2-1904070-2

Automotive Relays High Voltage Contactors EVC 250 Main Contactor n Limiting continuous current 250A at 85°C Suitable for voltage levels up to 450VDC n High peak current carrying capability up to 6000A1) n Typical applications • DC high voltage high current applications • Main contactors for hybrid, full battery electric vehicles and fuel-cell cars • Battery charging systems F720_fbw1 Contact arrangement 1 Form X (SPST NO DM) Rated voltage 450VDC Max. switching voltage 500VDC, depending on load characteristics1) Rated current Forward load current direction, cable 50mm2 250A Limiting continuous current 85°C, load cable 50mm2 250A Limiting short-time current 85°C, load cable 50mm2 400A 5min 600A 1min 6000A 20ms Limiting make current resistive load, cable 50mm2, 23°C, 50VDC 50000x 250A Limiting break current Forward load current direction 1x2000A altitude max 5000m, 400VDC 5000x200A 50000x100A Limiting break current Reverse load current direction resistive load, cable 50mm2, 23°C 20x200A altitude max 5000m, 400VDC 10000x100A Initial voltage drop at 100A 500000 ops. Insulation Data Initial dielectric strength between open contacts 2800VDC / 3mA between contact and coil 2800VDC / 3mA max. altitude 5000m Insulation resistance after 2000A abuse test between open contacts >200MΩ between contact and coil >200MΩ Clearance/creepage acc. IEC 60664-1 (2007) for over voltage category I, pollution degree 2 Coil operating range (for coil 002 only) 18 Umax 16 14 Coil voltage in V Contact Data 1) Values are influenced by system temperature and load current. Please contact. TE Connectivity for details. 12 10 8 U pick-up with pre-energization 12 V and 250 A 6 U pick-up without pre-energization 4 U hold without pre-energization 2 Coil Data Max. coil temperature 0 155°C U drop-out without pre-energization -40 04-2015, Rev. 0415 www.te.com © 2015 Tyco Electronics Corporation, a TE Connectivity Ltd. company. Datasheets and product specification according to IEC 61810-1 and to be used only together with the ‘Definitions’ section. 20 40 60 80 100 100 Double coil version with internal switch Coil Rated Pull-in Hold Maximum Coil code voltage voltage voltage voltage resistance VDC VDC VDC VDC Ω±10% 00027) 12 7.08) 4.0 16 3/369) 7) Max. duty cycle 0.5Hz. 8) Valid for cold coil at 23°C ambient temperature, max. rise time 100ms. 9) Internal switch from 3Ω to 36Ω coil min. 120ms after pull-in. Demagnetization voltage is clamped at max. -60V. No external termination necessary. External termination could reduce switching capability. Please contact TE Connectivity for details. 0 Typical release time (coil switch-off until contact opens) versus clamp voltage for 12VDC energization Release time [ms] 2) Please refer to circuit recommendation diagramm for coil 001. 3) Requires external coil economizer, min. clamp voltage 40V (see circuit recommendation). 4) Duration min. 100ms and max. 2s to avoid over temperature. 5) Fully compliant with shock and vibration requirements. The average coil current after inrush should not exceed 1.5A. 6) Avoid repetitive switching. The average dissipated power within a period of 10 seconds should not exceed 10W. -20 Ambient temperature in °C economizer2) Coil version with external Coil Rated Min. pull-in Max. pull-in Min. hold Coil code voltage current current current resistance VDC A A mA (DC) Ω±10% 00013) 12 1.74) 4.04) 6005) 46) U hold with pre-energization 12 V and 250 A 10 1 1 10 100 Clamp voltage [VDC] The values for switching capability are only valid for coil termination of 75VDC. For other termination voltages please contact TE Connectivity application engineering. Datasheets and product data is subject to the terms of the disclaimer and all chapters of the ‘Definitions’ section, available at http://relays.te.com/definitions Datasheets, product data, ‘Definitions’ section, application notes and all specifications are subject to change. 1 Automotive Relays High Voltage Contactors EVC 250 Main Contactor (Continued) Other Data Ambient temperature Degree of protection dustproof: Vibration resistance (functional) IEC 60068-2-6 (sine sweep) Shock resistance (functional)10) IEC 60068-2-27 (half sine) Terminal type Weight Packaging unit and delivery Terminal Assignment -40°C to +85°C Forward load current direction Circuit recommendation for coil 0001 IP54 (IEC 60529), RT I (IEC 61810) 10 to 500Hz, min. 10g. closed: 11ms, min. 40g open: 11ms, min. 20g connector (coil) and screw (load) approx. 560g (19.7oz) 24 pcs. PWM (min. 15 kHz) HS Uz ~40 V 720_TA2 10) No change in the switching state >10µs. Enable LS Dimensions 720_CRC2 Circuit Recommendation Coil 001 720_DD23 1) 2) Permitted torque 5Nm max. Socket Housing TE Interface 2 pos. MQS code A, appropriate for socket housing 2 pos. MQS, TE part no. 1-967644-1 Prescribed wire cross section = 0.35mm2 min. Tolerances ISO8015 / ISO2768-cL 2 04-2015, Rev. 0415 www.te.com © 2015 Tyco Electronics Corporation, a TE Connectivity Ltd. company. Datasheets and product specification according to IEC 61810-1 and to be used only together with the ‘Definitions’ section. Datasheets and product data is subject to the terms of the disclaimer and all chapters of the ‘Definitions’ section, available at http://relays.te.com/definitions Datasheets, product data, ‘Definitions’ section, application notes and all specifications are subject to change. Automotive Relays High Voltage Contactors EVC 250 Main Contactor (Continued) Product code structure Type Typical product code V23720 -A 0001 -A 0 01 V23720 EVC 250 Main Contactor Contact arrangement A SPST NO DM Coil 0001 Single coil Relay type A 0002 Double coil 450VDC Contact material 0 Standard Standard version 01 Standard Product code V23720-A0001-A001 V23720-A0002-A001 Cont. arrang. SPDT-NO-DM 04-2015, Rev. 0415 www.te.com © 2015 Tyco Electronics Corporation, a TE Connectivity Ltd. company. Coil 12VDC Circuit No economizer Coil switch Datasheets and product specification according to IEC 61810-1 and to be used only together with the ‘Definitions’ section. Coil suppr. External >40V Internal Relay type 450VDC Resistance 4Ω Double coil 3/36Ω Datasheets and product data is subject to the terms of the disclaimer and all chapters of the ‘Definitions’ section, available at http://relays.te.com/definitions Part number 2-1904070-2 4-1904065-7 Datasheets, product data, ‘Definitions’ section, application notes and all specifications are subject to change. 3