2-1904136-5

Automotive Relays High Voltage Contactors EVC 250-800 Main Contactor ■ Limiting continuous current 250A at 85°C ■ Suitable for voltage levels up to 900VDC ■ High peak current carrying capability up to 6000A1) Typical applications • DC high voltage high current applications • Main contactors for hybrid, full battery electric vehicles and fuel-cell cars • Battery charging systems Contact Data Contact arrangement 1 form X (SPST NO DM) Rated voltage 800VDC Maximum switching voltage 900VDC, dep. on load characteristics1) Rated current load cable 50mm2 Forward load current direction 250A Limiting continuous current load cable 50mm² 85°C 250A Limiting short time current load cable 50mm² 85°C 400A 5min 600A 1min 6000A 20ms Limiting make current 5x104x250A at 50VDC 1) 2) 3) 4) 5) Contact Data (continued) Limiting break current Forward load current direction altitude max 5500m Limiting break current Reverse load current direction altitude max 5500m Voltage drop (initial) at 100A Voltage drop (over lifetime) at 250A Operate time4) Release time4) Mechanical endurance 1x650A at 800VDC 5000x100A at 800VDC 5x104x50A at 800VDC 1x415A at 300VDC 20x50A at 800VDC 1x104x20A at 800VDC max. 40mV after 60s2) typ. 50mV after 60s3) max. 25ms max. 10ms5) >2x105 ops. Please contact TE Connectivity for details. Measurement condition: 370A for 2s followed by 100A for 60s. Max. 600mV with current >1A. At rated coil voltage. Without arc duration (only mechanical contact opening considered). 2022-08, Rev. 2208 www.te.com © 2022 TE Connectivity. Datasheets and product specification according to IEC 61810-1 and to be used only together with the ‘Definitions’ section. Datasheets and product data is subject to the terms of the disclaimer and all chapters of the ‘Definitions’ section, available at https://relays.te.com/definitions Datasheets, product data, ‘Definitions’ section, application notes and all specifications are subject to change. 1 Automotive Relays High Voltage Contactors EVC 250-800 Main Contactor (Continued) Coil Data6) Coil operating range (12V single coil version) Un-economized: single coil version for external economization7) Coil Rated Operate Max. cont. Non-release Coil code voltage voltage voltage voltage resistance [VDC] [VDC] [VDC] [VDC] [Ω] ±10% 0101 12 5.3 6.7 2.0 3.9 10 Max. 9 voltag e 8 Coil voltage (V) 7 6 5 te, no Opera 4 Recommended parameters for external economization with PWM7) Min. Controlled current PWM Controlled voltage equivalent frequency Max. current Min. current Max. voltage Min. voltage [kHz] [A] [A] [V] [V] 15 1.0 0.5 5.9 2.6 ation ergiz pre-en 3 n pre-energizatio Non-release, no tion rgiza Release, no pre-ene 2 1 0 -40 -20 0 20 40 60 Ambient temperature (°C) 80 100 Economized: dual coil version with internal switch8)9) Coil Rated Operate Nominal inrush Non-release Max. Coil code voltage voltage10) current voltage voltage resistance [VDC] [VDC] [ADC] [VDC] [VDC] [Ω] ±10% 0102 12 7.6 4.7 4.0 16.0 2.6/2611) 0112 24 13.0 4.8 8.0 29.2 5.0/7911) Insulation Data Initial dielectric strength between open contacts between contact and coil Insulation resistance after abuse test between open contacts between contact and coil Clearance/creepage acc. IEC 60664-1 (2007) for Max. altitude Coil operating range (12V dual coil version) 18 Max. voltage 16 Coil voltage (V) 14 12 10 8 4 2 -40 -20 0 20 40 Ambient temperature (°C) 60 80 100 Coil operating range (24V dual coil version) 36 Max. voltage 32 Coil voltage (V) 24 20 16 12 8 4 2 over voltage category I, pollution degree 2 5500m Ambient temperature -40°C to +85°C Degree of protection IEC 60529 (2000-09) IP5412) Vibration resistance (functional) IEC 60068-2-6 (2007-12) 10 to 500Hz, min. 10g sine sweep No change of switching state >10μs. Shock resistance (functional) IEC 60068-2-27(2008-02) closed: 11ms, min. 40g half sine open: 11ms, min. 20g No change of switching state >10μs. Terminal type connector (coil) and screw (load) Weight approx. 525 / 580g (18.5 / 20.5oz), depending on version Packaging unit 20 pcs. 6) All values valid for 23°C ambient temperature with no pre-energization if not noted otherwise. Refer to diagram for values at other temperatures. 7) Requires external coil economization that must start 100-300ms after coil activation. Avoid repetitive switching. Minimum clamp voltage 60V (see circuit recommendation). 8) Demagnetization voltage is clamped at ~70V. External coil suppression is not necessary and could reduce switching capability. Contact TE Connectivity for details. 9) Max. duty cycle 0.5Hz. 10) Max. rise time 100ms. 11) 2.6Ω coil / 5.0Ω coil is switched off internally min. 120ms after pull-in 12) Protection class applicable for all mounting orientations except load terminals upwards. 28 0 >200MΩ >200MΩ Other Data 6 0 4000VDC / 3mA 4000VDC / 3mA Release, no pre-energization -40 -20 2022-08, Rev. 2208 www.te.com © 2022 TE Connectivity. 0 20 40 Ambient temperature (°C) 60 80 100 Datasheets and product specification according to IEC 61810-1 and to be used only together with the ‘Definitions’ section. Datasheets and product data is subject to the terms of the disclaimer and all chapters of the ‘Definitions’ section, available at https://relays.te.com/definitions Datasheets, product data, ‘Definitions’ section, application notes and all specifications are subject to change. Automotive Relays High Voltage Contactors EVC 250-800 Main Contactor (Continued) Terminal Assignment Forward load current direction A (+) Circuit recommendation for coil 0101 Always use low-side switch “Enable” for switch off B (-) PWM (min. 15kHz) 1 (-) HS Vz ≥ 60V 2 (+) 720_TA2 Enable LS Dimensions Side Mount Version 1) 2) 3) Permitted torque 6Nm max. One-time mounting only, no recurring screw fastening permitted. Socket Housing TE Interface 2 pos. MQS code A, appropriate for socket housing 2 pos. MQS, TE part no. 1-967644-1 Prescribed wire cross section = 0.35mm2 min. Mount load connections first. Tolerances ISO2768-cL. Consult TE Connectivity for detailed mounting instructions. 2022-08, Rev. 2208 www.te.com © 2022 TE Connectivity. Datasheets and product specification according to IEC 61810-1 and to be used only together with the ‘Definitions’ section. Datasheets and product data is subject to the terms of the disclaimer and all chapters of the ‘Definitions’ section, available at https://relays.te.com/definitions Datasheets, product data, ‘Definitions’ section, application notes and all specifications are subject to change. 3 Automotive Relays High Voltage Contactors EVC 250-800 Main Contactor (Continued) Dimensions Bottom Mount Version 1) 2) 3) Permitted torque 6Nm max. when min. 5 turns Socket Housing TE Interface 2 pos. MQS code A, appropriate for socket housing 2 pos. MQS, TE part no. 1-967644-1 Prescribed wire cross section = 0.35mm2 min. Screw and washer and screw with washer are recommended for fastening. Mount load connection first. Tolerances ISO2768-cL. Consult TE Connectivity for detailed mounting instructions. Product code structure Typical product code V23720 -A 0101 -B 0 0 1 Designator V23720 EVC 250-800 Main Contactor Relay Version A Side mount fixation B Bottom mount fixation Coil 0101 12V single coil for external economization 0102 12V dual coil with internal switch 0112 24V dual coil with internal switch Rated voltage B 800VDC Contact material 0 Silver alloy Special features 0 None Coil connector 1 MQS sealed Product Code V23720-A0101-B001 V23720-A0102-B001 V23720-A0112-B001 V23720-B0101-B001 4 2022-08, Rev. 2208 www.te.com © 2022 TE Connectivity. Arrangement Coil Suppr. Circuit Coil Relay Type Resistance Part Number SPST-NO-DM SPST-NO-DM SPST-NO-DM SPST-NO-DM External ≥60V Internal Internal External ≥60V No economizer Coil switch Coil switch No economizer 12VDC 12VDC 24VDC 12VDC 800VDC 800VDC 800VDC 800VDC 3.9Ω Double coil 2.6/26Ω Double coil 5.0/79Ω 3.9Ω 2-1904136-5 7-1904137-6 2-2317670-1 2340516-1 Datasheets and product specification according to IEC 61810-1 and to be used only together with the ‘Definitions’ section. Datasheets and product data is subject to the terms of the disclaimer and all chapters of the ‘Definitions’ section, available at https://relays.te.com/definitions Datasheets, product data, ‘Definitions’ section, application notes and all specifications are subject to change.