AMP SUPERSEAL 1.5
Series Connectors
for the Automotive Industry
TE AUTOMOTIVE /// AMP SUPERSEAL 1.5 Series Connectors
INNOVATIVE
TECHNOLOGIES
TE Connectivity (TE) is a leader in automotive connectivity and sensor technology. Our engineers are
always working to meet complex requirements. We connect nearly every electronic function in the
vehicle – from alternative power systems to infotainment and sensor technologies. Our technologies
withstand harsh environments and tolerate high temperature, vibration, shock, pressure and long-life
in electronic control systems.
INTERCONNECTION SYSTEMS
Our electrical and electronic interconnection products and solutions are
used to electrically and mechanically connect wires and cables, printed
circuit boards, integrated circuit packages, batteries and more.
CABLE ASSEMBLIES
TE is your partner for vehicle-specific cable assemblies. We offer research
and development capabilities, prototypes and samples, as well as
manufacturing facilities.
HYBRID & ELECTRIC MOBILITY SOLUTIONS
Our technologies leverage decades of innovation and experience with
high-voltage transmission and distribution. Our hybrid and electric mobility
solutions include a complete line of connectors, terminals, sensors,
cable assemblies, contactors, and battery connection protection to help
safeguard the flow of power in hybrid and electric vehicles. Connection
after connection, you can count on TE for smaller, greener, lighter and
smarter solutions you can trust.
PAGE II
TE AUTOMOTIVE /// AMP SUPERSEAL 1.5 Series Connectors
SENSOR SOLUTIONS
Data is critical for making vehicles safer, greener, smarter and more
connected. Customers rely on our sensor technology to provide data for
control, adaptation and response of vehicle functions and features that
increase safety, comfort, efficiency, and more. We collaborate to provide
solutions for demanding and harsh applications such as automated
transmissions, engines, chassis, clutch, brake and exhaust. Our products
can be found in vehicles traveling the world’s roads and highways.
INFOTAINMENT
Our wide range of infotainment solutions are ideal for consumer port
connections, high data rate applications, next-generation harness
architecture, board-to-board connections and vehicle-to-vehicle
communication.
RELAYS
From passenger comfort and infotainment to higher DC voltages and
power levels to harsh environments, our relays and contactors provide
critical switching functions in multiple vehicle applications. With increased
contact gaps and other key design features, our relays are ideal for harsh
environments such as shock and vibration.
TE AUTOMOTIVE /// AMP SUPERSEAL 1.5 Series Connectors
PAGE III
Catalog 1654292-2
Revised 06-2016
PAGE IV
IP Code
Elements and Significance acc. to IEC 60529 and DIN 40050
TE AUTOMOTIVE /// AMP SUPERSEAL 1.5 Series Connectors
Catalog 1654292-2
Revised 06-2016
IP Code
Elements and Significance acc. to IEC 60529 and DIN 40050
TE AUTOMOTIVE /// AMP SUPERSEAL 1.5 Series Connectors
PAGE V
Catalog 1654292-2
Revised 06-2016
PAGE VI
Quality Guidelines
TE AUTOMOTIVE /// AMP SUPERSEAL 1.5 Series Connectors
Catalog 1654292-2
Revised 06-2016
Quality Guidelines
TE AUTOMOTIVE /// AMP SUPERSEAL 1.5 Series Connectors
PAGE VII
Catalog 1654292-2
Revised 06-2016
RoHS* Ready
* Restriction on the Use of Hazardous Substances (RoHS)
At TE Connectivity, we support your RoHS requirements. We’ve assessed more than 1.5 million end
items/components for RoHS compliance, and issued new part numbers where any change was
required to eliminate the restricted materials. Part numbers in this catalog are identified as:
RoHS Compliant
Part numbers in this catalog are RoHS Compliant, unless marked otherwise. These products comply
with European Union Directive 2002/95/EC as amended 1 January 2006 that restricts the use of
lead, mercury, cadmium, hexavalent chromium, PBB, and PBDE in certain electrical and electronic
products sold into the EU as of 1 July 2006.
Note: For purposes of this Catalog, included within the definition of RoHS Compliant are products
that are clearly “Out of Scope” of the RoHS Directive such as hand tools and other non-electrical
accessories.
Non-RoHS Compliant
These part numbers are identified with a “t” symbol. These products do not comply with the material
restrictions of the European Union Directive 2002/95/EC.
5 of 6 Compliant
A “l” symbol identifies these part numbers. These products do not fully comply with the European
Union Directive 2002/95/EC because they contain lead in solderable interfaces (they do not contain
any of the other five restricted substances above allowable limits). However, these
products may be suitable for use in RoHS applications where there is an application-based
exception for lead in solders, such as the server, storage, or networking infrastructure exemption.
Note: Information regarding RoHS compliance is provided based on reasonable inquiry of our
suppliers and represents our current actual knowledge based on the information provided by our
suppliers. This information is subject to change. For latest compliance status, refer to our website
referenced below. So whatever your questions when it comes to RoHS, we’ve got the answers at
http://www.TE.com/customersupport/rohssupportcenter/
Getting the information you need
Our comprehensive on-line RoHS Customer Support Center provides a forum to answer your
questions and support your RoHS needs. A RoHS FAQ (Frequently Asked Questions) is available
with links to more detailed information. You can also submit RoHS questions and receive a
response within 24 hours during a normal work week. The Support Center also provides:
• Cross-Reference from Non-compliant to Compliant Products
• Ability to browse RoHS Compliant Products in our on-line catalog:
www.TE.com/commerce/alt/RohsAltHome.do
• Downloadable Technical Data Customer Information Presentation
• More detailed information regarding the definitions used above
PAGE VIII
TE AUTOMOTIVE /// AMP SUPERSEAL 1.5 Series Connectors
Catalog 1654292-2
Revised 06-2016
Conversion Tables
AWG Conversion Table (Average Value)
AWG Code
000000
00000
0000
000
00
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
Diameter (Inch)
Diameter (mm)
F (mm2)
0.5800
14.733
170.0
0.5165
13.130 135.0
0.4600
11.684
103.8
0.4096
10.400
079.0
0.3648 9.270
067.5
0.3249 8.25
053.4
0.2893 7.34
042.2
0.2576 6.55 33.7
0.2294 5.82 26.6
0.2043 5.18 21.0
0.1819 4.62 16.9
0.1620
04.115 13.25
0.1443 3.66 10.25
0.1285 3.26 8.34
0.1144 2.90 6.6
0.1019 2.59 5.27
0.0907 2.30 4.15
0.0808 2.05 3.3
0.0720 1.83 2.63
0.0641 1.63 2.08
0.0571 1.45 1.65
0.0508 1.29 1.305
0.0453 1.14 1.01
0.0403 1.02 0.79
0.0359 0.91 0.65
0.0320 0.81 0.51
0.0285 0.72 0.407
0.0253 0.64 0.32
0.0226
00.57 0.255
0.0201
00.51 0.205
0.0179
00.455 0.162
0.0159
00.400 0.125
0.0142
00.360 0.102
0.0126
00.320 0.08
0.0113
00.287 0.0646
0.0100
00.254 0.0516
0.0089
00.226 0.04
0.0080
00.203 0.0324
0.0071
00.180 0.0255
0.0063
00.160 0.02
0.0056
00.142 0.0158
0.0050
00.127 0.0127
0.0045
00.114 0.01
0.0040
00.101 0.008
0.0035
00.089 0.0062
0.0031
00.079 0.0049
0.0028
00.071 0.00395
0.0025
00.064 0.00321
0.0022
00.056 0.00246
0.00198
00.050 0.00196
0.00176
00.045
0.00157
00.040
0.00140
00.036
0.00124
00.031
0.00110
00.028
0.00099
00.025
Remark: Starting from 0.03 mm2 (AWG 32) a wire can be crimped.
TE AUTOMOTIVE /// AMP SUPERSEAL 1.5 Series Connectors
PAGE IX
Catalog 1654292-2
Revised 06-2016
Table of Contents
Safety &
Security
Systems
Convenience
Driver
Information
Body & Chassis
Systems
Introduction
1
1.5 mm Receptacle Contacts
2
l
l
l
l
l
1.5 mm Tab Contacts
3
l
l
l
l
l
Single Wire Seals and Cavity Plug
4
l
l
l
l
l
Plug Housings, 1 – 6 Positions
5
l
l
l
l
l
Cap Housings, 1 – 6 Positions
6
l
l
l
l
l
Rubber Boots
7
l
l
l
l
l
Application Tooling
9
Numerical Index
10
TE Connectivity online
12
Global Contacts
13
Imprint
13
Page
Powertrain
Systems
AMP SUPERSEAL 1.5
Series Connectors
AMP SUPERSEAL 1.5 Series Connectors
PAGE X
TE AUTOMOTIVE /// AMP SUPERSEAL 1.5 Series Connectors
POWERTRAIN SYSTEMS
4
SAFETY & SECURITY SYSTEMS
4
CONVENIENCE
4
DRIVER INFORMATION
4
BODY & CHASSIS SYSTEMS
4
AMP SUPERSEAL
1.5 SERIES CONNECTORS
INTRODUCTION
TE Connecitivty has developed the AMP SUPERSEAL
1.5 series connector family to meet the increasing
requirements for reliability and water proofness.
AMP SUPERSEAL 1.5 series connector exceed the
requirements prescribed by IP 67 according IEC 60529
and DIN 40050-9 standards and has its application in
the automotive, agriculture and industrial machinery.
For sensor application the AMP SUPERSEAL 1.5 series
Connector system is qualified as well.
Advantages
n Compact system minimizes packaging requirements
n Sealing reliability proven under harsh conditions
n Designed for ease of manual harness assembly,
engine mounting and under hood environments
Applications
n Wire-to-Wire (1.5 mm) and ECU applications, under
hood or any location where sealing is required
n Suitable for automotive, truck, bus, or off-road
vehicles
Application Tooling Note
For further information please visit
http://www.te.com/products/application-tooling.html
for our Search Function.
TE AUTOMOTIVE /// AMP SUPERSEAL 1.5 Series Connectors
PAGE 1
Catalog 1654292-2
Revised 06-2016
AMP SUPERSEAL 1.5 Series Connectors
1.5 mm Receptacle Contacts
1.5 mm Receptacle Contacts
16.5
1.6
Technical Features
Contact Finish:
Tin plated
8.5
Current Carrying Capacity:
14 A max.
Wire Size Range:
0.35 – 2.5 mm2
2.5
Insulation Diameter:
1.2 – 3.3 mm FLR
Extraction Tool:
Part No. 9-1579007-1
Product Specification:
108-20090
Application Specification:
114-20045
1.5 mm Receptacle Contacts
Insulation Diameter (mm)
Wire Size Range
(mm2)
FLK
FLR
0.35 – 0.50
1.45 – 2.20
1.2 – 1.6
0.75 – 1.50
2.40 – 3.35
1.7 – 2.4
1.50 – 2.50
3.15 – 3.80
2.2 – 3.3
Material
and Finish
CuSn,
tin plated
Part Numbers
Strip Form
Applicator
Hand Tool
282403-1
2151734-2 /
2266249-2 *)
Hand Tool Frame 539635-1
Die-Set 539773-2
282110-1
2151205-2 /
2266053-2 *)
58583-1
282466-1
2151856-2
–
*) Use in Stripper Seal Crimp Terminator
PAGE 2
TE AUTOMOTIVE /// AMP SUPERSEAL 1.5 Series Connectors
Catalog 1654292-2
Revised 06-2016
AMP SUPERSEAL 1.5 Series Connectors
1.5 mm Tab Contacts
1.5 mm Tab Contacts
22.7
1.5
Technical Features
Contact Finish:
Tin plated, gold plated
10.4
Current Carrying Capacity:
14 A max.
0.8
Wire Size Range:
0.35 – 2.5 mm2
Extraction Tool:
Part No. 9-1579007-1
Product Specification:
108-20090
Application Specification:
114-20045
1.5 mm Tab Contacts
Insulation Diameter (mm)
Wire Size Range
(mm2)
FLK
FLR
0.35 – 0.50
1.45 – 2.20
1.2 – 1.6
0.75 – 1.50
2.40 – 3.35
1.7 – 2.4
1.50 – 2.50
3.15 – 3.80
2.2 – 3.3
Part Numbers
Material
and Finish
Strip Form
CuZn, tin plated
282404-1
CuZn, gold plated
282404-3
CuZn, tin plated
282109-1
CuZn, gold plated
CuZn, tin plated
Applicator
Hand Tool
2151855-2
Hand Tool Frame 539635-1
Die Set 539773-2
282109-3
2151204-2 /
2266068-2 *)
58583-1
282465-1
2266253-2
–
*) Use in Stripper Seal Crimp Terminator
All specifications subject to change. Consult TE Connectivity for latest specifications.
PAGE 3
Catalog 1654292-2
Revised 06-2016
AMP SUPERSEAL 1.5 Series Connectors
Single Wire Seals and Cavity Plug
Single Wire Seals and Cavity Plug
Technical Features
n
Made from silicon rubber material
For insulation diameters
of 1.2 – 3.3 mm
n Loose-piece wire seals are
crimped simultaneously
with the contacts
n
6.1
ø 5.9
7.8
Single Wire Seals and Cavity Plug
Insulation Diameter (mm)
PAGE 4
Color
Part Number
1.2 – 1.6
Green
281934-4
1.7 – 2.4
Yellow
281934-2
2.5 – 3.3
Red
281934-3
Cavity Plug
Red
282081-1
TE AUTOMOTIVE /// AMP SUPERSEAL 1.5 Series Connectors
Catalog 1654292-2
Revised 06-2016
AMP SUPERSEAL 1.5 Series Connectors
Plug Housings
Plug Housings (utilizes Receptacle Contacts)
A
Pitch
6.0
19.0
28.0 *)
1 to 6 positions
øA
19.0
28.0 *)
Technical Information
*) with secondary lock closed
Product Specification:
108-20090
Application Specification:
412-20000
Plug Housings
No. of Positions
Dimension A (mm)
Part Number
1
9.3
282079-2
2
15.3
282080-1
3
21.3
282087-1
4
27.3
282088-1
5
33.3
282089-1
6
39.3
282090-1
All specifications subject to change. Consult TE Connectivity for latest specifications.
PAGE 5
Catalog 1654292-2
Revised 06-2016
AMP SUPERSEAL 1.5 Series Connectors
Cap Housings
Cap Housings (utilizes Tab Contacts)
Pitch
6.0
16.3
13.8
42.0
1 to 6 positions
A
Detail “X”
16.3
42.0
øA
Technical Information
Also suitable for panel mount
application (see Detail “X”)
Extraction Tool
for Secondary Lock
of Cap Housing:
Part No. 785084-1
Insertion Tool
for Secondary Lock
of Cap Housing:
Part No. 785061-1
for 1 and 2 positions
Part No. 785061-2
for 3 – 6 positions
Product Specification:
108-20090
PAGE 6
Cap Housings
No. of Positions
Dimension A (mm)
Part Number
1
13.8
282103-1
2
19.8
282104-1
3
25.8
282105-1
4
31.8
282106-1
5
37.8
282107-1
6
43.8
282108-1
TE AUTOMOTIVE /// AMP SUPERSEAL 1.5 Series Connectors
Catalog 1654292-2
Revised 06-2016
AMP SUPERSEAL 1.5 Series Connectors
Rubber Boots
Rubber Boots
No. of Positions
2
3
5
Connector Housing
Part Number
Description
282080-1
Plug Housing
282104-1
Cap Housing
282087-1
Plug Housing
282105-1
Cap Housing
282089-1
Plug Housing
282107-1
Cap Housing
Rubber Boot
Part Number
Color
880810-1
Black
880811-2
Black
880814-1
Black
57.0
D
A
ø 11.0
B
øC
Dimensional Data
Dimensions (mm)
No. of Wires
Boot
Part Number
A
B
C
D
2
880810-1
12.5
20.5
4.6
5.0
3
880811-2
17.5
25.5
4.6
5.0
4
493581-1*
21.0
34.5
–
7.0
5
880814-1
27.5
35.0
6.5
7.0
*) Different style, see customer drawing
All specifications subject to change. Consult TE Connectivity for latest specifications.
PAGE 7
Catalog 1654292-2
Revised 06-2016
PAGE 8
AMP SUPERSEAL 1.5 Series Connectors
TE AUTOMOTIVE /// AMP SUPERSEAL 1.5 Series Connectors
AMP SUPERSEAL 1.5 Series Connectors
Application Tooling
Images representative of tool type only.
Catalog 1654292-2
Revised 06-2016
APPLICATION TOOLING
AND EQUIPMENT
INTRODUCTION
TE Application Tooling is dedicated to providing high
quality equipment options to meet all levels of our
connector products specifications. We are also able
to provide a broad range of equipment for other
manufacturer’s products.
Equipment is segregated into two types and managed
accordingly:
Our equipment range is vast and almost unmatched by
others operating in the same industry segments, as is
our global presence and support network in the form
of field service engineers and product managers. We
supply everything from simple hand tools to the most
complex automated systems.
Where we can supply you with sufficient information
referenced by Part Number such that you can identify
and order what you need yourself.
Generic equipment
Specialised Equipment
Where you will need help from our specialist product
managers to identify what’s just right for your
Application.
Finding Equipment Online
www.tooling.te.com
n Powerful searches to find generic equipment
options (Hand Tools / Applicators)
n Brochures and more detailed flyers for the
specialised equipment.
n It’s quick, easy and more importantly the latest and
most up to date information is available online.
Regional Assistance
www.te.com/support-center
All specifications subject to change. Consult TE Connectivity for latest specifications.
PAGE 9
Catalog 1654292-2
Revised 06-2016
AMP SUPERSEAL 1.5 Series Connectors
Numerical Index
Numerical
ReceptacleIndex
Housings
Part Number
Page
Part Number
Page
Part Number
Page
281934-24
281934-34
281934-44
282079-25
282080-15
282081-14
282087-15
282088-15
282089-15
282090-15
282103-16
282104-16
282105-16
282106-16
282107-16
282108-16
282109-13
282109-33
282110-12
282403-12
282404-13
282404-33
282465-13
282466-12
PAGE 10
TE AUTOMOTIVE /// AMP SUPERSEAL 1.5 Series Connectors
Catalog 1654292-2
Revised 06-2016
AMP SUPERSEAL 1.5 Series Connectors
TE AUTOMOTIVE /// AMP SUPERSEAL 1.5 Series Connectors
PAGE 11
TE CONNECTIVITY
ONLINE
TE.com offers an enhanced digital experience, with more than 250,000 parts profiled. The site has
deep, rich product data and easier access to tools and services. Other offerings include improved
search and navigation and knowledge and idea sharing.
COLLATERAL
TE.com offers a variety of product-specific catalogs, brochures,
white papers and other technical information. To download our
literature visit
www.te.com/automotiveliterature.html
PRODUCT INFORMATION
Search for a specific product by category, part number
or document number.
www.TE.com
STAY CONNECTED
You can rely on TE’s PIC Team to answer your general or technical
questions. To contact a PIC representative, visit
www.TE.com/support-center
PAGE 12
TE AUTOMOTIVE /// AMP SUPERSEAL 1.5 Series Connectors
Catalog 1654292-2
Revised 06-2016
Contact / Imprint
AMP SUPERSEAL 1.5 Series Connectors
EUROPE
UNITED STATES
SOUTH AMERICA
AFRICA
Germany – Bensheim
United States – Harrisburg
South America
Product Information Center:
Phone: +49 6251-133-1999
Fax: +49 6251-133-1988
Product Information Center:
Phone: +1 800-522-6752
Fax: +1 717-986-7575
Phone: +54 11-4733-2015
Fax: +54 11-4733-2083
South Africa –
Port Elizabeth
Australia – Sydney
People’s Republic of China
People’s Republic of China
Korea – Seoul
Product Information Center:
Phone: +61 2-9840-8200
Fax: +61 2-9634-6188
Hong Kong
Phone: +852 2738-8731
Fax: +852 2735-0243
Shanghai
Phone: +86 21-3398-0000
Fax: +86 21-3398-1999
Phone: +82 2-3415-4500
Fax: +82 2-3486-3810
Phone: +27 41-503-4500
Fax: +27 41-581-0440
ASIA / PACIFIC
DISCLAIMER
While TE Connectivity (TE) has made every reasonable effort to ensure the accuracy of the information in this catalog,
TE does not guarantee that it is error-free, nor does TE make any other representation, warranty or guarantee that the
information is accurate, correct, reliable or current. TE reserves the right to make any adjustments to the information contained herein at any time without notice.
TE expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any
implied warranties of merchantability or fitness for a particular purpose. The dimensions in this catalog are for reference
purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for
the latest dimensions and design specifications.
TRADEMARKS
AMP SUPERSEAL 1.5, TE, TE Connectivity, and TE connectivity (logo), are trademarks.
Other product names, logos, and company names mentioned herein may be trademarks of their respective owners.
COPYRIGHT
© 2016 TE Connectivity family of companies.
All rights reserved.
TE Connectivity Germany GmbH certified acc. ISO 14001 and ISO/TS 16949:2002
TE Connectivity Germany GmbH
Ampèrestrasse 12–14 | 64625 Bensheim | Germany
Phone: +49 (0)6251 133-0
Fax:
+49 (0)6251 133-1600
All specifications subject to change. Consult TE Connectivity for latest specifications.
PAGE 13
1654292-2 | Revised 06-2016 | PDF only
TE AUTOMOTIVE /// AMP SUPERSEAL 1.5 Series Connectors
