1734577-3

Product 108-57527 Specification 17-MAR-2006 Rev A MODULAR JACK, SIDE ENTRY, SINGLE / MULTI-PORT 1. SCOPE 1.1. CONTENTS This specification covers the performance, tests and quality requirements for the MODULAR JACK, SIDE ENTRY, SINGLE / MULTI-PORT. 1.2. QUALIFICATION When tests are performed on the subject product line, the procedures specified in Tyco 109 series specifications shall be used. All inspections shall be performed using the applicable inspection plan and product drawing. 2. APPLICABLE DOCUMENT The following Tyco documents form a part of this specification to the extent specified herein. Unless otherwise specified, the latest edition of the document applies. In the event of conflict between the requirements of this specification and the product drawing, the product drawing shall take precedence. In the event of conflict between the requirements of this specification and the referenced documents, this specification shall take precedence. 2.1. TYCO SPECIFICATIONS A. 109-1: General Requirements for Test Specifications B. 109-197：Tyco Specification vs EIA and IEC Test Methods C. 501-57XXX：Test Report 3. REQUIREMENTS 3.1. DESIGN AND CONSTRUCTION Product shall be of the design, construction and physical dimensions specified on the applicable product drawing. 3.2. MATERIALS A. Housing：Thermoplastic or Thermoplastic High Temp., UL94V-0. B. Contact：Copper Alloy, Gold plating on contact area, Gold flash or Tin Plating on soldertail over Nickel underplating overall. C. Shield：Copper Alloy, Tin or Nickel plating overall. DR Oblic Hu DATE 17-Mar-2006 TYCO Holdings (Bermuda) VII LTD. Taiwan Branch 3F, No. 45, Dongsing Road, Taipei,11070, Taiwan. ROC. TEL : 886-2-8768-2788 CHK Wei-Jer Ke DATE 17-Mar-2006 . This specification is a controlled document. 1 of 5 LOC DW 108-57527 3.3. RATINGS A. Voltage: 150 VAC Max. B. Current: 1 A Max. C. Temperature: -40℃ to +85℃. 3.4. PERFOMANCE REQUEIREMENT AND TEST DESCRIPTION The product shall be designed to meet the electrical, mechanical and environmental performance requirements specified in Figure 1. 3.5. TEST REQUIREMENTS AND PROCEDURES SUMMARY TEST ITEM Examination of product REQUIREMENT Meets requirements of product drawing and Tyco Specification. PROCEDURE Visual inspection No physical damage. ELECTRICAL Contact Resistance [ 40 ] m Ohm Max(Initial) [ 50 ] m Ohm Max(Final) Dielectric withstanding Voltage No creeping discharge or flashover shall occur. Current leakage: 0.5 mA MAX Insulation Resistance [500] M Ohm Min.(Initial) [200] M Ohm Min.(Final) Contact resistance was measured as detailed in Figure I. The voltage drop shall be measured between point A and point B. Current was set at 100 mA with the open circuit. The contact resistance to be measured. Subject mated jack and plug assembly. Refer to Fig.3. EIA-364-23A 1000 VAC rms, for 1 minute applied between adjacent contacts. 1500 VAC rms, for 1 minute applied between shield and contacts. EIA-364-09B 100 VDC Adjacent circuits of mated connectors. EIA-364-20A MECHANICAL Connector Mating Force 2 contacts 1.6 Kgf max. 4 contacts 1.8 Kgf max. 6 contacts 2.1 Kgf max. 8 contacts 2.3 Kgf max. 10 contacts 2.5 Kgf max. Durability See Note Contact Normal Force 100g Min. Operation Speed: [600] mm/min. Measure the force required to mate connector. EIA-364-13B Operation speed: 10~20 cycles /min. Operation cycles: 750 cycles. EIA-364-09B The samples were measured by a compression / tensile force tester, in accordance with MIL-STD-1344A, Method 2014. The contact normal force was measured using gage (φ 0.56 mm diameter pin) Which is shifted from h2 vertically to the h1 horizontal position, as detailed in Fig.4 Figure 1（Cont.） Rev A 2 of 5 108-57527 ENVIRONMENTAL Resistance to Wave Soldering Heat Resistance to Wave Soldering Heat | Resistance to Wave | Soldering Heat No physical damage shall occur. No physical damage shall occur. No physical damage shall occur. Resistance to Reflow Soldering Heat No physical damage shall occur. Resistance to Reflow Soldering Heat No physical damage shall occur. Resistance to Reflow Soldering Heat No physical damage shall occur. Solderability Temperature Life (Heat Aging) Humidity Test Salt Spray The inspected area of each lead must have 95% solder coverage minimum. See Note Solder Temp. : 240±5℃, 10±0.5sec. Tyco spec. 109-202, Condition A Solder Temp. : 265±5℃, 10±0.5sec. Tyco spec. 109-202, Condition B Solder Temp. : 260±5℃, 10±0.5sec. Tyco spec. 109-202, Condition C Pre Heat：100~150℃, 60 sec Max. Heat: 210℃ Min., 30 sec Max. Peak Temp. : 240℃ Max., 10±0.5sec. Pre-soak condition, 85℃/85﹪RH for 168 hours. Pre Heat: 150~180℃, 90±30sec. Heat: 230℃ Min., 30±10sec. Peak Temp. : 245+0/-5℃, 10~30sec. Duration: 3 cycles Tyco spec. 109-201, Condition A Pre-soak condition, 85℃/85﹪RH for 168 hours. Pre Heat: 150~180℃, 90±30sec. Heat: 230℃ Min., 30±10sec. Peak Temp. : 260+0/-5℃, 20~40sec. Duration: 3 cycles Tyco spec. 109-201, Condition B Steam Aging Preconditioning： (1) Tin、Tin-Cu Coating: 93+3/-5℃、100% HR、8hrs. (2) Other Coating: 93+3/-5℃、100% HR、1hrs. Solder pot temperature: 245±5℃, 5sec Mated Connector 85℃ , 250 hours, EIA-364-17B. At a temperature of 40℃±2℃ MIL-STD-1344A, Method 1002.2 and relative humidity of 90~ 95% for 96 hours. Subject mated connectors to 35+/-2 ℃ No detrimental corrosion and 5+/-1% salt condition for 48hours. allowed in contact area and After test, rinse the sample with water and base metal exposed. recondition the room temperature for 1 hour. EIA-364-26B. Figure 1（End） NOTE：Shall meet visual requirements, show no physical damage, and meet requirement of additional tests as specified in the test sequence in Figures 2 Rev A 3 of 5 108-57527 3.6. PRODUCT QUALIFICATION AND REQUALIFICATION TEST Test or Examination A Examination of Product 1, 7 Contact Resistance Dielectric withstanding 3, 6 Voltage Insulation Resistance 2, 5 Mating Force Durability Contact Normal Force Solderability Resistance to Soldering Heat Temperature Life Humidity Test Salt Spray B 1, 7 2, 6 Test Group C D E F Test Sequence（a） 1, 5 2, 4 1, 5 2, 4 1, 3 1, 3 G H 1, 5 2, 4 3, 5 4 1 2 2 3 3 3 Figure 2 NOTE：（a）Numbers indicate sequence in which tests are performed. （b）Discontinuities shall not take place in this test group, during tests. Rev A 4 of 5 108-57527 Figure 3. Contact Resistance 6 cm Note: Resistance of 6 cm wire length and contact pin shall be subtracted from all reading. Figure 4. Contact Normal Force Rev A 5 of 5