108-32048
Product
Specification
23 Jan 14 Rev C
CeeLok FAS-T* Nano Circular Connectors
1.
SCOPE
1.1.
Content
This specification outlines the performance, test, and quality requirements for the TE Connectivity (TE)
NANONICS* CeeLok FAS-T Nano Circular connector series. These products cover a range of
nanominiature circular, high density electrical connectors, both plugs and receptacles, suitable for use
in high reliability environments including military and soldier-worn applications, down-hole, avionics,
instrumentation, etc. where performance and weight are of primary concern. The mating interface for
the high speed connector packages 8 contact positions in a T-shaped pattern to improve signal integrity
through uniform crosstalk cancellation. Data transmission rates of 10 Gb/s are achieved when
terminated to proper cable.
Qualification
When tests are performed on the subject product line, procedures specified in Table 1 shall be used.
All inspections shall be performed using the applicable inspection plan and product drawing.
Description
A. General
CeeLok FAS-T Nano Circular connectors are permanently assembled, non-field repairable
devices which consist of seamless pin and socket contacts which are crimp-terminated to
conductors which are housed in a thermoplastic insulator that is then shrouded by an outer metal
shell for added durability, ruggedness, polarization, and sealing capability. The connector types
are such that plug connectors use pin contacts that are recessed within the connector shell, and
receptacles use socket contacts which are also recessed within the shell.
B. Contacts
The contact system consists of size 30 pins and sockets which are seamless and are designed for
permanent crimp-style terminations. The socket contact contains the spring member that
provides the contact engagement normal force.
C. Form Factors
These circular connectors are available in two basic styles for each gender. Plug connectors can
be Quick Disconnect (push-pull coupling mechanism) or Threaded Coupling. Receptacle
connectors can be Flush Mount (also known as front panel mount), or more traditional Panel
Mount (also known as rear panel mount). Flush Mount receptacles can only mate with Quick
Disconnect plugs, but Panel Mount receptacles can mate with either type of plug so they offer
more design flexibility.
Connector Classifications (NANONICS legacy part numbering nomenclature)
A. QCM
Basic Quick Disconnect Series. It can be a plug or receptacle and can be further broken down
into the following subgroups.
1. QCM * * * F
Suffix of “F” designates a front Flush Mount Receptacle
2. QCM * * * P
Suffix of “P” designates a rear Panel Mount Receptacle
3. QCM * * *
With no suffix, this designates a Plug
B. TCM
Basic Threaded Coupling Series. This applies to plug connectors only.
C. FCM
Flanged Coupling Quick Disconnect Series. This applies to plug connectors only.
D. Alternate Finishes
The letter “M” in the classifications listed above refers to the standard material and finish which is
Electroless Nickel plated Aluminum. Replacing the “M” with an “S” signifies that the main shells
1.2.
1.3.
1.4.
©2013 Tyco Electronics Corporation, a TE Connectivity Ltd. company
All Rights Reserved
| Indicates Change
This controlled document is subject to change.
For latest revision and Regional Customer Service, visit our website at www.te.com
PRODUCT INFORMATION 1-800-522-6752
*Trademark. TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or company names may be trademarks of their respective owners.
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108-32048
E.
F.
will be made from stainless steel. All components may not be of the exact same material and
finish. Refer to the connector product drawings for specifics.
Accessories
All connector classifications except for the Flush Mount receptacles can accommodate the option
of a factory-installed straight or right angle backshell. Straight backshells are designated by the
letters “BC” at the end of an applicable NANONICS part number. Right angle backshells are
designated by two-character codes “R1” through “R8” at the end of an applicable NANONICS part
number. The “R” designates the right angle backshell option, and the number 1-8 designates the
direction of the backshell exit with regard to the connector key/keyway. Refer to the connector
product drawings for specifics.
Standard Connector Configurations
1. Pigtail Wired utilizing MADISON 30AWG 10G TurboTwin Pair CABLE* (100 ohm differential
pair; four pairs per connector).
2. Vertical Mount Through-Hole (PCB) utilizing 28AWG A-A-59551 uninsulated copper wire
2.
APPLICABLE DOCUMENTS
2.1.
The following documents form a part of this specification to the extent specified herein. Unless
otherwise specified, the latest edition of the document applies. In the event of conflict between the
requirements of this specification and the product drawing, the product drawing shall take precedence.
In the event of conflict between the requirements of this specification and the referenced documents,
this specification shall take precedence.
TE Documents
2.2.
Rev C
501-134021:
408-10411:
109-197:
351-0050:
Qualification Test Report
NANONICS Circular Connector Application and Maintenance Procedures
AMP Test Specifications vs EIA and IEC Test Methods
Hydrostatic Immersion Test Procedure for NANONICS Environmentally Sealed
Circular Connectors
Product Drawings, as applicable
Industry Documents
A. Electronic Industries Alliance (EIA)
EIA-364
EIA-364-06
EIA-364-09
EIA-364-13
EIA-364-18
EIA-364-20
EIA-364-21
EIA-364-23
EIA-364-26
EIA-364-27
EIA-364-28
EIA-364-29
EIA-364-31
EIA-364-32
EIA-364-35
EIA-364-37
Electrical Connector/Socket Test Procedures Including Environmental
Classifications
Contact Resistance Test Procedure for Electrical Connectors
Durability Test Procedure for Electrical Connectors and Contacts
Mating Unmating Forces Test Procedure for Electrical Connectors
Visual and Dimensional Test Procedure for Electrical Connectors
Withstanding Voltage Test Procedure for Electrical Connectors, Sockets and
Coaxial Contacts
Insulation Resistance Test Procedure for Electrical Connectors, Sockets and
Coaxial Contacts
Low Level Contact Resistance Test Procedure for Electrical Connectors and
Sockets
Salt Spray Test Procedure for Electrical Connectors, Contacts and Sockets
Mechanical Shock (Specified Pulse) Test Procedure for Electrical Connectors
Vibration Test Procedure for Electrical Connectors and Sockets
Contact Retention Test Procedure for Electrical Connectors
Humidity Test Procedure for Electrical Connectors and Sockets
Thermal Shock (Temperature Cycling) Test Procedure for Connectors and
Sockets
Insert Retention Test Procedure for Electrical Connectors
Contact Engagement and Separation Force Test Procedures for Electrical
Connectors
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108-32048
B.
C.
D.
EIA-364-54 Magnetic Permeability Test Procedure for Electrical Connectors
EIA-364-83 Shell-to-Shell and Shell-to-Bulkhead Resistance Test Procedure for Electrical
Connectors
IPC- Association Connecting Electronics Industries
J-STD-004 Requirements for Soldering Fluxes
J-STD-005 Requirements for Soldering Pastes
J-STD-006 Requirements for Electronic Grade Solder Alloys and Fluxed and Non-Fluxed
Solid Solder for Electronics Soldering Applications
International Standards (IEC)
IEC 60529 Degrees of Protection Provided by Enclosures (IP Rating)
Telecommunications Industry Association (TIA)
ANSI/TIA-568-C.2 Commercial Building Telecommunications Cabling Standard Part 2: Balanced
Twisted-Pair Cabling Components
3.
REQUIREMENTS
3.1.
Design and Construction
Product shall be of the design, construction and physical dimensions specified on the applicable
product drawing and as summarized in this specification.
Materials
Materials used in the construction of this product shall be as summarized below and as specified on the
applicable product drawing. When a specific material is not identified, a material has been chosen
which enables the connectors to meet all performance requirements of this specification.
A. Dissimilar Metals
When dissimilar metals are used in intimate contact with each other, protection against
electrolysis and corrosion is provided by means of plating and/or passivation.
B. Contact Materials
Contacts are made from beryllium copper alloy.
C. Contact Plating
Contacts are gold plated over nickel plate. After contact forming, the approximate gold plating
thickness is 30inches in critical contact mating areas.
Dielectric Materials
A. Molded Inserts
Circular connector inserts are molded from LCP, or other suitable engineered thermoplastic that
enables the performance specified herein.
B. Embedment Compound
Contacts and conductors are permanently encapsulated within the insulators and/or shells using
an epoxy potting compound. Alternate potting compounds may also be used to improve sealing
and/or temperature cycling characteristics or to promote high-speed signal integrity.
Metal Shells
A. Base Material
Standard metal shell housings are made from high strength aluminum alloy. Shells can also be
made from stainless steel. The connector classification shall determine the shell material. See
product drawings for more detail.
B. Shell Finish
Aluminum shells are plated with electroless nickel, and stainless steel shells are passivated. The
connector classification shall determine the shell finish. Alternate shell materials and/or finishes
can be specified on a custom basis. See product drawings for more detail.
Material Fungus Resistance
The standard materials used in the construction of these connectors are fungus inert.
3.2.
3.3.
3.4.
3.5.
Rev C
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108-32048
3.6.
3.7.
3.8.
Rev C
Pure Tin
NANONICS circular connectors do not use pure tin (tin content > 97%) on any standard solderable
interfaces.
Flux
When required, flux shall be rosin mildly activated (RMA), paste or liquid, or water soluble flux in
accordance with J-STD-004 or an equivalent. Solder paste shall be in accordance with J-STD-005 or
an equivalent. Soldering requirements shall be in accordance with J-STD-006 or an equivalent.
Design, Construction, and Physical Dimensions
Connectors are designed such that pin and socket contacts will not be damaged during normal mating.
A. Contact Design
The contacts used in all NANONICS nanominiature connectors are seamless, and the spring
member providing the mating normal force resides in the socket contact. A dimple located toward
the entry of the socket contact biases the straight pin contact into intimate contact with the
opposite side of the socket for a large contact surface area over approximately 180° of the inside
of the socket contact.
1. Contact Wipe
All contacts have a contact wipe of .015 inch minimum prior to the connector halves arriving
at their fully mated position.
2. Crimp Contacts
Contacts are crimp-terminated and are non-removable from the insulator insert or shell.
3. Contact Identification
Due to the size of nanominiature connectors, there is no standard contact identification for
position 1.
4. Contact Arrangement
The contact arrangement is as specified in the TE product drawings or catalog pages. The
standard 10 Gig-E contact layout consist of 8 positions in a T-shaped pattern.
5. Contact Alignment and Stability
With all contacts in place, the alignment of pin and socket contacts shall permit engagement
irrespective of buildup of allowable tolerances between shells, distortion of contacts due to
crimping, and insulator location in the shell.
B. Insulator Insert Design
Inserts are designed such that they will not readily chip, crack, or break during normal service.
The inserts are positively retained in the shell using an epoxy embedment compound.
1. Insulator Insert Heat Deflection
Inserts and other related connector components are molded from, or machined from
materials that are capable of withstanding short durations of extremely high heat typical of
vapor-phase, wave, reflow, and infrared soldering techniques.
2. Insulator Insert Durability
Inserts and other related connector components are molded from, or machined from highly
durable materials that are capable of withstanding harsh vibration and shock without
evidence of deterioration such as chipping, cracking, or warping.
C. Shell Design
Metal circular shells are designed to positively retain the insulator insert such that it cannot be
removed.
1. Polarization
Shell polarization of circular connectors is achieved by use of an internal key feature on
receptacle shells, and a corresponding keyway on plug shells. Multiple keys/keyways can be
incorporated on a custom basis to provide additional polarization options and to help prevent
accidental mismating of adjacent connectors.
2. Ancillary Hardware
For circular receptacle connectors, jam nuts are included that allow the user to mount the
connector assembly to a suitable panel or other device.
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108-32048
3.
4.
3.9.
Intermateability
For 10 Gig-E circular connectors, all plug and receptacle configurations are completely
intermateable regardless of shell material and/or finish with the exception being that
threaded coupling plugs cannot mate with flush mount receptacles.
Interchangeability
All connectors having the same part number are completely interchangeable electrically and
mechanically.
Ratings
Voltage:
Current:
Temperature:
Characteristic Impedance:
Frequency Range:
3.10.
3.11.
500 Volts AC
1 Ampere maximum
-55 °C to 75 °C (Madison 102-1238 TurboTwin cable)
-55 °C to 125 °C (Madison 102-2639 TurboTwin
cable)
100 Ohms
1 to 500 MHz
Performance and Test Description
Product is designed to meet the electrical, mechanical, and environmental performance requirements
specified in Table 1. Unless otherwise specified, all tests shall be performed at ambient environmental
conditions.
Test Requirements and Procedures Summary
Test Description
Requirement
Procedure
Initial Examination of Product
Meets requirements of product drawing EIA-364-18
Visual examination and dimensional
(C of C) inspection per product drawing
Final Examination of Product
Meets visual requirements
EIA-364-18
Visual examination
ELECTRICAL
Low Level Contact Resistance (LLCR)
70 milliohms maximum
EIA-364-23 (See Figure 1)
Contact Resistance (CR) at Rated
Current
70 millivolt drop maximum at 1 Amp
EIA-364-06 (See Figure 1)
Insulation Resistance (IR) (Unmated)
1 megohm minimum after step 6
EIA-364-21
1000 megohms minimum after 24 hours 500 ± 10% Volts DC initial
of conditioning
100 ± 10% Volts DC after humidity
5000 megohms minimum all other
conditions
Insulation Resistance (IR) at
Temperature (Unmated)
1000 megohms minimum
EIA-364-21
500 ± 10% Volts DC
(Cable 102-1238: 75ºC)
(Cable 102-2639: 125ºC)
Dielectric Withstand Voltage (DWV) at
Sea Level (Unmated)
One minute hold with no breakdown or
flashover
EIA-364-20, Method A, Condition I
500 Volts AC before Humidity; 100 Volts
AC after Humidity
Dielectric Withstand Voltage (DWV) at
Altitude (Unmated)
One minute hold with no breakdown or
flashover
EIA-364-20, Method A, Condition IV
100 Volts AC at 70,000 feet
Figure 1 (cont)
Rev C
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108-32048
Test Description
Requirement
Shell-to-Shell Conductivity
Electrical continuity
(applies to Threaded Coupling
Plugs mated with Panel Mount
Receptacles only)
Procedure
EIA-364-83
Ensure electrical continuity when a current of 1
ampere is applied
Return Loss (RL)
Per Cat 6A Limits1 (see Footnote 1)
ANSI/TIA-568-C.2
Insertion Loss (IL)
Per Cat 6A Limits (see Footnote 1)
ANSI/TIA-568-C.2
Near End Cross Talk (NEXT)
Per Cat 6A Limits (see Footnote 1)
ANSI/TIA-568-C.2
MECHANICAL
Contact Engagement and
Separation Force (applies to
Socket contacts)
6.0 oz. maximum engagement
0.5 oz. minimum separation
Using .0127 diameter test pin (tolerance +40 µin/00; Deltronic P/N 38310 or equivalent)
Contact Retention
.002 inch maximum contact
displacement
EIA-364-29 Method B
Apply axial load of 2.0 lb. minimum to the contact
Insert Retention
Inserts shall not dislodge from connector EIA-364-35
Apply specified axial load of 50 psi (approx. .884
lb. for Ø.150 insert)
Sinusoidal Vibration
No discontinuities of 1 microsecond or
longer duration2 (see Footnote 2)
EIA-364-28, Test Condition IV
Random Vibration
No discontinuities of 1 microsecond or
longer duration (see Footnote 2)
EIA-364-28, Test Condition V, Test Condition
Letter K, 90 minute duration in each of 3
perpendicular planes
Mechanical Shock
No discontinuities of 1 microsecond or
longer duration (see Footnote 2)
EIA-364-27, Test Condition D
Durability
See Footnote 2
EIA-364-9 and TE 408-10411
Durability is dependent on shell base material
and method of mating. Use “Pre-Aligned” mating
method per TE 408-10411
Magnetic Permeability
2.0 Mu maximum
EIA-364-54
Apply indicator with 2.0 Mu pellet to all areas of
the specimen
Coupling Torque
(Threaded Coupling Plugs
only)
10.0 in-lbs. maximum
EIA-364-13, Method A
Measure torque necessary to mate specimens at
a maximum rate of 12.7 mm [.50 in] per minute.
Uncoupling Torque
(Threaded Coupling Plugs
only)
4.0 in-oz minimum
EIA-364-13, Method A
After all torque pre-load is removed and coupling
nut is finger-tight, measure torque necessary to
unmate specimens at a maximum rate of 12.7
mm [.50 in] per minute.
Jam Nut Torque
(Receptacles only)
7.0 in-lbs. maximum (front flush
mount shell with M7.0 thread)
20.0 in-lbs. maximum (rear panel
mount shell with M8.0 thread)
With receptacle mounted to a plate or panel as
specified by the product drawing, jam nut shall be
tightened to the limits noted with no breakage,
stripping, etc.
Connector Mating and
Unmating Force (Quick
Disconnect Plugs only)
8.0 lbs. maximum mating
2.0 lbs. minimum unmating
EIA-364-13, Method A
An axial force shall be applied to the Coupling
Sleeve. Note that this is not a breakaway force,
this is the force required for the Coupling Sleeve
to properly compress the internal retaining ring to
permit proper mating or unmating.
Figure 1 (end)
1
Contact TE AD&M Development Engineering for data related to High-Speed testing.
Shall meet visual requirements, show no physical damage, and meet requirements of additional tests as
specified in the Product Qualification and Requalification Test Sequence.
Rev C
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108-32048
Test Description
Requirement
Procedure
ENVIRONMENTAL
Thermal Shock (Temperature Cycling)
No damage detrimental to proper
connector operation (see Footnote 2)
EIA-364-32, Condition I
(Cable 102-1238: Subject mated specimens to 5
cycles between -55°C and 75°C)
(Cable 102-2639: Subject mated specimens to 5
cycles between -55°C and 125°C)
Humidity (Mated)
Meet specified DWV and IR
requirements in Electrical section
EIA-364-31, Method IV
Steps 7a and 7b shall not be required.
Hydrostatic Water Immersion (mated)
No effects detrimental to proper
electrical performance
IEC 60529, Code IPX8
1 meter minimum fresh water depth for a
minimum of 2 hours. See also
NANONICS document 351-0050. Does
NOT apply to PCB connectors.
Water Jet Spray (Mated)
No ingress of water into the enclosure
IEC 60529, Code IPX6
Dust (mated)
No ingress of dust
IEC 60529, Code IP6X
Salt Spray (Mated)
No exposure of base metal which will
EIA-364-26, Condition B (48 hours)
affect performance, and shall meet
specified LLCR and Mating/Unmating
Forces (Quick Disconnect plugs) or
Coupling/Uncoupling Torque (Threaded
Coupling plugs)
NOTE: WIRE BULK IS NOT SUBTRACTED FROM THESE MEASUREMENTS
Figure 2 –(LLCR and CR Measurements)
Rev C
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108-32048
3.12.
Product Qualification and Requalification Test Sequence
Test Group (a)
Test or Examination
1
2
3
4
5
1
1
Test Sequence (b)
Initial Examination of Product
LLCR
CR at Rated Current
IR
DWV at Sea Level
IR at Temperature
DWV at Altitude
Shell-to-Shell Conductivity
Contact Engagement & Separation Force
Contact Retention
Insert Retention
Sinusoidal Vibration
Random Vibration
Mechanical Shock
Durability
Magnetic Permeability
Coupling Torque
Uncoupling Torque
Jam Nut Torque
Mating & Unmating Force
Thermal Shock
Humidity
Hydrostatic Water Immersion
Water Jet Spray
Dust
Salt Spray
Final Examination of Product
NOTE
(a)
(b)
(c)
(d)
(e)
1
4, 9
5, 10
1
2, 6
3, 7
1
2, 8
3, 9
4
5
4, 8
2
3
4
7(c)
7(d)
8
6
2
3(d)
11(d)
5(e)
3(c), 11(c)
6
7
3
2
4
12
5
9
10
6
5
See Paragraph 4.1.A.
Numbers indicate sequence in which tests are performed.
Applicable to quick-disconnect coupling connectors only.
Applicable to thread coupling connectors only.
Applicable to panel mount receptacle connectors only.
Figure 3
4.
QUALITY ASSURANCE PROVISIONS
4.1.
Qualification Testing
A. Specimen Selection
1. Specimens shall be prepared in accordance with applicable Instruction Sheets or product
drawings, and shall be selected at random from current production. If no current production
exists, representative product shall be assembled for testing purposes. Test specimen
quantities and configurations shall be as follows:
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108-32048
Test Group 1 shall consist of 3 quick-disconnect wired plug and wired receptacle pairs
(1925255-1 & 1925259-1) and 3 threaded coupling wired plug and mounted pcb
receptacle mating pairs (1925252-1 & 1925261-1).
Test Group 2 shall consist of 3 threaded coupling wired plug and pcb receptacle pairs
(1925252-1 & 1925261-1).
Test Group 3 shall consist of 2 quick-disconnect wired plug and wired receptacle pairs
(1925255-1 & 1925259-1) and 2 threaded coupling wired plug and unmounted pcb
receptacle mating pairs (1925252-1 & 1925261-1), as applicable.
Test Group 4 shall consist of 2 quick-disconnect wired plug connectors (1925255-1) and
2 unmounted pcb rear panel mount receptacle connectors (1925261-1).
Test Group 5 shall consist of 2 quick-disconnect wired plug and wired receptacle pairs
(1925255-1 & 1925259-1).
B.
4.2.
4.3.
4.4.
Rev C
Test Sequence
Qualification inspection shall be verified by testing specimens as specified in Table 2.
Requalification Testing
If changes significantly affecting the form, fit, or function are made to the product or manufacturing
process, product assurance shall coordinate requalification testing, consisting of all or part of the
original testing sequence as determined by development/product, quality, and reliability engineering.
Acceptance
Acceptance is based on verification that the product meets the requirements of Table 1. Failures
attributed to equipment, test setup or operator deficiencies shall not disqualify the product. If product
failure occurs, corrective action shall be taken and specimens resubmitted for qualification. Testing to
confirm corrective action is required before resubmittal.
Quality Conformance Inspection
The applicable quality inspection plan shall specify the sampling acceptable quality level to be used.
Dimensional and functional requirements shall be in accordance with the applicable product drawing
and this specification.
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