Systems
Catalog 82221
AMPLIVAR and Cluster Blocks Application Tooling
AMPLIVAR Product
Terminator (APT)
Product Facts
■
No need to strip magnet
wire
■
Connects up to 3 wires in
1 splice
■
Crimp Quality Monitor
(CQM) system measures
crimp heights
■
Machine shut height easily
adjusts in .0005 [0.013]
increments
■
Quick-change tooling without major shut-height
adjustments
Specifications
Weight — Approximately 150 lb
[68 kg] with CQM
Width — 38 [965] with CQM and
product reel
Depth — 35 [889]
Height — 14 [356]
Electrical — 120 VAC, 60 Hz, 1 A, 1f,
or 240 VAC, 50 Hz, .5 A, 1f
Air — 80-100 psi [5.52-7.59 bar],
22 scfm [0.000141 m3/s]
APT III A
For pigtail splices or direct
connection of contacts to
magnet wire, the AMPLIVAR
Product Terminator (APT)
and strip-form AMPLIVAR
products offer a fast and
efficient system, with no
need to strip mag-wire
insulation. To apply a splice
or contact, simply place the
wires in the target area and
depress the foot switch. The
machine automatically
shears the splice or contact
from the strip, crimps it,
shears off excess wire, and
advances the next splice or
contact into position.
APT semi-automatic bench
machines are available in
two versions: the IIIA with
automatic precision
adjustment controlled by
the Crimp Quality Monitor
(CQM), and the IIE with
manual precision
adjustment.
APT III A with vertical base
(679984-1) for direct connect
terminals
With CQM, the APT IIIA
assists in achieving 6-sigma
processing capability. In
addition to providing 100%
inspection and automatic
adjustment of crimp heights
as needed, the CQM also
evaluates the quality of
each crimp. If a
questionable crimp is
detected, visual and
audible alarms alert the
operator.
For operations with multiple
wire sizes, the APT IIIA
provides programmable
sequencing of different
crimp-height settings, and
it can store up to 2,000
different programs of 7
different settings each. The
maximum time to autoadjust between
programmed crimp heights
is 2 seconds.
The lower cost, manual
adjust IIE is a simpler
version without CQM
capability, with the
advantage of faster set-up
times.
To avoid the need to
change product reels when
wire combinations are
smaller than the CMA range
of the splice or contact, an
optional stuffer (part no.
679323-1 for APT IIIA, part
no. 679323-2 for APT IIE.)
inserts a stuffer wire into
the splice or contact prior
to crimping, increasing
the total CMA to the
recommended range. The
wire stuffer unit is for pigtail
splices only.
APT II E
68
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Magnet Wire Terminals and Termination Systems
Catalog 82221
AMPLIVAR and Cluster Blocks Application Tooling (Continued)
AMPLIVAR Product
Terminator (APT) (Continued)
Machine Ordering Information
A “Base Part Number” is
selected from the Basic
Machine Part Numbers
table. Then, a dash number
or numbers are selected
from one of the other two
tables depending on the
type of product to be
applied.
Note: The wire stuffer is
available for Pigtail-Type
Splice only and may be
added to the machine after
installation.
679323-1 — APT IIIA
679323-2 — APT IIE
Basic Machine Part Numbers
Machine Features
Precision
Adjust
Crimp Quality
Monitor
Manual
Automatic
Not included
Included
Programmable
Crimp-Height
Sequencing
Not included
Included
Model
APT IIE**
APT IIIA
Base Part Number*
Direct
Connect
Contact
-1338906-1338907-679453-679457-
Pigtail-type
Splice
*See tables below for suffix and prefix dash numbers which indicate product to be applied, product crimp width, and
voltage requirement.
**Not upgradable to an APT IIIA
AMPLIVAR Pigtail-Type Splice Suffix and Prefix Dash Numbers
(Aluminum base 679984-1 not included)
Crimp
Width
120/240 VAC
IIE Machine
-1338906-
120/240 VAC
IIIA Machine
-679453-
.110 [2.79]
1-( )-1
3-( )-7
.110 [2.79]
1-( )-2
3-( )-8
.140 [3.56]
.110 [2.79]
.140 [3.56]
.180 [4.57]
.140 [3.56]
.180 [4.57]
.110 [2.79]
( )-8
1-( )-2
( )-7
( )-6
( )-8
( )-3
1-( )-1
3-(
3-(
3-(
3-(
3-(
2-(
3-(
.110 [2.79]
1-( )-2
3-( )-8
.250 [6.35]
.080 [2.03]
( )-1
1-( )-3
2-( )-7
3-( )-9
.110 [2.79]
1-( )-2
3-( )-8
)-4
)-8
)-3
)-2
)-4
)-9
)-7
.140 [3.56]
1-( )-0
3-( )-6
.110 [2.79]
1-( )-1
3-( )-7
.140 [3.56]
.180 [4.57]
.220 [5.59]
.180 [4.57]
.220 [5.59]
.180 [4.57]
.110 [2.79]
.110 [2.79]
.110 [2.79]
( )-9
( )-6
5-( )-4
( )-5
( )-2
( )-4
1-( )-1
1-( )-2
1-( )-1
3-(
3-(
5-(
3-(
2-(
3-(
3-(
3-(
3-(
AMPLIVAR and Cluster Blocks
Application Tooling
Pigtail-type
Splice
Base Number
42775
42776
42777
42778
42779
62000
62001
62001
62201
62002
62040
62157
62200
62295
62303
62304
62305
62306
62306
62307
62308
62308
62309
62309
62310
62310
280002
280004
964156
)-5
)-2
)-3
)-1
)-8
)-0
)-7
)-8
)-7
AMPLIVAR Direct Connect Contact Suffix and Prefix Dash Numbers
(Aluminum base 679984-1 included)
Extraction Tool
Part No. 274186-1
Direct Connect
Contact
Base Number
63453
63454
63455
63548
63549
63906
63907
63908
1217122
1217172
1217173
1217174
1217670
1217671
1217672
Crimp
Width
.090 [2.286]
.110 [2.79]
.140 [3.56]
.090 [2.286]
.110 [2.79]
.140 [3.56]
.110 [2.79]
.090 [2.286]
.160 [4.064]
.090 [2.286]
.140 [3.56]
.110 [2.79]
.090 [2.286]
.110 [2.79]
.140 [3.56]
120/240 VAC
IIE Machine
-1338907( )-3
( )-2
( )-1
( )-5
( )-4
( )-1
( )-2
( )-3
1-( )-1
( )-3
( )-1
( )-2
( )-3
( )-2
( )-1
120/240 VAC
IIIA Machine
-679457( )-8
( )-7
( )-6
1-( )-0
( )-9
( )-6
( )-7
( )-8
1-( )-2
( )-8
( )-6
( )-7
( )-8
( )-7
( )-6
69
www.te.com/appliances
Magnet Wire Terminals and Termination Systems
Catalog 82221
AMPLIVAR and Cluster Blocks Application Tooling (Continued)
AMP-O-LECTRIC
Termination Machines
Model “G”
A totally new design of our
most popular machine for
bench-top operation. It
features a quiet and highlyreliable direct motor drive,
electronic controls for ease
of setup and operation, and
improved guarding and
lighting for operator
convenience and safety. All
versions also include either
manual or automatic
precision adjustment for
crimp height. For use with
miniature style applicators
only.
Specifications
Weight — Approximately 240 lb
[110 kg]
Height — 20 [508] without reel
Width — 18.7-25.3 [475-643]
depending on type of applicator used
Depth — 21.5-28.1 [546-713]
depending on type of applicator used
Electrical — 120 or 220 VAC,
50 or 60 Hz
Air — 90-110 psi [6.21-7.59 bar] when
required for use with air-feed applicators
For complete information, request
Catalog 65828.
(Shown with optional Crimp
Quality Monitor.)
Model “K”
Crimp Quality Monitor
These machines are used
with standard style
applicators, generally to
apply one size and type of
terminal without the need
for frequent changeovers of
applicators or adjustment of
crimp height. The basic
model is Part Number
1-471273-2. Part Number
1-471273-3 is equipped
with a mechanical feed
assembly for applicators
requiring this type of feed
for advancing the terminal
strip.
Specifications
This unique system provides
100% on-the-fly crimp
inspection. It measures the
crimp height of each
termination, and evaluates
the quality of each crimp. If a
crimp is questionable, the
monitor alerts the operator
with both visual and audible
alarms. It also provides ports
for printing and networking.
Specifications
Weight — Approximately 230 lb
[104 kg]
Height — 24 [610] without reel
Width — 21 [533]
Depth — 20 [508]
Electrical — 120 VAC, 60 Hz, 6 A
Air — 90-110 psi [6.21-7.59 bar] when
required for use with air-feed applicators
Height — 4.5 [114]
Width — 8.5 [216]
Depth — 9 [229]
Electrical — 120 VAC, 50 or 60 Hz, or
220 VAC, 50 or 60 Hz
Printer Port — Serial Interface
For further information, request Catalog
82275.
When used with
AMP-O-LECTRIC Model “G”
Termination Machines, the
monitor is mounted to the
machine. When used with
AMPOMATOR CLS IV Lead
Making Machines, it is
integrated into the machine’s
operating system, with the
information displayed on the
machine’s touch screen.
70
www.te.com/appliances
Magnet Wire Terminals and Termination Systems
Catalog 82221
AMPLIVAR and Cluster Blocks Application Tooling (Continued)
Semiautomatic bench
machine crimps reeled
splice product. Uses
Standard G Splice
Applicators to provide
access to both sides of the
splice product. Features a
quiet, reliable motor drive,
microprocessor controls for
ease of setup and operation
and guarding and lighting
designed for operator
convenience. Manual
precision crimp height
adjust is standard and
machine-mounted sensors
are available for crimp
quality monitoring.
Standard G Splice Applicator
Available for the
AMP-O-LECTRIC Model G
splice terminator only.
Two-piece applicator for
crimping end- or side-feed
reeled splice products.
Provides access to both
sides of splice for increased
ease of use and
productivity. Applicators
use an air feed mechanism.
Entry Level Terminator (ELT),
1338600-(x)
Semiautomatic Bench
Terminator for side- and
end-feed reeled terminals
and contacts. The ELT uses
a DC motor with gear box
drive. The result is a smallfootprint design that is fast
and quiet. Cycle time is less
than 0.400 sec. with an
operation sound level of
76dBa. With a crimp force
capacity of 3,000 pounds,
the ELT is available for all
but the highest crimp force
applications. Optional
equipment is also available
to meet your specific
application requirements.
Specifications
AMP-O-LECTRIC Model “G”
Thru Splice Terminator
Capacity — 5 000 lb [2 224 N]
max. crimp force
Deflection — .003 [0.076] max.
per 1 000 lb [445 N] crimp force
Noise — 76 dB max. at 5 000 lb
[2 224 N] full capacity
Weight — Approx. 240 lb
[109 kg]
Height — 20 [508]
Electrical — 120/220 VAC, 50/60
Hz; Avg. 2.6 A at 120 VAC when
used as a bench-top unit at 2 000
cycles per hour operating rate
Air — 90-110 psi [6.21-7.58 bar],
6 scfm [0.00283 m3/s] (when
required for use with air-feed
applicators)
For more information, order Catalog
889021.
AMPLIVAR and Cluster Blocks
Application Tooling
Model G Splice Terminating
Machine, P/N 356462-2 &
Applicator
Specifications
Width—16.8 [427]
Depth—20.6 [523]
Height—20 [510] w/o reel support
Weight—approx. 150 lb [68 kg]
Electrical—100-240 VAC, 50/60
Hz, 6 A (Note: Avg
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