1604816-1

A Miniature Circular Plastic Connectors (CPC) Revised 04/04 DESCRIPTION 1309175 APPLICATIONS • Ideal for Industrial, Instrumentation and Transportation applications where size, contact density and environmental exposure are primary concerns. • Nylon housings offer good resistance to a wide range of chemical agents while the IP67 sealing helps prevent ingress of dirt or fluids that could have an adverse effect on the contact interface. KEY FEATURES • Pre-positioned 1/4 turn coupling ring with positive lock and alignment features • Unique contact pattern for each position size helps prevent accidental mating with other position sizes • Sealed to IP67 (Protected against immersion in water up to 1 meter for 30 minutes) • Front or rear jam nut mounting • No assembly required • Receptacle available in free-hanging or panel mount versions • Alternate keys available ELECTRICAL • USR rated at 600 V, 7 A with 18 AWG wire per UL 1977 CNR rated at 600 V, 6 A with 18 AWG wire per C22.2 No. 182.3M-1987 USR/CNR rated at 600 V, 2 A with 30 AWG wire • Dielectric withstanding voltage: 2200 VAC maximum MECHANICAL • • • • • Field repairable contacts Positive latching Housing: Single piece design, plastic Wire termination: Crimp Operating temperature: - 67˚F to 221˚F [-55˚C to +105˚C] • Mating application: - wire-to-wire - wire-to-panel (able to be sealed at the panel jam nut mounting) - wire-to-board (vertical and right-angle) Note: Receptacles accept pin contacts and plugs accept socket contacts STANDARDS & SPECS • Design Objectives: 108-2079 • UL File No. E28476 FOR MORE INFORMATION Technical Support Internet: www.tycoelectronics.com E-mail: newproducts@tycoelectronics.com USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-792-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 new product • Connector system available in wire-to-wire, wire-to-board and wire-to-panel configurations. • Two shell sizes: Size 8 (1-4) or Size 11 (5-9) contact positions • Utilizes existing Mini-Universal MATE-N-LOK stamped and formed contacts designed for up to 500 mating cycles when plated with gold or up to 50 cycles with tin plating. Miniature CPC MATERIALS • • • • Seal, Wire Entry: Seal, Peripheral: Housing: Protector, Seal: Elastomer, Yellow or White Elastomer, Gray Thermoplastic, Black Thermoplastic, Natural • Ring, Coupling: • Nut, Jam • Plate, Seal Retention: Thermoplastic, Black Brass, Nickel Plated Thermoplastic, Black CABLE ASSEMBLIES • Wide variety of custom discrete type cable assemblies, terminated with Terminals and Splices, Soft Shell, and Circular Plastic Connectors and other crimp and mass-terminated products. • Capability to produce custom overmolded assemblies and insert and injection molding. • Jacketed cable assemblies and discrete wire: Subminiature-D, SCSI, Circular Plastic, VHDCI, USB and Shielded Data Link • For more information on our cable assembly capabilities, see our website at www.tycoelectronics.com/cables PRODUCT DIMENSIONS Shell Size 8 (4 Position shown) Plug Assembly (Order socket contacts separately — see page 4) Receptacle Assembly, Panel Mount (Order pin contacts separately — see page 4) 1.142 [29.0] .555 [14.1] .827 [21.0] .413 [10.48] 1.142±.010 [29.0±0.25] White Aignment Dots Alignment Indicator Positive Lock Indicator White Alignment Dot Alignment Indicator Slots .669 [17] 1/2-20 UNF-2A 5/8-24 UNEF-2A Thread Flange Seal shown for reference only. Must be ordered separately. Jam Nut shown for reference only. Must be ordered separately. Receptacle Assembly, Free-Hanging (Order pin contacts separately — see page 4) .551 [14.0] .606 [15.39] .06 [1.5] .55 [14.1] .551 [14.0] 1/2-20 UNF-2A Thread White Alignment Dot 1.14 [29.0] 2 Miniature CPC PRODUCT DIMENSIONS Shell Size 11 (9 Position shown) Plug Assembly (Order socket contacts separately — see page 4) Receptacle Assembly, Panel-Mount (Order pin contacts separately — see page 4) 1.14 ± .010 [29 ± 0.25] Jam Nut & Flange Seal shown for reference only. Must be ordered separately. .689 [17.5] .413 [10.48] White Alignment Dots .059 [1.5] .555 [14.1] 1.14 [29.0] Positive Lock Indicator 3/4-20 UNEF-2A Thread Alignment Indicator Slots .866 [22] Receptacle Assembly, Free-Hanging (Order pin contacts separately — see page 4) .555 [14.1] .059 [1.5] 3/4-20 UNEF-2A Thread .689 [17.5] Positive Lock Indicator .902 [22.9] 1.14 [29.0] Accessories (Note: All accessories must be ordered separately.) Shell Dimensions Size A B 8 .925 [23.5] .709 [18.0] 11 1 1.10 [28.0] Open Style .964 [24.5] 2 Part Number Straight Right-Angle B 1445730-1 1445771-1 1 1546746-1 1445856-1 1546746-22 A A With Cover Shell Size 8 11 Flange Seals Shell Size 8 11 Dimensions A B .60 [15.3] 0.26 [6.6] .73 [18.5] 0.33 [8.5] B see table for threads Jam Nuts Strain Reliefs Part Number 1445420-1 1445420-2 Dimensions A B .75 [19.0] .125 [3.2] .875 [22.25] .125 [3.2] Thread 5/8-24 UNEF-2B 3/4-20 UNEF-2B .146 [3.7] Dust Caps ∅ A± .025 1.49±010 [37.9±0.25] Heat Shrink Boots A Shell Size 8 11 Dimensions A B 2.00 [50.8] .75 [19.0] 2.50 [63.5] 1.00 [25.4] Part Number 1546997-1 1546921-1 Part Number 1604196-1 1445904-1 ∅ B± .025 .094 [2.4] B Sealant Length Shell Size 8 11 Dimensions Part A B Number .795 [20.2] .551 [14.0] 1604089-1 .89 [22.6] .736 [18.7] 1604089-2 3 Miniature CPC PRODUCT OFFERING Housing Part Numbers STANDARD STOCKED PART NUMBERS Arrangement Shell No. of Size Pos. 8 1 8 2 8 3 8 4 11 11 11 11 11 5 6 7 8 9 Insulation Diameter Range Panel Mount Receptacle Free-Hanging Receptacle .035-.059 [0.89-1.5]* 1445539-1 1445526-1 .059-.110 [1.5-2.39] 1445539-3 1445526-3 .035-.059 [0.89-1.5]* 1445538-1 1445522-1 .059-.110 [1.5-2.39] 1445538-3 1445522-3 .035-.059 [0.89-1.5]* 1445537-1 1445510-1 .059-.110 [1.5-2.39] 1445537-3 1445510-3 .035-.059 [0.89-1.5]* 1445421-1 1445389-1 .059-.110 [1.5-2.39] 1445421-3 1445389-3 .035-.059 [0.89-1.5]* 1445824-1 1445829-1 .059-.110 [1.5-2.39] 1445824-3 1445829-3 .035-.059 [0.89-1.5]* 1445823-1 1445828-1 .059-.110 [1.5-2.39] 1445823-3 1445828-3 .035-.059 [0.89-1.5]* 1445822-1 1445827-1 .059-.110 [1.5-2.39] 1445822-3 1445827-3 .035-.059 [0.89-1.5]* 1445821-1 1445826-1 .059-.110 [1.5-2.39] 1445821-3 1445826-3 .035-.059 [0.89-1.5]* 1445816-1 1445825-1 .059-.110 [1.5-2.39] 1445816-3 1445825-3 Housing Part Numbers Posted, Vertical Posted, R-Angle Receptacle Receptacle 1776009-1 1776016-1 Plug 1445536-1 1445536-3 1776010-1 1776017-1 1445535-1 1445535-3 1776011-1 1776018-1 1445534-1 1445534-3 1445969-1 1604185-1 1445390-1 1445390-3 1776012-1 1776019-1 1445820-1 1445820-3 1738513-1 1776020-1 1445819-1 1445819-3 1776013-1 1776021-1 1445818-1 1445818-3 1776014-1 1776022-1 1445817-1 1445817-3 1776015-1 1776023-1 1445807-1 1445807-3 Note: Alternate keys available (115˚ part numbers shown in above chart) *Insertion Tip (Seal Protector) Part No. 1604816-1 recommended for use when inserting socket contacts within this insulation range. Pin (for Receptacles) Contact and Tooling Part Numbers Socket (for Plugs) .671 [17.04] .659 [16.74] Contact Part Numbers Socket Wire Size Ins. Range Dia. AWG [mm2] Range 1 2 3 4 4 Finish Strip Form Brass Loose Piece Strip Form Loose Piece Phos. Bronze Strip Form 30-26 .035-.050 Pre-tin 770835-1 794059-1 770834-1 [.05-.12] .889-.127 Duplex1 770835-3 794059-3 770834-3 794058-1 794058-3 770834-4 770834-6 26-22 [.12-.3] .047-.069 Pre-tin 770901-1 770985-1 770902-1 1.19-1.75 Duplex1 770901-3 770985-3 770902-3 770986-1 770986-3 770902-4 770902-6 22-18 [.3-.8] .059-.110 Pre-tin 770903-1 770987-1 770904-1 1.50-2.39 Duplex1 770903-3 770987-3 770904-3 770988-1 770988-3 770904-4 770904-6 HDM Applicator Part No. 567418-12 567418-22 567418-32 567066-33 567066-43 567066-53 567067-12 567067-22 567067-32 Hand Tool Part No. 90717-2 or 90870-14 91529-1 or 90758-14 91522-1 or 90759-14 Duplex Finish— Plated with .000030 [.000762] min. gold in mating area and .000100 [.00254] min. tin-lead in crimping area over .000050 [.00127] min. nickel underplate on entire contact HDM Applicator part number ending in -1 is used on AMPOMATOR CLS Machine with T or G Terminators, -2 is used on AMP-O-LECTRIC Model K Machine, -3 is used on AMP-O-LECTRIC Model G Machine. HDM Applicator part number ending in -3 is used on AMPOMATOR CLS Machine with T or G Terminators, -4 is used on AMP-O-LECTRIC Model K Machine, -5 is used on AMP-O-LECTRIC Model G Machine. Economy Hand Tool for Field Repair only. Contact Extraction Tool Part No. 189727-1 Instruction Sheet 408-4118 1309175-2.5M-GIC-FP-04/04-0G3B Pin Contact Insertion Tool Insertion Tip (Seal Protector) (For inserting contacts applied to small diameter wire) (For inserting socket contacts applied to small diameter wire) Part No. 455830-1 Instruction Sheet 408-7984 Part No. 1604816-1 C Printed on recycled paper. ©2002, 2003 and 2004 by Tyco Electronics Corporation. All Rights Reserved. AMP, AMPOMATOR, AMP-O-LECTRIC, MATE-N-LOK and TYCO are trademarks.