185001-3

RoHS Ready Timer Interconnection System for the Automotive Industry T E AU TO M OT I V E T H E 5 A P P L I C AT I O N A R E A S I I N N OVAT I V E TECHNOLOGIES TE Automotive – a business segment of TE Connectivity – follows the globalization goals of our customers, speeds up the integration of new technologies and enables our customers access to our vast product portfolio and services. TERMINALS & CONNECTORS TE Automotive offers a broad range of high quality terminals and connectors. Our electrical/electronic interconnection products and solutions are used to electrically and mechanically join wires and cables, printed circuit boards, integrated circuit packages and batteries. TE Automotive expanding capabilities include new copper and fiber-optic connectors, wires, cables/cable management systems that are designed to meet automotive industry demands. Our brands encompass the broadest range of connectors in the world, including high-density, high-speed designs for leading-edge communications equipment. A LT E R N AT I V E P O W E R S Y S T E M S COMPONENTS FOR ELECTRIC VEHICLES AND INFRASTRUCTURE OF TODAY, TOMORROW AND BEYOND TE Automotive is a leader in products for the next-generation of transportation technologies in hybrid and electric vehicles. TE Automotive is your source for high voltage power distribution, high current contact systems, high voltage connectors and special cable assemblies, high voltage relays, sensors and temperature protection devices. As a true global player, we are supplying value from in-car applications over the charging interface up to the infrastructure and the electrical grid – everything out of one hand. C A B L E A S S E M B LY S Y S T E M S TE Automotive is your partner for special cable assemblies. We offer research and development capabilities, prototyping, samples as well as manufacturing facilities for special cable assemblies. This includes overmold technology, semi/fully automatic manufacturing, testing equipment and appliances for handling of high volume production. II SENSORS Contact-less measuring eliminates interference effects, wear and tear, and provides increased reliability. TE Automotive, one of the largest technology providers for the automobile industry, offers contact-less sensors for a variety of applications. As sensor manufacturer and processing partner, TE Automotive also provides project planning support for new sensor applications, assistance in the selection of the appropriate sensor technology for the respective application, and assistance with defining the corresponding mechanical, electrical and magnetic interface. TE Automotive has a broad electro-mechanical portfolio that includes robust housing technologies, connector systems, and temperature stable designs based on foil and cable networks. This combination of technologies and experience ensures that reliable and cost effective sensor solutions are available for all application types. I N F O TA I N M E N T TE Automotive is the technology leader in high speed data communication in the automotive industry. TE Automotive offers high performance connectors based on optical, coaxial as well as shielded electrical cables. Through a deep understanding of the technical properties and requirements of signal integrity and combined with our application knowledge both in the vehicle as well as in the logistics chain, TE Automotive is well positioned to offer the right solution for all current and next generation Infotainment Systems. I N D U C T I V E CO I L SYST E M S TE Automotive is your source for interconnection technologies for automotive, truck and off-highway OEMs and Tier 1 suppliers. With our global design center in Belgium and manufacturing sites in all regions, TE Automotive’s Inductive Systems (ICS) group is ready to design your next-generation coil modules and provide local production support. The ICS group maintains a leading market position in braking modules and other automotive coil applications. Through early involvement with you on your next design, TE Automotive can offer the benefits of miniaturization, design-in of platform components and optimized process flow for your standard, hybrid and E.V. project needs. III “AT YO U R S E RV I C E ” TE Automotive Online The TE Automotive website is an innovative and interactive source for application information, product updates and technical solutions. Please contact us at: www.te.com/automotive Internet www.te.com www.te.com/automotive www.te.com/automotive/sensors www.te.com/automotive/most Electronic Internet Catalog www.te.com/components www.te.com/automotive www.te.com/automotive/sensors www.te.com/automotive/most IV “AT YO U R S E RV I C E ” Product and Machine Literature TE Automotive offers a variety of product specific catalogs, brochures and high impact flyers to help better serve you! For more information on literature for TE Automotive, please contact your local organization or go to www.te.com/automotive Product Information Center (PIC) You can rely on TE Connectivity’s PIC Team to provide you support for answers to your general information or technical questions in an efficient and effective manner. To reach our PIC staff, please contact your local organization or see our Global Contacts page. Please contact us at: http://www.te.com/customersupport/support.asp V Timer Interconnection System Catalog 889759-3 Revised 7-2011 Quality Guidelines Incorrect Terminal twisted Terminal damaged Cut off tab too long Crimp barrel distorted Crimp height too tight Cut off tab deformed Insulation inside the wire crimp Conductor Brush protruding into terminal body Bellmouth on wrong end Terminal bend INSULATION CRIMP Insulation is pierced and could damage conductor Insulation material is pierced Insulation legs are not closed Insulation is not securely held Legs do not overlap Insulation is not securely held Insulation is over crimped WIRE CRIMP Incorrect applicator adjustment Incorrect terminal/wire selection Asymmetric crimp Unacceptable formation excessive flash and/or cracks Wire size too large Wire size too small Terminal feed incorrectly adjusted Anvil and crimper not aligned or worn Crimp barrel does not close Legs too close to bottom of crimp. Insufficient deformation of strands, showing voids VI All specifications subject to change. Consult TE Connectivity for latest specifications. Incorrect crimp height adjustment Crimp height too loose Crimp height too tight Insufficient deformation, showing voids Flash at under side of crimp, due to over crimping Timer Interconnection System Catalog 889759-3 Revised 7-2011 Quality Guidelines WIRE CRIMP Correct Test Bellmouth must always be present Insulation Present WIRE CRIMP Crimp height measurement Conductor Present Bellmouth Permissible Locking lances and terminal body not deformed Cut off tabs present Correct selection of wire, terminal and applicator Crimp heights and tolerances For crimp height tolerances for any given contact, please refer to the relevant application specification. Examples: Crimp barrel is closed, legs support each other Sufficient gap between legs and bottom of crimp Contact Part No. Wire Range (mm2) Tolerance (mm) Application Spec. MQS 962885 962886 0.2–0.5 ± 0.03 114-18025 JPT 927775 0.5–1.0 ± 0.05 114-18050 JPT 927773 1.5–2.5 ± 0.05 114-18050 All strands are equally distributed and deformed INSULATION CRIMP Digital Crimp Height Micrometer (0.001 mm increments) acc. to DIN ISO 9001 Part No. 547203-1 F-CRIMP Correct Insulation Diameter, Applicator and Terminal Insulation is securely held Crimp barrel closed OVERLAP CRIMP For double wire applications with different size wires always place wire with smallest outer diameter in the bottom INSULATION CRIMP Insulation is securely held Legs overlap Wire crimp without conductor ° 30 WRAP OVER CRIMP ° 30 Insulation securely held Legs must pass each other Insulation must be securely held after bend test All specifications subject to change. Consult TE Connectivity for latest specifications. VII Timer Interconnection System Catalog 889759-3 Revised 7-2011 Restriction on the Use of Hazardous Substances (RoHS) Restriction on the Use of Hazardous Substances (RoHS) At TE Connectivity, we’re ready to support your RoHS requirements. We’ve assessed more than 1.5 million end items/components for RoHS compliance, and issued new part numbers where any change was required to eliminate the restricted materials. Part numbers in this catalog are identified as: RoHS Compliant Part numbers in this catalog are RoHS Compliant, unless marked otherwise. These products comply with European Union Directive 2002/95/EC as amended 1 January 2006 that restricts the use of lead, mercury, cadmium, hexavalent chromium, PBB, and PBDE in certain electrical and electronic products sold into the EU as of 1 July 2006. Note: For purposes of this Catalog, included within the definition of RoHS Compliant are products that are clearly “Out of Scope” of the RoHS Directive such as hand tools and other non-electrical accessories. Non-RoHS Compliant These part numbers are identified with a “” symbol. These products do not comply with the material restrictions of the European Union Directive 2002/95/EC. 5 of 6 Compliant A “” symbol identifies these part numbers. These products do not fully comply with the European Union Directive 2002/95/EC because they contain lead in solderable interfaces (they do not contain any of the other five restricted substances above allowable limits). However, these products may be suitable for use in RoHS applications where there is an application-based exception for lead in solders, such as the server, storage, or networking infrastructure exemption. Note: Information regarding RoHS compliance is provided based on reasonable inquiry of our suppliers and represents our current actual knowledge based on the information provided by our suppliers. This information is subject to change. For latest compliance status, refer to our website referenced below. Getting the Information You Need Our comprehensive on-line RoHS Customer Support Center provides a forum to answer your questions and support your RoHS needs. A RoHS FAQ (Frequently Asked Questions) is available with links to more detailed information. You can also submit RoHS questions and receive a response within 24 hours during a normal work week. The Support Center also provides: ■ Cross-Reference from Non-compliant to Compliant Products ■ Ability to browse RoHS Compliant Products in our on-line catalog: http://www.te.com/commerce/alt/RohsAltHome.do ■ Downloadable Technical Data Customer Information Presentation ■ More detailed information regarding the definitions used above So whatever your questions when it comes to RoHS, we’ve got the answers at http://www.te.com/customersupport/rohssupportcenter/ VIII All specifications subject to change. Consult TE Connectivity for latest specifications. RoHS Customer Support Center Timer Interconnection System Catalog 889759-3 Revised 7-2011 AWG Conversion Table (Average Value) Conversion Tables Most of the wire size ranges are mentioned in mm2, as well as the insulation diameters which are in many cases only in mm’s. We therefore included the conversion tables on page X and page XI. Please note that wire and insulation sizes are for guidance only. Consult the customer drawing for precise detail. FLK/FLR Cable FLK and FLR stand for German DIN (72551) abbreviations. FLK means: In German: • Fahrzeug Leitung Kunststoff In English: • Vehicle Cable Plastic FLR means: In German: • Fahrzeug Leitung Reduziert In English: • Thin Walled Cable (reduced insulation thickness) AWG Code Diameter (Inch) Diameter (mm) F (mm2) 000000 00000 0000 000 00 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 0.5800 0.5165 0.4600 0.4096 0.3648 0.3249 0.2893 0.2576 0.2294 0.2043 0.1819 0.1620 0.1443 0.1285 0.1144 0.1019 0.0907 0.0808 0.0720 0.0641 0.0571 0.0508 0.0453 0.0403 0.0359 0.0320 0.0285 0.0253 0.0226 0.0201 0.0179 0.0159 0.0142 0.0126 0.0113 0.0100 0.0089 0.0080 0.0071 0.0063 0.0056 0.0050 0.0045 0.0040 0.0035 0.0031 0.0028 0.0025 0.0022 0.00198 0.00176 0.00157 0.00140 0.00124 0.00110 0.00099 14.733 13.130 11.684 10.400 9.270 8.25 7.34 6.55 5.82 5.18 4.62 04.115 3.66 3.26 2.90 2.59 2.30 2.05 1.83 1.63 1.45 1.29 1.14 1.02 0.91 0.81 0.72 0.64 00.57 00.51 00.455 00.400 00.360 00.320 00.287 00.254 00.226 00.203 00.180 00.160 00.142 00.127 00.114 00.101 00.089 00.079 00.071 00.064 00.056 00.050 00.045 00.040 00.036 00.031 00.028 00.025 170.0 135.0 103.8 079.0 067.5 053.4 042.2 33.7 26.6 21.0 16.9 13.25 10.25 8.34 6.6 5.27 4.15 3.3 2.63 2.08 1.65 1.305 1.01 0.79 0.65 0.51 0.407 0.32 0.255 0.205 0.162 0.125 0.102 0.08 0.0646 0.0516 0.04 0.0324 0.0255 0.02 0.0158 0.0127 0.01 0.008 0.0062 0.0049 0.00395 0.00321 0.00246 0.00196 Remark: Starting from 0.03 mm2 (AWG 32) a wire can be crimped. All specifications subject to change. Consult TE Connectivity for latest specifications. IX Timer Interconnection System Catalog 889759-3 Revised 7-2011 Conversion Table – Inch/mm X Inch 0 0.001 0.002 0.003 0.004 0.005 0.006 0.007 0.008 0.009 0 0.010 0.020 0.030 0.040 0.050 0.060 0.070 0.080 0.090 0.100 0.0000 0.2540 0.5080 0.7620 1.0160 1.2700 1.5240 1.7780 2.0320 2.2860 2.5400 0.0254 0.2794 0.5334 0.7874 1.0414 1.2954 1.5494 1.8034 2.0574 2.3114 2.5654 0.0508 0.3048 0.5588 0.8128 1.0668 1.3208 1.5748 1.8288 2.0828 2.3368 2.5908 0.0762 0.3302 0.5842 0.8382 1.0922 1.3462 1.6002 1.8542 2.1062 2.3622 2.6162 0.1016 0.3556 0.6096 0.8636 1.1176 1.3716 1.6256 1.8796 2.1336 2.3876 2.6416 0.1270 0.3810 0.6350 0.8890 1.1430 1.3970 1.6510 1.9050 2.1590 2.4130 2.6670 0.1524 0.4064 0.6604 0.9144 1.1684 1.4224 1.6764 1.9304 2.1844 2.4384 2.6924 0.1778 0.4318 0.6858 0.9398 1.1938 1.4478 1.7018 1.9558 2.2098 2.4638 2.7178 0.2032 0.4572 0.7112 0.9652 1.2192 1.4732 1.7272 1.9812 2.2352 2.4892 2.7432 0.2286 0.4826 0.7366 0.9906 1.2446 1.4986 1.7526 2.0066 2.2606 2.5146 2.7686 0.110 0.120 0.130 0.140 0.150 0.160 0.170 0.180 0.190 0.200 2.7940 3.0480 3.3020 3.5560 3.8100 4.0640 4.3180 4.5720 4.8260 5.0800 2.8194 3.0734 3.3274 3.5814 3.8354 4.0894 4.3434 4.5974 4.8514 5.1054 2.8448 3.0988 3.3528 3.6068 3.8608 4.1148 4.3688 4.6228 4.8768 5.1308 2.8702 3.1242 3.3782 3.6322 3.8862 4.1402 4.3942 4.6482 4.9022 5.1562 2.8956 3.1496 3.4036 3.6576 3.9116 4.1656 4.4196 4.6736 4.9276 5.1816 2.9210 3.1750 3.4290 3.6830 3.9370 4.1910 4.4450 4.6990 4.9530 5.2070 2.9464 3.2004 3.4544 3.7084 3.9624 4.2164 4.4704 4.7244 4.9784 5.2324 2.9718 3.2258 3.4798 3.7338 3.9878 4.2418 4.4958 4.7498 5.0038 5.2578 2.9972 3.2512 3.5052 3.7592 4.0132 4.2672 4.5212 4.7752 5.0292 5.2832 3.0226 3.2766 3.5306 3.7846 4.0386 4.2926 4.5466 4.8006 5.0546 5.3086 0.210 0.220 0.230 0.240 0.250 0.260 0.270 0.280 0.290 0.300 5.3340 5.5880 5.8420 6.0960 6.3500 6.6040 6.8580 7.1120 7.3660 7.6200 5.3594 5.6134 5.8674 6.1214 6.3754 6.6294 6.8834 7.1374 7.3914 7.6454 5.3848 5.6388 5.8928 6.1468 6.4008 6.6548 6.9088 7.1628 7.4168 7.6708 5.4102 5.6642 5.9182 6.1722 6.4262 6.6802 6.9342 7.1882 7.4422 7.6962 5.4356 5.6896 5.9436 6.1976 6.4516 6.7056 6.9596 7.2136 7.4676 7.7216 5.4610 5.7150 5.9690 6.2230 6.4770 6.7310 6.9850 7.2390 7.4930 7.7470 5.4864 5.7404 5.9944 6.2484 6.5024 6.7564 7.0104 7.2644 7.5184 7.7724 5.5118 5.7658 6.0198 6.2738 6.5278 6.7818 7.0358 7.2898 7.5438 7.7978 5.5372 5.7912 6.0452 6.2992 6.5532 6.8072 7.0612 7.3152 7.5692 7.8232 5.5626 5.8166 6.0706 6.3246 6.5786 6.8326 7.0866 7.3406 7.5946 7.8486 0.310 0.320 0.330 0.340 0.350 0.360 0.370 0.380 0.390 0.400 7.8740 8.1280 8.3820 8.6360 8.8900 9.1440 9.3980 9.6520 9.9060 10.1600 7.8994 8.1534 8.4074 8.6614 8.9154 9.1694 9.4234 9.6774 9.9314 10.1854 7.9248 8.1788 8.4328 8.6868 8.9408 9.1948 9.4488 9.7028 9.9568 10.2108 7.9502 8.2042 8.4582 8.7122 8.9662 9.2202 9.4742 9.7282 9.9822 10.2362 7.9756 8.2296 8.4836 8.7376 8.9916 9.2456 9.4996 9.7536 10.0076 10.2616 8.0010 8.2550 8.5090 8.7630 9.0170 9.2710 9.5250 9.7790 10.0330 10.2870 8.0264 8.2804 8.5344 8.7884 9.0424 9.2964 9.5504 9.8044 10.0584 10.3124 8.0518 8.3058 8.5598 8.8138 9.0678 9.3218 9.5758 9.8298 10.0838 10.3378 8.0772 8.3312 8.5852 8.8392 9.0932 9.3472 9.6012 9.8552 10.1092 10.3632 8.1026 8.3566 8.6106 8.8646 9.1186 9.3726 9.6266 9.8806 10.1346 10.3886 0.410 0.420 0.430 0.440 0.450 0.460 0.470 0.480 0.490 0.500 10.4140 10.6680 10.9220 11.1760 11.4300 11.6840 11.9380 12.1920 12.4460 12.7000 10.4394 10.6934 10.9474 11.2014 11.4554 11.7094 11.9634 12.2174 12.4714 10.4648 10.7188 10.9728 11.2268 11.4808 11.7348 11.9888 12.2428 12.4968 10.4902 10.7442 10.9982 11.2522 11.5062 11.7602 12.0142 12.2682 12.5222 10.5156 10.7696 11.0236 11.2776 11.5316 11.7856 12.0396 12.2936 12.5476 10.5410 10.7950 11.0490 11.3030 11.5510 11.8110 12.0650 12.3190 12.5730 10.5664 10.8204 11.0744 11.3284 11.5824 11.8364 12.0904 12.3444 12.5984 10.5918 10.8458 11.0998 11.3538 11.6078 11.8618 12.1158 12.3698 12.6238 10.6172 10.8712 11.1252 11.3792 11.6332 11.8872 12.1412 12.3952 12.6492 10.6426 10.8966 11.1506 11.4046 11.6586 11.9126 12.1666 12.4206 12.6746 Inch 0 0.001 0.002 0.003 0.004 0.005 0.006 0.007 0.008 0.009 All specifications subject to change. Consult TE Connectivity for latest specifications. Timer Interconnection System Catalog 889759-3 Revised 7-2011 Conversion Table – Inch/mm (continued) Inch 0 0.001 0.002 0.003 0.004 0.005 0.006 0.007 0.008 0.009 0.500 0.510 0.520 0.530 0.540 0.550 0.560 0.570 0.580 0.590 0.600 12.7000 12.9540 13.2080 13.4620 13.7160 13.9700 14.2240 14.4780 14.7320 14.9860 15.2400 12.7254 12.9794 13.2334 13.4874 13.7414 13.9954 14.2494 14.5034 14.7574 15.0114 15.2654 12.7508 13.0048 13.2588 13.5128 13.7668 14.0208 14.2748 14.5288 14.7828 15.0368 15.2908 12.7762 13.0302 13.2842 15.5382 13.7922 14.0462 14.3002 14.5542 14.8082 15.0622 15.3162 12.8016 13.0556 13.3096 13.5636 13.8176 14.0716 14.3256 14.5796 14.8336 15.0876 15.3416 12.8270 13.0810 13.3350 13.5890 13.8430 14.0970 14.3510 14.6050 14.8590 15.1130 15.3670 12.8524 13.1064 13.3604 13.6144 13.8684 14.1224 14.3764 14.6304 14.8844 15.1384 15.3924 12.8778 13.1318 13.3858 13.6398 13.8938 14.1478 14.4018 14.6558 14.9098 15.1638 15.4178 12.9032 13.1572 13.4112 13.6652 13.9192 14.1732 14.4272 14.6812 14.9352 15.1892 15.4432 12.9286 13.1826 13.4366 13.6906 13.9446 14.1986 14.4526 14.7066 14.9606 15.2146 15.4686 0.610 0.620 0.630 0.640 0.650 0.660 0.670 0.680 0.690 0.700 15.4940 15.7480 16.0020 16.2560 16.5100 16.7640 17.0180 17.2720 17.5260 17.7800 15.5194 15.7734 16.0274 16.2814 16.5354 16.7894 17.0434 17.2974 17.5514 17.8054 15.5448 15.7988 16.0528 16.3068 16.5608 16.8148 17.0688 17.3228 17.5768 17.8308 15.5702 15.8242 16.0782 16.3322 16.5862 16.8402 17.0942 17.3482 17.6022 17.8562 15.5956 15.8496 16.1036 16.3576 16.6116 16.8656 17.1196 17.3736 17.6276 17.8816 15.6210 15.8750 16.1290 16.3830 16.6370 16.8910 17.1450 17.3990 17.6530 17.9070 15.6464 15.9004 16.1544 16.4084 16.6624 16.9164 17.1704 17.4244 17.6784 17.9324 15.6718 15.9258 16.1798 16.4338 16.6878 16.9418 17.1958 17.4498 17.7038 17.9528 15.6972 15.9512 16.2052 16.4592 16.7132 16.9672 17.2212 17.4752 17.7292 17.9832 15.7226 15.9766 16.2306 16.4846 16.7386 16.9926 17.2466 17.5006 17.7546 18.0086 0.710 0.720 0.730 0.740 0.750 0.760 0.770 0.780 0.790 0.800 18.0340 18.2880 18.5420 18.7960 19.0500 19.3040 19.5580 19.8120 20.0660 20.3200 18.0594 18.3134 18.5674 18.8214 19.0754 19.3294 19.5834 19.8374 20.0914 20.3454 18.0848 18.3388 18.5928 18.8468 19.1008 19.3548 19.6088 19.8628 20.1168 20.3708 18.1102 18.3642 18.6182 18.8722 19.1262 19.3802 19.6342 19.8882 20.1422 20.3962 18.1356 18.3896 18.6436 18.8976 19.1516 19.4056 19.6596 19.9136 20.1676 20.4216 18.1610 18.4150 18.6690 18.9230 19.1170 19.4310 19.6850 19.9390 20.1930 20.4470 18.1864 18.4404 18.6944 18.9484 19.2024 19.4564 19.7104 19.9644 20.2184 20.4724 18.2118 18.4658 18.7198 18.9738 19.2278 19.4818 19.7358 19.9898 20.2438 20.4978 18.2372 18.4912 18.7452 18.9992 19.2532 19.5072 19.7612 20.0152 20.2692 20.5232 18.2626 19.5166 18.7706 19.0246 19.2786 19.5326 19.7886 20.0406 20.2946 20.5486 0.810 0.820 0.830 0.840 0.850 0.860 0.870 0.880 0.890 0.900 20.5740 20.8280 21.0820 21.3360 21.5900 21.8440 22.0980 22.3520 22.6060 22.8600 20.5994 20.8534 21.1074 21.3614 21.6154 21.8694 22.1234 22.3774 22.6314 22.8854 20.6248 20.8788 21.1328 21.3868 21.6408 21.8948 22.1488 22.4028 22.6568 22.9108 20.6502 20.9042 21.1582 21.4122 21.6662 21.9202 22.1742 22.4282 22.6822 22.9362 20.6756 20.9296 21.1836 21.4376 21.6916 21.9456 22.1996 22.4536 22.7076 22.9616 20.7010 20.9550 21.2090 21.4630 21.7170 21.9710 22.2250 22.4790 22.7330 22.9870 20.7264 20.9804 21.2344 21.4884 21.7424 21.9964 22.2504 22.5044 22.7584 23.0124 20.7518 21.0058 21.2598 21.5138 21.7678 22.0218 22.2758 22.5298 22.7838 23.0378 20.7772 21.0312 21.2852 21.5392 21.7932 22.0472 22.3012 22.5552 22.8092 23.0632 20.8026 21.0566 21.3106 21.5646 21.8186 22.0726 22.3266 22.5806 22.8346 23.0886 0.910 0.920 0.930 0.940 0.950 0.960 0.970 0.980 0.990 1.000 23.1140 23.3680 23.6220 23.8760 24.1300 24.3840 24.6380 24.8920 25.1460 25.4000 23.1394 23.3934 23.6474 23.9014 24.1554 24.4094 24.6634 24.9174 25.1714 23.1648 23.4188 23.6728 23.9268 24.1808 24.4348 24.6888 24.9428 25.1968 23.1902 23.4442 23.6982 23.9522 24.2062 24.4602 24.7142 24.9682 25.2222 23.2156 23.4696 23.7236 23.9776 24.2316 24.4856 24.7396 24.9936 25.2476 23.2410 23.4950 23.7490 24.0030 24.2570 24.5110 24.7650 25.0190 25.2730 23.2664 23.5204 23.7744 24.0284 24.2824 24.5364 24.7904 25.0444 25.2984 23.2918 23.5458 23.7998 24.0538 24.3078 24.5618 24.8158 25.0698 25.3228 23.3172 23.5712 23.8252 24.0792 24.3332 24.5812 24.8412 25.0952 25.3492 23.3426 23.5966 23.8506 24.1046 24.3586 24.6126 24.8666 25.1206 25.3746 Inch 0 0.001 0.002 0.003 0.004 0.005 0.006 0.007 0.008 0.009 All specifications subject to change. Consult TE Connectivity for latest specifications. XI T E AU TO M OT I V E Page Timer Interconnection System 2-10 ✓ Introduction 2-3 ✓ Micro Timer I – Receptacle Contacts 2-4 ✓ Introduction Contact Systems Micro Timer II and Micro Timer III Receptacle Contacts 2-5 – 2-6 Tab Contacts 2-7 – 2-8 Single Wire Seals and Sealing Plugs 2-9 ✓ ✓ ✓ Junior Timer Receptacle Contacts 2-11– 2-12 ✓ Junior Power Timer Receptacle Contacts Tab Contacts Asymmetric 2-13 – 2-15 2-16 Tab Contacts Symmetric 2-17 – 2-18 Tab Contacts Side Feed 2-19 Single Wire Seals and Sealing Plugs 2-20 – 2-21 ✓ ✓ ✓ ✓ ✓ Standard Timer Receptacle Contacts 2-22 ✓ Standard Power Timer Receptacle Contacts Tab Contacts Asymmetric Tab Contacts Symmetric Tab Contacts Side Feed Single Wire Seals and Sealing Plugs 2-23 – 2-25 2-26 2-27 – 2-28 2-29 2-30 – 2-31 ✓ ✓ ✓ ✓ ✓ Maxi Power Timer Receptacle Contacts 2-33 – 2-34 Tab Contacts 2-35 Single Wire Seals and Sealing Plugs 2-36 XII ✓ ✓ ✓ THE PRODUCTS ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ XIII T E AU TO M OT I V E Page Housings and Connectors Introduction 2-37 ✓ Unsealed Micro Timer II Housings Receptacle Housings 2-38 – 2-39 Tab Housings 2-40 – 2-41 ✓ ✓ Unsealed Junior Timer Housings Receptacle Housings 2-42 – 2-47 ✓ 2-48 – 2-52 ✓ Unsealed Junior Power Timer Housings Receptacle Housings Unsealed Junior Timer and Junior Power Timer Housings Junior Timer and Junior Power Timer Housings – 4 to 22 Positions 2-53 – 2-54 Junior Power Timer Housings – 6 to 21 Positions, Not Waterproof 2-55 Receptacle and Tab Housings – 6 to 21 Positions 2-56 – 2-61 ✓ ✓ ✓ Unsealed Maxi Power Timer Housings Receptacle Housings Tab Housings 2-62 – 2-63 2-64 ✓ ✓ Unsealed Printed Circuit Board Headers PCB Headers, 12 Positions 2-65 PCB Headers, 15 Positions 2-66 – 2-67 PCB Headers, 25 Positions 2-68 – 2-74 PCB Headers, 35 Positions 2-75 – 2-78 PCB Headers, 39 Positions 2-79 – 2-82 PCB Headers, 55 Positions 2-83 – 2-85 ✓ ✓ ✓ ✓ ✓ ✓ Unsealed Housings for Car Radio acc. to ISO-TC22/WG 5 Receptacle Housings 2-86 – 2-94 Tab Housings 2-95 – 2-96 ✓ ✓ Unsealed Housings for Wire-to-Wire Applications Receptacle Housings Tab Housings XIV 2-97 – 2-101 2-102 – 2-106 ✓ ✓ THE PRODUCTS ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ XV T E AU TO M OT I V E Page Housings and Connectors Sealed Micro Timer II Housings Receptacle Housings 2-107 – 2-111 Tab Housings 2-112 – 2-214 Receptacle Housings 2-115 – 2-118 ✓ ✓ ✓ Sealed Junior Timer Housings Receptacle Housings 2-119 – 2-124 ✓ 2-125 – 2-133 ✓ 2-134 – 2-138 ✓ 2-139 ✓ 2-140 ✓ 2-141 ✓ 2-142 ✓ 2-143 ✓ 2-144 – 2-145 ✓ Sealed Junior Power Timer Housings Receptacle Housings for Contacts 18.0 mm Length Sealed Junior Timer Housings Receptacle Housings with Locking Spring and Seal Sealed Junior Power Timer Housings Receptacle Housings with Locking Spring and Seal, 2 Positions Sealed Junior Timer Housings Receptacle Housings with Locking Spring and Seal, 3 Positions Sealed Junior Power Timer Housings Receptacle Housings with Locking Spring and Seal, 3 Positions Sealed Junior Timer Housings Receptacle Housings with Locking Spring and Seal, 5 Positions Sealed Junior Power Timer Housings Receptacle Housings with Locking Spring and Seal, 5 Positions Sealed Junior Timer Housings Receptacle Housings with Locking Spring and Seal, 5 Positions XVI THE PRODUCTS ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ XVII T E AU TO M OT I V E Page Housings and Connectors Sealed Junior Power Timer and Micro Timer II Housings Receptacle Housings for Contacts 18.0 mm Length 2-146 ✓ 2-147 ✓ Sealed Junior Power Timer Housings Receptacle Housings for Contacts 18.0 mm Length Sealed Junior Power Timer Housings Receptacle Housings for Contacts 21.0 mm Length 2-148 – 2-167 Tab Housings for Contacts 21.0 mm Length 2-168 – 2-169 ✓ ✓ Sealed Power Timer and Micro Timer II Housings Receptacle Housings for Contacts 21.0 mm Length 2-170 – 2-177 ✓ Application Tooling and Equipment Introduction Insertion Machines for Single Contacts 2-179 2-180 – 2-182 IDC Machines 2-183 Lead Makers 2-184 – 2-191 Applicators 2-192 – 2-194 Crimping Presses and Accessories 2-195 – 2-205 Resistance Welding Equipment MOST TM Equipment 2-206 2-207 – 2-208 Hand Tools 2-209 – 2-213 FFC-FPC Equipment 2-214 – 2-215 Magnet Wire Equipment 2-216 – 2-217 Board Processing Equipment 2-218 – 2-221 Equipment for Electrical Testing 2-222 Application Tooling Global Field Service Organization 2-223 Application Tooling Americas Field Service Locations 2-224 Application Tooling EMEA Field Service Locations 2-225 Application Tooling Asia Pacific Field Service Locations 2-226 Numerical Index Disclaimer and Trademarks XVIII 2-227 – 2-235 2-236 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ THE PRODUCTS ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ XIX Timer Interconnection System Catalog 889759-3 Revised 7-2011 Engineering Notes XX All specifications subject to change. Consult TE Connectivity for latest specifications. Timer Interconnection System Catalog 889759-3 Revised 7-2011 Introduction For Decades the Timer Interconnection System has Proven its Reliability in the Automotive Industry The comprehensive range of AMP Timer contacts are extensively used in the automotive industry. Each contact consists of a flat receptacle, which mates with a flat tab. The receptacle has two respective four contact springs, which are independent of each other. Two-piece contacts with a steel top spring are pre-dominantly. This two-piece contact design means that the electrical and mechanical properties are separated. One end of the contact body is either crimped to wire, or soldered to a printed circuit board. The other end of the contact body mates with the matching tab. The contact body is responsible for the electrical characteristics, while the top spring ensures that contact force is maintained under critical circumstances and over lifetime of the contact system. Reduction in contact force due to stress relaxation at elevated temperature is thus minimized. In addition there are usually two lances on the steel to spring. These serve to lock the contact securely into the housing. Secondary locking of the contact in the housing can be achieved by means of the steel top spring, which usually takes the form of a box. All versions of Timer contacts can be combined easily in one connector without renouncing secondary locking device. Application in connectors which contacts by means of swiveling is possible. Tabs and receptacles can be applied in both watertight and non-watertight connectors. AMP Timer connectors are available as receptacle and tab housings (free-hanging coupling in a wiring harness) or as receptacle housings and multiple tabs (group connection). With the free-hanging coupling type the housings, with up to 100 contacts, are then secured by means of a separate locking device. With multiway connectors the single lever method is usually employed (sequential insertion distributed along an angled path). All specifications subject to change. Consult TE Connectivity for latest specifications. Using this method a single lever plug on the receptacle housing engages in one end of the multiple tab housing. The connector is then latched up to the final position. This system is relatively tolerant as regards the positioning of the contact tabs in the housing. An additional advantage is that the contact system is, to a large degree, insensitive to crooked insertion. Even when the tabs are not straight the contact geometry ensures firm contact. In order that the flat contact system can be employed at interfaces with signal currents of medium strengths as well as with load currents more than 70 A. 1 Timer Interconnection System Catalog 889759-3 Revised 7-2011 Engineering Notes 2 All specifications subject to change. Consult TE Connectivity for latest specifications. Timer Interconnection System Contact Systems Catalog 889759-3 Revised 7-2011 Introduction The receptacle contact has two, respective four contact springs, which are independent of each other and a steel top spring. All Timer contacts can be combined in one connector, same secondary locking device. Independent of both, watertight and non-watertight connectors, tabs and receptacle can be applied. Within the Timer Contacts we offer to follwing types: The Micro Timer I, II and III are contacts desigend for 1.5/1.6 mm Tab Contacts. The Junior Timer/Junior Power Timer Contacts are designed for 2.8/3.0 mm Tab Contacts. Standard Timer and Standard Power Timer Contacts fit to 4.8/5.8 and 6.3 mm Tab Contacts. The Maxi Power Timer fits to 8.0/9.5 mm Tab Contacts. All specifications subject to change. Consult TE Connectivity for latest specifications. 3 Timer Contact System Micro Timer I Catalog 889759-3 Revised 7-2011 Receptacle Contacts Technical Features Contact Material: CuSn, CuFe Cantilever Spring: Stainless Steel Contact Finish: pre-tin plated, gold plated 2.4 Wire Size Range: 0.2–1.5 mm2 FLR (thin walled wire) 18.7 Contact Resistance (New State): CuSn: < 5 m CuFe: 25 N – second locking device only >100 N depends on housing material Dimensions of Male Contacts: 1.6 mm x 0.8 mm Extraction Tool: Part No. 5-1579007-5 Application Specification: 114-18163 Max. Current in 9 Position Housing Material Product Group Drawing: 1703333 CuSn ✱) CuFe Measured with an Steel Test Tab (see Product Spec. 108-18279). Product Specification: 108-18024 Current Carrying Capacity (Ampere) Temperature (° C) 0.35 mm2 0.50 mm2 0.75 mm2 20 3.0 5.0 8.0 90 1.5 2.0 4.0 20 4.0 6.0 10.00 90 1.5 2.5 5.0 Standard Receptacle Contacts Wire Size Range (mm2 ) ✱) 4 Insulation Diameter (mm) FLK FLR Part Numbers Material and Finish ✱ Strip Form Package Quantity LoosePiece Package Quantity ◆ Applicator ◆ 0.2–0.5 – 1.2–1.6 -1 / -2 / -3 / -4 929950 7,500 929951 1,500 1528493 0.35–0.75 – 1.2–1.9 -1 / -2 / -3 / -4 928939 6,000 929927 1,000 on request 0.5–1.0 – 1.4–2.1 -1 / -2 / -3 / -4 / -7/ -8 929952 6,000 929953 1,500 1528020 1.0–1.5 – 1.9–2.4 -1 / -2 / -3 / -4 929954 5,000 929955 1,500 1528706 Material and Finish: xxx-1 = CuSn, pre-tin plated xxx-2 = CuSn, gold plated xxx-3 = CuFe, pre-tin plated xxx-4 = CuFe, gold plated xxx-7 = CuSn, gold plated, short-circuit execution xxx-8 = CuFe, gold plated, short-circuit execution All specifications subject to change. Consult TE Connectivity for latest specifications. ◆) Hand Tool 2063538-1 The pre- and suffix for the applicators depends on the applied termination equipment. Timer Contact System Micro Timer II and Micro Timer III ✱✱ Catalog 889759-3 Revised 7-2011 Receptacle Contacts Technical Features Receptacle Contact Contact Material: CuSn, CuFe, CuNiSi Cantilever Spring: Stainless Steel 19.0 Contact Finish: pre-tin plated, gold plated 5.7 0.32 Wire Size Range: 0.2–0.5 mm2 (FLR) 0.5–1.0 mm2 (FLR) 1.5 mm2 (FLR) 1.2 0.4 Spring 1 Contact Resistance (New State): CuSn: < 5 m CuFe: < 4 m Total Temperature max.: –40 °C to +120 °C (tin plated) –40 °C to +140 °C (gold plated) 2.2 1.2 Mating Cycles: 10 (tin plated) 100 (gold plated) 3.6 Insertion Force✱: max. 4 N (proof tab 0.6 mm thick) Extraction Force✱: min. 2 N (proof tab 0.6 mm thick) Retention Force (from Housing): – without second locking device > 25 N – second locking device only > 100 N depends on housing material Dimensions of Male Contacts: 1.6 x 0.6 mm = Micro Timer II 1.6 x 0.8 mm = Micro Timer III With Modified Spring 19.0 5.7 0.32 1.2 0.6 Modular Dimensions: 3.25 mm x 4.0 mm (smallest) Spring 2 Version in Single Seal: 4.0 mm x 4.0 mm (smallest) Extraction Tool: Part No. 539960-1 2.2 Product Group Drawings: 1355045 = Micro Timer II 1241916 = Micro Timer III 0.8 3.6 Product Specifications: 108-18055 = Micro Timer II 108-18386 = Micro Timer III Application Specification: 114-18081 Max. Current in 68 Position Housing Material ✱✱) ✱✱ Measured with an Steel Test Tab (see Product Spec. 108-18279). ) Note: Micro Timer III is made for diagnosis applications. CuSn CuFe Temperature (° C) Current Carrying Capacity (Ampere) 0.35 mm2 0.50 mm2 0.75 mm2 20 3.0 5.0 8.0 90 1.5 2.0 4.0 20 4.0 6.0 10.00 90 1.5 2.5 5.0 All specifications subject to change. Consult TE Connectivity for latest specifications. 5 Timer Contact System Micro Timer II and Micro Timer III Catalog 889759-3 Revised 7-2011 Receptacle Contacts (continued) Standard Receptacle Contacts Wire Size Range (mm2 ) 0.2–0.5 0.5–1.0 Insulation Diameter (mm) FLK FLR – 1.15–1.60 – 1.4–2.1 Part Numbers Material and Finish ✱ Strip Form Package Quantity LoosePiece Package Quantity ◆ Applicator ◆ -1 / -2 / -3 / -4 / -5 / -6 962942 1) 7,000 962944 1) 500 1528061 -1 / -2 / -3 / -4 / -5 / -6 962943 1) 6,000 962945 1) 500 1528256 3) -1 / -2 0.2–0.5 – 1.15–1.60 0.5–1.0 – 1.4–2.1 5,000 3) 964151 1) 3) 500 1528096 965914 6) 6,000 965915 6) 500 1528061 -1 968052 5) 6,000 968053 5) 500 1528256 -1 969022 6) 6,000 969023 6) 500 1528304 -1 / -2 964150 1) 3) Hand Tool 2063409-1 Receptacle Contacts with Single Wire Sealing System Wire Size Range (mm2 ) Insulation Diameter (mm) Part Numbers Material and Finish ✱ Strip Form Package Quantity LoosePiece Package Quantity -1 / -2 / -3 / -5 962875 1) 4,000 963710 1) 500 1528281 -1 / -2 / -3 / -5 / -6 962876 1) 4,000 963711 1) 500 1528054 1703414 1) 4,000 1703415 1) 500 1528772 – Strip Form Package Quantity LoosePiece Package Quantity ◆ Applicator ◆ Hand Tool -2 / -3 / 4-xxx-1 964261 2) 7,500 964262 2) 500 1528091 -2 / -3 / 4-xxx-1 964263 2) 6,000 964264 2) 500 1528092 964348 2) 3) 5,500 964349 2) 3) 500 1528096 FLK FLR 0.2–0.5 – 1.2–1.6 0.5–1.0 – 1.4–2.1 1.5 – 2.2–2.4 -1 ◆ Applicator ◆ Hand Tool 2063265-1 Standard Receptacle Contacts with Modified Spring Wire Size Range (mm2 ) 0.2–0.5 0.5–1.0 Insulation Diameter (mm) FLK FLR – 1.15–1.60 – 1.4–2.1 Part Numbers Material and Finish ✱ 3) -2 3) 1.5 – 2.2–2.4 -2 / -3 1241844 2)1 5,000 1241845 2)1 500 1528123 0.2–0.5 – 1.15–1.60 -2 / 4-xxx-1 1241858 5)1 7,500 1241859 5)1 500 1528091 0.5–1.0 – 1.4–2.1 -2 / -7 / 4-xxx-1 1241860 5)1 6,000 1241861 5)1 500 on request Strip Form Package Quantity LoosePiece Package Quantity -1 / -2 / -6 968045 1) 4,000 968046 1) 500 1528281 -2 / -3 / -6 / 4-xxx-1 969005 2) 4,500 969019 2) 500 1528068 -2 / -3 / -6 / 4-xxx-1 964274 2) 4,000 964275 2) 500 1528261 -1 / -2 / -6 968015 1) 4,000 968016 1) 500 1528054 -2 / 4-xxx-1 1241730 5)1 4,500 1241731 5)1 500 1528068 -2 / 4-xxx-1 5)1 4,000 1241733 5)1 500 1528261 2063409-1 – 2063409-1 Receptacle Contacts with Modified Spring and Single Wire Sealing System Wire Size Range (mm2 ) 0.2–0.5 0.5–1.0 0.2–0.5 0.5–1.0 ✱ Insulation Diameter (mm) FLK FLR – 1.15–1.60 – – – 1.4–2.1 1.15–1.60 1.4–2.1 Part Numbers Material and Finish ✱ ) Material and Finish: 4-xxx-1 = CuSn4, pre-tin plated 4-xxx-2 = CuFe2, pre-tin plated 4-xxx-3 = CuSn4, gold plated 4-xxx-4 = CuSn4, gold plated, short-circuit execution 4-xxx-5 = CuFe2, gold plated 4-xxx-6 = CuSn4, special gold plated 4-xxx-7 = CuNi12Zn24, plain 4-xxx-1 = CuNiSi, gold plated 6 1241732 Remarks: 1) = With Spring 1 2) = With Spring 1 or Spring 2 3) = For Double and Single Termination Micro Timer III: 5) = Gap Size 0.2 mm 6) = Gap Size 0.35 mm All specifications subject to change. Consult TE Connectivity for latest specifications. ◆ ◆ Applicator ◆ Hand Tool 2063409-1 ) The pre- and suffix for the applicators depends on the applied termination equipment. Timer Contact System Micro Timer II and Micro Timer III Catalog 889759-3 Revised 7-2011 Tab Contacts Tabs 1.6 x 0.6 mm with Steel Top Spring, Mates with Micro Timer II 22.4 5.7 0.32 1.6 Extraction Tool: Part No. 539960-1 Product Specification: 108-18331 0.4 Spring 1 Application Specification: 114-18082 1.2 0.6 8.0 5.7 Standard Tab Contacts Wire Size Range (mm2 ) 0.2–0.5 0.5–1.0 Insulation Diameter (mm) FLK FLR – 1.15–1.60 – 1.4–2.1 Part Numbers Material and Finish ✱ -1 / -2 / -3 -1 / -2 / -3 / -4 Strip Form Package Quantity LoosePiece Package Quantity 963898 1) 7,000 963899 1) 500 1528061 1) 6,000 963901 1) 500 1528256 Strip Form Package Quantity LoosePiece Package Quantity 963900 ◆ Applicator ◆ Hand Tool 2063265-1 Tab Contacts with Single Wire Sealing System Wire Size Range (mm2 ) ✱) Insulation Diameter (mm) Part Numbers Material and Finish ✱ ◆ Applicator ◆ FLK FLR 0.2–0.5 – 1.15–1.60 -1 / -2 / -3 963902 1) 4,000 963903 1) 500 1528281 0.5–1.0 – 1.4–2.1 -1 / -2 / -3 963904 1) 4,000 963905 1) 500 1528054 Material and Finish: xxx-1 = CuSn4, pre-tin plated xxx-2 = CuFe2, pre-tin plated xxx-3 = CuSn4, gold plated xxx-4 = CuSn4, gold plated Remarks: 1) = With Spring 1 All specifications subject to change. Consult TE Connectivity for latest specifications. ◆) Hand Tool 2063265-1 The pre- and suffix for the applicators depends on the applied termination equipment. 7 Timer Contact System Micro Timer II and Micro Timer III Catalog 889759-3 Revised 7-2011 Tab Contacts Tabs 1.6 x 0.6 mm with Modified Steel Top Spring, Mates with Micro Timer II 22.4 5.7 0.32 1.6 Extraction Tool: Part No. 539960-1 0.6 Spring 2 Product Group Drawing: 1355055 Product Specification: 108-18331 Application Specification: 114-18082 0.8 0.6 5.7 8.0 Standard Tab Contacts with Modified Spring Wire Size Range (mm2 ) 0.2–0.5 0.5–1.0 1.5 Insulation Diameter (mm) FLK FLR – 1.15–1.60 – – 1.4–2.1 2.2–2.4 Part Numbers Material and Finish ✱ Strip Form 964265 2) -2 / -3 -2 / -3 Package Quantity 3) 969079 2) 3) 7,500 5,500 3) LoosePiece Package Quantity 964266 2) 500 1528091 969080 2) 3) 500 1528096 ◆ Applicator ◆ Hand Tool 2063409-1 -1 / -2 / -3 964267 2) 6,000 964268 2) 500 1528092 -1 / -2 / -3 1241846 2)1 4,000 1241847 2)1 500 1528123 – Hand Tool Tab Contacts with Modified Spring and Single Wire Sealing System Wire Size Range (mm2 ) ✱) 8 Insulation Diameter (mm) FLK FLR 0.2–0.5 – 1.2–1.6 0.5–1.0 – 1.4–2.1 1.5 – 2.2–2.4 Material and Finish: xxx-1 = CuSn4, pre-tin plated xxx-2 = CuFe2, pre-tin plated xxx-3 = CuSn4, gold plated Part Numbers Material and Finish ✱ Strip Form Package Quantity LoosePiece Package Quantity ◆ Applicator ◆ -2 / -3 969028 2) 4,000 969029 2) 500 1528068 -2 / -3 964269 2) 4,000 964270 2) 500 1528261 -2 1703278 2) 4,000 1703279 2) 500 1528579 Remarks: 2) = With Spring 1 or Spring 2 3) = For Double and Single Termination All specifications subject to change. Consult TE Connectivity for latest specifications. ◆) 2063409-1 – The pre- and suffix for the applicators depends on the applied termination equipment. Timer Contact System Micro Timer II and Micro Timer III Catalog 889759-3 Revised 7-2011 Single Wire Seals and Sealing Plugs Single Wire Seals and Sealing Plugs for Micro Timer II; Micro Timer III and 1.6 mm Tabs  2.6  3.9 4.3 7.8 Insulation Diameter (mm) Color Part Number Package Quantity 0.35–0.50 Blue 1394133-12 10,000 0.9–1.2 Green 1718705-10 10,000 1.2–1.6 Red 964971-1 10,000 1.4–1.9 Gray 963530-1 10,000 1.9–2.4 Yellow 964972-1 10,000 White 963531-1 10,000 Natural 1394132-12 10,000 Sealing Plug Contact Cavity of Housing  3.6 1.5 +1.5 Sealing Plug All specifications subject to change. Consult TE Connectivity for latest specifications. 9 Timer Contact System Catalog 889759-3 Revised 7-2011 Engineering Notes 10 All specifications subject to change. Consult TE Connectivity for latest specifications. Timer Contact System Junior Timer Catalog 889759-3 Revised 7-2011 Receptacle Contacts Technical Features Wire Size Range: 0.12–2.5 mm2 (suitable for insulation-reduced stranded wires) 5.0 5.0 Current Carrying Capacity: up to approx. 20 A Insertion Force✱: approx. 8 N 3.1 Extraction Force✱: approx. 6 N Contact Material: CuZn or CuSn Contact Finishes: plain, tin plated, silver plated or gold plated. Special materials and finishes on request. 4.1 2.8 Junior Timer Contacts Fit: Tabs according DIN 46244 (2.8 x 0.8 mm), DIN 46343, Part 1, as well as male connectors (3.0 x 0.8 mm). 19.0 Special applications on request. Additional Technical Features on request. 0.3 Extraction Tools: Part No. 1-1579007-4 Product Specification: 108-18053 Application Specification: 114-18079 ✱ ) Measured with an Steel Test Tab (see Product Spec. 108-18279). Junior Timer Contact – Modified – Junior Timer Contact – Special Version – Chamfered Springs Gap Size = 0.3 mm All specifications subject to change. Consult TE Connectivity for latest specifications. 11 Timer Contact System Junior Timer Catalog 889759-3 Revised 7-2011 Receptacle Contacts (continued) Junior Timer Receptacle Contacts Wire Size Range (mm2 ) Insulation Diameter (mm) FLK Part Numbers Material and Finish ✱ FLR Strip Form Package Quantity LoosePiece Package Quantity ◆ Applicator ◆ 0.12–0.25 0.9–1.4 – -1 4) / -2 5) 926755 5,000 926756 500 1528556 0.5–1.0 2.0–2.7 – -1 / -2 1) / -3 / -4 927863 4,000 927864 500 1426120 0.5–1.5 2.0–3.0 – -1 / -2 / -3 / -4 / -6 925590 4,000 925596 500 1528548 >1.0–2.5> 2.4–3.7 –– -1 / -2 / -3 2) / -4 / -5 3) 925595 3,750 925597 500 1528456 >1.0–2.5> 2.7–3.7 – -1 / -2 / -4 927877 ✱✱✱ 3,500 927878 ✱✱✱ 500 1426451 0.2–0.5 – 1.2–1.6 -1 / -2 1) / -4 927871 5,000 927872 500 1528274 0.5–1.0 – 1.4–2.1 -1 / -2 1) / -3 / -4 / -5 927845 4,000 927846 500 1528583 >1.0–2.5> – 2.2–3.0 -1 / -2 / -4 / -5 927856 3,750 927857 500 1426401 925871-1 1) ✱✱ 4,000 925871-2 1) ✱✱ 500 3) ✱✱ 4,000 925871-4 3) ✱✱ 500 925871-5 7) ✱✱ 4,000 925871-6 2) ✱✱ 4,000 925871-7 2) ✱✱ 500 927973-1 1) ✱✱ 4,000 927973-2 1) ✱✱ 500 925871-3 0.5–1.5 2.3–3.3 – – 927973-3 1) 6) ✱✱ 4,000 – 500 927973-4 1) 6) ✱✱ 1528548 Hand Tool 58495-1 2063375-1 2063569-1 2063645-1 2063375-1 500 Junior Timer Contacts with Modified Cantilever Spring Wire Size Range (mm2 ) 0.5–1.5 Insulation Diameter (mm) FLK FLR 2.3–3.3 – ✱✱✱ ) Material and Finish: xxx-1 = CuZn30, pre-tin plated xxx-2 = CuSn4, pre-tin plated xxx-3 = CuSn4, gold plated xxx-4 = CuZn30, pre-silver plated xxx-5 = CuSn4, pre-silver plated xxx-6 = CuSn4, silver plated ✱✱✱) Gap Size 0.3 mm ✱✱✱) For Double and Single Termination 12 Part Numbers Material and Finish ✱ -1 / -2 / -5 Strip Form Package Quantity LoosePiece Package Quantity 927966 3,750 929929 500 Remarks: 1) = CuSn4, pre-tin plated 2) = CuSn4, silver plated 3) = CuSn4, gold plated 4) = CuSn6, pre-tin plated 5) = CuSn6, gold plated 6) = with Lubricant 7) = Plain All specifications subject to change. Consult TE Connectivity for latest specifications. ◆ Applicator ◆ 1528548 ◆ Hand Tool 2063375-1 ) The pre- and suffix for the applicators depends on the applied termination equipment. Timer Contact System Junior Power Timer Catalog 889759-3 Revised 7-2011 Receptacle Contacts Technical Features Receptacle Contact Contact Material: CuSn, CuFe, CuNiSi Cantilever Spring: Stainless Steel Contact Finish: – tin plated – silver plated – selective gold plated 18.8 – 21.0 2.4 4.15 0.32 Wire Size Range: 0.2–2.5 mm2 FLK and FLR Contact Resistance (New State): CuFe: 1.5–3.0 – – – 1.4–2.1 2.3–3.5 Package Quantity ◆ Applicator ◆ Hand Tool -1 / -2 / -3 / -4 964131 6,000 964140 500 1528053 2063569-1 ✱✱ 963961 ✱✱ 5,000 ✱✱ 963962 ✱✱ 500 1528530 1579001-2 964132 4,000 964141 500 1238059 -1 / -2 / -3 / -4 / -5 ✱✱ 927892 ✱✱ 4,000 ✱✱ 928923 ✱✱ 500 1426070 2063527-1 -1 / -2 / -3 / -4 / -5 ✱✱ 928930 ✱✱ 4,000 ✱✱ 928931 ✱✱ 500 1528384 – -1 / -2 / -3 / -4 2.2–3.0 LoosePiece -1 / -2 / -3 / -4 / -5 -1 / -2 / -3 / -4 / -5 0.5–1.0 Package Quantity 964133 3,000 964142 500 on request 2063527-1 928781 ✱✱ 4,000 ✱✱ 928794 ✱✱ 500 1528377 734262-1 ✱✱ 927893 ✱✱ 3,250 ✱✱ 928924 ✱✱ 500 1426445 – Strip Form Package Quantity LoosePiece Package Quantity -1 / -2 / -3 / -4 / -5 / -6 / -7 ✱✱ 929948 ✱✱ 3,500 ✱✱ 965974 ✱✱ 500 on request – -1 / -2 / -3 / -4 / -5 ✱✱ 929949 ✱✱ 3,500 ✱✱ 965975 ✱✱ 500 on request – -1 / -2 / -3 / -4 / -5 ✱✱ -1 / -2 / -3 / -4 / -5 Tab Contacts with Single Wire Sealing System Wire Size Range (mm2 ) 0.5–1.0 > 1.0–2.5 > Insulation Diameter (mm) FLK FLR – 1.4–2.1 – Part Numbers Material and Finish ✱ 2.2–3.0 ✱ ) Material and Finish: xxx-1 = CuSn, plain xxx-2 = CuSn, pre-tin plated xxx-3 = CuNi, pre-tin plated xxx-4 = CuSn, contact area gold plated xxx-5 = CuSn, contact area silver plated ) Material and Finish: See Product Group Drawing ✱✱ ◆ Applicator ◆ Hand Tool ◆ ) The pre- and suffix for the applicators depends on the applied termination equipment. Additional Finishes on request. All specifications subject to change. Consult TE Connectivity for latest specifications. 19 Timer Contact System Junior Power Timer Catalog 889759-3 Revised 7-2011 Single Wire Seals and Sealing Plugs Single Wire Seals and Sealing Plugs for Junior Power Timer and 2.8 mm Tabs (Two Cavity Diameters) 4.3  3.4 A 7.8 Cavity Size Function Relevant Insulation Diameter (mm) A 1.2–2.1 冸 冹 Example for Wire Size, FLR Insulation according ISO 6722 (mm2 ) Color Diameter A (mm) (0.35–1.00) Blue 5.6 Part Number Package Quantity 828904-1 1,000 828904-2 10,000 10,000 A 2.2–3.0 (1.5–2.5) White 5.6 828905-1 B 3.0–3.7 (2.5–4.0) Green 7.2 828985-1 5,000 A Sealing Plug Natural 5.6 828922-1 10,000 B Sealing Plug Brown 7.2 828986-1 5,000 For correct use see Application Specification 114-18148. Cavity Size A Cavity Size B Contact Cavity of Housing Contact Cavity of Housing  5.2  6.45 Sealing Plug Sealing Plug 20 All specifications subject to change. Consult TE Connectivity for latest specifications. Timer Contact System Junior Power Timer Catalog 889759-3 Revised 7-2011 Single Wire Seals and Sealing Plugs Single Wire Seals and Sealing Plugs for Junior Power Timer and 2.8 mm Tabs (Cavity Diameter 5.2 mm)  5.65  3.4 4.3 7.8 Wire Size Range (mm2 ) FLK FLR Insulation Diameter (mm) 0.35 0.35–1.00 1.2–2.1 Blue 963294-1 5,000 0.5–1.0 1.5 2.0–2.7 Red-Brown 963293-1 5,000 1.5 2.5 2.7–3.0 – – Sealing Plug Color Part Number Package Quantity Yellow 963292-1 5,000 Natural 828922-1 10,000 Green 828922-2 10,000 Contact Cavity of Housing  5.2 Sealing Plug All specifications subject to change. Consult TE Connectivity for latest specifications. 1.5 +1.5 21 Timer Contact System Standard Timer Catalog 889759-3 Revised 7-2011 Receptacle Contacts Technical Features Standard Timer Temperature Range: –40 °C to +110 °C Modified (Two Locking Lances) Current Carrying Capacity: 25 A max. (see Product Spec. 108-18054) Wire Size Range: 0.2–2.5 mm2 (suitable for insulation-reduced stranded wires) Insulation Diameter: 1.0–4.3 mm Contact Material: CuZn, CuSn, CuFe, CuNiSi. Additional materials and finishes on request. Insertion Force:
15 N Modified (Chamfered Springs) Dimensions of Male Contacts: 6.3 x 0.8 mm, 5.8 x 0.8 mm and 4.8 x 0.8 mm Extraction Force: 8 N Extraction Tool: Part No. 1-1579007-4 Product Specification: 108-18054 Application Specification: 114-18080 Standard Receptacle Contacts Wire Size Range (mm2 ) 0.2–0.5 Insulation Diameter (mm) FLK – Part Numbers Material and Finish ✱ Strip Form FLR 1.0–1.6 2) -1 / -2 1823562 2)0 1-xxx-1 / -1 / -2 – 1.4–2.3 0.5–1.0 > 1.0–2.5 > 0.5–1.5 926984 -1 / -2 / -3 -1 / -2 / -3 / -4 3) 2) LoosePiece Package Quantity ◆ Applicator ◆ Hand Tool 2,500 – – 1530543 – 3,000 926985 2,500 1528274 539744-2 927847 2,750 964201 2) 2,500 927848 2) 1241824 2)0 0,500 1528583 539742-2 0,500 1528583 539742-2 2.0–3.3 – -1 / -2 / -3 927865 2,500 927866 2,200 1426120 539687-2 – 2.1–3.1 -1 / -2 / -3 927849 2,500 927850 0,500 1426401 539742-2 2.7–4.0 – -1 / -2 / -3 927879 2,000 927880 0,500 1426451 539687-2 925575 2,500 925598 0,500 1528582 539687-2 926005 1) 2,500 926007 1) 1,000 925612 2,500 925613 0,500 1528456 539687-2 1528456 – ◆ Applicator ◆ Hand Tool 2.0–3.0 – -1 / -2 / -3 2) -1 / -2 / -3 1.0–2.5 Package Quantity 2.4–3.7 – -1 / -2 / -3 3) 2) 2) 926006 1) 2) 2,500 2) 964202 2) 2,000 – Package Quantity LoosePiece 926008 1) 1,000 – Standard Receptacle Contacts with Modified Chamfered Springs Wire Size Range (mm2 ) 0.5–1.0 Insulation Diameter (mm) FLK – Part Numbers Material and Finish ✱ FLR 1.4–2.3 0.5–1.5 2.0–3.0 – 1.0–2.5 3.0–4.3 – -1 / -2 / -3 2) 928820 1) 3,000 -1 / -2 2) 926965 1) 2,500 2) 969036 2) 2,500 2) 926973 1) 2,500 -4 ✱) 22 Strip Form 3) -1 Material and Finish: (except for Part Nos. 964201-4, 969036-4, 1241824-4) xxx-1 = CuZn, pre-tin plated xxx-2 = CuSn, pre-tin plated xxx-3 = CuFe, pre-tin plated xxx-4 = CuZn, pre-tin plated, different direction of top of reel 2) 1241823 1)0 2) 927936 1) 2) 927937 1) – Remarks: 1) = Reinforced Locking Lance 2) = Two Locking Lances 3) = CuNiSi, pre-tin plated All specifications subject to change. Consult TE Connectivity for latest specifications. Package Quantity 1,500 1528583 539742-2 1,000 1528252 539687-2 – 1528252 1,500 1528456 ◆) 539687-2 The pre- and suffix for the applicators depends on the applied termination equipment. Timer Contact System Standard Power Timer Catalog 889759-3 Revised 7-2011 Receptacle Contacts Technical Features Receptacle Contact Contact Material: CuSn, CuFe, CuNiSi, Cantilever Spring: Stainless Steel 19.5 – 20.0 Contact Finish: tin plated, silver plated, selective gold plated 6.85 4.8 Contact Resistance (New State):
2 m 0.4 0.4 Total Temperature max.: –40 °C to +130 °C (tin plated) –40 °C to +140 °C (silver plated) –40 °C to +150 °C (gold plated) min. 0.7 Mating Cycles: 10 (tin plated) 50 (silver plated) 100 (gold plated) 3.3 Insertion Force✱: max. 15 N (proof tab 0.8 mm thick) 4.5 Extraction Force✱: min. 2 N (proof tab 0.8 mm thick) Retention Force: – from housings without second locking device min. 120 N – from housings only second locking device min. 60 N 5.0 With Modified Spring Dimensions of Male Contacts: 4.8 x 0.8 mm, 5.8 x 0.8 mm, 6.3 x 0.8 mm 19.5 – 20.0 Modular Dimensions: min. 6.0 x 7.5 mm 6.85 4.8 Extraction Tool: Part No. 1-1579007-6 0.4 0.4 1.6 Product Group Drawing: 1355048 1355049 (Modified Spring) Product Specification: 108-18025 3.3 Application Specification: 114-18037 4.5 5.0 ✱ ) Measured with an Steel Test Tab (see Product Spec. 108-18279). Max. Current in 8 Position Housing (Fully Loaded) Material CuFe CuSn Current Carrying Capacity (Ampere) Temperature (° C) 1.0 mm 2 1.5 mm2 2.5 mm2 4.0 mm2 20 17.5 23.0 25.5 40.0 90 8.0 10.5 12.0 17.0 20 16.5 20.0 23.5 35.0 90 7.5 9.0 11.0 16.0 All specifications subject to change. Consult TE Connectivity for latest specifications. 23 Timer Contact System Standard Power Timer Catalog 889759-3 Revised 7-2011 Receptacle Contacts (continued) Standard Receptacle Contacts Wire Size Range (mm2 ) 0.2–0.5 0.5–1.0 Insulation Diameter (mm) FLK FLR 1.15–2.30 – 2.0–2.7 – Part Numbers Material and Finish ✱ Strip Form Package Quantity LoosePiece Package Quantity ◆ Applicator ◆ -1 / -2 / -3 / -4 / -5 927839 2,300 928989 2,000 on request -1 / -2 927827 2,300 927828 2,000 1528922 1241834 1) 3) -2 2,300 1241835 1) 3) 2,000 1528922 > 1.0–2.5 > 2.7–3.7 – -1 / -2 / -5 927833 2,000 927834 0,500 1528490 > 2.5–4.0 > 3.3–4.5 – -1 / -2 927824 2,000 927825 2,000 1530010 > 4.0–6.0 > 4.0–5.2 – -1 / -2 / -3 / -4 / -5 963709 1,500 963714 0,500 1528386 -1 / -5 12418180 1,500 12418190 0,500 1528386 Hand Tool 2063522-1 – – 539734-2 ✱✱ 2-1579021-9 ✱✱ 0.2–0.5 – 1.15–1.60 -1 / -2 / -3 / -4 / -5 / -7 927840 2,300 928990 0,500 1426312 0.5–1.0 – 1.4–2.1 -1 / -2 / -3 / -4 / -5 / -7 / 1-xxx-5 927831 2,300 927832 0,400 1528295 > 1.0–2.5 > – 2.2–3.0 -1 / -2 / -3 / -4 / -5 / -6 / -7 / 1-xxx-5 927837 2,300 927838 1,500 1528095 1.5–2.5 – 2.2–3.0 -1 / -2 / -3 / -4 / -5 964203 2) 2,300 1241826 2) – 1528095 > 2.5–4.0 > – 2.7–3.7 -1 / -2 / -5 / 1-xxx-5 927829 2,300 927830 2,000 1528553 – 1528476 – 1.5–3.0 3.0–3.4 Special Version -5 1.5–3.0 3.0–3.4 Special Version -1 / -2 / -5 1.5–3.0 3.0–3.4 Special Version -1 / -2 / -3 / -4 / -5 2) 1241174 1) 3) 2) ✱◆) ✱✱) 2,000 1241175 1) 3) – 2063564-1 964052 2,000 – – 1528476 – 964204 2) 2,000 1241827 2) – 1528476 0-0539672-2 ✱✱ The pre- and suffix for the applicators depends on the applied termination equipment. Die-Set only, requires Hand Tool, Part No. 539635-1. Receptacle Contacts with Single Wire Sealing System Wire Size Range (mm2 ) Insulation Diameter (mm) Part Numbers Material and Finish ✱ Strip Form Package Quantity LoosePiece Package Quantity ◆ Applicator ◆ FLK FLR 0.2–0.5 – 1.15–1.60 -1 / -2 / -7 / 1-xxx-2 / 2-xxx-2 927826 1,600 929921 500 1426558 0.5–1.0 – 1.4–2.1 -1 / -2 / -7 / 1-xxx-2 / 2-xxx-2 927836 1,500 929922 500 1528297 > 1.0–2.5 > – 2.2–3.0 -1 / -2 / -7 / 1-xxx-2 / 1-xxx-3 / 2-xxx-1 / 2-xxx-2 927835 1,500 929923 500 1528102 > 2.5–4.0 > – 3.4–3.7 -1 / -2 / -7 / 1-xxx-2 / 1-xxx-3 / 2-xxx-1 / 2-xxx-2 928966 1,500 929924 500 1528246 AWG 12–10 2.05–2.59 -1 12419620 1,500 12419630 500 on request Hand Tool 539635-1 with Die Set 539736-2 – ✱◆ ) The pre- and suffix for the applicators depends on the applied termination equipment. ✱) 24 Material and Finish: 0-xxx-1 = CuFe, pre-tin plated 0-xxx-2 = CuSn, pre-tin plated 0-xxx-3 = CuSn, selective pre-silver plated 0-xxx-4 = CuSn, pre-silver plated 0-xxx-5 = CuFe, pre-silver plated 0-xxx-6 = CuFe, selective nickel plated 0-xxx-7 = CuFe, selective gold plated 1-xxx-2 = CuFe, selective gold-tin plated, Spring selective gold plated 1-xxx-3 = CuFe, selective gold-gold plated, Spring selective gold plated 1-xxx-4 = CuFe, selective gold-tin plated 1-xxx-5 = CuFe, pre-silver plated 3–4.5 µm 2-xxx-1 = CuSn, selective gold-gold plated, Spring selective gold plated 2-xxx-2 = CuSn, selective gold-tin plated, Spring selective gold plated 2-xxx-4 = CuSn, selective gold-tin plated, Spring selective gold plated All specifications subject to change. Consult TE Connectivity for latest specifications. Remarks: 1) = Gap Size 0.20 mm 2) = Gap Size 0.15 mm 3) = With One Locking Lance Timer Contact System Standard Power Timer Catalog 889759-3 Revised 7-2011 Receptacle Contacts (continued) Standard Receptacle Contacts with Modified Spring Wire Size Range (mm2 ) Insulation Diameter (mm) Part Numbers Material and Finish ✱ Strip Form Package Quantity LoosePiece Package Quantity ◆ Applicator ◆ -1 964322 2,300 964321 500 1530002 -1 964324 2,300 964323 500 1528206 2.2–3.0 -1 / -5 964326 2,300 964325 500 1528095 3.4–4.7 -1 / -5 964328 2,100 964327 500 1528298 Strip Form Package Quantity LoosePiece Package Quantity 1-xxx-1 / 1-xxx-2 964330 1,700 964329 500 1528297 -1 969040 1,500 969041 500 1528342 1,700 964331 500 1528102 FLK FLR 0.2–0.5 – 1.15–1.60 0.5–1.0 – 1.4–2.1 > 1.0–2.5 > – > 2.5–4.0 > – Hand Tool 2063536-1 Receptacle Contacts with Modified Spring and Single Wire Sealing System Wire Size Range (mm2 ) 0.5–1.0 Insulation Diameter (mm) FLK FLR 2.3–2.7 1.4–2.1 Part Numbers Material and Finish ✱ -5 / 1-xxx-1 / 1-xxx-2 > 1.0–2.5 > > 2.5–4.0 > 3.0–3.6 4.1–4.4 2.2–3.0 964332 ◆ Applicator ◆ 1-964332-5 3.4–3.7 Hand Tool 2063560-1 -1 969042 1,500 969043 500 1528231 1-xxx-1 / 1-xxx-5 964334 1,500 1-964333-1 500 1528246 -1 / -5 / 1-xxx-5 969044 1,500 969045 500 1530003 > 1.0–2.5 > – 2.2–3.0 -2 / 2-xxx-4 968035 1,500 968036 500 1528102 > 2.5–4.0 > – 3.4–3.7 -2 / 1-xxx-4 / 2-xxx-4 968037 1,500 968038 500 1528246 – > 4.0–6.0 > – 3.6–5.1 1-xxx-6 16704260 – 16704270 – on request – ✱) Material and Finish: 1-xxx-1 = CuFe, pre-tin plated 1-xxx-2 = CuSn, pretin plated 1-xxx-5 = CuFe, pre-silver plated 1-xxx-1 = CuFe, pre-tin plated 1-xxx-2 = CuFe, selective gold plated 1-xxx-4 = CuFe, selective gold plated 1-xxx-5 = CuFe, pre-silver plated 1-xxx-6 = CuNiSi, Sn28M plated 2-xxx-4 = CuSn, selective gold plated All specifications subject to change. Consult TE Connectivity for latest specifications. ◆) – The pre- and suffix for the applicators depends on the applied termination equipment. 25 Timer Contact System Standard Power Timer Catalog 889759-3 Revised 7-2011 Tab Contacts Asymmetric Tabs 4.8 x 0.8 mm with Asymmetric Steel Top Spring, Mates with Standard Power Timer 26.9 0.8 0.38 Extraction Tool: Part No. 2-1579007-5 Product Specification: 108-18064 Application Specification: 114-18052 4.8 9.5 5.5 Standard Tab Contacts Wire Size Range (mm2 ) Part Numbers Insulation Diameter (mm) Material and Finish ✱ Strip Form Package Quantity LoosePiece Package Quantity ◆ Applicator ◆ -1 / -2 963824 3,000 963825 500 1528753 -1 / -2 962903 3,000 963816 500 1528048 -1 / -2 962908 2,000 963821 500 on request FLK FLR – 1.1–1.6 – 1.4–2.0 2.0–2.7 – > 1.0–2.5 > – 2.1–2.9 -1 / -2 962904 2,500 963817 500 1528729 > 2.5–4.0 > 3.3–4.5 – -1 / -2 962910 1,700 963823 500 on request 0.2–0.5 0.5–1.0 Tab Contacts with Single Wire Sealing System Wire Size Range (mm2 ) Part Numbers Insulation Diameter (mm) FLK Material and Finish ✱ FLR Strip Form Package Quantity LoosePiece Package Quantity ◆ Applicator ◆ 0.5–1.0 2.0–2.7 1.4–2.0 -1 / -2 962905 1,000 963818 1,200 1528873 > 1.0–2.5 > – 2.1–2.9 -1 / -2 962906 1,000 963819 1,500 on request > 2.5–4.0 > 3.3–4.5 – -1 / -2 962907 1,000 963820 1,500 on request ✱) 26 ◆) Material and Finish: xxx-1 = CuSn, pre-tin plated xxx-2 = CuFe, pre-tin plated All specifications subject to change. Consult TE Connectivity for latest specifications. The pre- and suffix for the applicators depends on the applied termination equipment. Timer Contact System Standard Power Timer Catalog 889759-3 Revised 7-2011 Tab Contacts Symmetric Tabs 5.8 x 0.8 mm with Steel Top Spring, Mates with Standard Power Timer 26.5 – 30.5 0.38 5.8 Extraction Tool: Part No. 1-1579007-6 Product Group Drawing: 1241895 1.4 Product Specification: 108-18064 9.5 6.0 0.8 Application Specification: 114-18052 1.6 Standard Tab Contacts Wire Size Range (mm2 ) Part Numbers Insulation Diameter (mm) Material and Finish ✱ Strip Form Package Quantity LoosePiece Package Quantity ◆ Applicator ◆ Hand Tool 539635-1 with Die Set FLK FLR 0.2–0.5 – 1.15–1.60 1-xxx-1 / 2-xxx-1 / 965984 2,000 965985 500 – – 0.5–1.0 – 1.4–2.1 1-xxx-1 / 1-xxx-2 / 2-xxx-1 / 2-xxx-2 / 963734 1,700 963737 500 on request 539759-2✱✱ 1.5–2.5 – 2.2–3.0 1-xxx-1 / 1-xxx-2 / 2-xxx-1 / 2-xxx-2 / 963735 1,800 963738 500 on request 734688-1✱✱ 539623-1✱✱ for 2.5 > 2.5–4.0 > – 2.7–3.7 1-xxx-1 / 1-xxx-2 / 2-xxx-1 / 2-xxx-2 / 963736 1,800 963739 500 on request 539623-1✱✱ 1.5–2.5 2.4–3.7 – 1-xxx-1 / 1-xxx-2 / 2-xxx-1 / 2-xxx-2 / 962845 1,700 963740 500 on request 962846 1,800 963741 500 on request 968050 1,500 968051 500 on request 3.0–4.0 3.3–4.5 – 1-xxx-1 / 1-xxx-2 / 2-xxx-1 / 2-xxx-2 / 4.0–6.0 4.0–5.2 – 1-xxx-1 / 2-xxx-1 / ✱✱ 539759-2 – Tab Contacts with Single Wire Sealing System Wire Size Range (mm2 ) ✱ Part Numbers Insulation Diameter (mm) Material and Finish ✱ Hand Tool 539635-1 with Die Set Strip Form Package Quantity LoosePiece Package Quantity 1-xxx-1 / 1-xxx-2 / 2-xxx-1 / 2-xxx-2 / 962917 1,500 963742 500 on request 539757-2 2.2–3.0 1-xxx-1 / 1-xxx-2 / 2-xxx-1 / 2-xxx-2 / 962918 1,500 963743 500 on request 539757-2 – 2.7–3.7 1-xxx-1 / 1-xxx-2 / 2-xxx-1 / 2-xxx-2 / 962919 1,500 963744 500 on request 539757-2 – 3.6–5.1 2-xxx-2 21129660 1,500 21129650 500 1855636 – FLK FLR 0.5–1.0 – 1.4–2.1 1.5–2.5 – > 2.5–4.0 > 4.0–6.0 ) Material and Finish: 1-xxx-1 = CuSn, pre-tin plated 1-xxx-2 = CuSn, selective silver plated 2-xxx-1 = CuFe, pre-tin plated 2-xxx-2 = CuFe, selective silver plated Remarks: ✱✱) Hand Tool complete All specifications subject to change. Consult TE Connectivity for latest specifications. ◆ Applicator ◆ ◆ ) The pre- and suffix for the applicators depends on the applied termination equipment. 27 Timer Contact System Standard Power Timer Catalog 889759-3 Revised 7-2011 Tab Contacts Symmetric Tabs 5.8 x 0.8 mm with Modified Steel Top Spring, Mates with Standard Power Timer 25.2 – 27.2 5.8 0.38 Extraction Tool: Part No. 1-1579007-6 1.6 Product Group Drawing: 1394011 Product Specification: 108-18064 6.0 9.5 Application Specification: 114-18052 0.8 1.6 Standard Tab Contacts with Modified Spring Wire Size Range (mm2 ) Insulation Diameter (mm) Part Numbers Material and Finish ✱ Strip Form Package Quantity LoosePiece Package Quantity ◆ Applicator ◆ -1 969007 1,800 969008 ,0500 1528296 -1 964304 1,800 964303 2,000 1528093 2.2–3.0 -1 / -3 964306 1,900 964305 ,0500 1528094 3.4–3.7 -1 964308 1,800 964307 ,0500 1530004 FLK FLR 0.2–0.5 – 1.15–1.60 0.5–1.0 – 1.4–2.1 > 1.0–2.5 > – > 2.5–4.0 > 3.3–4.5 Hand Tool 2063536-1 Tab Contacts with Modified Spring and Single Wire Sealing System Wire Size Range (mm2 ) Insulation Diameter (mm) FLK Part Numbers Material and Finish ✱ FLR Strip Form Package Quantity LoosePiece Package Quantity ◆ Applicator ◆ 0.5–1.0 – 1.4–2.1 -1 964310 1,500 964309 500 1528437 > 1.0–2.5 > – 2.2–3.0 -1 964312 1,400 964311 500 1528444 > 2.5–4.0 > – 3.4–3.7 -1 964314 1,300 964313 500 1528439 ✱ ◆ ) Material and Finish: xxx-1 = CuFe, pre-tin plated xxx-3 = CuSn, selective gold plated 28 Hand Tool 2063560-1 ) The pre- and suffix for the applicators depends on the applied termination equipment. All specifications subject to change. Consult TE Connectivity for latest specifications. Timer Contact System Standard Power Timer Catalog 889759-3 Revised 7-2011 Tab Contacts Side Feed Tabs 6.3 x 0.8 mm Side Feed, according to DIN 46343, Mates with Standard Power Timer 0.8 Extraction Tool: Part No. 1-1579007-4 6.3 1.0 15.8 28.0 Tab Contacts Side Feed Wire Size Range (mm2 ) Insulation Diameter (mm) FLK FLR 0.2–0.5 – 1.15–1.60 0.5–1.0 – 1.4–2.1 > 1.0–2.5 > – 2.2–3.0 > 2.5–4.0 > – 3.3–4.5 ✱) Part Numbers Material and Finish ✱ Strip Form Package Quantity LoosePiece Package Quantity ◆ Applicator ◆ -1 / -2 965889 3,000 965890 1,500 on request 734681-1 -1 / -2 963951 3,000 963952 1,500 1528051 734681-1 -1 / -2 963953 2,500 963954 1,500 1426097 734682-1 Hand Tool -1 / -2 963959 2,500 963960 1,500 on request – -1 / -2 963955 2,000 963956 1,500 on request 734683-1 ◆) Material and Finish: xxx-1 = CuSn, plain xxx-2 = CuSn, pre-tin plated All specifications subject to change. Consult TE Connectivity for latest specifications. The pre- and suffix for the applicators depends on the applied termination equipment. 29 Timer Contact System Standard Power Timer Catalog 889759-3 Revised 7-2011 Single Wire Seals and Sealing Plugs Single Wire Seals and Sealing Plugs for Standard Power Timer and 5.8 mm (4.8 mm) Tabs (Cavity Diameter see below)  6.0 A 8.5 Insulation Diameter (mm) Diameter A (mm) Color Part Number Package Quantity 1.4–2.1 Blue 8.2 963243-1 2,500 2.2–3.0 White 8.2 963244-1 2,500 3.4–3.7 Yellow 8.2 963245-1 2,500 Sealing Plug Black 8.1 100132-1 1,000 Cavity shown from Top (Contact Engaging Side) AMP MCP 6.3/4.8K TAB 5.8 x 0.8 mm TAB 5.8 x 0.8 mm 7.9 6.9 30 All specifications subject to change. Consult TE Connectivity for latest specifications. 7.2 Timer Contact System Standard Power Timer Catalog 889759-3 Revised 7-2011 Single Wire Seals and Sealing Plugs Single Wire Seals and Sealing Plugs for Standard Power Timer and 5.8 mm (4.8 mm) Tabs (Cavity Diameter 8.5 mm)  6.0  9.0 4.3 8.0 Insulation Diameter (mm) Color Part Number Package Quantity 2.0–2.7 White 1394511-1 10,000 3.4–3.7 Blue 1394512-1 10,000 4.0–4.5 Green 1719043-1 10,000 Sealing Plug Transparent 967652-1 20,000 Contact Cavity of Housing for Single Wire Seals and Sealing Plug  8.5 Sealing Plug All specifications subject to change. Consult TE Connectivity for latest specifications. 1.0 +1.0 31 Timer Contact System Catalog 889759-3 Revised 7-2011 Engineering Notes 32 All specifications subject to change. Consult TE Connectivity for latest specifications. Timer Contact System Maxi Power Timer Catalog 889759-3 Revised 7-2011 Receptacle Contacts Technical Features Contact Material: CuNiSi, Cantilever Spring: Stainless Steel 37.5 / 41.0 Contact Finish: pre-tin plated Wire Size Range: > 2.5–4.0 mm2 > 4.0–6.0 mm2 > 6.0–10.0 mm2 11.2 7.85 0.65 Contact Resistance (New State): < 0.3 m 2.7 Total Temperature max.: –40 °C to +130 °C (tin plated) Mating Cycles: 10 (tin plated) Retention Force: – from housings without second locking device min. 150 N – from housings only second locking device min. 100 N 6.7 0.3 Modular Dimensions Standard Version: min. 11.0 mm x 12.5 mm 7.5 11.2 Single Wire Seal: 16.0 mm x 16.0 mm Single Wire Seal: Diameter 10.0 mm in cavity with diameter 15.0 mm Tab Dimensions: 9.5 mm x 1.2 mm and fused contacts according DIN 72581, Part 3, Form E. Insertion Force✱: < 40 N Extraction Force✱: >6 N Extraction Tool: Part No. 1-1579007-7 Max. Current in 2 Position Housing (Fully-Loaded) Current Carrying Capacity (Ampere) Temperature (° C) Tabs 9.5 x 1.2 mm Maxi Littelfuse 8.0 x 0.38 mm 4.0 mm2 6.0 mm2 10.0 mm2 4.0 mm2 6.0 mm2 10.0 mm2 20 45.0 57.0 71.0 40.0 50.0 60.0 90 27.0 28.0 32.0 27.0 28.0 32.0 Product Group Drawing: 1355050 Product Specification: 108-18047 Application Specification: 114-18075 ✱ ) Measured with an Steel Test Tab (see Product Spec. 108-18279). Wire Size Range (mm2 ) Measured Values Crimp Extraction Force Crimp Contact Resistance 4.0 > 300 N – – 6.0 > 400 N 10.00 > 500 N – > 2.5–4.0 > – < 0.20 m 4.0–6.0 – < 0.10 m 6.0–10.0 – < 0.06 m All specifications subject to change. Consult TE Connectivity for latest specifications. 33 Timer Contact System Maxi Power Timer Catalog 889759-3 Revised 7-2011 Receptacle Contacts (continued) Standard Receptacle Contacts (Tab 9.5 x 1.2 mm) Wire Size Range (mm2 ) Insulation Diameter (mm) Part Numbers Material and Finish ✱ Strip Form Package Quantity LoosePiece Package Quantity ◆ Applicator ◆ Hand Tool -1 962928 600 962929 500 1855533 734531-1 -1 / 1-xxx-6 962930 600 962931 500 1855531 734532-1 962932 600 962933 500 1855534 734533-1 FLK FLR > 2.5–4.0 > 3.3–4.7 – 4.0–6.0 4.0–5.2 – 6.0–10.0 4.6–6.6 – -1 / 1-xxx-6 Receptacle Contacts with Single Wire Sealing System (Tab 9.5 x 1.2 mm) Wire Size Range (mm2 ) Insulation Diameter (mm) FLK FLR > 2.5–4.0 > 4.6–5.3 – 4.0–6.0 5.8–6.6 – 6.0–10.0 7.1–8.1 – Part Numbers Material and Finish ✱ Strip Form Package Quantity LoosePiece Package Quantity -1 962934 450 962935 500 -1 962936 450 962937 500 1855532 -1 962938 450 962939 500 on request ◆ Applicator ◆ Hand Tool on request – Standard Receptacle Contacts with Reduced Mating Force (Tab 9.5 x 1.2 mm) Wire Size Range (mm2 ) Insulation Diameter (mm) FLK FLR 4.0–6.0 4.0–5.2 – 6.0–10.0 4.6–6.6 – Part Numbers Material and Finish ✱ Strip Form Package Quantity LoosePiece Package Quantity ◆ Applicator ◆ Hand Tool -1 / 2-xxx-1 967228 600 1-967229-1 500 on request 734532-1 -1 / 2-xxx-1 965918 600 1-965921-1 500 on request 734533-1 Applicator ◆ Hand Tool Standard Receptacle Contacts (Tab 8.0 x 1.0 mm) Wire Size Range (mm2 ) ✱) 34 Insulation Diameter (mm) FLK FLR 4.0–6.0 4.0–5.2 – 6.0–10.0 4.6–6.6 – Part Numbers Material and Finish ✱ Strip Form Package Quantity LoosePiece Package Quantity 1-xxx-6 1719952 600 1719951 500 on request 734532-1 1-xxx-6 1703008 600 1703011 500 on request 734533-1 ◆) Material and Finish: 1-xxx-1 = CuNiSi, pre-tin plated 1-xxx-6 = CuNiSi, Sn28M 2-xxx-1 = CuNiSi, pre-tin plated All specifications subject to change. Consult TE Connectivity for latest specifications. ◆ The pre- and suffix for the applicators depends on the applied termination equipment. Timer Contact System Maxi Power Timer Catalog 889759-3 Revised 7-2011 Tab Contacts Tabs 9.5 x 1.2 mm with Steel Top Spring, Mates with Maxi Power Timer 45.5 – 49.0 11.3 0.58 9.5 Modular Dimensions 2.6 Standard Version: min. 11.0 mm x 12.5 mm Modular Dimensions with Single Wire Sealing System: 16.0mm x 16.0mm / 14.0mm x 16.0 mm 1.2 Extraction Tool: Part No. 1-1579007-7 Application Specification: 114-18076 18.0 11.2 Standard Tab Contacts Wire Size Range (mm2 ) Insulation Diameter (mm) FLK FLR > 2.5–4.0 > 3.3–4.7 – 4.0–6.0 4.0–5.2 – 6.0–10.0 4.7–6.6 – Part Numbers Material and Finish ✱ Strip Form Package Quantity LoosePiece Package Quantity ◆ Applicator ◆ Hand Tool -1 / -2 963764 530 963765 500 on request 734531-1 -1 / -2 963766 530 963767 500 on request 734532-1 -1 / -2 963768 530 963769 500 on request 734533-1 Applicator ◆ Hand Tool Tab Contacts with Single Wire Sealing System Wire Size Range (mm2 ) Insulation Diameter (mm) FLK FLR > 2.5–4.0 > 4.0–4.5 – 4.0–6.0 4.7–5.3 – 6.0–10.0 6.2–6.6 – ✱) Part Numbers Material and Finish ✱ Strip Form Package Quantity LoosePiece Package Quantity -1 / -2 963770 450 963771 500 on request – -1 / -2 963772 450 963773 500 on request – -1 / -2 963774 450 963775 500 on request – ◆) Material and Finish: xxx-1 = CuSn, pre-tin plated xxx-2 = CuFe, pre-tin plated xxx-3 = CuSn0.15, pre-tin plated All specifications subject to change. Consult TE Connectivity for latest specifications. ◆ The pre- and suffix for the applicators depends on the applied termination equipment. 35 Timer Contact System Maxi Power Timer Catalog 889759-3 Revised 7-2011 Single Wire Seals and Sealing Plugs Single Wire Seals and Sealing Plugs for Maxi Power Timer Contact and 9.5 mm Tab 15.6 7.8  10.0  3.8  16.2 Insulation Diameter (mm) Color Part Number Package Quantity 4.7–5.3 Light-Blue 1355307-1 4,000 16.5  17.5 A 10.5 36 Insulation Diameter (mm) Color Part Number Package Quantity 4.6–5.2 Violet 1355437-1 4,000 5.8–6.6 Blue 1355437-2 4,000 7.1–8.1 Red 1355437-3 4,000 Sealing Plug White 1355437-4 – All specifications subject to change. Consult TE Connectivity for latest specifications. Timer Interconnection System Housings and Connectors Catalog 889759-3 Revised 7-2011 Introduction Receptacle and tab housings are available for different applications. Free hanging coupling or group connection. These housings are available up to 100 contacts. The speciality of the Timer housings is that they are suitable for high position connections up to 100 positions. Impassivity to Angular Contacting α up to 5° β up to 15° In such high position connectors a lever is uesed to provide easy mating. A additional special advantage of the Timer contacts is its robustness against inclined mating (see picture). γ up to 1° All specifications subject to change. Consult TE Connectivity for latest specifications. 37 Timer Housings and Connectors Unsealed Micro Timer II Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings Technical Features No. of Positions: 2 Position Type A 11.6 Housing Material: PBT GF20 7.2 4.6 Wire Size Range: 0.35 – 1.5 mm2 3.5 Product Specification: 108-94118 Application Specification: 114-18901 22.5 7.8 2 Position Receptacle Housings Part Numbers No. of Pos. Keying Options 2 – 38 Housing Color Receptacle Housing Black 1563189-1 Natural 1563189-3 Cover Locking Device Cover and Lever – – – Mating Tab Housing -1563190-1 1-929103-1 All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – Timer Housings and Connectors Unsealed Micro Timer II Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings Technical Features No. of Positions: 3 Position Type A 15.88 Housing Material: PA66 Wire Size Range: 0.35– 1.5 mm2 Product Specification: 108-18822 4.6 Application Specification: 114-18515 3.5 22.9 13.23 3 Position Receptacle Housings Part Numbers No. of Pos. Keying Options 3 – Housing Color Receptacle Housing Black 1452142-1 Gray 1452142-2 Cover Locking Device Cover and Lever Mating Tab Housing – – – 3-962342-1 All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – 39 Timer Housings and Connectors Unsealed Micro Timer II Housings Catalog 889759-3 Revised 7-2011 Tab Housings Technical Features No. of Positions: 2 Positions 9.6 Housing Material: PBT GF20 6.4 Wire Size Range: 0.35– 0.75 mm2 6.3 4.6 3.5 Product Specification: –– 13.0 7.8 Application Specification: –– 30.5 2 Position Tab Housings Part Numbers No. of Pos. Keying Options Housing Color 2 – Black 40 Tab Housing 1-929103-1 Cover Locking Device Cover and Lever Mating Receptacle Housing – – – 1563189-3 All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – Timer Housings and Connectors Unsealed Micro Timer II Housings Catalog 889759-3 Revised 7-2011 Tab Housings Technical Features No. of Positions: 3 Positions 11.3 Housing Material: PBT GF20 4.75 Wire Size Range: 0.3–0.75 mm2 4.6 6.4 3.5 17.5 17.1 Product Specification: –– Application Specification: –– 11.6 30.5 3 Position Tab Housings Part Numbers No. of Pos. 3 Keying Options Housing Color Tab Housing Cover Locking Device Cover and Lever Mating Receptacle Housing A1 Black 1-962342-1 A2 Orange 1-962342-2 B1 Gray 2-962342-1 B2 Orange 2-962342-2 1452142-2 N White 3-962342-1 – Mating PCB Header Right-Angle Vertical 1452142-1 1452142-1 – – – 1452142-2 All specifications subject to change. Consult TE Connectivity for latest specifications. – – 41 Timer Housings and Connectors Unsealed Junior Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings Technical Features No. of Positions: 12 Positions 34.7 Housing Material: PA66 GF13 12.1 16.3 Wire Size Range: See customer drawing Product Specification: –– 10.5 5.0 Application Specification: –– 44.5 16.2 12 Position Receptacle Housings Part Numbers No. of Pos. Keying Options 12 – Housing Color Black Cover Locking Device Cover and Lever – – Mating Tab Housing 827603-1 – Brown 42 Receptacle Housing 827603-2 All specifications subject to change. Consult TE Connectivity for latest specifications. – Mating PCB Header Right-Angle Vertical 827229-1/-6 See customer drawing – Timer Housings and Connectors Unsealed Junior Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings Technical Features No. of Positions: 16 Positions 3.0 Housing Material: PA66 GV13 16.3 Wire Size Range: See customer drawing 12.4 Product Specification: –– 5.0 Application Specification: –– 50.45 10.0 44.6 16 Position Receptacle Housings Part Numbers No. of Pos. Keying Options 16 – Housing Color Receptacle Housing Black 827584-1 Yellow 827584-2 Cover – Locking Device Cover and Lever – – Mating Tab Housing All specifications subject to change. Consult TE Connectivity for latest specifications. – Mating PCB Header Right-Angle Vertical 827539-1 828662-1 827539-2 43 Timer Housings and Connectors Unsealed Junior Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings Technical Features No. of Positions: 25 Positions 22.0 76.0 Housing Material: PA66 GV13 11.7 11.7 Wire Size Range: See customer drawing Product Specification: –– 5.0 Application Specification: –– 73.0 66.8 67.0 25 Position Receptacle Housings Part Numbers No. of Pos. Keying Options Housing Color Receptacle Housing Cover Locking Device Cover and Lever Mating Tab Housing Mating PCB Header Right-Angle Vertical 1-827535-1/-6 1-827535-2/-6 1-827535-3/-6 25 – Black 827534-1 – – – – 2-827535-2/-6 2-827535-3/-6 See customer drawing 44 All specifications subject to change. Consult TE Connectivity for latest specifications. – Timer Housings and Connectors Unsealed Junior Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings Technical Features No. of Positions: 35 Positions 18.0 Housing Material: PA66 GV30 39.0 Wire Size Range: See customer drawing 25.0 118.5 Product Specification: –– Application Specification: –– 10.0 149.5 35 Position Receptacle Housings Part Numbers No. of Pos. Keying Options Housing Color Receptacle Housing Cover Locking Device Cover and Lever – – Mating Tab Housing Mating PCB Header Right-Angle Vertical 826000-1 826000-2 35 – See customer drawing 826000-3 826000-4 – – 825213-1 – 826000-5 826000-6 826000-7 All specifications subject to change. Consult TE Connectivity for latest specifications. 45 Timer Housings and Connectors Unsealed Junior Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings Technical Features No. of Positions: 35 Positions 149.5 29.0 Housing Material: PA66 GV30 39.0 Wire Size Range: See customer drawing Product Specification: –– 21.0 25.0 Application Specification: –– 114.0 5.0 5.0 35 Position Receptacle Housings Part Numbers No. of Pos. Keying Options Housing Color – See customer drawing Receptacle Housing Cover Locking Device Cover and Lever – – Mating Tab Housing Mating PCB Header Right-Angle Vertical 827663-4 35 827663-5 – 827663-6 827663-7 46 All specifications subject to change. Consult TE Connectivity for latest specifications. – 825213-1 – Timer Housings and Connectors Unsealed Junior Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings Technical Features No. of Positions: 35 Positions 2.5 5.0 Housing Material: PA66 GV13 16.3 Wire Size Range: See customer drawing 12.4 5.0 Product Specification: –– Application Specification: –– 124.0 22.0 91.5 35 Position Receptacle Housings Part Numbers No. of Pos. Keying Options Housing Color 35 – Black Receptacle Housing 827667-1 Cover – Locking Device Cover and Lever – – Mating Tab Housing 827667-2 All specifications subject to change. Consult TE Connectivity for latest specifications. – Mating PCB Header Right-Angle Vertical 827137-1 – 827137-2 47 Timer Housings and Connectors Unsealed Junior Power Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings Technical Features No. of Positions: 15 Positions 37.2 Housing Material: PA66 GV13 11.7 Wire Size Range: See customer drawing 6.9 Product Specification: 108-18053 22.0 5.0 Application Specification: 114-18079 47.2 42.2 15 Position Receptacle Housings Part Numbers No. of Pos. Keying Options Housing Color Black 15 926171-1 Cover – Locking Device Cover and Lever – – Mating Tab Housing – Mating PCB Header Right-Angle Vertical 826703-1 827467-1 826703-2 – Yellow 48 Receptacle Housing 926171-2 – – – All specifications subject to change. Consult TE Connectivity for latest specifications. – – 827467-2 Timer Housings and Connectors Unsealed Junior Power Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings Technical Features No. of Positions: 25 Positions Housing Material: PA66 GV13 7.9 11.7 Wire Size Range: See customer drawing 5.0 Product Specification: –– Application Specification: –– 67.0 7.5 25 Position Receptacle Housings Part Numbers No. of Pos. 25 Keying Options – Housing Color Receptacle Housing Cover Locking Device Cover and Lever Mating Tab Housing Mating PCB Header Right-Angle Vertical Black 925470-1 826140-1 – Yellow 925470-2 826140-2 – Green 925470-3 826140-3 – Brown 925470-4 826140-4 – – – – All specifications subject to change. Consult TE Connectivity for latest specifications. – 49 Timer Housings and Connectors Unsealed Junior Power Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings Technical Features No. of Positions: 25 Positions Housing Material: PA66 GV13 11.7 Wire Size Range: See customer drawing 7.9 5.0 Product Specification: –– Application Specification: –– 67.0 7.5 25 Position Receptacle Housings Part Numbers No. of Pos. Keying Options Housing Color Receptacle Housing Cover Locking Device Cover and Lever Mating Tab Housing Mating PCB Header Right-Angle Vertical 826141-1 25 Black 925471-1 – – – – Yellow 925471-2 – – – – – 826195-1 826141-2 826195-2 50 All specifications subject to change. Consult TE Connectivity for latest specifications. – – Timer Housings and Connectors Unsealed Junior Power Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings Technical Features No. of Positions: 35 Positions 178.5 31.0 Housing Material: PA66 GV30 Wire Size Range: See customer drawing 41.0 Product Specification: –– 25.0 118.5 Application Specification: –– 2.5 19.8 5.0 5.0 35 Position Receptacle Housings Part Numbers No. of Pos. Keying Options Housing Color 35 – Black Receptacle Housing 963318-1 Cover – Locking Device Cover and Lever – – Mating Tab Housing All specifications subject to change. Consult TE Connectivity for latest specifications. – Mating PCB Header Right-Angle Vertical 825213-1 – 51 Timer Housings and Connectors Unsealed Junior Power Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings Technical Features No. of Positions: 39 Positions 4 x Junior Power Timer 35 x Micro Timer II Housing Material: PA66 GV30 Wire Size Range: See customer drawing 16.2 4.5 16.5 88.0 Product Specification: –– Application Specification: –– 51.0 5.0 3.0 5.0 2.5 48.0 39 Position Mixed Receptacle Housings Part Numbers No. of Pos. 39 52 Keying Options Housing Color Black Receptacle Housing 828771-1 Cover – Locking Device Cover and Lever – – Mating Tab Housing All specifications subject to change. Consult TE Connectivity for latest specifications. – Mating PCB Header Right-Angle Vertical 828773-1 828772-1 Timer Housings and Connectors Unsealed Junior Timer & Junior Power Timer Housings Catalog 889759-3 Revised 7-2011 Junior Timer and Junior Power Timer Housings – 4 to 22 Positions These unsealed Timer Housings are a complete family group. They are available in wire-to-wire as well as wire-to-pc board, rightangle and vertical applications. The tab housings are designed to lock into mounting collar. No. of Pos. 4 6 8 10 14 18 22 2 3 4 6 8 10 Junior Timer or Junior Power Timer Housings 23.0 n 1 6 + nx5 23.0 n = see Table 18.3 26.0 9.3 + n x 5 9.3 + n x 5 19.0 Pin Header 90° 8.3 + n x 5 20.0 Pin Header 180° All specifications subject to change. Consult TE Connectivity for latest specifications. Tab Housing 53 Timer Housings and Connectors Unsealed Junior Timer & Junior Power Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle and Tab Housings – 4 to 22 Positions Technical Features 29.5 No. of Positions: 4–22 Positions 7.0 16.0 11.6 Housing Material: PBT-VO-reinforced 5.0 Wire Size Range: Max. 2.5 mm2 18.5 Product Specification: –– Application Specification: –– 11.0 66.85 13.8 22.4 5.0 26.0 4 – 22 Position Receptacle and Tab Housings Part Numbers No. of Pos. Keying Options Housing Color See customer drawing Black 1-929504-1 4 Natural 1-929504-1 Green 6 8 10 14 18 22 54 Receptacle Housing Cover Locking Device Cover and Lever – – Mating Tab Housing Mating PCB Header Right-Angle Vertical 1-929505-1 1-828801-1 1-929505-1 1-828801-1 – 2-929504-1 – 2-828801-1 – – 1-963357-6 See customer drawing Black 1-929504-2 1-929505-2 1-828801-2 1-963357-5 Natural 1-929504-2 1-929505-2 1-828801-2 – See customer drawing Black 1-929504-3 1-929505-3 1-828801-2 – Natural 1-929504-3 1-929505-3 – – See customer drawing Black 1-929504-4 1-929505-4 1-828801-4 1-963357-4 Natural 1-929504-4 1-929505-4 – – See customer drawing Black 1-929504-5 1-929505-5 1-828801-5 1-963357-3 Natural 1-929504-5 1-929505-5 – – See customer drawing Black 1-929504-6 1-929505-6 1-828801-6 1-963357-2 Natural 1-929504-6 1-929505-6 – – See customer drawing Black 1-929504-7 1-929505-7 1-828801-7 1-963357-1 Natural 1-929504-7 1-929505-7 1-828801-1 1-963357-1 All specifications subject to change. Consult TE Connectivity for latest specifications. Timer Housings and Connectors Unsealed Junior Power Timer Housings Catalog 889759-3 Revised 7-2011 Junior Power Timer Housings – 6 to 21 Positions, Not Waterproof Shown: 18 Position Connection No. of Pos. 6 n 1 9 12 15 18 21 2 3 4 5 6 27.5 n x 5 + 6.2 5.0 n x 5 + 12.5 35.5 Tab Housing 18.2 23.0 23.0 n x 5 + 6.2 Junior Power Timer Housing 5.5 23.0 1 Secondary Locking Feature (same for Junior Power Timer and Tab Housing). Optional but recommended use. n x 5 + 15.0 3.5 Tab Header, 90° All specifications subject to change. Consult TE Connectivity for latest specifications. 55 Timer Housings and Connectors Unsealed Junior Power Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle and Tab Housings Technical Features 26.5 No. of Positions: 6 Positions Housing Material: PBT GF10 27.4 Wire Size Range: Max. 2.5 mm2 5.5 Product Specification: –– 5.0 Application Specification: –– 14.8 17.5 5.5 32.05 29.0 17.6 5.0 18.1 35.5 6 Position Unsealed Housings Part Numbers No. of Pos. Keying Options Housing Color 6 See customer drawing Blue 56 Receptacle Housing 1-965640-1 Cover – Cover and Lever Mating Tab Housing 2nd Locking Feature – 1-965641-1 968271-1 All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical 966140-5 – Timer Housings and Connectors Unsealed Junior Power Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle and Tab Housings Technical Features 10.0 No. of Positions: 9 Positions Housing Material: PBT GF10 27.4 Wire Size Range: Max. 2.5 mm2 11.0 5.5 Product Specification: –– 5.0 Application Specification: –– 23.0 19.8 26.5 17.7 10.0 11.0 32.1 17.6 5.5 5.0 18.1 22.5 35.5 22.5 9 Position Unsealed Housings Part Numbers No. of Pos. Keying Options Housing Color 9 See customer drawing Yellow Receptacle Housing 1-967621-1 Cover – Cover and Lever Mating Tab Housing 2nd Locking Feature – 1-967626-1 967631-1 All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical 966140-4 – 57 Timer Housings and Connectors Unsealed Junior Power Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle and Tab Housings Technical Features 15.0 No. of Positions: 12 Positions Housing Material: PBT GF10 27.4 Wire Size Range: Max. 2.5 mm2 11.0 5.5 Product Specification: –– 23.0 5.0 Application Specification: –– 24.8 26.5 22.7 15.0 32.1 17.6 11.0 5.5 5.0 18.1 22.7 35.5 27.5 12 Position Unsealed Housings Part Numbers No. of Pos. Keying Options Housing Color 12 See customer drawing Green 58 Receptacle Housing 1-967622-1 Cover – Cover and Lever Mating Tab Housing 2nd Locking Feature – 1-967627-1 967632-1 All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical 966140-3 – Timer Housings and Connectors Unsealed Junior Power Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle and Tab Housings Technical Features 26.2 No. of Positions: 15 Positions Housing Material: PBT GF10 27.4 Wire Size Range: Max. 2.5 mm2 Product Specification: –– 5.0 Application Specification: –– 26.5 29.8 26.2 32.05 35.5 17.4 5.5 5.0 32.5 15 Position Unsealed Housings Part Numbers No. of Pos. Keying Options Housing Color 15 See customer drawing Purple Receptacle Housing 1-967623-1 Cover – Cover and Lever Mating Tab Housing 2nd Locking Feature – 1-967628-1 967633-1 All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical 966140-2 – 59 Timer Housings and Connectors Unsealed Junior Power Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle and Tab Housings Technical Features No. of Positions: 18 Positions 31.2 Housing Material: PBT GF10 27.4 Wire Size Range: Max. 2.5 mm2 5.5 Product Specification: –– 5.0 Application Specification: –– 34.8 26.5 32.05 31.2 35.5 17.4 5.5 37.5 5.0 18 Position Unsealed Housings Part Numbers No. of Pos. Keying Options Housing Color 18 See customer drawing Gray 60 Receptacle Housing 1-967624-1 Cover – Cover and Lever Mating Tab Housing 2nd Locking Feature – 1-967629-1 967634-1 All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical 966140-1 – Timer Housings and Connectors Unsealed Junior Power Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle and Tab Housings Technical Features No. of Positions: 21 Positions 26.5 36.2 Housing Material: PBT GF10 27.4 Wire Size Range: Max. 2.5 mm2 5.5 Product Specification: –– Application Specification: –– 5.0 39.8 42.5 26.5 32.05 5.0 36.2 35.5 21 Position Unsealed Housings Part Numbers No. of Pos. Keying Options Housing Color 21 See customer drawing Brown Receptacle Housing 1-967625-1 Cover – Cover and Lever Mating Tab Housing 2nd Locking Feature – 1-967630-1 967635-1 All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical 966140-6 – 61 Timer Housings and Connectors Unsealed Maxi Power Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings Technical Features 23.9 No. of Positions: 2 Positions Housing Material: PA66 GF30 27.1 Wire Size Range: 4.0–10.0 mm2 Product Specification: –– 11.5 41.4 Application Specification: –– 51.5 2 Position Receptacle Housings Part Numbers No. of Pos. Keying Options Housing Color 2 A Black 62 Receptacle Housing 1563255-1 Cover Locking Device Cover and Lever Mating Tab Housing – – – 1564744-1 All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – Timer Housings and Connectors Unsealed Maxi Power Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings Technical Features No. of Positions: 2 Positions 19.74 43.64 Housing Material: PA66 Wire Size Range: 2.5–10.0 mm2 20.94 Product Specification: 108-18538-1 Application Specification: 114-18185-1 55.82 2 Position Receptacle Housings Part Numbers No. of Pos. Keying Options Housing Color A Blue 968424-1 2 B Green 968424-2 A Black 968424-3 Receptacle Housing Cover Locking Device Cover and Lever Mating Tab Housing – – – – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – 63 Timer Housings and Connectors Unsealed Maxi Power Timer Housings Catalog 889759-3 Revised 7-2011 Tab Housings Technical Features No. of Positions: 2 Positions 34.3 Housing Material: PA66 GF30 22.6 25.75 Wire Size Range: 2.5–10.0 mm2 Product Specification: –– 11.5 Application Specification: –– 56.5 24.7 66.5 2 Position Tab Housings Part Numbers No. of Pos. Keying Options Housing Color 2 – Black 64 Tab Housing 1564744-1 Cover Locking Device Cover and Lever Mating Receptacle Housing – – – 1563255-1 All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – Timer Housings and Connectors Unsealed PCB Headers Catalog 889759-3 Revised 7-2011 Printed Circuit Board Headers Technical Features No. of Positions: 12 Positions 20.0 42.8 Housing Material: PA66 GV13 17.7 3.5 Product Specification: –– Application Specification: –– 5.0 5.0 43.8 28.0 15.5 37.8 12 Position PCB Header Double Row Part Numbers No. of Pos. 12 Keying Options – Housing Color PCB Header Right-Angle Vertical Black 827229-1 – Black 827229-2 – Black 827229-3 – Brown 827229-4 – Black 827229-5 – Brown 827229-6 – Cover Lever Retainer Housing Mating Receptacle Housing 827603-1 – – All specifications subject to change. Consult TE Connectivity for latest specifications. – 827603-2 65 Timer Housings and Connectors Unsealed PCB Headers Catalog 889759-3 Revised 7-2011 Printed Circuit Board Headers Technical Features No. of Positions: 15 Positions 45.3 25.5 Housing Material: PA66 GV13 Product Specification: –– Application Specification: –– 51.3 10.5 17.5 15 Position PCB Header Double Row Part Numbers No. of Pos. Keying Options 15 – 66 Housing Color PCB Header Right-Angle Vertical Black 826703-1 – Black 826703-2 – Cover Lever Retainer Housing – – – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating Receptacle Housing 926171-1 926171-2 Timer Housings and Connectors Unsealed PCB Headers Catalog 889759-3 Revised 7-2011 Printed Circuit Board Headers Technical Features No. of Positions: 15 Positions 17.5 Housing Material: PA66 GV13 17.7 15.0 Product Specification: –– Application Specification: –– 5.0 25.5 51.3 45.3 15 Position PCB Header Double Row Part Numbers No. of Pos. Keying Options Housing Color 15 – Black PCB Header Right-Angle Vertical – 827467-1 Cover Lever Retainer Housing – – – Mating Receptacle Housing 926171-1 926171-2 All specifications subject to change. Consult TE Connectivity for latest specifications. 67 Timer Housings and Connectors Unsealed PCB Headers Catalog 889759-3 Revised 7-2011 Printed Circuit Board Headers Technical Features No. of Positions: 25 Positions 11.7 Housing Material: PA66 GV13 24.0 17.7 Product Specification: –– Application Specification: –– 5.0 26.7 82.9 88.9 25 Position PCB Header Double Row Part Numbers No. of Pos. 25 68 Keying Options – Housing Color PCB Header Right-Angle Vertical Cover Lever Retainer Housing Mating Receptacle Housing Black 826140-1 – 925470-1 Yellow 826140-2 – 925470-2 Green 826140-3 – Brown 826140-4 – – – 925470-4 Black 826140-5 – – All specifications subject to change. Consult TE Connectivity for latest specifications. – 925470-3 Timer Housings and Connectors Unsealed PCB Headers Catalog 889759-3 Revised 7-2011 Printed Circuit Board Headers Technical Features No. of Positions: 25 Positions 18.5 82.9 Housing Material: PA66 GV13 5.0 3.5 15.0 Product Specification: –– Application Specification: –– 5.0 88.9 25.5 25 Position PCB Header Double Row Part Numbers No. of Pos. 25 Keying Options – Housing Color PCB Header Right-Angle Vertical Black 826141-1 – Yellow 826141-2 – Black 826141-3 – Yellow 826141-4 – Cover Lever Retainer Housing – – – Mating Receptacle Housing 925471-1 All specifications subject to change. Consult TE Connectivity for latest specifications. 925471-2 69 Timer Housings and Connectors Unsealed PCB Headers Catalog 889759-3 Revised 7-2011 Printed Circuit Board Headers Technical Features No. of Positions: 25 Positions 17.3 82.9 Housing Material: PA66 GV13 Product Specification: –– 15.0 3.5 Application Specification: –– 5.0 88.9 10.5 25 Position PCB Header Double Row Part Numbers No. of Pos. Keying Options 25 – 70 Housing Color PCB Header Right-Angle Vertical Black 826195-1 – Yellow 826195-2 – Cover Lever Retainer Housing – – – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating Receptacle Housing 925471-1 925471-2 Timer Housings and Connectors Unsealed PCB Headers Catalog 889759-3 Revised 7-2011 Printed Circuit Board Headers Technical Features No. of Positions: 25 Positions Housing Material: PA66 GV13 15.0 Product Specification: –– Application Specification: –– 5.0 12.5 8.0 96.0 71.8 25 Position PCB Header Double Row Part Numbers No. of Pos. Keying Options Housing Color 25 – Black PCB Header Right-Angle Vertical Cover Lever Retainer Housing – – – Mating Receptacle Housing 827249-1/-6 – 827050-1 963317-1/-6 963325-1/-6 All specifications subject to change. Consult TE Connectivity for latest specifications. 71 Timer Housings and Connectors Unsealed PCB Headers Catalog 889759-3 Revised 7-2011 Printed Circuit Board Headers Technical Features No. of Positions: 25 Positions 27.8 Housing Material: PA66 GV13 15.0 Product Specification: –– Application Specification: –– 5.0 8.0 96.0 8.0 71.8 25 Position PCB Header Double Row Part Numbers No. of Pos. Keying Options Housing Color 25 – Black PCB Header Right-Angle Vertical Cover Lever Retainer Housing – – – Mating Receptacle Housing 827249-1/-6 827019-1 – 963317-1/-6 963325-1/-6 72 All specifications subject to change. Consult TE Connectivity for latest specifications. Timer Housings and Connectors Unsealed PCB Headers Catalog 889759-3 Revised 7-2011 Printed Circuit Board Headers Technical Features No. of Positions: 25 Positions 12.0 Housing Material: PA66 GV13 15.0 17.7 Product Specification: –– Application Specification: –– 5.0 90.0 13.6 25 Position PCB Header Double Row Part Numbers No. of Pos. 25 Keying Options – Housing Color See customer drawing PCB Header Right-Angle Vertical 1-827535-1/-6 – 1-827535-2/-6 – 1-827535-3/-6 – 2-827535-2/-6 – 2-827535-3/-6 – 2-827535-4/-6 – Cover Lever Retainer Housing Mating Receptacle Housing – – – 827534-1 All specifications subject to change. Consult TE Connectivity for latest specifications. 73 Timer Housings and Connectors Unsealed PCB Headers Catalog 889759-3 Revised 7-2011 Printed Circuit Board Headers Technical Features No. of Positions: 25 Positions 96.0 Housing Material: PA66 GV13 Product Specification: –– 3.5 Application Specification: –– 5.0 14.0 8.0 8.0 71.8 25 Position PCB Header Double Row Part Numbers No. of Pos. Keying Options Housing Color 25 – Black PCB Header Right-Angle Vertical Cover Lever Retainer Housing – – – Mating Receptacle Housing 827249-1/-6 828661-1 – 963317-1/-6 963325-1/-6 74 All specifications subject to change. Consult TE Connectivity for latest specifications. Timer Housings and Connectors Unsealed PCB Headers Catalog 889759-3 Revised 7-2011 Printed Circuit Board Headers Technical Features No. of Positions: 35 Positions 97.1 Housing Material: PA66 GV13 17.3 Product Specification: –– 3.5 15.0 Application Specification: –– 5.0 114.0 10.5 35 Position PCB Header Double Row Part Numbers No. of Pos. Keying Options Housing Color PCB Header Right-Angle Vertical Cover Lever Retainer Housing Mating Receptacle Housing 1-826000-1/-7 1-963318-1/-6 1-827663-4/-7 35 – Black 825213-1 – – – – 2-827257-1/-9 1-827257-1/-4 1-827257-6/-8 2-828632-1/-6 All specifications subject to change. Consult TE Connectivity for latest specifications. 75 Timer Housings and Connectors Unsealed PCB Headers Catalog 889759-3 Revised 7-2011 Printed Circuit Board Headers Technical Features No. of Positions: 35 Positions 114.0 17.3 Housing Material: PA66 GV13 Product Specification: –– 15.0 Application Specification: –– 21.9 5.0 10.5 97.1 35 Position PCB Header Double Row Part Numbers No. of Pos. Keying Options Housing Color PCB Header Right-Angle Vertical Cover Lever Retainer Housing Mating Receptacle Housing 1-826000-1/-7 1-963318-1/-6 1-827663-4/-7 35 – Black – 827254-1 – – – 2-827257-1/-9 1-827257-1/-4 1-827257-6/-8 2-828632-1/-6 76 All specifications subject to change. Consult TE Connectivity for latest specifications. Timer Housings and Connectors Unsealed PCB Headers Catalog 889759-3 Revised 7-2011 Printed Circuit Board Headers Technical Features No. of Positions: 35 Positions 18.8 Housing Material: PA66 GV13 15.0 Product Specification: –– 17.7 12.0 5.0 Application Specification: –– 115.0 116.0 35 Position PCB Header Double Row Part Numbers No. of Pos. Keying Options Housing Color 35 – Black PCB Header Right-Angle Vertical 827439-1 – Cover Lever Retainer Housing – – – Mating Receptacle Housing 827667-1 827667-2 All specifications subject to change. Consult TE Connectivity for latest specifications. 77 Timer Housings and Connectors Unsealed PCB Headers Catalog 889759-3 Revised 7-2011 Printed Circuit Board Headers Technical Features No. of Positions: 35 Positions 115.0 12.0 Housing Material: PA66 GV13 Product Specification: –– 15.0 Application Specification: –– 27.0 103.0 35 Position PCB Header Double Row Part Numbers No. of Pos. Keying Options 35 – 78 Housing Color PCB Header Right-Angle Vertical Black 827137-1 – Gray 827137-2 – Cover Lever Retainer Housing – – – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating Receptacle Housing 827667-1 827667-2 Timer Housings and Connectors Unsealed PCB Headers Catalog 889759-3 Revised 7-2011 Printed Circuit Board Headers Technical Features No. of Positions: 39 Positions 27.0 3.0 5.0 Housing Material: PA66 GV13 17.6 Product Specification: –– 3.5 Application Specification: –– 91.0 90.0 39 Position PCB Header Double Row Part Numbers No. of Pos. Keying Options 39 – Housing Color PCB Header Right-Angle Vertical Black 963578-1 – Black 963578-2 – Cover Lever Retainer Housing Mating Receptacle Housing – – – 828771-1/ All specifications subject to change. Consult TE Connectivity for latest specifications. 79 Timer Housings and Connectors Unsealed PCB Headers Catalog 889759-3 Revised 7-2011 Printed Circuit Board Headers Technical Features No. of Positions: 39 Positions 3.0 5.0 27.0 Housing Material: PA66 GV35 Product Specification: –– 28.8 25.3 Application Specification: –– 91.0 90.0 39 Position PCB Header Double Row Part Numbers No. of Pos. Keying Options Housing Color 39 – Black PCB Header Right-Angle Vertical 828773-1 80 Cover Lever Retainer Housing Mating Receptacle Housing – – – 828771-1 – 828773-2 – 828773-3 – All specifications subject to change. Consult TE Connectivity for latest specifications. Timer Housings and Connectors Unsealed PCB Headers Catalog 889759-3 Revised 7-2011 Printed Circuit Board Headers Technical Features No. of Positions: 39 Positions 3.0 5.0 27.0 Housing Material: PA66 GV35 Product Specification: –– 25.3 Application Specification: –– 91.0 90.0 39 Position PCB Header Double Row Part Numbers No. of Pos. Keying Options Housing Color 39 – Black PCB Header Right-Angle Vertical – 828772-2 Cover Lever Retainer Housing Mating Receptacle Housing – – – 828771-1 All specifications subject to change. Consult TE Connectivity for latest specifications. 81 Timer Housings and Connectors Unsealed PCB Headers Catalog 889759-3 Revised 7-2011 Printed Circuit Board Headers Technical Features No. of Positions: 39 Positions 22.8 3.0 5.0 Housing Material: PA66 GV13 15.0 Product Specification: –– 25.3 Application Specification: –– 91.0 90.0 39 Position PCB Header Double Row Part Numbers No. of Pos. Keying Options Housing Color 39 – Black 82 PCB Header Right-Angle Vertical – 963574-1 Cover Lever Retainer Housing Mating Receptacle Housing – – – 828771-1 All specifications subject to change. Consult TE Connectivity for latest specifications. Timer Housings and Connectors Unsealed PCB Headers Catalog 889759-3 Revised 7-2011 Printed Circuit Board Headers Technical Features No. of Positions: 55 Positions 58.0 5.0 Housing Material: PA66 GV35 35.3 Product Specification: –– Application Specification: –– 37.7 137.0 58.0 55 Position PCB Header Double and Triple Row Part Numbers No. of Pos. Keying Options Housing Color 8 Black PCB Header Right-Angle Vertical Cover Lever Retainer Housing Mating Receptacle Housing 1-963534-1 963063-1 – 55 – 7 Black 963063-2 – – – 1-963534-2 1-963534-3 1-963534-1 All specifications subject to change. Consult TE Connectivity for latest specifications. 83 Timer Housings and Connectors Unsealed PCB Headers Catalog 889759-3 Revised 7-2011 Printed Circuit Board Headers Technical Features No. of Positions: 55 Positions 2.5 Housing Material: PA66 GF20 32.0 10.0 Product Specification: –– Application Specification: –– 5.0 103.0 26.4 138.5 55 Position PCB Header Double and Triple Row Part Numbers No. of Pos. Keying Options Housing Color 8 Black PCB Header Right-Angle Vertical Cover Lever Retainer Housing Mating Receptacle Housing 1-963534-1 142723-1 – 55 – 7 Black 142723-2 – – – 1-963534-2 1-963534-3 1-963534-1 84 All specifications subject to change. Consult TE Connectivity for latest specifications. Timer Housings and Connectors Unsealed PCB Headers Catalog 889759-3 Revised 7-2011 Printed Circuit Board Headers Technical Features No. of Positions: 55 Positions 5.0 5.0 5.0 Housing Material: PA66 GF20 25.6 Product Specification: –– Application Specification: –– 113.85 34.0 55 Position PCB Header Double and Triple Row Part Numbers No. of Pos. Keying Options Housing Color 55 – Black PCB Header Right-Angle Vertical 963042-2 – Cover Lever Retainer Housing Mating Receptacle Housing – – – 963041-1 All specifications subject to change. Consult TE Connectivity for latest specifications. 85 Timer Housings and Connectors Unsealed Housings for Car Radio acc. to ISO-TC22/WG 5 Catalog 889759-3 Revised 7-2011 Receptacle Housings Technical Features No. of Positions: 8 Position Type A 25.0 23.0 Housing Material: PBT Wire Size Range: 0.2–2.5 mm2 11.0 12.6 Product Specification: –– Application Specification: –– 22.0 8 Position Receptacle Housings Part Numbers No. of Pos. Keying Options Housing Color 8 – Black 86 Receptacle Housing 962189-1 Cover Locking Device Cover and Lever Mating Tab Housing – – – 106455-3 All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – Timer Housings and Connectors Unsealed Housings for Car Radio acc. to ISO-TC22/WG 5 Catalog 889759-3 Revised 7-2011 Receptacle Housings Technical Features No. of Positions: 8 Position Type A with Secondary Locking 23.0 25.0 Housing Material: PBT Wire Size Range: 0.2–2.5 mm2 12.6 11.0 Product Specification: –– Application Specification: –– 22.0 8 Position Receptacle Housings Part Numbers No. of Pos. Keying Options Housing Color 8 – Black Receptacle Housing 963120-1 Cover Locking Device Cover and Lever Mating Tab Housing – – – 106455-3 All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – 87 Timer Housings and Connectors Unsealed Housings for Car Radio acc. to ISO-TC22/WG 5 Catalog 889759-3 Revised 7-2011 Receptacle Housings Technical Features No. of Positions: 8 Position Type A with Different Clips 36.5 Housing Material: PA66 11.0 12.6 Wire Size Range: 0.2–2.5 mm2 Product Specification: –– 23.0 Application Specification: –– 20.0 25.0 8 Position Receptacle Housings Part Numbers No. of Pos. Keying Options Housing Color 8 – Black 88 Receptacle Housing 964408-1 Cover Locking Device Cover and Lever Mating Tab Housing – – – 106455-3 All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – Timer Housings and Connectors Unsealed Housings for Car Radio acc. to ISO-TC22/WG 5 Catalog 889759-3 Revised 7-2011 Receptacle Housings Technical Features No. of Positions: 8 Position Type B 36.5 Housing Material: PA66 11.0 Wire Size Range: 0.2–2.5 mm2 12.6 Product Specification: –– 23.0 Application Specification: –– 22.0 25.0 8 Position Receptacle Housings Part Numbers No. of Pos. Keying Options Housing Color 8 – Black Receptacle Housing 962191-1 Cover Locking Device Cover and Lever Mating Tab Housing – – – 106455-3 All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – 89 Timer Housings and Connectors Unsealed Housings for Car Radio acc. to ISO-TC22/WG 5 Catalog 889759-3 Revised 7-2011 Receptacle Housings Technical Features No. of Positions: 8 Position Type B with Secondary Locking 36.5 Housing Material: PA66 11.0 12.6 Wire Size Range: 0.2–2.5 mm2 Product Specification: –– 23.0 Application Specification: –– 22.0 25.0 8 Position Receptacle Housings Part Numbers No. of Pos. Keying Options Housing Color 8 – Black 90 Receptacle Housing 963121-1 Cover Locking Device Cover and Lever Mating Tab Housing – – – 106455-3 All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – Timer Housings and Connectors Unsealed Housings for Car Radio acc. to ISO-TC22/WG 5 Catalog 889759-3 Revised 7-2011 Receptacle Housings Technical Features No. of Positions: 8 Position Type B with Differents Clips 36.5 Housing Material: PA66 11.0 12.6 Wire Size Range: 0.2–2.5 mm2 23.0 Product Specification: –– Application Specification: –– 22.0 25.0 8 Position Receptacle Housings Part Numbers No. of Pos. Keying Options Housing Color 8 – Black Receptacle Housing 964409-1 Cover Locking Device Cover and Lever Mating Tab Housing – – – 106455-3 All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – 91 Timer Housings and Connectors Unsealed Housings for Car Radio acc. to ISO-TC22/WG 5 Catalog 889759-3 Revised 7-2011 Receptacle Housings Technical Features No. of Positions: 8 Position Type C 36.5 Housing Material: PA66 11.0 Wire Size Range: 0.2–2.5 mm2 12.6 Product Specification: –– 23.0 Application Specification: –– 22.0 25.0 8 Position Receptacle Housings Part Numbers No. of Pos. Keying Options Housing Color 8 – Black 92 Receptacle Housing 962191-1 Cover Locking Device Cover and Lever Mating Tab Housing – – – 106456-1 All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – Timer Housings and Connectors Unsealed Housings for Car Radio acc. to ISO-TC22/WG 5 Catalog 889759-3 Revised 7-2011 Receptacle Housings Technical Features No. of Positions: 10 Position Type C with Secondary Locking 42.5 Housing Material: PA66 11.0 12.6 Wire Size Range: 0.2–2.5 mm2 Product Specification: –– 23.0 Application Specification: –– 22.0 31.0 10 Position Receptacle Housings Part Numbers No. of Pos. Keying Options Housing Color 10 – Black Receptacle Housing 963122-1 Cover Locking Device Cover and Lever Mating Tab Housing – – – 106456-1 All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – 93 Timer Housings and Connectors Unsealed Housings for Car Radio acc. to ISO-TC22/WG 5 Catalog 889759-3 Revised 7-2011 Receptacle Housings Technical Features No. of Positions: 10 Position Type B with Differents Clips 31.0 Housing Material: PA66 11.0 5.0 Wire Size Range: 0.2–2.5 mm2 Product Specification: –– 6.0 Application Specification: –– 2.0 23.0 10 Position Receptacle Housings Part Numbers No. of Pos. Keying Options Housing Color 10 – Black 94 Receptacle Housing 964410-1 Cover Locking Device Cover and Lever Mating Tab Housing – – – 106456-1 All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – Timer Housings and Connectors Unsealed Housings for Car Radio acc. to ISO-TC22/WG 5 Catalog 889759-3 Revised 7-2011 Tab Housings Technical Features No. of Positions: 8 Position Type A + B 32.5 Housing Material: PBT 14.4 Wire Size Range: 0.2–2.5 mm2 Product Specification: –– 15.2 6.0 Application Specification: –– 28.0 35.0 8 Position Tab Housings Part Numbers No. of Pos. Keying Options Housing Color Tab Housing Cover Locking Device Cover and Lever Mating Receptacle Housing Mating PCB Header Right-Angle Vertical 962120-1 Gray 8 106455-3 – 962189-1 – – – 962191-1 – – 963121-1 Brown 106455-4 964408-1 964409-1 All specifications subject to change. Consult TE Connectivity for latest specifications. 95 Timer Housings and Connectors Unsealed Housings for Car Radio acc. to ISO-TC22/WG 5 Catalog 889759-3 Revised 7-2011 Tab Housings Technical Features No. of Positions: 10 Position Type C 38.5 Housing Material: PBT 14.4 Wire Size Range: 0.2–2.5 mm2 Product Specification: –– 15.2 6.0 Application Specification: –– 34.0 35.0 10 Position Tab Housings Part Numbers No. of Pos. Keying Options Housing Color 10 – Black Tab Housing 106456-1 Cover Locking Device Cover and Lever Mating Receptacle Housing – – – 963122-1 Mating PCB Header Right-Angle Vertical 962190-1 964410-1 96 All specifications subject to change. Consult TE Connectivity for latest specifications. – – Timer Housings and Connectors Unsealed Housings for Wire-to-Wire Applications Catalog 889759-3 Revised 7-2011 Receptacle Housings Technical Features No. of Positions: 2 Position Junior Power Timer 21.5 Housing Material: PA66 4.8 Wire Size Range: 0.2–2.5 mm2 6.2 Product Specification: –– Application Specification: –– 22.5 13.4 11.5 2 Position Receptacle Housings Part Numbers No. of Pos. 2 Keying Options Housing Color Receptacle Housing Cover Locking Device Cover and Lever Mating Tab Housing 1 Natural 365058-1 365057-1 2 Gray 365058-2 365057-2 3 Black 365058-3 365057-3 4 Yellow 365058-4 365057-4 – – – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – 97 Timer Housings and Connectors Unsealed Housings for Wire-to-Wire Applications Catalog 889759-3 Revised 7-2011 Receptacle Housings Technical Features No. of Positions: 4 Position Junior Power Timer 11.5 Housing Material: PA66 12.6 Wire Size Range: 0.2–2.5 mm2 Product Specification: –– 22.5 6.2 Application Specification: –– 19.6 1.0 4 Position Receptacle Housings Part Numbers No. of Pos. 4 98 Keying Options Housing Color Receptacle Housing Cover Locking Device Cover and Lever Mating Tab Housing 1 Natural 365060-1 365059-1 2 Gray 365060-2 365059-2 3 Black 365060-3 365059-3 4 Yellow 365060-4 365059-4 – – – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – Timer Housings and Connectors Unsealed Housings for Wire-to-Wire Applications Catalog 889759-3 Revised 7-2011 Receptacle Housings Technical Features No. of Positions: 6 Position Junior Power Timer 2.0 Housing Material: PA66 12.6 4.8 Wire Size Range: 0.2–2.5 mm2 Product Specification: –– 22.5 6.2 Application Specification: –– 25.8 11.5 6 Position Receptacle Housings Part Numbers No. of Pos. 6 Keying Options Housing Color Receptacle Housing Cover Locking Device Cover and Lever Mating Tab Housing 1 Natural 365062-1 365061-1 2 Gray 365062-2 365061-2 3 Black 365062-3 365061-3 4 Yellow 365062-4 365061-4 – – – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – 99 Timer Housings and Connectors Unsealed Housings for Wire-to-Wire Applications Catalog 889759-3 Revised 7-2011 Receptacle Housings Technical Features No. of Positions: 8 Position Junior Power Timer 2.0 Housing Material: PA66 4.8 Wire Size Range: 0.2–2.5 mm2 22.5 6.2 Product Specification: –– Application Specification: –– 32.0 11.5 8 Position Receptacle Housings Part Numbers No. of Pos. 8 100 Keying Options Housing Color Receptacle Housing Cover Locking Device Cover and Lever Mating Tab Housing 1 Natural 365064-1 365063-1 2 Gray 365064-2 365063-2 3 Black 365064-3 365063-3 4 Yellow 365064-4 365063-4 – – – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – Timer Housings and Connectors Unsealed Housings for Wire-to-Wire Applications Catalog 889759-3 Revised 7-2011 Receptacle Housings Technical Features No. of Positions: 14 Position Junior Power Timer 24.0 Housing Material: PA66 3.4 9.2 5.8 Wire Size Range: 0.2–2.5 mm2 Product Specification: –– 6.2 22.5 9.1 40.1 Application Specification: –– 14 Position Receptacle Housings Part Numbers No. of Pos. 14 Keying Options Housing Color Receptacle Housing Cover Locking Device Cover and Lever Mating Tab Housing 1 Natural 365066-1 365065-1 2 Gray 365066-2 365065-2 3 Black 365066-3 365065-3 4 Yellow 365066-4 365065-4 – – – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – 101 Timer Housings and Connectors Unsealed Housings for Wire-to-Wire Applications Catalog 889759-3 Revised 7-2011 Tab Housings Technical Features No. of Positions: 2 Position Junior Power Timer 20.0 11.4 Housing Material: PA66 10.4 Wire Size Range: 0.2–2.5 mm2 Product Specification: –– 6.2 Application Specification: –– 4.0 14.3 31.3 2 Position Tab Housings Part Numbers No. of Pos. 2 102 Keying Options Housing Color Tab Housing Cover Locking Device Cover and Lever Mating Receptacle Housing 1 Natural 365057-1 365058-1 2 Gray 365057-2 365058-2 3 Black 365057-3 365058-3 4 Yellow 365057-4 365058-4 – – – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – Timer Housings and Connectors Unsealed Housings for Wire-to-Wire Applications Catalog 889759-3 Revised 7-2011 Tab Housings Technical Features No. of Positions: 4 Position Junior Power Timer 20.6 Housing Material: PA66 5.8 Wire Size Range: 0.2–2.5 mm2 Product Specification: –– 6.2 31.3 Application Specification: –– 13.0 19.3 4 Position Tab Housings Part Numbers No. of Pos. 4 Keying Options Housing Color Tab Housing Cover Locking Device Cover and Lever Mating Receptacle Housing 1 Natural 365059-1 365060-1 2 Gray 365059-2 365060-2 3 Black 365059-3 365060-3 4 Yellow 365059-4 365060-4 – – – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – 103 Timer Housings and Connectors Unsealed Housings for Wire-to-Wire Applications Catalog 889759-3 Revised 7-2011 Tab Housings Technical Features No. of Positions: 6 Position Junior Power Timer 26.8 Housing Material: PA66 17.2 7.0 Wire Size Range: 0.2–2.5 mm2 Product Specification: –– 6.2 Application Specification: –– 36.2 31.3 6 Position Tab Housings Part Numbers No. of Pos. 6 104 Keying Options Housing Color Tab Housing Cover Locking Device Cover and Lever Mating Receptacle Housing 1 Natural 365061-1 365062-1 2 Gray 365061-2 365062-2 3 Black 365061-3 365062-3 4 Yellow 365061-4 365062-4 – – – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – Timer Housings and Connectors Unsealed Housings for Wire-to-Wire Applications Catalog 889759-3 Revised 7-2011 Tab Housings Technical Features No. of Positions: 8 Position Junior Power Timer 33.0 Housing Material: PA66 7.0 Wire Size Range: 0.2–2.5 mm2 Product Specification: –– 6.2 Application Specification: –– 31.3 42.4 8 Position Tab Housings Part Numbers No. of Pos. 8 Keying Options Housing Color Tab Housing Cover Locking Device Cover and Lever Mating Receptacle Housing 1 Natural 365063-1 365064-1 2 Gray 365063-2 365064-2 3 Black 365063-3 365064-3 4 Yellow 365063-4 365064-4 – – – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – 105 Timer Housings and Connectors Unsealed Housings for Wire-to-Wire Applications Catalog 889759-3 Revised 7-2011 Tab Housings Technical Features No. of Positions: 14 Position Junior Power Timer 51.6 Housing Material: PA66 5.8 15.2 Wire Size Range: 0.2–2.5 mm2 6.2 Product Specification: –– 31.3 Application Specification: –– 61.0 17.8 14 Position Tab Housings Part Numbers No. of Pos. 14 106 Keying Options Housing Color Tab Housing Cover Locking Device Cover and Lever Mating Receptacle Housing 1 Natural 365065-1 365066-1 2 Gray 365065-2 365066-2 3 Black 365065-3 365066-3 4 Yellow 365065-4 365066-4 – – – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – Timer Housings and Connectors Sealed Micro Timer II Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings Technical Features No. of Positions: 6 Position Assy 21.0 23.4 Housing Material: PA66 GF30 Wire Size Range: 0.5–1.0 mm2 21.4 25.4 Product Specification: 108-18633 4.2 Application Specification: 114-18272 17.9 26.4 28.5 40.4 6 Position Receptacle Housings with Slide Part Numbers No. of Pos. Keying Options Housing Color 6 – Black Receptacle Housing 6-929264-2 Cover Locking Device Cover and Lever Retainer Housing Mating Tab Housing – – – – – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – 107 Timer Housings and Connectors Sealed Micro Timer II Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings Technical Features No. of Positions: 10 Position Assy 30.8 Housing Material: PBT GF20 Wire Size Range: 0.2 –1.0 mm2 25.52 9.6 Product Specification: 108-18816-1 Application Specification: 114-18485-1 4.2 29.3 22.2 10 Position Receptacle Housings Part Numbers No. of Pos. Keying Options Housing Color 10 – Black 108 Receptacle Housing 1452545-1 Cover Locking Device Cover and Lever Retainer Housing Mating Tab Housing – – – – 1452546-1 All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – Timer Housings and Connectors Sealed Micro Timer II Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings Technical Features No. of Positions: 22 + 4 Position Micro Timer II + Standard Power Timer Assy with Slide 82.4 Housing Material: PBT GF15 8.9 Wire Size Range: MTII: 0.35– 1.0 mm2 SPT: 0.50 – 4.0 mm2 Product Specification: 108-18792-1 4.0 23.5 Application Specification: 114-18480-1 92.37 31.9 22 + 4 Position Receptacle Housings Part Numbers No. of Pos. Keying Options Housing Color 22 + 4 – Black Receptacle Housing 1452643-1 Cover Locking Device Cover and Lever Retainer Housing Mating Pin Housing 1452644-1 – – – – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – 109 Timer Housings and Connectors Sealed Micro Timer II Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings Technical Features No. of Positions: 30 Position Micro Timer II + Junior Power Timer with Slide 4.0 Housing Material: PBT GF20 35.6 39.6 Wire Size Range: MTII: 0.5– 1.0 mm2 JPT: 0.5 – 2.5 mm2 43.4 63.45 Product Specification: 108-18672-1 Application Specification: 114-18315-1 60.7 22.8 62.4 30 Position Receptacle Housings Part Numbers No. of Pos. Keying Options Housing Color 30 – Black 110 Receptacle Housing 1241748-1 Cover Locking Device Cover and Lever Retainer Housing Mating Tab Housing 1241747-1 – – – 1355883-1 All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – Timer Housings and Connectors Sealed Micro Timer II Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings Technical Features No. of Positions: 102 Position Micro Timer II + Junior Power Timer + Maxi Power Timer 76.9 13.3 Housing Material: PBT GF20 Wire Size Range: MTII: 0.2– 1.0 mm2 SPT: 0.2 – 2.5 mm2 MPT: 2.5– 10.0 mm2 43.0 78.4 Product Specification: 108-18931 Application Specification: 114-18634 58.0 61.3 102 Position Receptacle Housings Part Numbers No. of Pos. Keying Options Housing Color 102 – Black Receptacle Housing 1452765-1 Cover Locking Device Cover and Lever Retainer Housing Mating Tab Housing – – – 1355711-1 1452764-1 All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – 111 Timer Housings and Connectors Sealed Micro Timer II Housings Catalog 889759-3 Revised 7-2011 Tab Housings Technical Features No. of Positions: 10 Positions 28.8 30.2 Housing Material: PBT GF20 15.8 Wire Size Range: 0.2–1.0 mm2 28.95 Product Specification: 108-18816-1 Application Specification: 114-18485-1 4.2 42.3 10 Position Tab Housings Part Numbers No. of Pos. Keying Options Housing Color 10 – Black 112 Tab Housing 1452546-1 Cover Locking Device Cover and Lever Retainer Housing – – – – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating Receptacle Housing 1452545-1 Timer Housings and Connectors Sealed Micro Timer II Housings Catalog 889759-3 Revised 7-2011 Tab Housings Technical Features No. of Positions: 30 Position Micro Timer II + Junior Power Timer with Slide 59.2 18.78 Housing Material: PBT GF20 27.4 Wire Size Range: See customer drawing Product Specification: 108-18672-1 4.0 Application Specification: 114-18315-1 44.55 83.5 59.2 30 Position Mixed Tab Housings Part Numbers No. of Pos. Keying Options Housing Color 30 – Black Tab Housing 1355883-1 Cover Locking Device Cover and Lever Retainer Housing – – – – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating Receptacle Housing 1241748-1 113 Timer Housings and Connectors Sealed Micro Timer II Housings Catalog 889759-3 Revised 7-2011 Tab Housings Technical Features No. of Positions: 102 Position Micro Timer II + Junior Power Timer + Maxi Power Timer 89.95 57.0 Housing Material: PBT GF20 Wire Size Range: See customer drawing Product Specification: 108-18931 Application Specification: 114-18634 127.1 83.1 102 Position Mixed Tab Housings Part Numbers No. of Pos. Keying Options Housing Color 102 – Black 114 Tab Housing 1452764-1 Cover Locking Device Cover and Lever Retainer Housing – – – 1355709-1 All specifications subject to change. Consult TE Connectivity for latest specifications. Mating Receptacle Housing 1452765-1 Timer Housings and Connectors Sealed Micro Timer II Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings Technical Features No. of Positions: 2 Position Assy 22.6 Housing Material: PBT GF20 Wire Size Range: 0.5–1.0 mm2 Product Specification: 108-18872-1 Application Specification: 114-18564-1 28.4 6.0 8.6 12.6 2 Position Receptacle Housings Part Numbers No. of Pos. Keying Options Housing Color 2 – Black Receptacle Housing 1452680-1 Cover Locking Device Cover and Lever Retainer Housing Mating Tab Housing – 1452679-1 – – – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – 115 Timer Housings and Connectors Sealed Micro Timer II Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings Technical Features No. of Positions: 4 Positions 32.0 24.55 Housing Material: PBT GF30 Wire Size Range: 0.35– 0.5 mm2 19.8 Product Specification: 108-18664 Application Specification: 114-18308 4.0 14.1 28.9 4 Position Receptacle Housings Part Numbers No. of Pos. Keying Options Housing Color 4 – Black 116 Receptacle Housing 6-1355678-1 Cover Locking Device Cover and Lever Retainer Housing Mating Tab Housing – – – – – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – Timer Housings and Connectors Sealed Micro Timer II Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings Technical Features No. of Positions: 6 Positions 24.55 4.0 Housing Material: PBT GF30 Wire Size Range: 0.35– 0.5 mm2 4.0 23.8 Product Specification: 108-18664 Application Specification: 114-18308 16.85 28.9 28.0 6 Position Receptacle Housings Part Numbers No. of Pos. Keying Options Housing Color 6 – Black Receptacle Housing 6-1355683-1 Cover Locking Device Cover and Lever Retainer Housing Mating Tab Housing – – – – – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – 117 Timer Housings and Connectors Sealed Micro Timer II Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings Technical Features No. of Positions: 10 Positions 36.0 Housing Material: PBT GF30 Wire Size Range: 0.35–0.5 mm2 4.0 25.8 Product Specification: 108-18664 Application Specification: 114-18308 4.0 16.85 35.0 28.9 10 Position Receptacle Housings Part Numbers No. of Pos. Keying Options Housing Color 10 – Black 118 Receptacle Housing 6-1355688-1 Cover Locking Device Cover and Lever Retainer Housing Mating Tab Housing – – – – – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – Timer Housings and Connectors Sealed Junior Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings Technical Features No. of Positions: 25 Positions 29.0 150.3 Housing Material: PA66 GV30 42.4 Wire Size Range: See customer drawing Product Specification: –– 25.0 90.5 Application Specification: –– 2.5 20.0 5.0 5.0 25 Position Receptacle Housings Part Numbers No. of Pos. Keying Options Housing Color Receptacle Housing Cover Locking Device Cover and Lever Mating Tab Housing Mating PCB Header Right-Angle Vertical 827249-1 827249-2 25 See customer drawing 827050-1 (left) 827249-3 827249-4 – – – 827249-5 – – 827019-1 (right) 827249-6 All specifications subject to change. Consult TE Connectivity for latest specifications. 119 Timer Housings and Connectors Sealed Junior Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings Technical Features No. of Positions: 35 Positions 167.5 51.5 Housing Material: PA66 GV30 25.0 Wire Size Range: max. 25 mm2 FLR Product Specification: –– 36.0 5.0 Application Specification: –– 51.0 117.31 35 Position Receptacle Housings Part Numbers ✱) No. of Pos. Keying Options Housing Color 35 – Black Receptacle Housing 963062-1✱ Cover Locking Device Cover and Lever Mating Tab Housing – – – – Rubber Boot: Part No. 826779-1 (must be ordered separately) 120 All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical 825213-1 – Timer Housings and Connectors Sealed Junior Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings Technical Features No. of Positions: 35 Positions Housing Material: PA66 GV30 49.5 Wire Size Range: See customer drawing Product Specification: –– 25.0 117.98 Application Specification: –– 166.5 27.0 35 Position Receptacle Housings Part Numbers ✱) No. of Pos. Keying Options Housing Color 35 – Black Receptacle Housing 828880-1✱ Cover Locking Device Cover and Lever Mating Tab Housing – – – – Mating PCB Header Right-Angle Vertical 825213-1 – Rubber Boot: Part No. 826779-1 (must be ordered separately) All specifications subject to change. Consult TE Connectivity for latest specifications. 121 Timer Housings and Connectors Sealed Junior Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings Technical Features No. of Positions: 35 Positions 53.09 Housing Material: PA66 GV30 Wire Size Range: See customer drawing 9.02 Product Specification: –– 47.04 31.46 Application Specification: –– 37.8 10.89 35 Position Receptacle Housings Part Numbers No. of Pos. 35 Keying Options Housing Color – See customer drawing Receptacle Housing Cover Locking Device Cover and Lever Mating Tab Housing – – – – 0-827257-1/-9✱ 1-827257-1/-4✱ 1-827257-6/-8✱ ✱ ) Rubber Boot: Part No. 826779-1 (must be ordered separately) 122 Mating PCB Header Right-Angle Vertical All specifications subject to change. Consult TE Connectivity for latest specifications. 825213-1 – Timer Housings and Connectors Sealed Junior Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings Technical Features No. of Positions: 35 Positions 158.0 32.0 Housing Material: PA66 GV30 46.7 Wire Size Range: See customer drawing 17.15 Product Specification: –– 129.8 25.0 Application Specification: –– 2.5 5.0 32.6 5.0 35 Position Receptacle Housings Part Numbers ✱) No. of Pos. Keying Options Housing Color 35 – Black Receptacle Housing 828632-1✱ Cover Locking Device Cover and Lever Mating Tab Housing – – – – Mating PCB Header Right-Angle Vertical 825213-1 – Rubber Boot: Part No. 826779-1 (must be ordered separately) All specifications subject to change. Consult TE Connectivity for latest specifications. 123 Timer Housings and Connectors Sealed Junior Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings Technical Features No. of Positions: 38 Positions 5.0 Housing Material: PA66 GV13 36.0 25.0 Wire Size Range: See customer drawing Product Specification: –– 168.0 Application Specification: –– 51.0 38 Position Receptacle Housings Part Numbers No. of Pos. Keying Options Housing Color 38 – See customer drawing 124 Receptacle Housing Cover Locking Device Cover and Lever Mating Tab Housing – – – – Mating PCB Header Right-Angle Vertical 828808-1 828808-2 828808-3 All specifications subject to change. Consult TE Connectivity for latest specifications. – – Timer Housings and Connectors Sealed Junior Power Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings for Contacts 18.0 mm Length Technical Features No. of Positions: 4 Positions 15.0 Housing Material: PBT ASA GF30 19.0 21.0 Wire Size Range: max. 2.5 mm2 Product Specification: 108-18102 5.0 Application Specification: 114-18175-2 19.8 21.2 37.75 36.7 4 Position Receptacle Housings Part Numbers No. of Pos. 4 Keying Options Housing Color Receptacle Housing Cover Locking Device Cover and Lever Mating Tab Housing Mating PCB Header Right-Angle Vertical A1 Black 1-963207-1 – – – 1-962340-1 – – D1 Brown 4-963207-1 – – – 0-962341-1 – – All specifications subject to change. Consult TE Connectivity for latest specifications. 125 Timer Housings and Connectors Sealed Junior Power Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings for Contacts 18.0 mm Length Technical Features No. of Positions: 4 Positions 26.4 Housing Material: PBT GF20 Wire Size Range: 2.5–2.5 mm2 26.8 12.3 Product Specification: 108-18793 Application Specification: 114-18485 5.5 31.3 17.8 4 Position Receptacle Housings Part Numbers No. of Pos. Keying Options Housing Color 4 A Black Receptacle Housing 1452327-1 1452327-2 126 Cover Locking Device Cover and Lever – – – Mating Tab Housing 1452324-1 1452324-2 All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – Timer Housings and Connectors Sealed Junior Power Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings for Contacts 18.0 mm Length Technical Features No. of Positions: 16 Positions 35.0 Housing Material: PBT ASA GF30 24.3 6.0 26.3 Wire Size Range: 0.35–2.5 mm2 Product Specification: 108-18102 19.8 5.0 Application Specification: 114-18175 41.2 37.75 55.25 16 Position Receptacle Housings Part Numbers No. of Pos. 16 Keying Options Housing Color Receptacle Housing A1 Black 1-963217-1 B1 Brown 2-963217-1 Cover Locking Device Cover and Lever Mating Tab Housing – – – – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – 127 Timer Housings and Connectors Sealed Junior Power Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings for Contacts 18.0 mm Length Technical Features No. of Positions: 25 Positions 109.35 5.0 Housing Material: PA66 GV13 20.0 Wire Size Range: See customer drawing 25.0 31.0 Product Specification: –– 5.0 Application Specification: –– 96.5 38.8 25 Position Receptacle Housings Part Numbers No. of Pos. Keying Options Housing Color 25 – Black 128 Receptacle Housing 963325-1 with rubber boots Cover Locking Device Cover and Lever Mating Tab Housing – – – – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical 827050-1 (left) 827019-1 (right) – Timer Housings and Connectors Sealed Junior Power Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings for Contacts 18.0 mm Length Technical Features No. of Positions: 25 Positions 150.3 29.0 Housing Material: PA66 GV30 42.4 Wire Size Range: See customer drawing Product Specification: –– 25.0 90.5 Application Specification: –– 2.5 20.0 5.0 5.0 25 Position Receptacle Housings Part Numbers No. of Pos. Keying Options Housing Color 25 – Black Receptacle Housing 963317-1 Cover Locking Device Cover and Lever Mating Tab Housing – – – – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical 827050-1 (left) 827019-1 (right) – 129 Timer Housings and Connectors Sealed Junior Power Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings for Contacts 18.0 mm Length Technical Features No. of Positions: 35 Positions 52.65 5.0 Housing Material: PA66 GV30 25.0 36.0 Wire Size Range: See customer drawing Product Specification: –– Application Specification: –– 166.29 48.15 35 Position Receptacle Housings Part Numbers ✱) No. of Pos. Keying Options Housing Color 35 – Black Receptacle Housing 963059-1✱ Cover Locking Device Cover and Lever Mating Tab Housing – – – – Rubber Boot: Part No. 826779-1 (must be ordered separately) 130 All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical 825213-1 – Timer Housings and Connectors Sealed Junior Power Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings for Contacts 18.0 mm Length Technical Features No. of Positions: 55 Positions Housing Material: PA66 GV13 57.7 Wire Size Range: See customer drawing Product Specification: –– 26.2 107.3 Application Specification: –– 30.8 146.2 55 Position Receptacle Housings Part Numbers No. of Pos. Keying Options Housing Color 55 See customer drawing See customer drawing Receptacle Housing Cover Locking Device Cover and Lever Mating Tab Housing – – – – Mating PCB Header Right-Angle Vertical 1-963534-1 1-963534-2 963063-1 1-963534-3 1-963534-1 All specifications subject to change. Consult TE Connectivity for latest specifications. 142723-2 – 142719-2 131 Timer Housings and Connectors Sealed Junior Power Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings for Contacts 18.0 mm Length Technical Features No. of Positions: 55 Position 8 x Junior Power Timer 47 x Micro Timer II 149.5 29.0 Housing Material: PA66 GV30 39.0 Wire Size Range: See customer drawing 25.0 21.0 Product Specification: –– Application Specification: –– 114.0 5.0 5.0 3.0 55 Position Receptacle Housings Part Numbers No. of Pos. Keying Options Housing Color 55 – Black 132 Receptacle Housing 828761-1 Cover Locking Device Cover and Lever Mating Tab Housing – – – – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical 828773-1 – Timer Housings and Connectors Sealed Junior Power Timer / AMP MCP 6.3 Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings for Contacts 18.0 mm Length Technical Features No. of Positions: 4 Position Junior Power Timer 1 Position AMP MCP 6.3 35.4 32.15 Housing Material: PBT GF20 Wire Size Range: JPT: 0.35 – 2.5 mm2 AMP MCP 6.3: 1.0 – 6.0 mm2 40.2 22.0 Product Specification: 108-18974 Application Specification: 114-18686 9.0 25.0 4 Position Mixed Junior Power Timer / AMP MCP 6.3 Receptacle Housings Part Numbers No. of Pos. Keying Options Housing Color 4 A Black Receptacle Housing 1718878-1 Cover Locking Device Cover and Lever Retainer Housing Mating Tab Housing – – – 1718879-1 – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – 133 Timer Housings and Connectors Sealed Junior Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings with Locking Spring and Seal Technical Features No. of Positions: 2 Position Type A 28.0 5.0 Housing Material: PA66 GV30 Wire Size Range: See customer drawing 17.8 Product Specification: –– 16.0 Application Specification: –– 23.0 2 Position Junior Timer Receptacle Housings, Type A Part Numbers No. of Pos. Keying Options Housing Color – See customer Receptacle Housing Cover Locking Device Cover and Lever Mating Tab Housing – – – 106462-1 Mating PCB Header Right-Angle Vertical 1-826008-1/-3 2 drawing 1-826008-5/-8 1-826008-1/-3 1-826008-5/-8 134 All specifications subject to change. Consult TE Connectivity for latest specifications. – – Timer Housings and Connectors Sealed Junior Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings with Locking Spring and Seal Technical Features No. of Positions: 5 Position Type A 28.6 5.0 Housing Material: PA66 GV13 Wire Size Range: See customer drawing 23.5 Product Specification: –– Application Specification: –– 16.6 23.0 5 Position Junior Timer Receptacle Housings, Type A Part Numbers No. of Pos. Keying Options Housing Color 5 – Black Receptacle Housing 827656-1 Cover Locking Device Cover and Lever Mating Tab Housing – – – 106462-1 All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – 135 Timer Housings and Connectors Sealed Junior Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings with Locking Spring and Seal Technical Features No. of Positions: 7 Position Type A 48.0 28.0 Housing Material: PA66 GV13 Wire Size Range: See customer drawing 17.5 Product Specification: –– 11.0 5.0 Application Specification: –– 2.0 45.0 39.0 16.0 7 Position Junior Timer Receptacle Housings, Type A Part Numbers No. of Pos. Keying Options Housing Color 7 – Black Receptacle Housing 827216-1 Cover Locking Device Cover and Lever Mating Tab Housing – – – – 827216-2 136 All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – Timer Housings and Connectors Sealed Junior Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings with Locking Spring and Seal Technical Features No. of Positions: 2 Position Type B 20.0 28.0 17.0 Housing Material: PA66 GV13 Wire Size Range: See customer drawing 15.3 Product Specification: –– Application Specification: –– 5.0 16.0 23.0 2 Position Junior Timer Receptacle Housings, Type B Part Numbers No. of Pos. Keying Options Housing Color Receptacle Housing Cover Locking Device Cover and Lever Mating Tab Housing – – – – Mating PCB Header Right-Angle Vertical 1-825414-0/-6 1-825414-0/-3 2 – See customer drawing 1-825414-5/-6 2-825414-0/-3 106462-1 – 2-825414-5/-6 3-825414-0/-3 3-825414-5/-6 All specifications subject to change. Consult TE Connectivity for latest specifications. 137 Timer Housings and Connectors Sealed Junior Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings with Locking Spring and Seal Technical Features No. of Positions: 2 Position Type C 23.4 Housing Material: PA66 GV30 Wire Size Range: See customer drawing 15.3 Product Specification: –– Application Specification: –– 16.0 5.0 28.0 2 Position Junior Timer Receptacle Housings, Type C Part Numbers No. of Pos. 2 138 Keying Options – Housing Color Receptacle Housing Natural 827551-1 Gray 827551-2 Black 827551-3 Brown 827551-4 Blue 827551-5 Green 827551-6 Red 827551-7 Yellow 827551-8 Cover Locking Device Cover and Lever Mating Tab Housing – – – 106462-1 All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – Timer Housings and Connectors Sealed Junior Power Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings with Locking Spring and Seal Technical Features No. of Positions: 2 Position Type C 28.0 23.4 Housing Material: PA66 GV30 Wire Size Range: See customer drawing 15.3 Product Specification: –– Application Specification: –– 5.0 20.0 16.0 2 Position Junior Power Timer Receptacle Housings, Type C Part Numbers No. of Pos. 2 Keying Options – Housing Color Receptacle Housing Natural 828657-1 Gray 828657-2 Black 828657-3 Brown 828657-4 Blue 828657-5 Green 828657-6 Red 828657-7 Yellow 828657-8 Cover Locking Device Cover and Lever Mating Tab Housing – – – – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – 139 Timer Housings and Connectors Sealed Junior Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings with Locking Spring and Seal Technical Features No. of Positions: 3 Position Type C 30.5 27.7 Housing Material: PA66 GV30 Wire Size Range: See customer drawing 14.9 Product Specification: –– Application Specification: –– 5.0 25.0 15.7 3 Position Junior Timer Receptacle Housings, Type C Part Numbers No. of Pos. Keying Options Housing Color Black 3 140 – Receptacle Housing Cover Locking Device Cover and Lever Mating Tab Housing – – – – Mating PCB Header Right-Angle Vertical 1-827578-1 Gray 1-827578-2 White 1-827578-3 Green 1-827578-4 All specifications subject to change. Consult TE Connectivity for latest specifications. – – Timer Housings and Connectors Sealed Junior Power Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings with Locking Spring and Seal Technical Features No. of Positions: 3 Position Type C 30.5 28.0 Housing Material: PA66 GV30 Wire Size Range: See customer drawing 14.9 Product Specification: –– Application Specification: –– 5.0 16.0 25.0 3 Position Junior Power Timer Receptacle Housings, Type C Part Numbers No. of Pos. 3 Keying Options – Housing Color Receptacle Housing White 828748-1 Gray 828748-2 Black 828748-3 Brown 828748-4 Blue 828748-5 Green 828748-6 Red 828748-7 Yellow 828748-8 Cover Locking Device Cover and Lever Mating Tab Housing – – – – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – 141 Timer Housings and Connectors Sealed Junior Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings with Locking Spring and Seal Technical Features No. of Positions: 5 Position Type C 5.0 28.6 Housing Material: PA66 GV13 Wire Size Range: See customer drawing 25.0 Product Specification: –– Application Specification: –– 16.6 35.0 40.5 5 Position Junior Timer Receptacle Housings, Type C Part Numbers No. of Pos. Keying Options Housing Color 5 – Black 142 Receptacle Housing 827579-1 Cover Locking Device Cover and Lever Mating Tab Housing – – – – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – Timer Housings and Connectors Sealed Junior Power Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings with Locking Spring and Seal Technical Features No. of Positions: 5 Position Type C 5.0 Housing Material: PA66 GV13 24.5 Wire Size Range: See customer drawing Product Specification: –– 31.75 Application Specification: –– 16.6 28.6 40.5 5 Position Junior Power Timer Receptacle Housings, Type C Part Numbers No. of Pos. Keying Options 5 – Housing Color Receptacle Housing Black 963013-1 Natural 963013-2 Cover Locking Device Cover and Lever Mating Tab Housing – – – – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – 143 Timer Housings and Connectors Sealed Junior Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings with Locking Spring and Seal Technical Features No. of Positions: 5 Position Type C 30.0 28.6 Housing Material: PA66 GV30 Wire Size Range: See customer drawing 25.0 Product Specification: –– 16.6 5.0 Application Specification: –– 45.0 50.5 5 Position Junior Timer Receptacle Housings, Type C Part Numbers No. of Pos. Keying Options 5 – 144 Housing Color Receptacle Housing Black 827580-1 Gray 827580-2 Cover Locking Device Cover and Lever Mating Tab Housing – – – – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – Timer Housings and Connectors Sealed Junior Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings with Locking Spring and Seal Technical Features No. of Positions: 5 Position Type C 5.0 28.6 Housing Material: PA66 GV30 Wire Size Range: See customer drawing 24.5 Product Specification: –– 5.0 Application Specification: –– 45.0 50.5 5 Position Junior Timer Receptacle Housings, Type C Part Numbers No. of Pos. Keying Options Housing Color 5 – Black Receptacle Housing 827572-1 Cover Locking Device Cover and Lever Mating Tab Housing – – – – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – 827405-1 145 Timer Housings and Connectors Sealed Junior Power Timer & Micro Timer II Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings for Contacts 18.0 mm Length Technical Features No. of Positions: 45 Position for Aggregate Applications 128.2 4.0 Housing Material: PA66 GF 41.0 Wire Size Range: MTII: 0.2 – 1.0 mm2 JPT: 0.2 – 2.5 mm2 4.0 Product Specification: –– Application Specification: –– 113.2 31.1 45 Position Receptacle Housings Part Numbers No. of Pos. Keying Options Housing Color 45 – Black Receptacle Housing 963599-1 Cover Locking Device Cover and Lever Mating Tab Housing 965052-1 – – – Mating PCB Header Right-Angle Vertical 3-963358-1 1-962519-1 146 All specifications subject to change. Consult TE Connectivity for latest specifications. – Timer Housings and Connectors Sealed Junior Power Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings for Contacts 18.0 mm Length Technical Features No. of Positions: 68 Position for Aggregate Applications 4.0 Housing Material: PA66 GF30 12.4 41.0 Wire Size Range: See customer drawing Product Specification: –– 113.2 32.8 Application Specification: –– 128.2 68 Position Receptacle Housings Part Numbers No. of Pos. Keying Options Housing Color 68 – Black Receptacle Housing 963598-1 Cover Locking Device Cover and Lever Mating Tab Housing 965052-1 – – – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – 147 Timer Housings and Connectors Sealed Junior Power Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings for Contacts 21.0 mm Length Technical Features No. of Positions: 2 Position Type A for Aggregate Applications Housing Material: PA66 GF 22.0 15.1 11.8 Wire Size Range: See customer drawing Product Specification: –– 5.0 Application Specification: –– 17.0 34.5 16.0 2 Position Receptacle Housings, Type A Part Numbers No. of Pos. 2 148 Keying Options – Housing Color Receptacle Housing Black 282762-1 Gray 282762-2 Natural 282762-3 Green 282762-4 Blue 282762-5 Brown 282762-6 Yellow 282762-7 Red 282762-8 Cover Locking Device Cover and Lever Mating Tab Housing – – – 106462-1 All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – Timer Housings and Connectors Sealed Junior Power Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings for Contacts 21.0 mm Length Technical Features No. of Positions: 2 Position Type A for Aggregate Applications 23.4 37.6 Housing Material: PA66 GF 17.5 Wire Size Range: See customer drawing Product Specification: –– 5.0 16.0 20.0 Application Specification: –– 2 Position Receptacle Housings, Type A Part Numbers No. of Pos. 2 Keying Options – Housing Color Receptacle Housing Black 282190-1 Gray 282190-2 Natural 282190-3 Green 282190-4 Blue 282190-5 Brown 282190-6 Yellow 282190-7 Red 282190-8 Cover Locking Device Cover and Lever Mating Tab Housing – – – 106462-1 All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – 149 Timer Housings and Connectors Sealed Junior Power Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings for Contacts 21.0 mm Length Technical Features 37.6 23.4 No. of Positions: 2 Position Type B for Aggregate Applications Housing Material: PA66 GF 22.0 Wire Size Range: See customer drawing Product Specification: –– 5.0 Application Specification: –– 20.0 16.0 2 Position Receptacle Housings, Type B Part Numbers No. of Pos. 2 150 Keying Options – Housing Color Receptacle Housing Black 282189-1 Gray 282189-2 Natural 282189-3 Green 282189-4 Blue 282189-5 Brown 282189-6 Yellow 282189-7 Red 282189-8 Cover Locking Device Cover and Lever Mating Tab Housing – – – 106462-1 All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – Timer Housings and Connectors Sealed Junior Power Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings for Contacts 21.0 mm Length Technical Features No. of Positions: 2 Position Type C for Aggregate Applications 35.5 Housing Material: PBT GF15 23.6 Wire Size Range: See customer drawing Product Specification: –– 5.0 16.0 Application Specification: –– 23.4 2 Position Receptacle Housings, Type C Part Numbers No. of Pos. Keying Options Housing Color Blue 963040-1 2 – Gray 963040-2 Black 963040-3 Receptacle Housing Cover Locking Device Cover and Lever Mating Tab Housing – – – 106462-1 All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – 151 Timer Housings and Connectors Sealed Junior Power Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings for Contacts 21.0 mm Length Technical Features No. of Positions: 3 Position Type B for Aggregate Applications 10.0 Housing Material: PA66 GF 25.0 Wire Size Range: See customer drawing Product Specification: –– 16.6 5.0 Application Specification: –– 24.8 38.2 30.4 3 Position Receptacle Housings, Type B Part Numbers No. of Pos. 3 152 Keying Options – Housing Color Receptacle Housing Black 282729-1 Gray 282729-2 Natural 282729-3 Green 282729-4 Blue 282729-5 Brown 282729-6 Cover Locking Device Cover and Lever Mating Tab Housing – – – – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – Timer Housings and Connectors Sealed Junior Power Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings for Contacts 21.0 mm Length Technical Features No. of Positions: 4 Position Type B for Aggregate Applications 38.2 15.0 Housing Material: PA66 GF 25.0 14.6 Wire Size Range: See customer drawing Product Specification: –– 5.0 Application Specification: –– 29.8 16.6 35.4 4 Position Receptacle Housings, Type B Part Numbers No. of Pos. Keying Options 4 – Housing Color Receptacle Housing Black 282764-1 Gray 282764-2 Cover Locking Device Cover and Lever Mating Tab Housing – – – – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – 153 Timer Housings and Connectors Sealed Junior Power Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings for Contacts 21.0 mm Length Technical Features No. of Positions: 4 Position Type B for Aggregate Applications 15.0 38.2 Housing Material: PA66 GF 25.0 14.6 Wire Size Range: See customer drawing Product Specification: –– 5.0 Application Specification: –– 29.8 16.6 35.4 4 Position Receptacle Housings, Type B Part Numbers No. of Pos. Keying Options Housing Color 4 – Gray 154 Receptacle Housing 282765-1 Cover Locking Device Cover and Lever Mating Tab Housing – – – – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – Timer Housings and Connectors Sealed Junior Power Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings for Contacts 21.0 mm Length Technical Features No. of Positions: 4 Position Type C for Aggregate Applications 15.0 38.2 Housing Material: PA66 GF 25.0 Wire Size Range: See customer drawing Product Specification: –– 5.0 Application Specification: –– 16.6 29.8 35.4 4 Position Receptacle Housings, Type C Part Numbers No. of Pos. Keying Options Housing Color 4 – Gray Receptacle Housing 282342-1 Cover Locking Device Cover and Lever Mating Tab Housing – – – – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – 155 Timer Housings and Connectors Sealed Junior Power Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings for Contacts 21.0 mm Length Technical Features No. of Positions: 4 Position Type C for Aggregate Applications 15.0 38.2 Housing Material: PA66 GF 25.0 Wire Size Range: See customer drawing Product Specification: –– 5.0 Application Specification: –– 29.8 16.6 35.4 4 Position Receptacle Housings, Type C Part Numbers No. of Pos. Keying Options 4 – 156 Housing Color Receptacle Housing Black 282192-1 Gray 282192-2 Cover Locking Device Cover and Lever Mating Tab Housing – – – – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – Timer Housings and Connectors Sealed Junior Power Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings for Contacts 21.0 mm Length Technical Features No. of Positions: 5 Position Type C for Aggregate Applications 38.15 20.0 Housing Material: PA66 GF 25.0 Wire Size Range: See customer drawing Product Specification: –– 5.0 Application Specification: –– 16.6 34.8 40.4 5 Position Receptacle Housings, Type C Part Numbers No. of Pos. Keying Options 5 – Housing Color Receptacle Housing Black 282193-1 Gray 282193-2 Cover Locking Device Cover and Lever Mating Tab Housing – – – – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – 157 Timer Housings and Connectors Sealed Junior Power Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings for Contacts 21.0 mm Length Technical Features No. of Positions: 5 Position Type B for Aggregate Applications 20.0 38.2 Housing Material: PA66 GF 25.0 Wire Size Range: See customer drawing Product Specification: –– 16.6 5.0 Application Specification: –– 34.8 40.4 5 Position Receptacle Housings Part Numbers No. of Pos. Keying Options 5 – 158 Housing Color Receptacle Housing Black 282766-1 Gray 282766-2 Cover Locking Device Cover and Lever Mating Tab Housing – – – – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – Timer Housings and Connectors Sealed Junior Power Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings for Contacts 21.0 mm Length Technical Features No. of Positions: 7 Position for Aggregate Applications 30.0 38.15 Housing Material: PA66 GF 25.0 Wire Size Range: See customer drawing Product Specification: –– 5.0 Application Specification: –– 16.6 44.8 50.4 7 Position Receptacle Housings Part Numbers No. of Pos. Keying Options 7 – Housing Color Receptacle Housing Black 282768-1 Gray 282768-2 Cover Locking Device Cover and Lever Mating Tab Housing – – – – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – 159 Timer Housings and Connectors Sealed Junior Power Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings for Contacts 21.0 mm Length Technical Features No. of Positions: 7 Position for Aggregate Applications 38.15 30.0 Housing Material: PA66 GF 25.0 Wire Size Range: See customer drawing Product Specification: –– 5.0 Application Specification: –– 16.6 44.8 50.4 7 Position Receptacle Housings Part Numbers No. of Pos. Keying Options 7 – 160 Housing Color Receptacle Housing Black 282194-1 Gray 282194-2 Cover Locking Device Cover and Lever Mating Tab Housing – – – – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – Timer Housings and Connectors Sealed Junior Power Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings for Contacts 21.0 mm Length Technical Features No. of Positions: 7 Position for Aggregate Applications 36.1 5.0 Housing Material: PBTP GFV30 25.5 Wire Size Range: See customer drawing Product Specification: –– 16.6 Application Specification: –– 50.5 7 Position Receptacle Housings Part Numbers No. of Pos. 7 Keying Options – Housing Color Receptacle Housing Natural 828919-0 Gray 828919-1 Black 828919-2 Brown 828919-3 Blue 828919-4 Gray 828919-5 Cover Locking Device Cover and Lever Mating Tab Housing – – – – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – 161 Timer Housings and Connectors Sealed Junior Power Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings for Contacts 21.0 mm Length Technical Features No. of Positions: 7 Position for Aggregate Applications 36.1 5.0 Housing Material: PBTP GFV30 25.5 Wire Size Range: See customer drawing Product Specification: –– Application Specification: –– 16.6 50.5 7 Position Receptacle Housings Part Numbers No. of Pos. 7 162 Keying Options – Housing Color Receptacle Housing Natural 828918-0 Gray 828918-1 Black 828918-2 Brown 828918-3 Blue 828918-4 Green 828918-5 Cover Locking Device Cover and Lever Mating Tab Housing – – – – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – Timer Housings and Connectors Sealed Junior Power Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings for Contacts 21.0 mm Length Technical Features No. of Positions: 15 Position for Aggregate Applications 5.0 34.0 Housing Material: PBTP GV15 33.3 Wire Size Range: See customer drawing Product Specification: –– 15.0 Application Specification: –– 56.75 15 Position Receptacle Housings Part Numbers No. of Pos. Keying Options 15 – Housing Color Receptacle Housing Black 963039-1 Gray 963039-2 Cover Locking Device Cover and Lever Mating Tab Housing – – – 963035-1 All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – 163 Timer Housings and Connectors Sealed Junior Power Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings for Contacts 21.0 mm Length Technical Features No. of Positions: 25 Position for Aggregate Applications 125.95 27.0 Housing Material: PA66 GF 39.6 Wire Size Range: See customer drawing Product Specification: –– 5.0 Application Specification: –– 27.0 25 Position Receptacle Housings Part Numbers No. of Pos. Keying Options 25 – 164 Housing Color Receptacle Housing Black 281810-1 Gray 281810-2 Cover Locking Device Cover and Lever Mating Tab Housing 281812-1 – – – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical 827050-1 – Timer Housings and Connectors Sealed Junior Power Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings for Contacts 21.0 mm Length Technical Features No. of Positions: 35 Position for Aggregate Applications 146.0 37.0 Housing Material: PA66 GF 20.0 Wire Size Range: See customer drawing Product Specification: –– 25.0 Application Specification: –– 132.0 25.5 35 Position Receptacle Housings, Standard Version Part Numbers No. of Pos. Keying Options Housing Color 35 – Black Receptacle Housing 282195-2 Cover Locking Device Cover and Lever Mating Tab Housing 281812-1 – – – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical 825213-1 827254-1 165 Timer Housings and Connectors Sealed Junior Power Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings for Contacts 21.0 mm Length Technical Features No. of Positions: 35 Position for Aggregate Applications 141.35 36.5 Housing Material: PA66 GF Wire Size Range: See customer drawing 36.29 Product Specification: –– Application Specification: –– 128.3 5.0 35 Position Receptacle Housings, Opposite Cable Exit Part Numbers No. of Pos. Keying Options Housing Color 35 – Black 166 Receptacle Housing 282197-2 Cover Locking Device Cover and Lever Mating Tab Housing – – – – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical 825213-1 827254-1 Timer Housings and Connectors Sealed Junior Power Timer Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings for Contacts 21.0 mm Length Technical Features No. of Positions: 55 Position for Aggregate Applications 5.0 Housing Material: PBT GF15 36.0 Wire Size Range: See customer drawing 143.3 Product Specification: –– Application Specification: –– 46.8 100.7 55 Position Receptacle Housings, Opposite Cable Exit Part Numbers No. of Pos. Keying Options Housing Color 55 – Black Receptacle Housing 963041-1 Cover Locking Device Cover and Lever Mating Tab Housing 962071-1 – – – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical 963042-2 – 167 Timer Housings and Connectors Sealed Junior Power Timer Housings Catalog 889759-3 Revised 7-2011 Tab Housings for Contacts 21.0 mm Length Technical Features No. of Positions: 2 Position for Aggregate Applications 17.2 Housing Material: PBT Wire Size Range: See customer drawing 8.5 7.3 7.0 19.0 12.65 36.5 Product Specification: –– 13.8 1.5 12.3 Application Specification: –– 19.6 2 Position Tab Housings Part Numbers No. of Pos. Keying Options Housing Color Tab Housing Cover Locking Device Cover and Lever Retainer Housing Mating Receptacle Housing 282762-1/-8 2 – Black 106462-1 – – – – 282190-1/-8 282189-1/-8 963040-1/-3 168 All specifications subject to change. Consult TE Connectivity for latest specifications. Timer Housings and Connectors Sealed Junior Power Timer Housings Catalog 889759-3 Revised 7-2011 Tab Housings for Contacts 21.0 mm Length Technical Features No. of Positions: 15 Position for Aggregate Applications 50.3 Housing Material: PBTP GV10 Wire Size Range: See customer drawing 33.45 Product Specification: –– Application Specification: –– 62.0 47.1 16.7 5.0 15 Position Tab Housings Part Numbers No. of Pos. Keying Options Housing Color Gray 963035-1 15 – Black 963035-2 Black 963035-3 Tab Housing Cover Locking Device Cover and Lever Retainer Housing – – – – Mating Receptacle Housing 963039-1 All specifications subject to change. Consult TE Connectivity for latest specifications. 963035-2 – 169 Timer Housings and Connectors Sealed Power Timer & Micro Timer II Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings for Contacts 21.0 mm Length Technical Features No. of Positions: 4 Positions 19.8 29.4 22.5 Housing Material: PBT GFV30 Wire Size Range: See customer drawing 19.0 Product Specification: 108-18102 Application Specification: 114-18175 5.0 37.75 4 Position Receptacle Housings Part Numbers No. of Pos. Keying Options Housing Color A1 4 B1 C1 170 Receptacle Housing Cover Mating Tab Housing Facial Sealing Black 1-967239-1 – 1-965421-1 – – – Gray 2-967239-1 – 2-965421-1 963209-1 – – Gray 3-967239-1 – – – – – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical Timer Housings and Connectors Sealed Power Timer & Micro Timer II Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings for Contacts 21.0 mm Length Technical Features No. of Positions: 4 Positions 31.9 Housing Material: PBT GV30 19.0 Wire Size Range: See customer drawing Product Specification: 108-18102 5.0 37.75 Application Specification: 114-18175 33.3 4 Position Receptacle Housings Part Numbers No. of Pos. Keying Options Housing Color A Black 1-967059-1 – 1-965261-1 – – – 4 B Gray 2-967059-1 – 2-965261-1 963208-1 – – C Blue 3-967059-1 – 3-965261-1 – – – Receptacle Housing Cover Mating Tab Housing Facial Sealing All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical 171 Timer Housings and Connectors Sealed Power Timer & Micro Timer II Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings for Contacts 21.0 mm Length Technical Features No. of Positions: 6 Positions 37.75 5.0 Housing Material: PBT ASA GF30 Wire Size Range: See customer drawing 24.3 Product Specification: 108-18102 Application Specification: 114-18175 34.5 37.75 6 Position Receptacle Housings Part Numbers No. of Pos. 6 172 Keying Options Housing Color Receptacle Housing Cover Mating Tab Housing Facial Sealing Mating PCB Header Right-Angle Vertical A1 Black 1-967241-1 – 1-965426-1 963205-1 1-963211-1 (A1)...... – B1 White 5-967241-1 – – – 2-963211-1 (B1)...... – – – – – – – 3-963211-1 (C1)...... – – – – – – – 4-963211-1 (D1)...... – – – – – – – 5-963211-1 (Neutral) – All specifications subject to change. Consult TE Connectivity for latest specifications. Timer Housings and Connectors Sealed Power Timer & Micro Timer II Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings for Contacts 21.0 mm Length Technical Features No. of Positions: 10 Positions 42.2 26.3 Housing Material: PBT ASA GF30 Wire Size Range: See customer drawing 37.75 Product Specification: 108-18102 Application Specification: 114-18175 5.0 24.3 10 Position Receptacle Housings Part Numbers No. of Pos. Keying Options Housing Color 10 A1 Black Receptacle Housing 1-967240-1 Cover Mating Tab Housing Facial Sealing – 1-965423-1 963213-1 All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical 1-967601-1 – 173 Timer Housings and Connectors Sealed Power Timer & Micro Timer II Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings for Contacts 21.0 mm Length Technical Features No. of Positions: 16 Positions 52.1 Housing Material: PBT ASA GF30 Wire Size Range: See customer drawing 24.3 Product Specification: 108-18102 Application Specification: 114-18175 5.0 37.75 50.6 19.8 16 Position Receptacle Housings Part Numbers No. of Pos. 16 174 Keying Options – Housing Color Black Receptacle Housing 1-967242-1 Cover – Mating Tab Housing 1-964449-1 Facial Sealing 963216-1 All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical 1-963215-1 (A1)...... – 2-963215-1 (B1)...... – 3-963215-1 (C1)...... – 4-963215-1 (D1)...... – 5-963215-1 (Neutral) – Timer Housings and Connectors Sealed Power Timer & Micro Timer II Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings for Contacts 21.0 mm Length Technical Features No. of Positions: 25 Positions 9.5 2.0 38.1 Housing Material: PBT GF10 Wire Size Range: See customer drawing 9.5 32.5 8.0 Product Specification: –– 4.0 Application Specification: 114-18175 78.5 38.1 30.6 62.0 25 Position Receptacle Housings Part Numbers No. of Pos. Keying Options Housing Color 25 – Black Receptacle Housing 964769-1 Cover Mating Tab Housing Facial Sealing 964738-1 – – All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical – – 175 Timer Housings and Connectors Sealed Power Timer & Micro Timer II Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings for Contacts 21.0 mm Length Technical Features No. of Positions: 42 Position 6 x Junior PowerTimer 36 x Micro Timer II 81.5 5.0 Housing Material: PBT GF30 32.0 17.6 Wire Size Range: 0.5–2.5 mm2 Product Specification: –– 4.0 Application Specification: –– 77.2 63.6 42 Position Mixed Receptacle Housings Part Numbers No. of Pos. Keying Options Housing Color 42 – Black 176 Receptacle Housing 1-967281-1 Cover Mating Tab Housing Facial Sealing – – 963225-1 All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical 1-967280-1 – Timer Housings and Connectors Sealed Power Timer & Micro Timer II Housings Catalog 889759-3 Revised 7-2011 Receptacle Housings for Contacts 21.0 mm Length Technical Features No. of Positions: 70 Position 10 x Junior PowerTimer 60 x Micro Timer II 31.5 46.6 Housing Material: PBT GF30 Wire Size Range: 0.5–2.5 mm2 38.49 133.1 Product Specification: –– 5.0 Application Specification: –– 4.0 70 Position Mixed Receptacle Housings Part Numbers No. of Pos. Keying Options Housing Color 70 – Black Receptacle Housing 1-968879-1 Cover Mating Tab Housing Facial Sealing – – 963361-1 All specifications subject to change. Consult TE Connectivity for latest specifications. Mating PCB Header Right-Angle Vertical 1-963484-1 – 177 Timer Housings and Connectors Catalog 889759-3 Revised 7-2011 Engineering Notes 178 All specifications subject to change. Consult TE Connectivity for latest specifications. Timer Interconnection System Application Tooling and Equipment Catalog 889759-3 Revised 7-2011 Introduction TE Connectivity Tooling for the Automotive Industry The TE Connectivity Application Tooling group is dedicated to providing high quality equipment options to meet all levels of your connector product specifications. We are also able to provide a broad range of equipment for other manufacturer’s products. Our equipment range is vast and unmatched by others operating in the same industry segments, as is our global presence and support network in the form of field service engineers and product managers. You will see from browsing this catalog; we supply everything from simple hand tools to the most complex automated systems – you name it, we supply it! Equipment is segregated into two categories: Generic Equipment Where we can supply you with sufficient information referenced by Part Number such that you can identify and order what you need yourself. Specialized Equipment Where you will need help from our specialist product managers to identify what’s just right for your application. Finding Equipment Online Powerful search functions are available to identify appropriate tooling: ● Applicators — www.tooling.te.com/europe/applicator.asp ● Hand Tools — www.tooling.te.com/europe/handtools.asp All specifications subject to change. Consult TE Connectivity for latest specifications. 2-179 Timer Interconnection System Application Tooling and Equipment Catalog 889759-3 Revised 7-2011 Insertion Machines for Single Contacts Pin Insertion Machine TE Connectivity Insertion Machine platforms combined with performance enhancing accessories provide the flexibility to meet a wide range of customer requirements in the manufacturing of printed circuit boards. Our goal is to provide the optimal solution for the production needs of our customers. Our representatives can help you select the optimal machine configuration. The benefit to you is a low cost investment that more than your requirements of output and quality. TE Connectivity Field Service is available to service and support the machines to help maximize uptime. Our full line of Insertion Machines have been designed to deliver highest quality and maximum performance within their range of applications. P 100 Pin Insertion Machine The P 100 is a semi-automatic machine and the newest addition to the line of TE Connectivity pin insertion systems. Designed and manufactured with a focus on mid-volume level production, the P 100 machine provides a broad range of features at a very competitive price. With the ability to apply both TE Connectivity and other manufacturer’s products, the P 100 machine does not limit your production to “TE Connectivity only” applications and provides flexibility to address both current and future tooling needs. The P 100 machine uses a pneumatic power unit together with product specific “quick change” tooling packs. The Insertion heads can be supplied with a rotary insertion finger that can apply products at different angles without decreasing the insertion rate. The tooling packs can be exchanged within 30 minutes to meet your full range of application requirements. The operator interface is an easy to use touch-screen which allows simple programming and automatic setup. For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china 2-180 All specifications subject to change. Consult TE Connectivity for latest specifications. Timer Interconnection System Application Tooling and Equipment Catalog 889759-3 Revised 7-2011 Insertion Machines for Single Contacts P 200 Semi-Automatic Bench Machine for PCB Processing The P 200 semi-automatic bench machine positions manual loaded PCBs under an installed tool. The tool may be a solder head, a camera for automatic inspection, or an insertion head for the application of TE Connectivity products. Insertion tools for TE Connectivity products are composed of an insertion head (upper tooling), an anvil (lower tooling) and a product feeding mechanism. These tools are product specific and the PCB holder interface is designed according to the customer application. A rotary insertion finger allows the insertion of pins at different angles. Because of simple mechanical and electrical interface, other tools can easily be integrated into the machine. The excellent performance of a multi-tasking control system allows easy programming and operation of the machine. P 300 Fully-Automatic Machine for PCB Processing For the automatic assembly of printed circuit boards, the basic P 300 fully-automatic machine is equipped with a product specific insertion head. A speciality is the rotary insertion finger which allows the products to be inserted in different angles of rotation. A stepper-motor driven XY table positions the printed circuit boards under the insertion head. The control and monitoring of the insertion process is carried out by a multi-tasking control unit. There are three possibilities for programming the machines: off-line on a connected PC, by entering coordinates on the control panel of the machine or by converting CAD data. A series of options also allows the P 300 fully-automatic machine to be adapted to the most varied manufacturing tasks. For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china All specifications subject to change. Consult TE Connectivity for latest specifications. 2-181 Timer Interconnection System Application Tooling and Equipment Catalog 889759-3 Revised 7-2011 Insertion Machines for Single Contacts P 350 Fully-Automatic Insertion Machine for High Volumes Single Pin Repair Station The P 350 is a fully-automatic insertion machine with the ability to handle a large variety of TE Connectivity terminals as well as customer specific terminals. A standard P 350 machine comes with 3 base insertion tools mounted onto an automatic tool changer. The tool changer can take up to 4 insertion tools /support tools. These base tools can easily be equipped with existing or customer specific conversion kits for a large range of terminals. All heads are equipped with rotary insertion fingers to allow the insertion of terminals at different angles without the need to rotate the board. The PCB transfer belts enable the machine to be incorporated into an automatic production line. A standard Insertion Force Monitoring system allows for real-time force monitoring for 100% quality assurance for each press-fit terminal. Its operator interface has been A loose-piece pin or tab is placed in the product specific insertion finger of the arbor press, the PCB is placed on the support anvil and the pin or tab is manually pressed into the board. designed for easy use and provides the insertion force and a variety of production data to be collected at an open interface. With a maximum insertion rate of 4.5 cycles per second we provide a production capacity which is difficult to match in the market place. The programmable insertion of two 0.63 mm pins per cycle doubles the output. P 50 Manual Bench Insertion Machine The P 50 Insertion machine is a manual operated bench machine for low volume production, repair work and sample production. It uses a trader slide to position the PCB under the pneumatic insertion head. A regular PCB is used as master to position the indexing pin above the insertion hole. When activating the two hand start, the indexing pin extracts. If a hole is detected, the terminal is inserted into the board in production. For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china 2-182 All specifications subject to change. Consult TE Connectivity for latest specifications. Timer Interconnection System Application Tooling and Equipment Catalog 889759-3 Revised 7-2011 IDC Machines IWS 188 IDC Workstation The IDC workstation produces electrical connections for harness assemblies specifically intended for the use within dashboard applications in the automotive industry. The proven insulation displacement technology ensures a high level of reliability. The software allows the production of different harness configurations featuring up to 11 connectors. The workstation is compatible with IDC connectors with a 2.54 mm and a 3.5 mm pitch. It is intended for medium to large volume production. MT-E2 F SemiAutomatic Machine The development of this termination machine was necessary to be able to process high cavity-count female connectors in IDC technology. The new multicavity motor-control interface connectors are used in damp areas in cars and must be completely water-proof, hence the use of a family seal over the insulation displacement contacts. The pitch of the cavities in the family seal corresponds to that of the connectors with their insulation displacement contacts. The cavities in the family seal are closed by a membrane. An integrated programm controlled unit pierces the membrane, prior to the IDC termination. For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china All specifications subject to change. Consult TE Connectivity for latest specifications. 2-183 Timer Interconnection System Application Tooling and Equipment Catalog 889759-3 Revised 7-2011 Lead Makers Precision Controller The new Precision Controller provides an upgrade path for already installed equipment. By installing the Precision Controller onto a bench terminator or a Komax Gamma 333 PC lead maker, the System III-FA Applicator can be used. An integrated LCD screen allows the user to view the information contained on the iButton™ data module and the controller also allows the operator to accurately position the terminal feed and make fine adjustments. From the Precision Controller keypad, you can: ■ Make fine feed adjustments ■ Save the feed adjustments that were just made, or cancel them iButton is a trademark of Maxim Integrated Products, Inc. ■ Perform full retraction or extension of the feed finger ■ Perform a complete cycle of the feed finger Screen navigation Accept input Cancel input Full feed finger retraction/extension Complete cycle of feed finger For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china 2-184 All specifications subject to change. Consult TE Connectivity for latest specifications. Fine adjust feed finger right/left Timer Interconnection System Application Tooling and Equipment Catalog 889759-3 Revised 7-2011 Lead Makers Gamma 255 Lead Maker Processing of Small Wire Sizes The Gamma 255 Lead Maker is a flexible fully-automatic crimping machine for efficient wire processing. It processes cross sections in a range from 0.013 mm2 up to 2.5 mm2 in excellent quality. The entire cross section is processed using programmable, highly dynamic servo-drives and V stripping blades. As part of its standard equipment, the machine has a pre-feeder, splice, wire-end and knot detection, as well as two wire straightening units. Gamma 333 PC Lead Maker Flexible Wire Processing Ultra short conversion times, additional applications and a user-friendly interface with multiple-language capability. The Gamma 333 PC machine makes it all possible! With its additional processing station on side 1, the Gamma 333 PC machine now enables you to crimp both ends of the wire, to create double crimp connections with three different contacts, to carry out one-ended seal application, tinning or ink-jet marking. In addition, process monitoring is integrated to ensure that the wire is cut to length and stripped perfectly to specification and that quality control is optimized. For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china All specifications subject to change. Consult TE Connectivity for latest specifications. 2-185 Timer Interconnection System Application Tooling and Equipment Catalog 889759-3 Revised 7-2011 Lead Makers Alpha 355 / 355 S Lead Makers The Alpha 355 and 355 S are four Station Lead Makers. The dual channel cutting head allows for a large range of wire sizes without blade changes. The drive unit for the cutting head is positioned beneath the wire line to give the machine an uncluttered and ergonomic design. All processing stations are readily accessible through the vertically opening safety covers. Applicators, terminal reels and other parts for specific applications can be changed without tools. Controls are positioned locally, allowing the corresponding machine functions to be triggered during set-up. All setting and adjustment procedures can be controlled from the TopWin™ user software in over 20 different languages. Alpha 356 Multi-Functional Fully-Automatic Crimping Machine The Alpha 356 fully-automatic crimping machine has room for up to seven processing stations. A wide variety of configurations are possible, in fact, almost any combination of crimping, seal loading, fluxing / tinning, twisting, fitting with insulating sleeves and end sleeves for strands as well as bulk turned contacts and customer-specific processes. The Alpha 356 is designed for using the broadest selection of different processing modules, including special customer-specific modules. TopWin is a trademark of Komax AG For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china 2-186 All specifications subject to change. Consult TE Connectivity for latest specifications. Timer Interconnection System Application Tooling and Equipment Catalog 889759-3 Revised 7-2011 Lead Makers Alpha 358 Fully-Automatic Crimping Machine The Alpha 358 fully-automatic crimping machine is designed for two-sided crimping and seal loading and sets new standards in the processing of long cables. Cables up to 35 meters (27.34 yards) in length can now be processed at high speed on a machine just four meters (4.37 yards) long. Coiling and binding cables directly in the fully- automatic crimping machine frees up substantial space and offers considerable quality advantages. Alpha 455 Fully-Automatic Crimping Machine The Alpha 455 crimping machine is designed especially for just-in-time production. Downtimes become crucial for companies that produce relatively small production batches requiring frequent conversions of the machine. With the Alpha 455 machine, engineers set out to minimize the time lost on set-up and conversion while guaranteeing high quality standards. The mci 722R is the product that guarantees the efficient set-up of the fully-automatic Alpha 455 crimping machine. This innovative new rotary press table was specially developed for the Alpha 455 machine and allows the latter to be converted while production is still going on. The tools and terminals for the next two jobs are set-up while the current batch is still being produced. Optional Measuring Devices ■ Integrated crimp height measurement ■ Integrated measurement of pull-out force ■ Integrated referencing of wire lengths For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china All specifications subject to change. Consult TE Connectivity for latest specifications. 2-187 Timer Interconnection System Application Tooling and Equipment Catalog 889759-3 Revised 7-2011 Lead Makers Alpha 477 Lead Maker Double Crimp Connections with Two Different Wires The Alpha 477 machine allows the processing of a wide variety of wire combinations from a double crimp up to three different contacts, two different seals and two different wire sections. The arrangement of six processing stations plus a double gripper unit make for highly diverse processing possibilities. As a result, the Alpha 477 machine can grow and expand to meet your future needs. Individual wires with cross section of 0.22 mm2 up to 4 mm2 can be processed. The maximum total cross sections of a double crimp can be as large as 6 mm2. Alpha 488 Lead Maker Processing of Twisted Pairs The Alpha 488 machine creates fully processed twisted pairs from endless wire. This automatic twisting machine can accommodate wires with cross sections of 2 x 0.22 mm2 to 2 x 2.5 mm2. Four stations on side 1 and two on side 2 make for flexible processing possibilities such as double-ended seal application and crimping. The Alpha 488 machine was designed for the economical processing of twisted pairs, consistently combining as it does state of the art technology with proven system elements like TopWin™ user-interface, the mci 712 or mci 722 crimp module. TopWin is a trademark of Komax AG For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china 2-188 All specifications subject to change. Consult TE Connectivity for latest specifications. Timer Interconnection System Application Tooling and Equipment Catalog 889759-3 Revised 7-2011 Lead Makers Zeta 633 / 633 L Fully-Automatic Crimping Machine The Zeta 633 and 633 L are highly flexible fully-automatic crimping machines for just-in time production. The flexible machine concept creates an almost unlimited number of possibilities for handling small jobs or wire sequences. The operator is able to reduce the required material changeovers and interruptions in production to a minimum. The Zeta 633 crimping machine is ready to accommodate five crimping presses and the 633L-Version can handle up to eight, for even more flexibility. Both Zetas can be used as stand alone machines with a bundler, as a basic machine for the block loader Zeta 651, Zeta 655 and Zeta 656 as well as for machines with an extension. For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china All specifications subject to change. Consult TE Connectivity for latest specifications. 2-189 Timer Interconnection System Application Tooling and Equipment Catalog 889759-3 Revised 7-2011 Lead Makers Zeta 651 Single End Block Loader The Zeta 651 is the economical solution for the production of harnesses with single sided insertion in housings with one or two rows. This machine is especially characterized by a high degree of automation and the reliable insertion process. The machine is used in combination with the flexible Zeta 633 base machine. By pre-centering the contacts, a reliable and precise insertion is guaranteed. By means of centering grippers, the contact can be centered and optionally rotated. The housings are feeded automatically and can be refilled without any process interruption. An integrated force sensor performs force monitoring throughout the entire insertion process and enables a high insertion quality. Operation of the Zeta 651 is via the slide console of the Zeta 633 with the user software TopWin™. TopWin is a trademark of Komax AG For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china 2-190 All specifications subject to change. Consult TE Connectivity for latest specifications. Timer Interconnection System Application Tooling and Equipment Catalog 889759-3 Revised 7-2011 Lead Makers Zeta 655 / 656 Lead Maker Double End Block Loader The Zeta 655/656 Lead Maker is the flexible solution for single and double-sided housing insertion. This machine is characterized by a high degree of automation and a reliable insertion process. The precise force sensor monitors the entire insertion process to guarantee seamless, integrated process monitoring as regards collisions, loading force and contact locking. The innovative quick change pallet system can replace the harness specific insertion application and convert to another harness. The Zeta 655/ Zeta 656 operates via the slide console of the Zeta 633 using TopWin™ software. The software automatically calculates the order of loading within a wire harness to make the set-up of new harnesses as simple as possible. The fully-automatic Zeta 656 manufactures harnesses featuring conductor cross sections of 0.13 mm2 and miniaturized housings with a pitch of 1.25 mm, doing so reliably and at high speeds. TopWin is a trademark of Komax AG For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china All specifications subject to change. Consult TE Connectivity for latest specifications. 2-191 Timer Interconnection System Application Tooling and Equipment Catalog 889759-3 Revised 7-2011 Applicators Ocean Series of Applicators Why a new Applicator Design? We standardized our applicator offerings to provide global design consistency and to offer you the ultimate flexibility with choices in feeding options. The Ocean Applicators are designed so that all feed options are interchangeable with the common base applicator. Our pneumatic and mechanical feed options have been completely re-designed. They offer finer and more precise terminal positioning along with quicker adjustability while being much more user friendly. The interchangeability also makes it possible to upgrade to System III technology. Advantages of the Ocean Applicators ■ One applicator platform — modular family design ● Two styles with three feed options: Mechanical, Pneumatic and Servo ■ Same wire crimper, insulation crimper and anvil used on both applicator styles ■ Open architecture allows for design flexibility Atlantic-Style SF Mechanical ■ Featuring a re-designed ram to housing interface for improved alignment and crimp consistency ■ Finer incremental crimp height adjustment ■ Improved and simpler adjustments on all feed units ■ Simple and tool-less wire and insulation crimp height adjustments ● Fine Wire crimp height adjustment Range = 0 –1.5 mm Total Increments = 0.01 mm Atlantic-Style SF Pneumatic ● Insulation Adjustment Range (mm) Step Size (mm) 3.30 0.19 1.70 0.10 0.85 0.05 ● Insulation step sizes are selected based on terminal application requirements ■ Feed Types – Improved and simpler adjustments on all feed units ● Mechanical – Micro-Feed Adjustments for forward and back strokes Atlantic-Style SF Servo ● Pneumatic – Incremental Adjustments ■ 0.04 mm forward terminal position ■ 0.08 mm back stroke adjustment ● Servo – Push button terminal adjustments in 0.03 mm increments Pacific-Style Side-Feed Mechanical Applicator For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china 2-192 All specifications subject to change. Consult TE Connectivity for latest specifications. Timer Interconnection System Application Tooling and Equipment Catalog 889759-3 Revised 7-2011 Applicators Applicator Wear Parts Applicator Wear Parts Stocking Programm To ensure the support of our installed Applicator base, we have established a stocking programm for wear parts. Subsequently, all crimpers and anvils for your applicator are normally available ex stock, ensuring the shortest possible lead times. Wear Tooling to Apply Stainless Steel Contacts The application of nickel plated stainless steel terminals has always been a problem with regard to the uptime of the crimp tooling. We have developed crimpers and anvils, using special base materials and surface treatments in the crimp area. These have enabled us to significantly increased the tool life and thus reduce the applied cost of these products. If you are experiencing specific wear problems in your production, please contact your TE Connectivity Service representative. For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china All specifications subject to change. Consult TE Connectivity for latest specifications. 2-193 Timer Interconnection System Application Tooling and Equipment Catalog 889759-3 Revised 7-2011 Applicators System III Applicator with Feeder Applicator for Large Wire Sizes Flexible and efficient termination of single and double wire applications, self-adjustment of the feeder and optimum quality of wire termination are the main features of our new applicator – the System III Applicator. All crimp-related data, which are specific for the applicator and the terminal to be crimped, are contained in an iButton™, being part of the applicator. The main feature of the System III concept is a separate electrical feeder – which is communicating with the applicator iButton on one hand and the terminator and leadmaker on the other hand – and an automatical interaction between applicator and terminator. Once the applicator is mounted onto the press and as soon as the electrical feeder (being permanently connected to the terminator) is locked onto the applicator, the applicator iButton data are read out and transmitted to the terminator via the feeder. For processing of large contacts, eg. for battery terminals, we offer heavy and solidly built tools, which are extremely precise in repetitive work for end-feed and sidefeed contacts with large cross sections. A pneumatically driven feed which is efficient and precisely adjustable, as well as a specially robust crimping unit, Then the terminator automatically adjusts its crimp height and the feeder its feeding parameters – according to the terminal wire combination to be crimped. iButton is a trademark of Maxim Integrated Products, Inc. produce reliable connections which are extremely stable over the long term. For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china 2-194 All specifications subject to change. Consult TE Connectivity for latest specifications. Timer Interconnection System Application Tooling and Equipment Catalog 889759-3 Revised 7-2011 Crimping Presses and Accessories AMP 3K/40 and AMP 5K/40 Terminators Based on the field proven Model “G” Terminator, the AMP 3K/40 and AMP 5K/40 Terminators are the latest in a series of machines for wire termination using reeled terminals. The AMP 3K/40 Terminator provides 13 kN (3,000 lb) crimp force and is capable of crimping approx. 2.5 mm2 (14 AWG) wire size. The AMP 5K/40 Terminator provides 22 kN (5,000 lb) crimp force and is capable of crimping approx. 6.0 mm2 (10 AWG) wire size. As value oriented Terminators, the AMP 3K/40 and AMP 5K/40 are designed for customers that require the increased output and quality of a semi-automatic machine at a competitive price. A wide range of optional equipment is available to meet your specific application requirements. Stripping Module The stripping module is compatible with AMP 3K/40 and 5K/40 terminators. A quick and flexible working process is supported by good accessibility to module adjustment and wire positioning. The stripping module was designed to produce good quality even used in the most harsh circumstances. Following features characterize the stripping module ■ Pre-selection Crimp only / Strip only / Strip and Crimp ■ Jog Mode ■ Pneumatic removal of insulation scraps Defective Crimp Cutter (DCC) and Carrier Scrap Chopper (CSC) When the CQM detects a bad crimp, the DCC unit will cut off the defective terminal. The wire will be cut close to the terminal. ■ All DCC units are equipped with a Carrier Scrap Chopper (CSC). ■ The DCC and/or CSC units can be easily hinged out of the way to allow easy access to change applicators. ■ DCC provides more consistent wire placement accuracy capability due to the use of the grip jaws, compared to hand placing the wire in a terminator. ■ DCC provides a scrap collection bin. It works with AWG 32-12 side-feed and end-feed HDM Style Applicators. For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china All specifications subject to change. Consult TE Connectivity for latest specifications. 2-195 Timer Interconnection System Application Tooling and Equipment Catalog 889759-3 Revised 7-2011 Crimping Presses and Accessories SC15 Stripper Crimper The pneumatically and electrically driven SC15 crimping machine is a particularly efficient and operator friendly crimping machine with outstanding repetitive precision, which satisfies the highest requirements. It can be adjusted to the specific requirements of any given contact/cable connection. If you ■ want to strip a cable composed of many wires down to only 13 mm, ■ would like to then insulate these single wires at 2 mm to 6 mm and thereby ■ cover a wire size area of from 0.09 mm2 to 4 mm2 then with the Stripper Crimper SC15 machine you have made the right decision. Further features are: ■ Automatic bare wire recognition ■ Crimp force monitoring ■ Remote diagnoses via serial interfacespecific requirements of any given contact/cable connection. For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china 2-196 All specifications subject to change. Consult TE Connectivity for latest specifications. Timer Interconnection System Application Tooling and Equipment Catalog 889759-3 Revised 7-2011 Crimping Presses and Accessories Crimp Quality Monitor II (CQM II) Simply put, crimp height measurement is the best nondestructive way to ensure the quality of a crimped terminal. A proper crimp height ensures the mechanical and electrical properties of the crimp meeting the stringent application specifications designed by the terminal engineer. Crimp Height is one of five different process analysis methods featured in the new TE Crimp Quality Monitor II (CQM II). The CQM II uses five different analysis methods to provide flexibility and ensure quality crimps are produced and faulty crimps are detected. New easy to use, intuitive menus along with enhanced monitoring and graphing lead the improved feature set of the CQM II. ■ Real-time monitoring of every crimp ■ Effective for monitoring the crimp of open barrel, uninsulated contacts and terminals. ■ Calculation of actual crimp height and real-time graphic display ■ Touch screen graphical user interface ■ Multiple language support ■ Power: 100–240 VAC, 50/60 Hz, 1.5 Amps (max) ■ Engineered and manufactured using processe independently certified to internationally recognized quality standards ■ Dimensions Host Module: 170 mm (6.7″) Width x 126 mm (5.0″) Deepth x 158 mm (2.3″) Height Data Acquisition Module: 172.5 mm (6.7″) Width x 101 mm (4.0″) Deepth x 48.4 mm (1.9″) Height Another major enhancement is the ability to use CQM II on non-TE terminators. This new unit can standardize and provide TE Crimp Quality monitoring across your production area by being versatile, precise and convenient. Production Crimp Height Basic Analysis Monitoring Fast Fourier Transform Crimp Height Entry For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china All specifications subject to change. Consult TE Connectivity for latest specifications. 2-197 Timer Interconnection System Application Tooling and Equipment Catalog 889759-3 Revised 7-2011 Crimping Presses and Accessories BT 752 Stripping, Sealing and Crimping Machine The BT 752 crimping machine delivers three processes in a single device: stripping, seal loading and crimping. BT 711 Crimp Module The BT 711 machine is a crimp module for the most demanding applications. Reliability and top production performance coupled with the user friendly TopTouch interface are the features that make this semi-automatic device such a compelling product. The BT 752 crimping machine is an economical alternative to fully-automatic machines. The module produces 20 kN, enough force to crimp wires up to 6 mm2 in size, and is dimensioned to be compatible with all standard commercial crimping tools. Options ■ SC-11 Stripper ■ Bad Terminal Cutter Accessory ■ CFA Calibration Unit For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china 2-198 All specifications subject to change. Consult TE Connectivity for latest specifications. Timer Interconnection System Application Tooling and Equipment Catalog 889759-3 Revised 7-2011 Crimping Presses and Accessories BT 722 Bench Top Press The BT 722 Bench Top Press is used for the manual crimping of contacts. The BT 722 Press is operated from a touch screen. The new TopTouch user interface allows jobs to be set-up quickly and easily. Even during production set-up, the machine operator is prompted to conduct quality measurements. Following the input of the calculated values in the user interface, the crimp height is automatically corrected. This prevents errors arising from the manual setting of the crimp height. Only one crimp is needed for referencing the integrated crimp force monitoring. This reduces waste material consumption and minimizes set-up time. The quality values measured during production are saved and can therefore always be called up later. This ensures traceable quality at all times. The programmable DigiStripper (option) is an ideal accessory to the BT 722 Bench Top Press. This can be set-up without any mechanical adjustment. Thanks to the functions zero cut and pull back, as well as the preprogrammable cutting depth, the perfect stripping is ensured. which can lead to pre-mature wear and/or quality problems with the crimped terminals. The use of the gauge is simple: You install the press gauge into the press like an applicator. Then you unlock the gauge head, on which is mounted a gauge ring. A spring in the gauge is now pressing the gauge head upwards. The gauge ring should now fit easily into the press head. If this is not the case the applicator ram would not be in a centred position and the mounting plate of the press has to be adjusted. The special design of the press gauge base plate allows free access to the press mounting plate fixing screws. Gauge for Presses In order to help you to ensure that our applicators are placed correctly in the presses we recommend this press gauge. It is possible to have a misalignment between the center of the applicator and the terminator due to the way they mount in the terminator. If this happens, a side load is applied to the applicator For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china All specifications subject to change. Consult TE Connectivity for latest specifications. 2-199 Timer Interconnection System Application Tooling and Equipment Catalog 889759-3 Revised 7-2011 Crimping Presses and Accessories CRIMPMATIC 970 and 971 Crimp Presses for Reeled or Loose-Piece Terminals Both machine versions permit the cost effective manufacturing of crimp connections with a high production efficiency. The CRIMPMATIC 970 machines are cabable of processing wires of up to approx. 16 mm2 (AWG 5), depending on the terminal stock thickness. ■ Compact, space-saving design ■ Compatible with MQC Applicators ■ Step mode during set-up The CRIMPMATIC 971 machine is capable of processing wires of up to approx. 50 mm2 (AWG 0), depending on the terminal stock thickness. The machines can be equipped with a quick change device for power crimp tools. MQC Applicators with a lower dead center of 135.78 mm can be mounted by means of an adapter plate. These machines can be utilized as manual work stations and can be integrated into fullyautomatic processing lines. The terminator as shown is a manual work station CRIMPMATIC 971. The unit can be supplied with or without crimp process monitoring, or it maybe retrofitted later. Options are available upon request ■ Crimp force monitoring ■ Paper spooler ■ Adapter plate for MQC Applicator Applicators ■ Especially designed for larger wire sizes ■ Pneumatic feed ■ Can be used with both crimp presses CRIMPMATIC 970 and CRIMPMATIC 971 For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china 2-200 All specifications subject to change. Consult TE Connectivity for latest specifications. Timer Interconnection System Application Tooling and Equipment Catalog 889759-3 Revised 7-2011 Crimping Presses and Accessories AT-SC Pneumatic Safety Crimping Press This pneumatic crimping machine features a newly developed safety mechanism, and is designed to crimp connections up to 50.0 mm2 depending on the terminal design. By means of a fitted safety valve, crimping is not released where the size of the opening between the impact surfaces of the dies exceeds 5.9 mm. Consequently, there is no need to specify any safety covers to protect the operator. The use of a safety double foot pedal simplifies the operation while increasing productivity. This also allows the hands to remain free to insert the contacts and conductors. AT-55 Universal Pneumatic Crimping Press This pneumatic crimping machine was designed for crimping insulated and non-insulated terminals from 0.14 mm2 to 120.0 mm2 depending on the terminal. With the additional of an optional cutting unit, the AT-55 crimping machine is able to cut ribbon cable up to a width of 30.0 mm as well as copper conductors up to max. 28.0 mm diameter . This series is equipped with a battery cycle counter. Safety guards allow crimp terminals up to a diameter of 25.0 mm. Larger terminals can be applied upon request. For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china All specifications subject to change. Consult TE Connectivity for latest specifications. 2-201 Timer Interconnection System Application Tooling and Equipment Catalog 889759-3 Revised 7-2011 Crimping Presses and Accessories AT-66 Hydraulic Crimping Machine The AT-66 hydraulic crimping machine features an extremely compact design resulting in low space requirement. The hydraulic power is provided by a separate hydraulic unit with main switch, power distribution and pump. Our latest development offers possibilities for various applications with a crimp force of 150 kN and an open operating space of 100.0 mm in height. Typical applications are the crimping of terminals and connectors. This machine can be easily used for wire sizes from 0.14 mm2 up to 300.0 mm2. A key operated switch protects the basic and operation data. It permits adapting and safeguarding the particular procedure for the application. The fitted memory module allows 250 different programs to be stored. For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china 2-202 All specifications subject to change. Consult TE Connectivity for latest specifications. Timer Interconnection System Application Tooling and Equipment Catalog 889759-3 Revised 7-2011 Crimping Presses and Accessories StripCrimp PP3 Stripping and Crimping Machine Extremely fast stripping and crimping of wires down to a wire cross section of 0.012 mm2, minimum strip lengths and a most compact overall design are the special features of StripCrimp PP3 machine, which is controlled and powered pneumatically. To ensure the required precision, the PP3 machine incorporates a toggle press, CoaxStrip 5300 Programmable Coaxial Cable Stripping Machine The CoaxStrip 5300 machine is a semi-automatic, programable multi-step stripping unit for coaxial, triaxial, multiconductor cable and single conductor wire. allows adjustable wire zerocutting and can be equipped with an optional crimp force monitoring system in order that optimum crimp quality is assured. User-friendly design, fine adjust of stripping and crimping parameters and easy-to-handle wear part change are key features of the PP3 machine as well as a small footprint and compact size allowing it to be used in many working areas. We offer a PP3 solution for end-feed and side-feed terminals, de-reeling from right to left or from left to right. Efficient after sales support includes a ready availability of wear parts. This benchtop unit can easily process coaxial and triaxial cables up to 7 mm (0.276") outer diameter and strips lengths up to 30 mm (1.18"). For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china All specifications subject to change. Consult TE Connectivity for latest specifications. 2-203 Timer Interconnection System Application Tooling and Equipment Crimping Presses and Accessories The AVG 0160 is a stripping and twisting machine for wires with insulation such as PVC, Teflon™, Silicon, Fiberglass, Rubber etc. The machine can cover a wire size range from 0.03 mm2 up to 6 mm2 with an adjustable stripping length from 0.5 mm up to 29 mm. The machine utilizes rotary stripping blades for a smooth, 360° cutting of the insulation. The blades are made out of a special tool steel for longevity. Optionally available is a spring kit for tighter twisting of the strands suitable for additional tinning operation. JacketStrip 8400 Jacket Stripping Machine The JacketStrip 8400 stripping machine enables automatic jacket stripping of round cables up to 26 mm in diameter and a stripping length of 200 mm. After the cable jacket has been cut, the piece of insulation is removed using a strong electric motor (full/partial or window strip can be selected). Pneumatically operated clamping jaws guarantee optimal cable retention during the stripping process. Waste insulation material is automatically ejected. All functions of the machine are electronically monitored and diagnosed by means of a LCD display. UniStrip 2015/2100 Stripping Machines The pneumatically operated stripping machine UniStrip 2015 excels with a compact design, fast cycle times and infinite settings for conductor diameters, stripping and pulloff lengths. The UniStrip 2015 stripping machine primarily processes stranded wires and single wires. Due to the minimal distance between the acrylic safety cover and the stripping blades, this machine can perform stripping on extreme short cables. The UniStrip 2100 is an electrically driven stripping machine. Ease of operation, fast cycle times, a powerful yet silent motor drive as well as a vast cable processing range are the main features of this machine. UniStrip 2500 Stripping Machine This pneumatically driven stripping machine comes standard with V-blades, the optimum solution for any ordinary stripping of stranded wire with no blade changeover necessary. Through the use of special blades, the range of applications can be expanded to include flat ribbon cable, double-stranded wire, thin multistranded wire or demanding (though, delicate, thin) isolations. The adjustable way-back prevents the conductor from being damaged during the stripping process. AT-ST Cable Strip and Twist Machine Teflon is a trademark of E.I. DuPont de Nemours and Co. For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china 2-204 All specifications subject to change. Consult TE Connectivity for latest specifications. Catalog 889759-3 Revised 7-2011 Timer Interconnection System Application Tooling and Equipment Catalog 889759-3 Revised 7-2011 Crimping Presses and Accessories Kappa Cut and Strip Family The Kappa family strippers are ideal for cutting individual and special wires to length and stripping them. They can strip in sections, allowing them to strip even extremely long length in perfect quality. The machines cover an extraordinarily broad range of cross sections. Kappa 310, 320, 321, 330 and 350 strippers support a variety of processing options such as wire marking with hot-stamp or ink jet markers. Hot stamp marking can even be done on the Kappa 310 stripper, the entry-level model. New Kappa Generation: ■ Dynamic, flexible cutting and stripping unit ■ New intelligent sensors ■ New electronic and software ■ Optional TopWin™ connection TopWin is a trademark of Komax AG For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china All specifications subject to change. Consult TE Connectivity for latest specifications. 2-205 Timer Interconnection System Application Tooling and Equipment Catalog 889759-3 Revised 7-2011 Resistance Welding Equipment Resistance Welding Module TE Connectivity offers semiand fully-automatic modules for resistance compact welding of terminals. This resistance welding process allows us to achieve minimum transitional resistance between conductor and contact, higher current capacity and long-term stability of the wire termination. In this process, the bundle of strands in the conductor is condensed into a block by side-mounted ceramic plates. After this the strand bundle is welded to the contact by the introduction of a powerful current via an electrode. Typical features of the resistance welding unit offered by TE Connectivity are a very short cycle time, a long electrode life time, a fullyautomatical parameter setting process and the recording of all process relevant data. For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china 2-206 All specifications subject to change. Consult TE Connectivity for latest specifications. Timer Interconnection System Application Tooling and Equipment Catalog 889759-3 Revised 7-2011 MOST TM Equipment Lambda 9100 POF Fully-Automatic Processing of MOST™ Leads For processing large quantities of plastic optical fibers (POF) with low human recourses, TE Connectivity offers the fully-automatic machine Lambda 9100 POF. All processing steps – from feeding and preparation to testing and deposition – are fully-automatic. Functions like length measurement, integrated marker software and monitored laser welding are available and guarantee consistently high quality. To ensure gentle handling, the fiber ends are held fixed throughout the process so that no uncontrollable bending radius occurs. The Lead Maker is equipped with a Dual Laser Module. MOST™ Sets The MOST™ Sets are simple and inexpensive solutions for repair work in the workshop. To meet your requirements we offer several different versions of Sets. The basic version is equipped with two hand tools. One for stripping and cutting of POF, another one for crimping of POF and an additional spare cutting unit. A further version contains such items as a 20 meters POF, some male and female contacts and one position inline couplings. Other accessories are available in different equipment versions. MOST is a trademark of SMSC Europe GmbH For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china All specifications subject to change. Consult TE Connectivity for latest specifications. 2-207 Timer Interconnection System Application Tooling and Equipment Catalog 889759-3 Revised 7-2011 MOST TM Equipment MOST™ Measuring Devices These devices measure the position of the prepared end of the optical fibers relative to the reference point of the insert extremely accurately. The result is displayed clearly by means of the digital read out. The digital display can be zeroed by means of the setting gauge. A special Digital Crimp Height Micrometer verifies the crimp height of metal inserts. Two opposed probe tips measure the crimp height of the inserts across the diameter. Tooling and Equipment for Glass Fiber Optics (GOF/PCS) for Automotive In the future Glass Fiber will be used in the automobile industry. To keep pace with this trend TE Connectivity is developing process equipment for the manufacture of GOF and PCS leads. Developments are based on experience gained in processing plastic and glass fiber for NETCONNECT communication technology products. With both GOF and PCS the primary obstacle in the process is to achieve a high quality fiber end surface. The goal of our develop-ment is to process the PCS fiber end with a Laser Module. Further process involve joining a connector to the fiber end with a Laser welding Module. The manufacture of the GOF fiber end faces involves additional process of heat forming and polishing. A Laser Module is used finally to accomplish optical connector assembly. MOST is a trademark of SMSC Europe GmbH For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china 2-208 All specifications subject to change. Consult TE Connectivity for latest specifications. Timer Interconnection System Application Tooling and Equipment Catalog 889759-3 Revised 7-2011 Hand Tools SDE Standard Die Envelope SDE die system is a flexible approach to crimp tooling that allows the use of the same dies with tooling across a range of application platforms. A large selection of die options are already available for crimping a broad range of terminals and wire sizes. Many die sets have multiple cavities for crimping more than one wire or terminal size and we can provide custom designs where volumes permit. SDE Crimp Tools SDE dies are interchangeable in tools from portable hand tools (manually or batterypowered) to pneumatic hand tools and electric bench terminators. It's a family of tools that you can take from bench to production or into the field, without the need for different dies to fit each kind of tool. You can rely on SDE dies to provide for your long term needs because of our commitment to continued development of dies and the tool range. For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china All specifications subject to change. Consult TE Connectivity for latest specifications. 2-209 Timer Interconnection System Application Tooling and Equipment Hand Tools IDC Hand Tools IDC or Insulation Displacement Crimping is based on an entirely different concept to conventional crimping and requires these special types of tool. We provide a large range of tools for connector families like: • MQS Connectors, • AMP DUOPLUG, • AMP MONO-SHAPE and • AMP multifitting and usually based on the well proven Pistol Grip tools, featuring connector holding fixtures that crimp and index one pitch at a time. For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china 2-210 All specifications subject to change. Consult TE Connectivity for latest specifications. Catalog 889759-3 Revised 7-2011 Timer Interconnection System Application Tooling and Equipment Catalog 889759-3 Revised 7-2011 Hand Tools Hand Tool Kits TE Connectivity provides standard kits that contain the necessary equipment to carry out specific tasks to the highest professional standards. We can also provide custom kits for volume requirements containing only tools, or a combination of tools and terminals tailored to your specific requirements. Please visit our tooling website to view our online hand tool catalog for standard kits, or find your local contact to discuss custom kits. For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china All specifications subject to change. Consult TE Connectivity for latest specifications. 2-211 Timer Interconnection System Application Tooling and Equipment Hand Tools Hand Tool Kits For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china 2-212 All specifications subject to change. Consult TE Connectivity for latest specifications. Catalog 889759-3 Revised 7-2011 Timer Interconnection System Application Tooling and Equipment Catalog 889759-3 Revised 7-2011 Hand Tools Insertion and Extraction Tools Insertion and Extraction Tools are used for inserting discrete terminals into connector housings or removing them, without causing damage to either the terminals or housings. Our new standard design features a comfortable handle and snap-in/out protective cover that allows users to stow the business end of the tool to help protect from inadvertent personal injury when the tools are not in use. Many different design types currently exist for our vast terminal product range, which we continue to convert. If you would like the tool you use converted to the new design, want a custom kit or tools in this design for other manufacturers products – contact us, and where volumes permit we will be pleased to provide you with a quotation for your requirement. For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china All specifications subject to change. Consult TE Connectivity for latest specifications. 2-213 Timer Interconnection System Application Tooling and Equipment Catalog 889759-3 Revised 7-2011 FFC-FPC Equipment FFC Hand Tool The very easy-to-handle 10 position hand tool allows variable settings for both the foil stop and foil guide. A correct and repeatable crimp process is achieved by an integrated ratchet mechanism. A FFC hand tool case can be built up around your particular application requirements. FFC Termination Machine for Flexible Sensor Foil The Termination Machine is an electrical driven semi-automatic assembly machine that uses different applicators to terminate reel-feed FFC contacts to manually supplied FFC cables. The machine terminates a predefined number of contacts to the supplied cable end. The tool allows crimp connections to be made between foil and 1 to 10 position MQS terminals. The crimp height is set for 70 mm thick foil. TE Connectivity products FFC MQS, FFC AMPMODU .100, Junior Timer, AMPMODU .50 and soldered contacts are compatible. ■ ■ ■ ■ ■ ■ ■ ■ FFC Applicator Quick-change of applicator Alignment of the cable is realized in the machine Interchangeable applicators available for different products Number of pins can be programmed (max. 38 mm with pitch 2.54 mm) Pitch 1.27 mm up to 5.08 mm can be programmed Individual wire positions can be skipped Operator friendly interface via touch screen Integrated crimp force monitoring by CQM (optional) The FFC Applicator is designed for FFC and FPC terminations. It is normally delivered with a special TE Connectivity crimp machine, but is also compatible with standard presses (press stroke 40 mm), if a wire feed is supplied. The adjustment of the crimp height is similar to other TE Connectivity crimp applicators. All wear parts are easy to change. The FFC Applicator is available for different TE Connectivity contacts, such as: • FFC MQS, • FFC Junior Timer, • FFC AMPMODU .100, • FFC AMPMODU .050, • FFC Card Edge, • FFC ACTION PIN and • FFC Soldering Pin. For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china 2-214 All specifications subject to change. Consult TE Connectivity for latest specifications. Timer Interconnection System Application Tooling and Equipment Catalog 889759-3 Revised 7-2011 FFC-FPC Equipment Assembly Machine to Connect FFC and PCB This machine has been specially designed to connect a Flexible Printed Sensor with a PCB by using an ACTION PIN FFC Contact. The Flexible Printed Sensor and the PCB are manually loaded into the machine. After the cycle has been started, the insertion head is positioned above the first insertion position. Several contacts form the complete connection between the sensor and the PCB. The force, required to insert the ACTION PIN contact with the PCB, is monitored by a force sensor. To accommodate two types of PCBs, the PCB holder is positioned by pneumatic cylinders. The desired position is selected via the operator interface. The pre-formed contact is cut off the carrier strip and gets simultaneously inserted into the PCB and crimped to the Flexible Printed Sensor. FFC/FPC Machine The FFC/FPC bench machine creates electrical connections between TE Connectivity FFC terminals and flexible flat cables. Thanks to its adaptable circuit fixture the machine is simple and easy to load. Prior to initializing a crimp cycle, the vision system establishes the precise location of the first conductor track. A positional correction is effected as appropriate. The equipment combines the functions of terminal feed, cutting the product off the carrier strip, crimping and chopping of the carrier strip. An integrated crimp force monitor ensures high quality crimp connections. An optional faulty crimp cutoff device prevents the further use of defect circuits. For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china All specifications subject to change. Consult TE Connectivity for latest specifications. 2-215 Timer Interconnection System Application Tooling and Equipment Catalog 889759-3 Revised 7-2011 Magnet Wire Equipment MAG-MATE and SIAMEZE Inserter Mark II with PLC TE Connectivity magnet wire terminations are a perfect connecting alternative to all soldering techniques used in a lead-free environment. With the Inserter Mark II TE Connectivity can offer an economic solution especially for the application of MAG-MATE and SIAMEZE terminals. Special knowledge is required to design a mass manufacturing line for insulation displacement crimps on thin lacquerd insulated wires with high yield. Design aspects of the terminal, the cavity and the machine all need to be harmonized. MAG-MATE Inserter Mark II with PLC and Insertion Force Control This advanced insertion machine provides the features of the MAG-MATE Inserter Mark II with an additional force distance control system. The machine is designed to apply multiple different contacts and will be customized according to the customer or product specific requirement. The contacts can be used as single contacts or in strip form (bridge function adjusted “on-the-fly”). A gauge is available to check the adjusted insertion force and to recalibrate the insertion force control sensor. Pneumatic Insertion Tool for MAG-MATE Terminals The pneumatic tool for MAG-MATE terminals features a rotary insertion finger to facilitate different insertion angles. This tool is designed for use in TE Connectivity standard insertion machines such as P 200 and P 300 but can also be integrated into customized production lines or assembly cells. For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china 2-216 All specifications subject to change. Consult TE Connectivity for latest specifications. Timer Interconnection System Application Tooling and Equipment Catalog 889759-3 Revised 7-2011 Magnet Wire Equipment AMPLIVAR Terminator for Parallel and End Connections The machine was especially developed for processing magnet wire connections. Different versions for end-feed and side-feed contacts are available. The design takes into account that the motor windings and coils can be supplied directly to the connectors. The exposed crimp position permits precise handling. In case of end connections the projecting magnet wires are cut off. AMPLIVAR Splices and Terminals are specifically designed to terminate magnet wires or in combination with standard solid or stranded wire. In a one-step operation the magnet wire is automatically multiple ring stripped of its insulation as it is forced into the serrations during the precisely controlled crimping operation. As many as three magnet wires can be terminated, simultaneously in one splice. Nearly the entire AMPLIVAR splice program can be applied with this machine in combination with suitable applicators. The comprehensive range of manufacturing possibilities demands a specific machine and applicator combination. APT IIIA and APT IIE AMPLIVAR Product Terminators APT semi-automatic bench machines are available in two versions: the APT IIIA machine with automatic precision adjustment controlled by the Crimp Quality Monitor (CQM) and the APT IIE machine with manual precision adustment. To apply a splice or contact, simply place the wires in the target area and depress the foot switch. The machine automatically shears the splice or contact from the strip, crimps it, shears off excess wire, and advances the next splice or contact into position. With CQM, the APT IIIA machine assists in achieving 6-sigma processing capability. For operations with multiple wire sizes, the APT IIIA machine provides programmable sequencing of different crimp-height settings, and it can store up to 2000 different programms of 7 different settings each. For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china All specifications subject to change. Consult TE Connectivity for latest specifications. 2-217 Timer Interconnection System Application Tooling and Equipment Catalog 889759-3 Revised 7-2011 Board Processing Equipment Press-Fit Systems TE Connectivity offers a complete line of manual and automatic servo-electric driven presses for the application of press-fit connectors. Each unit is PC controlled and incorporates force feedback through load cells. The servoelectric drive can precisely control applied force, speed and travel without the “spring” effect common in pneumatic and hydraulic presses. Finally, force and SPC data for every connector pressed is stored and can be retrieved for 100% traceability of all boards produced. This system minimizes costly scrap by assuring that the minimum force is reached, maximum force is not exceeded and the connector is gently seated to the required height. CSP 3T Servo-Electric Press The SEP 3T is a servo-electric press to apply PCBs onto compliant pin connectors and housings. The system provides control and monitoring of the press cycle force, distance and speed to meet the quality and traceability essential in the safety and control applications where these components are typically used. Optional Pin Penetration Sensing (PPS) tooling can verify the correct penetration of every pin through the PCB. PCBs are manually loaded onto the connector/housing and placed in specific support fixtures. When the press cycle is initiated by the operator, the product is shuttled into the CSP 3T and pressed to the required force and/or height. A key feature of the CSP press system is an automatic shuttle that positions the PCB and housing/connector stack up underneath the upper insertion tool. For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china 2-218 All specifications subject to change. Consult TE Connectivity for latest specifications. Timer Interconnection System Application Tooling and Equipment Catalog 889759-3 Revised 7-2011 Board Processing Equipment CBP-3T/5T Bench Manual Electric Press The benchtop press with midrange board handling and pressing capacities utilizes PC control and servo-electric drive system. Pressing capacities of 27 kN [3 tons] and 44 kN [5 tons] allow for a wide range of applications on boards up to 460 mm x 610 mm [18" x 24"]. These features and a compact footprint make this a powerful, versatile and portable press for PCB construction. The run time screen provides complete operator interface and feedback. CMP 6T/CMP 12T Manual Electric Press A self-contained press on wheels that can easily be relocated almost anywhere on the production floor. The same PC controlled servoelectric drive system as the CBP units is used to provide a precise and repeatable pressing system to lower overall applied cost. With up to 107 kN [12 tons] of pressing capacity and board handling up to 910 mm x 1220 mm [36" x 48"] on the CMP-12T machine, the CMP press line is perfectly positioned to handle almost any press-fit application with midrange volumes. For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china All specifications subject to change. Consult TE Connectivity for latest specifications. 2-219 Timer Interconnection System Application Tooling and Equipment Catalog 889759-3 Revised 7-2011 Board Processing Equipment CAP 6T Automatic Electric Press The CAP-6T Automatic Electric Press is the newest addition to the successful TE Connectivity servo press line. It provides the proven force control capabilities and quality assurance of the line in an automatic press. The automatic pressing capabilities of the CAP-6T Press provide the end user with greater control and simplified processing to help improve quality, lower rework and prevent rejects. This provides users with lower true applied cost and higher end profits. The CAP-6T Press was designed to apply compliant pin connectors to a wide range of PCBs. It is fully capable of handling the most demanding applications today from daughter cards to mid-planes to back-planes. CSM 5T Connector Seating Machine PCB and connectors are loaded manually into fixtures. When started, the machine checks the correct loading of the connectors before placing the connectors onto the PCB. The tool then moves under the press ram where the connectors get pressed one after the other onto the PCB. The CBP-5T servo-electric press is used to seat the PCB which provides a forcedistance check to guarantee quality production. With board capacity up to 760 mm x 910 mm [30" x 36"] and a press force up to 53 kN [6 tons], the CAP-6T Press is focused at all but the largest board applications. The CAP-6T Press can also hold up to 12 insertion tools and uses a lower support fixture. A special tooling plate allows the sequential pressing of a number of different pre-loaded connectors. An intermediate plate, positioned between the PCB with its pre-positioned connectors and the flat rock press ram contains the connector specific press tools. For each connector a force distance curve is available after completion. For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china 2-220 All specifications subject to change. Consult TE Connectivity for latest specifications. Timer Interconnection System Application Tooling and Equipment Catalog 889759-3 Revised 7-2011 Board Processing Equipment PCB Depanelling Systems TE Connectivity knows the total applied cost of your product is almost at its highest when the PCB is separated from the panel. Protect the time and investment that has been applied to your product by using a gentle, safe and effective depanelling equipment solutions offered by TE Connectivity. GAS SAR-1000-B and SAR-1000-D Depanelling Machines The GAS SAR-1000-B and SAR-1000-D depanelling systems for printed circuit boards and bare boards offers a largely automated process for depanelling by milling and/ or sawing. TE Connectivity offers equipment solutions including the 2016AT Singulation Press, SmartRouter Singulation Machine, SAR-1000-B/D, SAR-1400-L Laser Depanelling and ILR-2000 Automatic In-Line Routing Machines. All of our equipment solutions offer effective and safe depanelling for your products. Depanelling induced stress is simply unacceptable in today’s competitive market. The GAS depanelling systems SAR-1000-B and SAR-1000-D offer the following outstanding features: ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Very fast and precise linear motor axes for all three directions of movements (X, Y and Z) Fast shuttle system with short changing time