2-2151482-1

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER 6 DESCRIPTION FEED TYPE 2151482 -1 D FINE CRIMP HEIGHT ADJUST MECHANICAL 7-2151482-1 D MECHANICAL AND CRIMP TOOLING KIT MECHANICAL 7-2151482-2 E 7- 2151482 -7 A 2151482 -2 E 3 2 1 REVISIONS ALL RIGHTS RESERVED. REVISION 4 20 RELEASED FOR PUBLICATION BY - 5 FINE CRIMP HEIGHT ADJUST P ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD D ECR-18-015209 24SEP2018 JAH TE E ECR-19-005557 05APR2019 JAH CT E1 ECR-19-019190 10DEC2019 FJ TE E2 ECR-21-005485 17MAY2021 AJ YY PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F O 1.40 mm [.055] 1.78 mm [.070] APPLICATOR INSTRUCTIONS 408-35042 - TE TERMINAL TERMINAL DATA: WIRE STRIP LENGTH 3.10-3.70 mm [.122-.146 IN] TERMINAL APPLICATION SPECIFICATION n 114-18386 - TERMINALS APPLIED TE TERMINAL 1564980-1 - AMP MCP 1.5K FLAT TYPE RECEPTACLE TERMINAL NAME: C - TE CRIMP SPECIFICATION C1__DWG_PN_1_1 INSULATION DIAMETER RANGE - 1.20-1.40 mm [.047-.055 IN] - - - - - - - 5 5 TE TERMINAL 1564980-2 C1__DWG_PN_1_0 - 3 C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL 1418406-1 C1__DWG_PN_3_0 TE TERMINAL - C1__DWG_PN_4_0 - C1__DWG_PN_3_1 - WIRE SIZE 0.35mm2 0.22mm2 1 B 2 3 4 5 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 0.93+/-0.03 [.037+/-.001] 0.86+/-0.03 [.034+/-.001] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 9.1 10.0 RECOMMENDED SPARE PARTS - 4 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - TERMINAL LUBRICANT IS RECOMMENDED. - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. - 1 - 1 - 1 1 - 1 - 1 1 1 1 A - 1 - 1 1 1 1 1 1 1 1 1 1 1 - 2 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 4805 (3/13) & 4 of 4) MATERIAL - 1 TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH PART NO - THIS DRAWING IS A CONTROLLED DOCUMENT. mm -1 1 -77 -72 -71 -2 DIMENSIONS: 1 1 1 - 2 1 1 2 - - 1 1 2 1 - 1 1 1 1 - 1 1 1 1 - 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 1 1 1 - 1 1 2 - 1 1 1 1 1 - 2 1 2 - 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - REF REF 1 1 1 1 REF 1 1 - - REF 1 1 1 1 1 1 1 - 1 1 1 2119641-1 2119082-4 2079764-1 2119083-1 18023-1 2119580-1 2844940-1 994970-2 1-18028-2 2119955-1 2844908-1 2844907-1 455888-5 1803607-3 2119791-5 2119943-1 2119740-1 2168078-1 2168083-2 5-18022-5 1338685-1 2168083-3 2168083-3 1803382-6 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 1752356-4 2079383-5 2-2844962-4 2844992-2 1-455888-0 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 6-1633139-8 240641-6 2119757-8 238011-4 1633965-8 456402-1 - - FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 5.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC WASHER, FLAT, REG M4 ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 12.0 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM CRIMPER, WIRE PREMIUM DWN 12JAN2012 CHK 12JAN2012 APVD 13JAN2012 R.O.WILSON L.A.GROSS T.L.ELBIN NAME - WEIGHT SIZE - 1 2119083 1 18023-1 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 1-18028-2 1 2119955-1 1 2844908 1 2844907 1 455888-5 1 1803607_3 1 2119791-5 1 2119943-1 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 1338685-1 4 2168083-3 2 2168083-3 1 1803382-6 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 1752356-4 2 2079383-5 2 2-2844962-4 1 2844992-2 1 1-455888-0 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 6-1633139-8 1 240641-6 .. 1 ITEM_6 1 2119757-8 1 238011-4 1 1633965-8 .. 1 ITEM_2 1 456402-1 ITEM NO Ocean Side Feed Applicator CAGE CODE A1 00779 Customer Accessible Production Drawing SHEETS 3 1 2079764_APP 248 244 243 242 241 239 238 164 119 113 99 98 82 71 70 69 67 66 60 59 56 54 53 50 49 48 47 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119082-4 DESCRIPTION PRODUCT SPEC - 1 2119641-1 DRAWING NO RESTRICTED TO 2151482 SCALE 1:2 SHEET 1 OF 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV E2 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 6 5 4 3 2 1 20 RELEASED FOR PUBLICATION REVISIONS ALL RIGHTS RESERVED. BY - P LTR DESCRIPTION DATE SEE SHEET 1 - DWN - - APVD - FEED TYPE MECHANICAL A D 239 D 59 56 44 PNEUMATIC 2 244 243 A 53 238 242 50 2 3 7 8 59 C 82 1 1 70 SEE DETAIL A REF 1.0 0.5 34 REF 69 C 3 1 4 56 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) TERMINAL SUPPORT LOCATION 28 5 41 44 44.61 REF 0.05 66 DETAIL A 2 164 33 A 24 B 67 RAM SET-UP 19 30 B 20 9 21 29 1 12 ITEM 30 LOCATED AT FRONT HOLES 241 13 CAM POSITIONS 47 29 REF 30 119 30mm STROKE 113 5 46 98 99 34 54 8 1 60 54 10 1 248 48 REF 11 30mm STROKE 30mm STROKE 1 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT. 49 40mm STROKE MECHANICAL POST FEED 4805 (3/13) 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 12JAN2012 CHK 12JAN2012 APVD 13JAN2012 R.O.WILSON L.A.GROSS T.L.ELBIN TE Connectivity NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - Ocean Side Feed Applicator CAGE CODE A1 00779 Customer Accessible Production Drawing SHEETS 3 DRAWING NO RESTRICTED TO 2151482 SCALE 1:2 SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION 4 REV E2 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 6 PART NUMBER REVISION DESCRIPTION FEED TYPE 2- 2151482 -1 D FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2151482 -7 A CRIMP TOOLING KIT - E 3 2 1 REVISIONS ALL RIGHTS RESERVED. 2- 2151482 -2 4 20 RELEASED FOR PUBLICATION BY - 5 FINE CRIMP HEIGHT ADJUST P PACIFIC VERSION TERMINATOR INTERFACE ADAPTER LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D APPLICATOR DATA CRIMP SIZE WIRE INSUL TYPE F O 1.40 mm [.055] 1.78 mm [.070] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION WIRE STRIP LENGTH 3.10-3.70 mm [.122-.146 IN] TERMINAL APPLICATION SPECIFICATION 1564980-1 114-18386 1564980-2 C1__DWG_PN_1_1 - - - TE TERMINAL 1418406-1 C1__DWG_PN_2_1 C1__DWG_PN_3_0 - 1 - TE TERMINAL 0.35mm2 0.22mm2 W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 CRIMP HEIGHT REFERENCE SETTING 0.93+/-0.03 [.037+/-.001] W1__DWG_CRIMP_HT_1 0.86+/-0.03 [.034+/-.001] W1__DWG_CRIMP_HT_2 9.1 10.0 2 - 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 ENTRY LEVEL APPLICATOR PART NUMBER 8-2151482-1 8-2151482-2 9-2151482-1 A 9-2151482-2 ITEM ITEM DESCRIPTION 2151482-1 1 WIRE CRIMPER 2151482-2 2-2151482-1 2-2151482-2 3 46 141 INSULATION CRIMPER BASIC SUB -ASSEMBLY BASIC SUB -ASSEMBLY LUBRICATOR 1 1 1 1 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 1 1 1 - 1 1 - 1 - - - 1 - 1 1 1 1 - 1 - - 1 1 DELETE THIS DRAWING IS A CONTROLLED DOCUMENT. DIMENSIONS: Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 5.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC WASHER, FLAT, REG M4 ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM CRIMPER, WIRE PREMIUM PART NO -77 -22 -21 1-1803940-0 PACIFIC VERSION 4805 (3/13) 1 1 - 1803940-9 2 1 - 1 2 2 - 1 1 2 - 1803624-8 1 1 - 1 1 1 - 1 2 - - SUBSTITUTE PART NUMBER 1803530-1 1 1 - SAME AS 2 1 - ITEM SUBSTITUTION LIST 1 2 - 1 1 1 - 1 2 1 - 1 1 2 - 1 1 1 - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 - TERMINAL LUBRICANT IS RECOMMENDED. 1 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 1 1 - B 1 1 - RECOMMENDED SPARE PARTS 1 1 - 1 1 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 - W1__FA_SETTING_2 1 1 - W1__FA_SETTING_1 1 1 - 4 1 1 - CRIMP HEIGHT mm [INCH] 4 - - WIRE SIZE 1 4 - 5 - 1 - C1__DWG_PN_3_1 - REF REF - C1__DWG_PN_4_0 1 1 C1__DWG_PN_2_0 1 - - 5 TE TERMINAL C1__DWG_PN_1_0 - 1 1 - 1.20-1.40 mm [.047-.055 IN] 1 1 - 2119082-4 2079764-1 2119083-1 18023-1 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 1-18028-2 2119955-1 2844908-1 2844907-1 455888-5 1803607-3 2119791-5 2119943-1 2119740-1 2168078-1 5-18022-5 1338685-1 2168083-3 1803382-6 18023-9 2119652-1 1803602-1 1752356-4 2079383-5 2-2844962-4 2844992-2 1-455888-0 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 6-1633139-8 240641-6 2119757-8 238011-4 1633965-8 456402-1 1 1 - 3 INSULATION DIAMETER RANGE - TERMINALS APPLIED TE TERMINAL n 1 - AMP MCP 1.5K FLAT TYPE RECEPTACLE TERMINAL NAME: C - DWN 12JAN2012 CHK 12JAN2012 APVD 13JAN2012 R.O.WILSON L.A.GROSS T.L.ELBIN NAME - WEIGHT SIZE - 1 18023-1 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 1-18028-2 1 2119955-1 1 2844908 1 2844907 1 455888-5 1 1803607_3 1 2119791-5 1 2119943-1 1 2119740-1 2 2168078-1 1 5-18022-5 1 1338685-1 2 2168083-3 1 1803382-6 3 18023-9 1 2119652 1 1803602-1 1 1752356-4 2 2079383-5 2 2-2844962-4 1 2844992-2 1 1-455888-0 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 6-1633139-8 1 240641-6 .. 1 ITEM_6 1 2119757-8 1 238011-4 1 1633965-8 .. 1 ITEM_2 1 456402-1 ITEM NO Ocean Side Feed Applicator CAGE CODE A1 00779 Customer Accessible Production Drawing SHEETS 1 1 2119083 244 243 242 241 239 238 164 151 144 143 142 141 140 119 113 99 98 82 71 70 69 67 66 59 56 53 50 49 48 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2079764_APP DESCRIPTION PRODUCT SPEC - 1 2119082-4 DRAWING NO RESTRICTED TO 2151482 SCALE 1:2 SHEET 3 OF 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV E2 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 6 5 4 3 2 1 20 RELEASED FOR PUBLICATION REVISIONS ALL RIGHTS RESERVED. BY - P LTR DESCRIPTION DATE SEE SHEET 1 - DWN - - APVD - FEED TYPE MECHANICAL 140 A D 2 244 239 53 50 59 D 243 242 7 2 3 56 PNEUMATIC 82 A 1 238 1 70 1.0 69 3 REF 8 1 4 59 0.5 34 28 5 REF 41 TERMINAL SUPPORT LOCATION C C SEE DETAIL A 56 164 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 2 33 66 67 24 A 30 140 REF 35.58 0.05 19 20 DETAIL A 29 21 9 1 12 RAM SET-UP 241 13 B 1 B 11 119 ITEM 30 LOCATED AT FRONT HOLES CAM POSITIONS 30mm STROKE 113 141 98 99 34 143 8 1 144 143 10 30 REF REF 29 1 30mm STROKE 30mm STROKE 142 5 151 FEED TRACK POSITION GUIDE BY INSULATION BARREL 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL 4805 (3/13) - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 12JAN2012 CHK 12JAN2012 APVD 13JAN2012 R.O.WILSON L.A.GROSS T.L.ELBIN TE Connectivity NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - Ocean Side Feed Applicator CAGE CODE A1 00779 Customer Accessible Production Drawing SHEETS 1 DRAWING NO RESTRICTED TO 2151482 SCALE 1:2 SHEET 4 OF 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV E2