0.50 Series Connectors
for Automotive and
Commercial Vehicles
II
Specifications subject to change. Consult TE Connectivity for latest specifications.
S E N SO R S
Contact-less measuring eliminates interference effects, wear and tear, and provides
increased reliability. TE Automotive, one of the largest technology providers for the
automobile industry, offers contact-less sensors for a variety of applications.
As sensor manufacturer and processing partner, TE Automotive also provides project
planning support for new sensor applications, assistance in the selection of the
appropriate sensor technology for the respective application, and assistance with
defining the corresponding mechanical, electrical and magnetic interface.
TE Automotive has a broad electro-mechanical portfolio that includes robust housing technologies,
connector systems, and temperature stable designs based on foil and cable networks. This combination of technologies and experience ensures that reliable and cost effective sensor solutions are
available for all application types.
I N FOTAI N M E NT
TE Automotive is focused on providing the best in class infotainment technology to
support high speed data communication in the automotive industry. Data communication based optical, coaxial as well as shielded electrical physical layers are supported by a wide product portfolio of Automotive grade connector systems.
Through a deep understanding of the technical properties and requirements of signal
integrity and combined with our application knowledge both in the vehicle as well as
in the logistics chain, TE Automotive is well positioned to offer the right solution for
all current and next generation Infotainment Systems.
I N D U C TIVE CO I L SYSTE M S
TE Automotive is your source for interconnection technologies for automotive, truck
and off-highway OEMs and Tier 1 suppliers. With our global design center in Belgium
and manufacturing sites in all regions, TE Automotive’s Inductive Coil Systems (ICS)
group is ready to design your next-generation coil modules and provide local
production support.
The ICS group maintains a leading market position in braking modules and other
automotive coil applications. Through early involvement with you on your next
design, TE Automotive can offer the benefits of miniaturization, design-in of
platform components and optimized process flow for your standard, hybrid and electric vehicle
project needs.
Specifications subject to change. Consult TE Connectivity for latest specifications.
III
0.50 Series Connectors
Wire-to-Board Applications
Section Catalog 1654360-1
Revised 4-2010
Main Catalog 1654400-1
Chapter 10 – Issued 4-2010
Printed Circuit Board Headers
TE Automotive Online
The TE Automotive website is an innovative and interactive
source for application information, product updates and
technical solutions. Please contact us at:
www.te.com/automotive
Internet
www.te.com
www.te.com/automotive
www.te.com/automotive/sensors
www.te.com/automotive/most
www.te.com/en/industries/hybrid-electric-mobility-solutions
Electronic Internet Catalog
www.te.com/components
www.te.com/automotive
www.te.com/automotive/sensors
www.te.com/automotive/most
www.te.com/en/industries/hybrid-electric-mobility-solutions
IV
Specifications subject to change. Consult TE Connectivity for latest specifications.
0.50 Series Connectors
Wire-to-Board Applications
Section Catalog 1654360-1
Revised 4-2010
Main Catalog 1654400-1
Chapter 10 – Issued 4-2010
Printed Circuit Board Headers
Product and Machine Literature
TE Automotive offers a variety of product specific
catalogs, brochures and high impact flyers to help
better serve you!
For more information on literature for TE Automotive,
please contact your local organization or go to
www.te.com/automotive
Product Information Center (PIC)
You can rely on TE Connectivity’s PIC Team to provide
you support for answers to your general information or
technical questions in an efficient and effective manner.
To reach our PIC staff, please contact your local
organization or see our Global Contacts page.
Please contact us at:
http://www.te.com/customersupport/support.asp
Specifications subject to change. Consult TE Connectivity for latest specifications.
V
0.50 Series Connectors
Wire-to-Board Applications
Section Catalog 1654360-1
Revised 4-2010
Main Catalog 1654400-1
Chapter 10 – Issued 4-2010
Restriction on the use of Hazardous Substances (RoHS)
VI
Specifications subject to change. Consult TE Connectivity for latest specifications.
0.50 Series Connectors
Wire-to-Board Applications
Section Catalog 1654360-1
Revised 4-2010
Main Catalog 1654400-1
Chapter 10 – Issued 4-2010
Printed Circuit Board Headers
Introduction
Innovative Miniature
0.50 Series Connectors
for Automotive &
Commercial Vehicles
0.50 Series and
0.50/1.5 Hybrid Connectors
TE Connectivity has developed
an 0.50 series and 0.50/1.5
hybrid automotive I/O connector series for thin-type
computer units, high-density
circuit boards and ultra-narrow
wiring.
The 0.50 connector series
tin plated terminals maintain
the same contact reliability as
the 0.64 series while reducing
packaging volume by 70 percent, weight by 50 percent and
height by 50 percent.
The 0.50 series connectors
offer significant improvements
in miniaturization and weight
reduction compared to TE
Connectivity 0.64 connector series.
The wire-side connectors are
small but easy to lock –
requiring a mating force of
under 55 N for the 40 position
size – with an ergonomic
shape for proper mating.
PCB-side connectors provide
a stable surface mount with a
center-weighted design.
Specifications subject to change. Consult TE Connectivity for latest specifications.
Product Features
n Minimum pitch of 0.75 mm for
surface mounting PCB
n Minimum pitch of 1.5 mm
for wire harnesses
n Lead-free solder compliant
Applications
n Drive Support System,
Luggage Door Closer System
n Body ECU,
Air-Conditioning ECU
n Navigation ECU
n ECUs for Compact and
High Density Requirements
1
0.50 Series Connectors
Wire-to-Board Applications
Section Catalog 1654360-1
Revised 4-2010
Main Catalog 1654400-1
Chapter 10 – Issued 4-2010
0.50 Receptacle Contacts
Technical Features
Contact Material:
Copper Alloy
1.15
Contact Finish:
Pre-tin plated,
Selective gold plated
17.0
Application Specification:
See table
3.0
0.50 Receptacle Contacts
Part Numbers
Wire Size Insulation
Range
Diameter
(mm2)
(mm)
CHFUS
0.95–1.20
0.22–0.35
Material
and
Feed
Strip
Package Loose- Package Application Applicator
Finish
(mm)
Form
Quantity
Piece
Quantity
Spec.
Copper alloy, pre-tin plated
7
1827855-1
Copper alloy, selective gold plated
7
1903703-1
Hand Tool
with
Die Set
40,000
–
–
114-5379 1762850-2
–
CHFUS
0.35-0.50
1.10–1.40
Copper alloy, pre-tin plated
7
1827855-2
40,000
–
–
114-5379
1762851-2
–
CPEX
0.22
1.30–1.50
Copper alloy, pre-tin plated
7
1827855-3
40,000
–
–
114-5379
1762852-2
–
CHFUS
0.13
0.85–0.95
Copper alloy, pre-tin plated
7
1827855-4
40,000
–
–
114-5379
1762853-2
–
I SO 6722
0.22–0.35
7 strand
0.95–1.20
Copper alloy, pre-tin plated
6
2098583-1*
40,000
–
–
114-13287
2151677-[ ]
–
I SO 6722
0.35
7 strand
1.10–1.40
Copper alloy, pre-tin plated
6
2098583-2*
40,000
–
–
114-13287
2151678-[ ]
–
I SO 6722
0.13
7 strand
0.85–1.05
Copper alloy, pre-tin plated
6
2098583-4*
40,000
–
–
114-13287
2151679-[ ]
–
*This terminal intended for USCAR usage
Note: All Part Numbers are RoHS and ELV compliant
1.5 Receptacle Contacts
Please consult our sales representatives to select applicable 1.5 receptacle contacts.
2
Specifications subject to change. Consult TE Connectivity for latest specifications.
0.50 Series Connectors
Wire-to-Board Applications
Section Catalog 1654360-1
Revised 4-2010
Main Catalog 1654400-1
Chapter 10 – Issued 4-2010
24 & 40 Position Surface Mount Type
Technical Features
DIM B
DIM A
No. of Positions:
24 & 40 Positions
Housing Material
Tab Housing:
LCP-GF
12.5
7.9
Tab Contact Finish:
Post-tinned
15.8
19.0
Receptacle Housing:
PBT
47.0
40.9
Product Specification:
108-78208
Instruction Sheet:
411-78199
Application Specification:
114-5379
24 & 40 Position Surface Mount Type
DIM
No. of
Positions
Keying
Options
24
–
–
40
Part Numbers
Housing
Color
A
B
Black
Natural (White)
Tab Housing
Assembly
Cover
Mating
Receptacle Housing
37.9 31.8
2013029-4
–
2013031-2
47.0
1871806-1
–
1827842-1
40.9
Specifications subject to change. Consult TE Connectivity for latest specifications.
3
0.50 Series Connectors
Wire-to-Board Applications
Section Catalog 1654360-1
Revised 4-2010
Main Catalog 1654400-1
Chapter 10 – Issued 4-2010
30 Position Screw Mount Type
Technical Features
No. of Positions:
30 Positions
Housing Material
Tab Housing:
SPS-GF
11.3
Tab Contact Finish:
Post-tinned
16.4
33
.9
.7
33
21
.0
Receptacle Housing:
PBT
28.3
Product Specification:
108-78437-1
Application Specification:
411-78199
Assembly View
30 Position Screw Mount Type
Part Numbers
No. of
Positions
Keying
Options
Housing
Color
Natural
30 –
(White)
4
Tab Housing
Assembly
Lock
Upper
Middle
Lower
Housing Receptacle Receptacle Receptacle
1939440-1 1903614-1 1903615-1 1903608-4 1903611-5
Specifications subject to change. Consult TE Connectivity for latest specifications.
0.50 Series Connectors
Wire-to-Board Applications
Section Catalog 1654360-1
Revised 4-2010
Main Catalog 1654400-1
Chapter 10 – Issued 4-2010
30 Position Screw Mount Type (continued)
Technical Features
No. of Positions:
30 Positions
Housing Material
Tab Housing:
SPS-GF
11.8
Tab Contact Finish:
Post-tinned
16.4
33
.0
21
8
48.
.7
Receptacle Housing:
PBT
28.3
Product Specification:
108-78437
Application Specification:
411-78268
Assembly View
16.4
.0
21
19.3
Assembly View
30 Position Screw Mount Type
Part Numbers
No. of
Positions
Keying
Options
Housing
Color
Tab Housing
Assembly
Lock
Housing
Upper
Receptacle
Middle
Receptacle
Lower
Receptacle
30
1939331-1
– – –
–
Natural
18
–
1903984-1 1903985-1 1903988-4
1903991-4
–
(White)
12 – 1903994-1 – 1903995-1 1903998-1
Specifications subject to change. Consult TE Connectivity for latest specifications.
5
0.50 Series Connectors
Wire-to-Board Applications
Section Catalog 1654360-1
Revised 4-2010
Main Catalog 1654400-1
Chapter 10 – Issued 4-2010
60 Position Screw Mount Type
Technical Features
No. of Positions:
60 Positions
Housing Material
Tab Housing:
SPS-GF
11.8
16.4
8
.7
33
Receptacle Housing:
PBT
16.
3
Tab Contact Finish:
Post-tinned
64.
28.3
Product Specification:
108-78437
Application Specification:
411-78268
Assembly View
16
.
3
16.4
28.3
Assembly View
60 Position Screw Mount Type
Part Numbers
No. of
Positions
Keying
Options
Housing
Color
Tab Housing
Assembly
Lock
Housing
Upper
Receptacle
Middle
Receptacle
Lower
Receptacle
60
1903695-2
– – –
–
Natural
30
–
1903614-1
1903615-3
0-1903608-6
0-1903611-4
–
(White)
Q
30
–
1903614-2 Q 1903615-4 1-1903608-0
2-1903611-6
Q
) Housing Color: Black
6
Specifications subject to change. Consult TE Connectivity for latest specifications.
0.50 Series Connectors
Wire-to-Board Applications
Section Catalog 1654360-1
Revised 4-2010
Main Catalog 1654400-1
Chapter 10 – Issued 4-2010
16 Position Surface Mount Type
Technical Features
No. of Positions:
16 Positions
Housing Material
Tab Housing:
LCP-GF
Receptacle Housing:
PBT
25.0
8.1
Tab Contact Finish:
Post-tinned
13.7
21.0
28.9
33.9
Product Specification:
108-78438
Application Specification:
411-78199
Assembly View
16 Position Surface Mount Type
Part Numbers
No. of
Positions
Keying
Options
Housing
Color
Natural
16 –
Tab Housing
Assembly
Lock
Housing
Upper
Receptacle
1939082-2 1903607-1
–
(White)
Middle
Receptacle
–
Lower
Receptacle
1903611-1
Note: 12 cavities are for 0.50 receptacle contacts and 4 cavities are for 1.5 receptacle contacts.
Specifications subject to change. Consult TE Connectivity for latest specifications.
7
0.50 Series Connectors
Wire-to-Board Applications
Section Catalog 1654360-1
Revised 4-2010
Main Catalog 1654400-1
Chapter 10 – Issued 4-2010
38 Position Board Lock Type
Technical Features
No. of Positions:
38 Positions
Housing Material
Tab Housing:
PBT-GF
Tab Contact Finish:
Post-tinned
21.0
11.8
16.4
33
.7
Receptacle Housing:
PBT
40.3
35.3
Product Specification:
108-78437
Application Specification:
411-78268
Assembly View
38 Position Board Lock Type
Part Numbers
No. of
Positions
Keying
Options
Housing
Color
Natural
38 –
Tab Housing
Assembly
Lock
Housing
Upper
Receptacle
Lower
Receptacle
1903876-1
1903882-1 – 1903883-1 1903886-4
(White)
Note: 32 cavities are for 0.50 receptacle contacts and 6 cavities are for 1.5 receptacle contacts.
8
Middle
Receptacle
Specifications subject to change. Consult TE Connectivity for latest specifications.
0.50 Series Connectors
Wire-to-Board Applications
Section Catalog 1654360-1
Revised 4-2010
Main Catalog 1654400-1
Chapter 10 – Issued 4-2010
58 Position Board Lock Type
Technical Features
No. of Positions:
58 Positions
Housing Material
Tab Housing:
PBT-GF
11.8
21.0
16.4
33
Tab Contact Finish:
Post-tinned
.7
Receptacle Housing:
PBT
48.8
28.3
Product Specification:
108-78437
Application Specification:
411-78268
Assembly View
21.0
16.4
28.3
Assembly View
58 Position Screw Mount Type
Part Numbers
No. of
Positions
Keying
Options
Housing
Color
Tab Housing
Assembly
Lock
Housing
Upper
Receptacle
Middle
Receptacle
Lower
Receptacle
58
1903166-1
– – –
–
Natural
30
–
1903614-1 1903615-1 1903608-4
0-1903611-6
–
(White)
Q
28
–
1903607-4 Q – 1903608-8 1-1903611-0
Q
) Housing Color: Black
Note: O
nly the 0.50 receptacle contact goes into 30 positions receptacle.
As to 28 positions, 24 cavities are for 0.50 receptacle contacts and 4 cavities are for 1.5 receptacle contacts.
Specifications subject to change. Consult TE Connectivity for latest specifications.
9
0.50 Series Connectors
Wire-to-Board Applications
Section Catalog 1654360-1
Revised 4-2010
Main Catalog 1654400-1
Chapter 10 – Issued 4-2010
76 Position Screw Mount Type
Technical Features
No. of Positions:
76 Positions
11.8
16.4
21.0
Housing Material
Tab Housing:
SPS-GF
3
89.
.7
33
Tab Contact Finish:
Post-tinned
28.3
Receptacle Housing:
PBT
Assembly View
Product Specification:
108-78437
Application Specification:
411-78268
21.0
16.4
28.3
Assembly View
21
.0
16.4
21.9
Assembly View
76 Position Screw Mount Type
Part Numbers
No. of
Positions
Keying
Options
Housing
Color
Tab Housing
Assembly
Lock
Housing
Upper
Receptacle
Middle
Receptacle
76
1903965-1
– – –
Lower
Receptacle
–
28 – 1903607-1 – 1903608-3 1903611-4
Natural
–
(White)
30
–
1903614-1 1903615-1 1903608-4
1903611-5
18
–
1903984-1 1903985-1 1903988-4
Note: O
nly the 0.50 receptacle contact goes into 30 positions and 18 positions receptacle.
As to 28 positions, 24 cavities are for 0.50 receptacle contacts and 4 cavities are for 1.5 receptacle contacts.
10
Specifications subject to change. Consult TE Connectivity for latest specifications.
1903991-4
0.50 Series Connectors
Wire-to-Board Applications
Section Catalog 1654360-1
Revised 4-2010
Main Catalog 1654400-1
Chapter 10 – Issued 4-2010
12 Position Recaptacle (Plug) Housing
Technical Features
No. of Positions:
12 Positions
Housing Material
Nylon-15GF
Application Specification:
Not released at this time. Can be
found on the TE Connectivity website by searching for documents
associated with part numbers in
the table below.
10.0
15.2
23.85
12 Position Receptacle (Plug) Housing
No. of Positions
Keying Options
12
Housing Color
Receptacle (plug) Part Number
A Black
2138374-1
12
B Black
2138374-2
12
C Black
2138374-3
12
D Black
2138374-4
This connector is on 1.5 mm centerlines. Due to size constrains the largest O.D. insulation that can be used is 1.20 mm.
Specifications subject to change. Consult TE Connectivity for latest specifications.
11
0.50 Series Connectors
Wire-to-Board Applications
Section Catalog 1654360-1
Revised 4-2010
Main Catalog 1654400-1
Chapter 10 – Issued 4-2010
Engineering notes
12
Specifications subject to change. Consult TE Connectivity for latest specifications.
0.50 Series Connectors
Wire-to-Board Applications
Section Catalog 1654360-1
Revised 4-2010
Main Catalog 1654400-1
Chapter 10 – Issued 4-2010
Engineering notes
Specifications subject to change. Consult TE Connectivity for latest specifications.
13
0.50 Series Connectors
Wire-to-Board Applications
Section Catalog 1654360-1
Revised 4-2010
Main Catalog 1654400-1
Chapter 10 – Issued 4-2010
Engineering notes
14
Specifications subject to change. Consult TE Connectivity for latest specifications.
0.50 Series Connectors
Wire-to-Board Applications
Section Catalog 1654360-1
Revised 4-2010
Main Catalog 1654400-1
Chapter 10 – Issued 4-2010
Numerical Index
Part Number
Page
Part Number
Page
1-1903608-06
1903695-26
1-1903611-09
1903703-12
1762850-22
1903876-18
1762851-22
1903882-18
1762852-22
1903883-18
1762853-22
1903886-48
1827842-13
1903965-110
1827855-12
1903984-110
1827855-22
1903984-15
1827855-32
1903985-110
1827855-42
1903985-15
1871806-13
1903988-410
1903166-19
1903988-45
1903607-110
1903991-410
1903607-17
1903991-45
1903607-49
1903994-15
1903608-310
1903995-15
1903608-410
1903998-15
1903608-49
1939082-27
1903608-44
1939331-15
1903608-66
1939440-14
1903608-89
2-1903611-66
Part Number
Page
1903611-17
1903611-410
1903611-46
1903611-510
1903611-54
1903611-69
1903614-110
1903614-16
1903614-19
1903614-14
1903614-26
1903615-110
1903615-19
1903615-14
1903615-36
1903615-46
Specifications subject to change. Consult TE Connectivity for latest specifications.
15
0.50 Series Connectors
Wire-to-Board Applications
Section Catalog 1654360-1
Revised 4-2010
Main Catalog 1654400-1
Chapter 10 – Issued 4-2010
Engineering notes
16
Specifications subject to change. Consult TE Connectivity for latest specifications.
0.50 Series Connectors
Wire-to-Board Applications
Section Catalog 1654360-1
Revised 4-2010
Main Catalog 1654400-1
Chapter 10 – Issued 4-2010
Engineering notes
Specifications subject to change. Consult TE Connectivity for latest specifications.
17
0.50 Series Connectors
Wire-to-Board Applications
Section Catalog 1654360-1
Revised 4-2010
Main Catalog 1654400-1
Chapter 10 – Issued 4-2010
Engineering notes
18
Specifications subject to change. Consult TE Connectivity for latest specifications.
Specifications subject to change. Consult TE Connectivity for latest specifications.
19
Tyco Electronics AMP GmbH
a TE Connectivity Ltd. company
AMPèrestr. 12–14
64625 Bensheim / Germany
Phone: +49 (0)6251-133-0
Fax: +49 (0)6251-133-1600
www.te.com
www.te.com/automotive
www.te.com/automotive/sensors
AMP MCP, TE Connectivity and
TE connectivity (logo) are trademarks.
MOST is a trademark of SMSC Europe GmbH
and licensed to Tyco Electronics AMP GmbH
USCAR is a trademark.
Tyco Electronics AMP GmbH certified
acc. ISO 14001 and ISO/TS 16949:2002
© 2012 Tyco Electronics AMP GmbH
1654360-1 | Issued 8-2012 | Germany
DISCLAIMER
While TE has made every reasonable effort to ensure
the accuracy of the information in this catalog, TE
does not guarantee that it is error-free, nor does
TE make any other representation, warranty or
guarantee that the information is accurate, correct,
reliable or current.
TE reserves the right to make any adjustments to the
information contained herein at any time without
notice. TE expressly disclaims all implied warranties
regarding the information contained herein, including, but not limited to, any implied warranties of
merchantability or fitness for a particular purpose.
The dimensions in this catalog are for reference
purposes only and are subject to change without
notice. Specifications are subject to change without
notice. Consult TE for the latest dimensions and
design specifications.