2-2151490-2

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 2011 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2151490 -1 C FINE CRIMP HEIGHT ADJUST MECHANICAL 7-2151490-1 C MECHANICAL AND CRIMP TOOLING KIT MECHANICAL 7-2151490-2 C 7- 2151490 -7 A C 3 2 LOC PART NUMBER 2151490 -2 4 2011 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR DESCRIPTION DATE DWN APVD B ECR-12-007597 24APR2012 XZ GB C ECR-19-004897 27MAR2019 FZ YY PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F - 0.94 mm [.037] - APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: CENTER CONTACT, JACK HSD TERMINAL NAME: WIRE STRIP LENGTH 2.60-3.00 mm [.102-.118 IN] C TE CRIMP SPEC TERMINAL APPLICATION SPECIFICATION n 114-94045 - INSULATION DIAMETER RANGE - - - - - - - - TERMINALS APPLIED TE TERMINAL 2112027 TE TERMINAL 2112028 C1__DWG_PN_1_0 C1__DWG_PN_1_1 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 - TE TERMINAL - C1__DWG_PN_4_0 - C1__DWG_PN_2_1 - WIRE SIZE 0.22mm2 0.14mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 0.82+/-0.02 [.032+/-.0008] 0.77+/-0.02 [.030+/-.0008] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 8.4 9.3 - 3 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - 1 2 B 3 - RECOMMENDED SPARE PARTS - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - 4. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. - 1 - 1 1 1 1 1 A - 1 - 1 1 - 1 1 - 1 - 2 - REF REF REF REF 1 - 1 1 - 1 1 - 1 1 1 1 2 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 1 1 1 - 1 1 2 - 1 1 4 1 1 - 1 4 2 - 1 1 4 1 1 1 1 4 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 1 1 - 1 1 2 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - PART NO - -77 -72 -71 -2 DIMENSIONS: -1 1 1 - 1 1 - - 2 - 1 1 1 - 1 1 2119640-1 1803259-1 2119641-1 18023-1 2119580-1 2063440-1 21045-3 994970-2 240638-1 3-23627-7 2119799-1 1-18028-2 2844908-1 2844907-1 455888-8 5-547505-2 854769-4 1803607-1 2119740-1 2168078-1 2168083-2 5-18022-5 21028-2 1338685-1 2168083-3 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 1752356-1 2079383-5 2-2844962-3 2844992-1 455888-5 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 1633733-8 2119780-9 4-1633609-2 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - PUSH ROD, AIR FEED BUSHING, FLANGED FEED CAM, AIR FEED SCR, SKT HD CAP M3 X 5.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE RING, RETAIN, EXTERN, 3/16 CRESCENT COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF WASHER, FLAT, REG M4 SCREW, LOCKING POST, LOCKING SPACER, CRIMPER SPRING, COMPRESSION HOLDER, INS DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PIN, SLOTTED SPRING .062 X .250 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, WIRE DEPRESSOR, SHEAR CRIMPER, WIRE DWN 28SEP2011 CHK 28SEP2011 APVD 28SEP2011 B. WEAVER G. HOFFNER T. ELBIN NAME SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 3 1 18023-1 1 2119580-1 1 2063440-1 2 21045-3 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1-18028-2 1 2844908 1 2844907 1 455888-8 1 SIMP_5-547505-2 1 854769-4 1 1803607-1 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 21028-2 1 1338685-1 4 2168083-3 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 1752356-1 2 2079383-5 2 2-2844962-3 1 2844992-1 1 455888-5 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 1633733-8 1 2119780-9 1 4-1633609-2 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119641-1 250 249 248 241 239 238 172 164 163 137 136 119 99 98 82 77 74 71 67 66 60 59 58 56 54 49 48 47 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 5 1 TE Connectivity APPLICATION SPEC - 1 1803259-1 DESCRIPTION PRODUCT SPEC - 1 2119640-1 Ocean Side Feed Applicator - DRAWING NO 2151490 SCALE 1:2 RESTRICTED TO SHEET 1 OF 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV C C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 2011 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 2011 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN - - APVD - FEED TYPE MECHANICAL A D 239 D 59 56 44 PNEUMATIC 250 2 2 249 A 238 163 8 59 82 1 136 REF 1.0 0.5 34 REF 1 137 C C 172 TERMINAL SUPPORT LOCATION 56 28 5 41 44.61 44 0.05 REF 66 164 77 33 A 24 B 67 2 58 74 19 30 20 29 21 HOLDDOWN SET-UP 9 B 1 12 241 13 ITEM 30 LOCATED AT FRONT HOLES 1 30 REF 29 REF CAM POSITIONS 11 30mm STROKE 30mm STROKE 30mm STROKE 47 119 46 98 99 34 54 8 1 60 54 10 1 FEED TRACK POSITION GUIDE BY WIRE BARREL 248 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 28SEP2011 CHK 28SEP2011 APVD 28SEP2011 B. WEAVER G. HOFFNER T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151490 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION 4 REV C 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 2011 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2151490 -1 C FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2151490 -7 A CRIMP TOOLING KIT - C 3 2 LOC PART NUMBER 2- 2151490 -2 4 2011 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F - 0.94 mm [.037] - APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: CENTER CONTACT, JACK HSD TERMINAL NAME: WIRE STRIP LENGTH 2.60-3.00 mm [.102-.118 IN] C TE CRIMP SPEC TERMINAL APPLICATION SPECIFICATION n 114-94045 - INSULATION DIAMETER RANGE - - - - - TE TERMINAL 2112027 TE TERMINAL 2112028 C1__DWG_PN_1_1 TE TERMINAL C1__DWG_PN_3_0 - TE TERMINAL 1 - 0.22mm2 0.14mm2 W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 0.82+/-0.02 [.032+/-.0008] 0.77+/-0.02 [.030+/-.0008] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 8.4 9.3 - 2 - 1 1 1 1 - 1 2 - 2 2 - 2 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 1 1 - 1 1 1 1 - A 1 1 - 1 1 1 - 1 1 1 - 1 2 1 - 1 1 2 - 1 1 1 - - 1 1 - 1 1 1 - 1 1 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 - 4. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 1 - 3 - 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. - 1 - 2 1 1 - RECOMMENDED SPARE PARTS 1 1 - 1 1 1 - B 4 - - W1__FA_SETTING_2 1 4 W1__FA_SETTING_1 - 1 - 3 - 1 - CRIMP HEIGHT mm [INCH] - REF REF - WIRE SIZE - 2 - C1__DWG_PN_2_1 1 1 - C1__DWG_PN_4_0 1 - - C1__DWG_PN_2_0 - 1 - - 2119640-1 1803259-1 18023-1 2119580-1 2063440-1 21045-3 994970-2 240638-1 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 3-23627-7 2119799-1 1-18028-2 2844908-1 2844907-1 455888-8 5-547505-2 854769-4 1803607-1 2119740-1 2168078-1 5-18022-5 21028-2 1338685-1 18023-9 2119652-1 1803602-1 1752356-1 2079383-5 2-2844962-3 2844992-1 455888-5 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 1633733-8 2119780-9 4-1633609-2 - 1 - TERMINALS APPLIED C1__DWG_PN_1_0 1 1 1 1 1 1 PART NO -77 -22 -21 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - PUSH ROD, AIR FEED BUSHING, FLANGED SCR, SKT HD CAP M3 X 5.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE RING, RETAIN, EXTERN, 3/16 CRESCENT COUNTER, MAGNETIC SPRING, FEED FINGER FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF WASHER, FLAT, REG M4 SCREW, LOCKING POST, LOCKING SPACER, CRIMPER SPRING, COMPRESSION HOLDER, INS DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 PIN, SLOTTED SPRING .062 X .250 PAWL, FEED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, WIRE DEPRESSOR, SHEAR CRIMPER, WIRE DWN 28SEP2011 CHK 28SEP2011 APVD 28SEP2011 B. WEAVER G. HOFFNER T. ELBIN NAME SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 1 1 2119580-1 1 2063440-1 2 21045-3 1 COUNTER_994970 1 240638 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 3-23627-7 1 2119799 1 1-18028-2 1 2844908 1 2844907 1 455888-8 1 SIMP_5-547505-2 1 854769-4 1 1803607-1 1 2119740-1 2 2168078-1 1 5-18022-5 1 21028-2 1 1338685-1 3 18023-9 1 2119652 1 1803602-1 1 1752356-1 2 2079383-5 2 2-2844962-3 1 2844992-1 1 455888-5 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 1633733-8 1 2119780-9 1 4-1633609-2 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 18023-1 250 249 241 239 238 172 164 163 151 144 143 142 141 140 137 136 119 99 98 82 77 74 71 67 66 59 58 56 49 48 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 5 1 TE Connectivity APPLICATION SPEC - 1 1803259-1 DESCRIPTION PRODUCT SPEC - 1 2119640-1 Ocean Side Feed Applicator - DRAWING NO 2151490 SCALE 1:2 RESTRICTED TO SHEET 3 OF 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 2011 6 5 4 3 2 2011 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN - - APVD - FEED TYPE MECHANICAL A D 239 140 D 2 59 56 PNEUMATIC 250 82 2 1 249 1 238 A REF 8 163 28 59 34 5 REF 41 136 TERMINAL SUPPORT LOCATION 137 C 1.0 # 0.5 C 172 56 2 164 33 77 66 67 24 140 A 30 58 35.58 74 REF 0.05 19 20 29 9 21 1 12 241 HOLDDOWN SET-UP 13 1 B B 11 119 ITEM 30 LOCATED AT FRONT HOLES 141 CAM POSITIONS 30mm STROKE 99 34 143 8 1 144 143 10 30 1 REF REF 29 30mm STROKE 30mm STROKE 142 98 151 FEED TRACK POSITION GUIDE BY WIRE BARREL 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 28SEP2011 CHK 28SEP2011 APVD 28SEP2011 B. WEAVER G. HOFFNER T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151490 SCALE 1:2 RESTRICTED TO SHEET 4 OF 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C