2-2150268-2

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 2012 PART NUMBER RELEASED FOR PUBLICATION REVISION C 7-2150268-2 C 7- 2150268 -7 A 5 4 3 2 2012 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2150268 -2 6 DESCRIPTION FEED TYPE FINE CRIMP HEIGHT ADJUST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD A ORIGINAL 01OCT2012 BW TE B ECR-18-014670 15SEP2018 JAH TE C ECR-21-007166 05AUG2021 FJ TE PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE D - 6.02 mm [.237] - APPL INSTRUCTIONS 408-35043 TE TERMINAL TERMINAL DATA: TE CRIMP SPEC RECPT,ULTRA-FAST FLAG, .187 SERIES TERMINAL NAME: WIRE STRIP LENGTH n 7.51-8.33 mm [.296-.328 IN] C TERMINAL APPLICATION SPECIFICATION 114-2123 - TERMINALS APPLIED TE TERMINAL 3-520338-2 5-520338-2 WIRE SIZE 14 16 1 2 B 3 4 5 - W1__DWG_WGAUGE_2 C - C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL C1__DWG_PN_3_0 9-520340-2 1.905+/-0.05 [.075+/-.002] 1.778+/-0.05 [.070+/-.002] TE TERMINAL C1__DWG_PN_4_0 C1__DWG_PN_3_1 1 1 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 - 4 6-520338-2 3-520340-2 C1__DWG_PN_1_1 .185 MAX - TE TERMINAL C1__DWG_PN_1_0 INSULATION DIAMETER RANGE W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 4.8 6.0 3 5 W1__FA_SETTING_1 W1__FA_SETTING_2 .19 in [4.83mm] .19 in [4.83mm] RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. TO CHECK CRIMP HEIGHT. CRIMP SOLDER ( n .19 IN [4.83mm] 60/40 SOLID CORE) AND MEASURE AT CENTER OF SLUG. *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS . 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 A 1 1 1 1 1 1 1 1 1 1 1 1 1 1 REF REF 1 1 1 1 1 1 1 1 1 1 2 2 3 3 - - 4 4 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 2 2 8 8 2 2 2 2 1 1 2 2 1 1 2 2 1 1 1 1 1 1 4 4 1 1 1 2 1 1 1 1 1 1 2 1 -77 -72 -2 - - 1 1 1 1 REF 1 1 1 1 1 2 3 1 4 2 2 2 - 2 1 1 1 2 8 2 2 1 2 1 2 1 1 1 4 1 1 1 1 1 1 2119641-1 2844940-3 467281-1 2161936-1 467500-1 1-18028-0 994970-2 2161937-2 1803607-4 3-18032-3 2-18032-2 2119740-1 2168078-1 2168400-4 5-18022-5 2168400-1 2168083-2 5018030-1 986965-8 2352966-1 18023-9 1-2119655-5 1803517-1 1803602-1 5-22278-1 1-18028-2 2079383-4 2168083-2 690455-3 1-2168083-6 2161941-2 22281-9 2161948-1 683736-1 683737-1 1-2079383-1 4-22280-7 2161935-3 2161957-1 238011-2 2161331-1 467342-4 1 1 1 1 1 1 1 1 1 1 1 1 2 3 1 4 2 2 2 1 1 1 1 1 2 8 2 2 1 2 1 2 1 1 1 4 1 1 1 1 1 1 PART NO -1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 19JUN2012 CHK 19JUN2012 APVD 19JUN2012 B. WEAVER T.ELBIN T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 ITEM NO DESCRIPTION PRODUCT SPEC - 248 238 207 206 205 192 164 154 71 70 69 67 66 60 59 57 56 54 53 51 49 46 44 41 36 33 31 29 27 25 24 22 20 19 18 17 13 8 5 4 2 1 FEED CAM, AIR FEED AIR FEED MODULE RETAINER, SHEAR, FLOATING HOLDER, SHEAR, FLOATING SHEAR, FLOATING WASHER, FLAT, REG M8 COUNTER, MAGNETIC STABILIZER DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 20.0 SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SHCS, LOW HEAD, RoHS, M4 X 8 SCR, HEX HD CAP, M4 X 6.0 SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 8.0 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) FEED FINGER SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SPRING, COMPRESSION WASHER, FLAT, REG M4 SCR, BHSC, RoHS (M4 X 8) SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER, FRONT CASTING SCR, SKT HD CAP, RoHS, M4 X 35 PLATE, GUIDE, STRIP SPRING, COMPRESSION DRAG GUIDE, STRIP, REAR FRONT STRIP GUIDE SCR, BHSC, RoHS (M6 X 12) SPRING, COMPRESSION ANVIL, RIGHT HAND DEPRESSOR,SHEAR BLOCK, CRIMPER SPACER SPACER, WIRE FUNNEL DEPRESSOR CRIMPER, RIGHT HAND Ocean End Feed Applicator - DRAWING NO 2150268 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 2012 6 5 4 3 2 2012 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - 45.60 0.05 44 DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - FEED TYPE REF D D PNEUMATIC 238 44 2 A RAM SET-UP 1 1 59 2 SEE DETAIL A 56 36 51 70 154 5 C C FEED SPRING SETTING POSITION 69 54 4 192 41 DETAIL A 20 25 22 46 164 A 2 33 53 67 57 B 66 B 19 18 33 CAM POSITION 24 30mm STROKE 29 248 33 27 8 17 1 206 49 1 60 205 1 13 207 31 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 19JUN2012 CHK 19JUN2012 APVD 19JUN2012 B. WEAVER T.ELBIN T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150268 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV C 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION REVISION DESCRIPTION FEED TYPE 2- 2150268 -2 C FINE CRIMP HEIGHT ADJUST PNEUMATIC A 4 3 2 LOC PART NUMBER 7- 2150268 -7 5 2012 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2012 6 CRIMP TOOLING KIT A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE D - 6.02 mm [.237] - APPL INSTRUCTIONS 408-35043 TE TERMINAL TERMINAL DATA: TE CRIMP SPEC RECPT,ULTRA-FAST FLAG, .187 SERIES TERMINAL NAME: WIRE STRIP LENGTH n 7.51-8.33 mm [.296-.328 IN] C TERMINAL APPLICATION SPECIFICATION 114-2123 - TERMINALS APPLIED TE TERMINAL 3-520338-2 5-520338-2 WIRE SIZE - 16 W1__DWG_WGAUGE_2 1 2 3 C 4 C1__DWG_PN_2_0 6-520338-2 3-520340-2 W1__DWG_WGAUGE_1 - TE TERMINAL 9-520340-2 1.905+/-0.05 [.075+/-.002] 1.778+/-0.05 [.070+/-.002] C1__DWG_PN_3_0 TE TERMINAL 1 1 C1__DWG_PN_4_0 1 1 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] 14 B .185 MAX - TE TERMINAL C1__DWG_PN_1_0 INSULATION DIAMETER RANGE W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 3 4.8 6.0 5 W1__FA_SETTING_1 W1__FA_SETTING_2 .19 in [4.83mm] .19 in [4.83mm] RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 4 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 5 TO CHECK CRIMP HEIGHT. CRIMP SOLDER ( n .19 IN [4.83mm] 60/40 SOLID CORE) AND MEASURE AT CENTER OF SLUG. *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS . 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 A 1 1 1 1 1 4 REF 1 1 3 1 1 1 1 1 1 2 1 4 2 2 2 1 1 1 2 8 2 2 1 2 1 2 1 1 1 1 1 1 1 1 1 -77 -22 - 1 1 1 1 4 REF 1 - 3 1 1 1 1 1 1 2 1 4 2 2 2 - 2 1 2 8 2 2 1 2 1 2 1 1 1 1 1 1 1 1 1 2844940-3 467281-1 2161936-1 467500-1 1-18028-0 2079383-9 994970-2 2161937-2 2119641-2 2168400-5 1-2119655-6 1803518-1 1803607-4 3-18032-3 2-18032-2 2119740-1 2168078-1 5-18022-5 2168400-1 2168083-2 5018030-1 986965-8 2352966-1 18023-9 1803602-1 5-22278-1 1-18028-2 2079383-4 2168083-2 690455-3 1-2168083-6 2161941-2 22281-9 2161948-1 683736-1 683737-1 4-22280-7 2161935-3 2161957-1 238011-2 2161331-1 467342-4 1 1 1 1 1 4 1 1 1 3 1 1 1 1 1 1 2 1 4 2 2 2 1 1 1 2 8 2 2 1 2 1 2 1 1 1 1 1 1 1 1 1 PART NO -21 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 19JUN2012 CHK 19JUN2012 APVD 19JUN2012 B. WEAVER T.ELBIN T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC - 238 207 206 205 192 186 164 154 152 144 141 140 71 70 69 67 66 59 57 56 54 53 51 49 41 36 33 31 29 27 25 24 22 20 19 18 13 8 5 4 2 1 AIR FEED MODULE RETAINER, SHEAR, FLOATING HOLDER, SHEAR, FLOATING SHEAR, FLOATING WASHER, FLAT, REG M8 SCR, BHSC, RoHS (M6 X 20) COUNTER, MAGNETIC STABILIZER FEED CAM, AIR FEED SHCS, LOW HEAD, RoHS, M4 X 20 APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF PACIFIC DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 20.0 SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 8.0 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) FEED FINGER SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) SPRING, COMPRESSION WASHER, FLAT, REG M4 SCR, BHSC, RoHS (M4 X 8) SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER, FRONT CASTING SCR, SKT HD CAP, RoHS, M4 X 35 PLATE, GUIDE, STRIP SPRING, COMPRESSION DRAG GUIDE, STRIP, REAR FRONT STRIP GUIDE SPRING, COMPRESSION ANVIL, RIGHT HAND DEPRESSOR,SHEAR BLOCK, CRIMPER SPACER SPACER, WIRE FUNNEL DEPRESSOR CRIMPER, RIGHT HAND Ocean End Feed Applicator - DRAWING NO 2150268 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 2012 RELEASED FOR PUBLICATION 6 5 4 3 2 2012 LOC REVISIONS DIST A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 1 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - 140 REF 36.57 0.05 FEED TYPE D D PNEUMATIC RAM SET-UP 140 1 2 238 5 1 56 A 2 36 59 154 SEE DETAIL A 70 51 C C 69 54 4 192 FEED SPRING SETTING POSITION 20 41 25 DETAIL A 22 A 2 33 141 53 164 57 67 19 B 66 B 18 33 CAM POSITION 24 30mm STROKE 152 29 49 33 27 8 1 206 1 144 205 1 13 207 31 186 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 19JUN2012 CHK 19JUN2012 APVD 19JUN2012 B. WEAVER T.ELBIN T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150268 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C