1971787-1

POWER TRIPLE LOCK QUICK REFERENCE GUIDE SECURES CONNECTION IN 3 WAYS Cap & Plug latch together CPA - Connector Position Assurance TPA - Terminal Position Assurance 4 KEYING & COLOR OPTIONS Ensure correct assembly Single audible “click” latch with anti-snag ribs 3 HOUSING MATERIALS Standard 105°C High temperature up to 150°C Glow wire The new POWER TRIPLE LOCK connector system has been developed for improved power and signal applications. The POWER TRIPLE LOCK connector system has many added customer benefits for performance assurance. For complete 3 in 1 reliability, the benefits include: • Audible ‘lock’ latch provides positive feedback when Cap & Plug are mated, while the ribs surrounding the latch prevent wires from becoming snagged underneath the latch. • Optional Connector Position Assurance (CPA) ensures that, once engaged, the POWER TRIPLE LOCK connector system cannot be mistakenly disengaged • Optional Terminal Position Assurance (TPA) ensures that contacts are fully seated within the housing and provides an added measure against contact backout The POWER TRIPLE LOCK connector system is available in three levels of housing materials with keying/color code to prevent mis-mating on the assembly line: • Standard 105°C - Natural, Purple, Blue, Yellow • High temperature up to 150°C – Light Grey • Glow wire – Dark Grey, Brown, Green, Orange With a centerline space of 6.0mm, the reduced size of the POWER TRIPLE LOCK connector system offers high performance with a functional design. The POWER TRIPLE LOCK connector system has an extensive family line, ranging from free hanging and panel mount receptacles to future products such as board mount headers to meet your everyday design needs. www.te.com/products/PTL 1 THE POWER TRIPLE LOCK CONNECTOR SYSTEM CAN BE USED IN MANY APPLICATIONS: Household Appliances - Refrigerators - Dishwashers - Washers and Dryers - Cookware - Water Heaters - Vacuums - Garage Door Openers Automotive Commercial Building HVAC Industrial Machinery Rail TE Connectivity POWER TRIPLE LOCK APPLICATION Washers / Dryers Commercial mmer Building Cookware Automotive Dishwashers Refrigerators Household Appliances Water Heaters Rail Industrial Machinery Vacuums HVAC Garage Door Openers ELECTRICAL • Voltage rating: 600 VAC or VDC • Current rating: Up to 20 A MECHANICAL • Position sizes: • Single row: 2, 3, 4, 5 • Dual row: 2x3, 2x4, 2x5, and 2x6 • Matrix: 3x3, 3x4, 3x5 • Centerline spacing: 6.0 mm • Row-to-row spacing: 8.1 mm • Operating temperature: • -55 to 105°C standard material • -55 to 150°C high temp material SPECIFICATIONS CONTACT WIRE SIZES • 12 AWG (3.3mm 2 ) • 14 AWG (2.1mm 2 ) • 16-20 AWG (1.27-0.56mm 2 ) • 22 AWG (0.34mm 2 ) • 2x18 AWG (0.82mm 2 ) • 2x20 AWG (0.56mm 2 ) MATERIALS • Housings: UL 94V-0 • PBT standard (105°C) • High temperature (150°C) • Glow wire (750°C no flame) per IEC 60335-1 • Contacts: Tin-plated copper alloy STANDARDS UL recognized: E28476 • Product specification: 108-106118 • Application specification: 114-106118 www.te.com/products/PTL 2 TE Connectivity POWER TRIPLE LOCK Standard Temperature Product Image 1-1971771-2 Cap Free Hanging 1x2 2 105 Natural 1-1971771-3 Cap Free Hanging 1x3 3 105 Natural 1-1971771-4 Cap Free Hanging 1x4 4 105 Natural 1-1971771-7 Cap Free Hanging 1x5 5 105 Natural 1-1971774-3 Cap Free Hanging 2x3 6 105 Natural 1-1971774-4 Cap Free Hanging 2x4 8 105 Natural 1-1971774-5 Cap Free Hanging 2x5 10 105 Natural 1-1971774-6 Cap Free Hanging 2x6 12 105 Natural 1-1971874-3 Cap Free Hanging 3x3 9 105 Natural 1-1971874-4 Cap Free Hanging 3x4 12 105 Natural 1-1971874-7 Cap Free Hanging 3x5 15 105 Natural 1-1971773-2 Plug Plug Housing 1x2 2 105 Natural 1-1971773-3 Plug Plug Housing 1x3 3 105 Natural 1-1971773-4 Plug Plug Housing 1x4 4 105 Natural 1-1971773-7 Plug Plug Housing 1x5 5 105 Natural 1-1971776-3 Plug Plug Housing 2x3 6 105 Natural 1-1971776-4 Plug Plug Housing 2x4 8 105 Natural 1-1971776-5 Plug Plug Housing 2x5 10 105 Natural 1-1971776-6 Plug Plug Housing 2x6 12 105 Natural 1-1971876-3 Plug Plug Housing 3x3 9 105 Natural 1-1971876-4 Plug Plug Housing 3x4 12 105 Natural 1-1971876-7 Plug Plug Housing 3x5 15 105 Natural 1-1971772-2 Cap Panel Mount 1x2 2 105 Natural 1-1971772-3 Cap Panel Mount 1x3 3 105 Natural 1-1971772-4 Cap Panel Mount 1x4 4 105 Natural 1-1971772-7 Cap Panel Mount 1x5 5 105 Natural 1-1971775-3 Cap Panel Mount 2x3 6 105 Natural 1-1971775-4 Cap Panel Mount 2x4 8 105 Natural 1-1971775-5 Cap Panel Mount 2x5 10 105 Natural 1-1971775-6 Cap Panel Mount 2x6 12 105 Natural 1-1971875-3 Cap Panel Mount 3x3 9 105 Natural 1-1971875-4 Cap Panel Mount 3x4 12 105 Natural 1-1971875-7 Cap Panel Mount 3x5 15 105 Natural 1971777-2 TPA Locking Plate 1x2 2 150 Black 1971777-3 TPA Locking Plate 1x3 3 150 Black 1971777-4 TPA Locking Plate 1x4 4 150 Black 1971777-5 TPA Locking Plate 1x5 5 150 Black 1971778-3 TPA Locking Plate 2x3 6 150 Black 1971778-4 TPA Locking Plate 2x4 8 150 Black 1971778-5 TPA Locking Plate 2x5 10 150 Black 1971778-6 TPA Locking Plate 2x6 12 150 Black 1971789-1 NA CPA NA NA 150 Red 1971779-1 Receptacle std Receptacle 12AWG NA 105 nc 1971781-1 Receptacle std Receptacle 14AWG NA 105 nc 1971783-1 Receptacle std Receptacle 16-20AWG NA 105 nc 1971785-1 Receptacle std Receptacle 22AWG NA 105 nc 1971787-1 Receptacle std Receptacle 2x18AWG NA 105 nc 1971237-1 Receptacle std Receptacle 2x20AWG NA 105 nc 1971780-1 Tab std Tab 12AWG NA 105 nc 1971782-1 Tab std Tab 14AWG NA 105 nc 1971784-1 Tab std Tab 16-20AWG NA 105 nc 1971786-1 Tab std Tab 22AWG NA 105 nc 1971788-1 Tab std Tab 2x18AWG NA 105 nc 1971238-1 Tab std Tab 2x20AWG NA 105 nc Application Tooling Information: For application tooling part numbers, see application specification 114-106118 Note: Housing and Plug part numbers listed above are for keying option A www.te.com/products/PTL 3 TE Connectivity POWER TRIPLE LOCK High Temperature Product Image Part Number Type Style Size Number of Positions Temp Rating Color 9-1971771-2 Cap Free Hanging 1X2 2 150 Light Gray 5-1971771-3 Cap Free Hanging 1X3 3 150 Light Gray 5-1971771-4 Cap Free Hanging 1X4 4 150 Light Gray 5-1971771-7 Cap Free Hanging 1X5 5 150 Light Gray 5-1971774-3 Cap Free Hanging 2X3 6 150 Light Gray 5-1971774-4 Cap Free Hanging 2X4 8 150 Light Gray 5-1971774-5 Cap Free Hanging 2X5 10 150 Light Gray 5-1971774-6 Cap Free Hanging 2X6 12 150 Light Gray 5-1971874-3 Cap Free Hanging 3X3 9 150 Light Gray 5-1971874-4 Cap Free Hanging 3X4 12 150 Light Gray 5-1971874-7 Cap Free Hanging 3X5 15 150 Light Gray 9-1971773-2 Plug Plug housing 1X2 2 150 Light Gray 5-1971773-3 Plug Plug housing 1X3 3 150 Light Gray 5-1971773-4 Plug Plug housing 1X4 4 150 Light Gray 5-1971773-7 Plug Plug housing 1X5 5 150 Light Gray 5-1971776-3 Plug Plug Housing 2X3 6 150 Light Gray 5-1971776-4 Plug Plug Housing 2X4 8 150 Light Gray 5-1971776-5 Plug Plug Housing 2X5 10 150 Light Gray 5-1971776-6 Plug Plug Housing 2X6 12 150 Light Gray 5-1971876-3 Plug Plug Housing 3X3 9 150 Light Gray 5-1971876-4 Plug Plug Housing 3X4 12 150 Light Gray 5-1971876-7 Plug Plug Housing 3X5 15 150 Light Gray 5-1971772-2 Cap Panel Mount 1X2 2 150 Light Gray 5-1971772-3 Cap Panel Mount 1X3 3 150 Light Gray 5-1971772-4 Cap Panel Mount 1X4 4 150 Light Gray 5-1971772-7 Cap Panel Mount 1X5 5 150 Light Gray 5-1971775-3 Cap Panel Mount 2X3 6 150 Light Gray 5-1971775-4 Cap Panel Mount 2X4 8 150 Light Gray 5-1971775-5 Cap Panel Mount 2X5 10 150 Light Gray 5-1971775-6 Cap Panel Mount 2X6 12 150 Light Gray 5-1971875-3 Cap Panel Mount 3X3 9 150 Light Gray 5-1971875-4 Cap Panel Mount 3X4 12 150 Light Gray 5-1971875-7 Cap Panel Mount 3X5 15 150 Light Gray 1971777-2 TPA Locking Plate 1X2 2 150 Black 1971777-3 TPA Locking Plate 1X3 3 150 Black 1971777-4 TPA Locking Plate 1X4 4 150 Black 1971777-5 TPA Locking Plate 1X5 5 150 Black 1971778-3 TPA Locking Plate 2X3 6 150 Black 1971778-4 TPA Locking Plate 2X4 8 150 Black 1971778-5 TPA Locking Plate 2X5 10 150 Black 1971778-6 TPA Locking Plate 2X6 12 150 Black 1971789-1 NA CPA NA NA 150 red 1971779-2 Receptacle HT 150˚C Receptacle 12AWG NA 150 nc 1971781-2 Receptacle HT 150˚C Receptacle 14AWG NA 150 nc 1971783-2 Receptacle HT 150˚C Receptacle 16-20AWG NA 150 nc 1971785-2 Receptacle HT 150˚C Receptacle 22AWG NA 150 nc 1971787-2 Receptacle HT 150˚C Receptacle 2x18AWG NA 150 nc 1971237-2 Receptacle HT 150˚C Receptacle 2x20AWG NA 150 nc 1971780-2 Tab HT 150˚C Tab 12AWG NA 150 nc 1971782-2 Tab HT 150˚C Tab 14AWG NA 150 nc 1971784-2 Tab HT 150˚C Tab 16-20AWG NA 150 nc 1971786-2 Tab HT 150˚C Tab 22AWG NA 150 nc 1971788-2 Tab HT 150˚C Tab 2x18AWG NA 150 nc 1971238-2 Tab HT 150˚C Tab 2x20AWG NA 150 nc Application Tooling Information: For application tooling part numbers, see application specification 114-106118 Note: Housing and Plug part numbers listed above are for keying option A www.te.com/products/PTL 4 TE Connectivity POWER TRIPLE LOCK Glow Wire Product Image Part Number Type Style Size Number of Positions Temp Rating Color 5-2232358-2 Cap Free Hanging 1X2 2 105 Dark Gray 5-2232358-3 Cap Free Hanging 1X3 3 105 Dark Gray 5-2232358-4 Cap Free Hanging 1X4 4 105 Dark Gray 5-2232358-7 Cap Free Hanging 1X5 5 105 Dark Gray 5-2232359-3 Cap Free Hanging 2X3 6 105 Dark Gray 5-2232359-4 Cap Free Hanging 2X4 8 105 Dark Gray 5-2232359-5 Cap Free Hanging 2X5 10 105 Dark Gray 5-2232359-6 Cap Free Hanging 2X6 12 105 Dark Gray 5-2232360-3 Cap Free Hanging 3X3 9 105 Dark Gray 5-2232360-4 Cap Free Hanging 3X4 12 105 Dark Gray 5-2232360-7 Cap Free Hanging 3X5 15 105 Dark Gray 5-2232265-2 Plug Plug housing 1X2 2 105 Dark Gray 5-2232265-3 Plug Plug housing 1X3 3 105 Dark Gray 5-2232265-4 Plug Plug housing 1X4 4 105 Dark Gray 5-2232265-7 Plug Plug housing 1X5 5 105 Dark Gray 5-2232266-3 Plug Plug Housing 2X3 6 105 Dark Gray 5-2232266-4 Plug Plug Housing 2X4 8 105 Dark Gray 5-2232266-5 Plug Plug Housing 2X5 10 105 Dark Gray 5-2232266-6 Plug Plug Housing 2X6 12 105 Dark Gray 5-2232357-3 Plug Plug Housing 3X3 9 105 Dark Gray 5-2232357-4 Plug Plug Housing 3X4 12 105 Dark Gray 5-2232357-7 Plug Plug Housing 3X5 15 105 Dark Gray 5-2232263-2 Cap Panel Mount 1X2 2 105 Dark Gray 5-2232263-3 Cap Panel Mount 1X3 3 105 Dark Gray 5-2232263-4 Cap Panel Mount 1X4 4 105 Dark Gray 5-2232263-7 Cap Panel Mount 1X5 5 105 Dark Gray 5-2232264-3 Cap Panel Mount 2X3 6 105 Dark Gray 5-2232264-4 Cap Panel Mount 2X4 8 105 Dark Gray 5-2232264-5 Cap Panel Mount 2X5 10 105 Dark Gray 5-2232264-6 Cap Panel Mount 2X6 12 105 Dark Gray 5-2232356-3 Cap Panel Mount 3X3 9 105 Dark Gray 5-2232356-4 Cap Panel Mount 3X4 12 105 Dark Gray 5-2232356-7 Cap Panel Mount 3X5 15 105 Dark Gray 1971777-2 TPA Locking Plate 1X2 2 150 Black 1971777-3 TPA Locking Plate 1X3 3 150 Black 1971777-4 TPA Locking Plate 1X4 4 150 Black 1971777-5 TPA Locking Plate 1X5 5 150 Black 1971778-3 TPA Locking Plate 2X3 6 150 Black 1971778-4 TPA Locking Plate 2X4 8 150 Black 1971778-5 TPA Locking Plate 2X5 10 150 Black 1971778-6 TPA Locking Plate 2X6 12 150 Black 1971789-1 NA CPA NA NA 150 red 1971779-1 Receptacle std Receptacle 12AWG NA 105 nc 1971781-1 Receptacle std Receptacle 14AWG NA 105 nc 1971783-1 Receptacle std Receptacle 16-20AWG NA 105 nc 1971785-1 Receptacle std Receptacle 22AWG NA 105 nc 1971787-1 Receptacle std Receptacle 2x18AWG NA 105 nc 1971237-1 Receptacle std Receptacle 2x20AWG NA 105 nc 1971780-1 Tab std Tab 12AWG NA 105 nc 1971782-1 Tab std Tab 14AWG NA 105 nc 1971784-1 Tab std Tab 16-20AWG NA 105 nc 1971786-1 Tab std Tab 22AWG NA 105 nc 1971788-1 Tab std Tab 2x18AWG NA 105 nc 1971238-1 Tab std Tab 2x20AWG NA 105 nc Application Tooling Information: For application tooling part numbers, see application specification 114-106118 Note: Housing and Plug part numbers listed above are for keying option A www.te.com/products/PTL 5 TE Connectivity POWER TRIPLE LOCK FREQUENTLY ASKED QUESTIONS Q1. What are the operating temperature requirements? The new POWER TRIPLE LOCK connector system offers all V-0 materials, with standard product made from a PBT material, rated at 105°C. For high temperature applications, like cooking, materials are available for 150°C. Q2. What is the benefit of choosing glow wire housings? The POWER TRIPLE LOCK connector system offers glow wire housings that allow manufacturers of home appliances to comply with the IEC 60335-1 standard. Q3. What are the current and voltage requirements for your application? The POWER TRIPLE LOCK connector system has a maximum current rating of 20 amps per line and is rated for 600 VAC or VDC. Refer to product specification 108-106118 for de-rating chart. Q4. What are the wire size requirements? The POWER TRIPLE LOCK connector system can accommodate single wire ranges from 12 AWG to 20 AWG, and double wires from 2X18 AWG to 2X20 AWG. Q5. In what circuit count is the POWER TRIPLE LOCK connector system offered? The POWER TRIPLE LOCK connector system is available from 2 to 15 positions, with both free hanging and panel mount housings. Q6. Do I need to use the Connector Position Assurance (CPA) device and the Terminal Position Assurance (TPA) device? The CPA and TPA devices are offered for this POWER TRIPLE LOCK connector system as options. Many customers are now asking for these devices in some or all of their applications as added security to help ensure the connector halves remain together once mated and ensure contact retention in each circuit cavity. Q7. Do you offer Terminal Position Assurance (TPA) devices for Matrix (3 row) housings? Yes. The Matrix housings are designed to accept 1 Single row and 1 Dual row TPA. Q8. What connector keying options are offered for the POWER TRIPLE LOCK connector system? The POWER TRIPLE LOCK connector system will be available in 4 keying options for all connector ranges. This means that the same position size connector can be used in different harnesses, but with different keying to prevent mis-mating. FOR MORE INFORMATION TE Connectivity Technical Support Center USA: Canada: Mexico: Latin/South America: Germany: UK: France: Netherlands: China: +1 (800) 522-6752 +1 (905) 475-6222 +52 (0) 55-1106-0800 +54 (0) 11-4733-2200 +49 (0) 6251-133-1999 +44 (0) 800-267666 +33 (0) 1-3420-8686 +31 (0) 73-6246-999 +86 (0) 400-820-6015 For other country numbers, go to te.com/supportcenter Part numbers in this brochure are RoHS Compliant*, unless marked otherwise. *as defined www.te.com/leadfree Visit www.te.com/products/PTL te.com © 2014 Tyco Electronics Corporation, a TE Connectivity Ltd. company. All Rights Reserved. 9-1773465-1 APP CS 05/2014 UL and the UL logo are trademarks of UL LLC TE Connectivity and the TE connectivity (logo) are trademarks. Other logos, product and/or company names might be trademarks of their respective owners. While TE has made every reasonable effort to ensure the accuracy of the information in this brochure, TE does not guarantee that it is error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current reserves the right to make any adjustments to the information contained herein at any time without notice. TE expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this catalog are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications.