1976593-5

Instruction Sheet  Quadrax Ferrule Insertion Tools 1976593-[ ] 408-10191 08 MAR 12 Rev D PROPER USE GUIDELINES Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available. Reasons for reissue of this instruction sheet are provided in Section 7, REVISION SUMMARY. 2. DESCRIPTION (See Figure 1) Pliers Thumbscrew (1 Per Jaw) Jaw Mount (2 Places) Jaw Kit  (Refer to Table) Each insertion tool consists of a pliers and a jaw kit except Tool -5 which includes four jaw kits (1976593-1 through -4). The jaw kit consists of a top jaw, bottom jaw, and two thumbscrews. The top jaw is designed to hold the cable and the bottom jaw is designed to hold the shell during insertion of the ferrule. The jaws are interchangeable between the pliers (of the insertion tools) and the jaw mounts (of the pliers). The jaw kits are also available separately (part numbers are given in Figure 1). 3. JAW INSTALLATION AND REMOVAL To install the jaws, proceed as follows: INSERTION JAW KIT † TOOL USED WITH Standard Sockets 1445693-[ ] 1976593-1 1976923-1 1976593-2 1976923-2 1976593-3 1976923-3 Short Socket 2000032-1 1976593-4 1976923-4 Short Pin 2000031-1 1976593-5 All of the Above 1976923-1 1976593-6 1976923-2 1976593-7 1976923-5 Boeing BACC47GB1 or BACC47GN1 Standard Pin 1445692-[ ] Boeing BACC47GA1 or BACC47GM1 1. Slide the top jaw onto either jaw mount of the pliers until it stops. Make sure that the thumbscrew faces outward. Tighten the thumbscrew. 2. Slide the bottom jaw onto the other jaw mount until it stops. Make sure that the thumbscrew faces outward. Tighten the thumbscrew. 3. Close the handles of the pliers until the jaws bottom. Check that the jaws align. To remove a jaw, loosen the thumbscrew, and slide the jaw out of the jaw mount. 4. USING THE TOOL All of the Above Standard Socket 1445693-[ ] Boeing BACC47GB1 or BACC47GN1 Standard Pin 1445692-[ ] Boeing BACC47GA1 or BACC47GM1 NOTE i These instructions assume that the pin or socket contact is properly installed onto the cable.  Refer to Figure 2, and proceed as follows: 1. Fully open the handles of the pliers. Long Pin 2000377-1 2. Position the shell of the contact in the bottom jaw so that the shoulder rests on the jaw. Boeing BACC47GM1 † Included with Insertion Tool and Available Separately. 3. Position the cable in the top jaw. Make sure that the cable is straight. Figure 1 1. INTRODUCTION Quadrax Ferrule Insertion Tools 1976593-[ ] are used to insert the ferrule into the shell of Quadrax pin and socket contacts. If used properly, the tool ensures proper insertion depth. 4. Close the handles until the jaws bottom. Fully open the handles, and pull the contact and cable from the jaws. Boeing is a trademark. © 2012 Tyco Electronics Corporation, a TE Connectivity Ltd. company All Rights Reserved *Trademark TOOLING ASSISTANCE CENTER 1-800-722-1111 PRODUCT INFORMATION 1-800-522-6752 This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website at www.te.com TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners. 1 of 2 408-10191 DANGER STOP To avoid personal injury, DO NOT hold onto the cable or shell near the jaws when closing the handles. Keep fingers and objects clear of the jaws. 5.2. Periodic Inspection Regular inspections should be performed by quality control personnel. A record of scheduled inspections should remain with the insertion tool or be supplied to personnel responsible for the insertion tool. 6. REPLACEMENT AND REPAIR Pliers Handles Fully Open The insertion tools are not repairable. Order insertion tools and jaw kits through your Representative, or call 1-800-526-5142, or send a facsimile of your purchase order to 717-986-7605, or write to: Cable CUSTOMER SERVICE (038-035) TYCO ELECTRONICS CORPORATION PO BOX 3608 HARRISBURG PA 17105-3608 7. REVISION SUMMARY Top Jaw Ferrule (Ref) Revisions to this instruction sheet include: • Added insertion tool and jaw kit to Figure 1 • Added jaw kit part numbers to Section 2 • Removed ORIGINAL INSTRUCTIONS Bottom Jaw Shoulder of Shell Figure 2 5. MAINTENANCE AND INSPECTION 5.1. Daily Maintenance It is recommended that each operator be made aware of, and responsible for, the following steps of daily maintenance. 1. Remove dust, moisture, and contaminants with a clean, soft brush or a lint-free cloth. DO NOT use objects that could damage the insertion tool components. 2. Ensure that all components are in place and properly secured. 3. When the insertion tool is not in use, keep the handles closed to prevent objects from becoming lodged in the jaws. Store it in a clean, dry area. Rev D 2 of 2