2-2151498-1

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 2011 PART NUMBER RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE C FINE CRIMP HEIGHT ADJUST MECHANICAL 7-2151498-1 C MECHANICAL AND CRIMP TOOLING KIT MECHANICAL 7-2151498-2 C 7- 2151498 -7 A C 3 2 LOC 2151498 -1 2151498 -2 4 2011 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR DESCRIPTION DATE DWN APVD A RELEASED 30APR2012 BW GB B ECR-21-113617 14SEP2021 JWC TE C ECR-22-126487 13JAN2022 FJ TE PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F - 5.33mm [.210 IN] - APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION TERMINAL, RING TERMINAL NAME: WIRE STRIP LENGTH 6.35 mm [.250 IN] C TERMINAL APPLICATION SPECIFICATION n 114-2084 - INSULATION DIAMETER RANGE - - - - - TERMINALS APPLIED TE TERMINAL 41356 TE TERMINAL 41341 C1__DWG_PN_1_0 C1__DWG_PN_1_1 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 - TE TERMINAL - C1__DWG_PN_4_0 - C1__DWG_PN_2_1 - - - WIRE SIZE 10 AWG 12 AWG CRIMP HEIGHT INCH [mm] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 3.38+/-0.05 [0.133+/-0.002] 3.07+/-0.05 [0.121+/-0.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 8.5 12.4 - 3 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - 1 2 B 3 - RECOMMENDED SPARE PARTS - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - 4. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. - 1 1 - 1 A 1 1 - - 1 1 1 - - 1 1 1 1 REF REF REF REF 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 2 1 1 2 2 2 1 2 2 2 2 1 2 2 2 1 1 2 2 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 - 1 2 2 - 1 1 1 1 1 - 1 1 2 - 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - PART NO 1 -77 -72 -71 -2 DIMENSIONS: -1 - 1 1 1 1 1 1 2119641-1 2119580-1 2844940-1 1673019-1 993111-1 994970-2 2844908-1 2844907-1 455888-5 1803607-3 2119740-1 2168078-1 2168083-2 5-18022-5 1338683-1 1-22284-0 1-22281-8 2168083-6 18023-9 2119652-1 2119653-1 1803583-9 2168083-9 1803515-1 1-18023-1 980371-4 1803602-1 2168083-2 18023-5 2168083-1 2-18032-5 2844938-1 356835-1 2119924-2 2168083-2 1-18028-2 2119533-1 1-2119928-6 2119830-2 2119923-1 3-690754-6 1-679651-9 9-568176-6 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - FEED CAM, AIR FEED MECHANICAL FEED ASSEMBLY AIR FEED MODULE BLADE, SLUG PIN, SLOTTED SPRING 3.0 X 20.0 COUNTER, MAGNETIC SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 FEED PAWL SPRING, COMPRESSION SPRING, COMPRESSION SCR, SKT HD CAP, RoHS, M5 X 65 SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF SCR, SKT HD CAP, RoHS, M4 X 20 RAM ASSEMBLY, SF ATLANTIC SCR, SKT HD CAP M4 X 10.0 SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, BHSC, RoHS (M8 X 25) SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, SKT HD CAP M3 X 12.0 SCR, SKT HD CAP, RoHS, M3 X 8.0 SCR, SET, FLT PNT, M5 X 20.0 PLATE, STRIP GUIDE LEVER, DRAG RELEASE SHEAR, LOWER SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED FENCE HOLDER, SLUG BLADE ANVIL, SPECIAL DRAG, SPECIAL FRONT STRIP GUIDE CRIMPER, WIRE DWN 14SEP2011 CHK 14SEP2011 APVD 14SEP2011 B. WEAVER K. STAKEM T. ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 1673019 1 993111-1 1 COUNTER_994970 1 2844908 1 2844907 1 455888-5 1 1803607_3 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 1338683-1 2 SIMP_1-22284-0 1 SIMP_1-22281-8 1 2168083-6 3 18023-9 1 2119652 1 2119653 1 1803583-9 2 2168083-9 1 1803515-1 1 1-18023-1 1 980371-4 1 1803602-1 2 2168083-2 2 18023-5 2 2168083-1 2 2-18032-5 1 2844938-1 1 356835-1 1 2119924-2 1 2168083-2 1 1-18028-2 1 2119533 1 1-2119928-6 1 2119830-2 1 2119923-1 1 3-690754-6 1 1-679651-9 1 9-568176-6 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2844940-1 248 239 238 232 177 164 99 98 82 71 67 66 60 59 56 52 51 50 49 48 47 46 45 44 43 42 41 36 34 33 31 29 27 22 21 20 19 12 11 8 7 6 1 TE Connectivity APPLICATION SPEC - 1 2119580-1 DESCRIPTION PRODUCT SPEC - 1 2119641-1 Ocean Side Feed Applicator - DRAWING NO 2151498 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV C C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 2011 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 2011 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - FEED TYPE MECHANICAL A D 239 D 59 56 PNEUMATIC 44 A 2 43.68 238 0.05 59 RAM SET-UP C 177 SEE DETAIL A C 82 1 1 56 41 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 45 11 36 DETAIL A 1 232 34 6 B 66 2 164 67 A 51 B 5.28 FENCE DISTANCE 19 12 20 21 29 CAM POSITIONS 52 30mm STROKE 30mm STROKE 30mm STROKE 43 FEED TRACK POSITION GUIDE BY WIRE BARREL 31 33 47 248 48 7 27 42 98 99 50 46 1 22 8 1 60 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 14SEP2011 CHK 14SEP2011 APVD 14SEP2011 B. WEAVER K. STAKEM T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151498 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV C 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 2011 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2151498 -1 C FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2151498 -7 A CRIMP TOOLING KIT - C 3 2 LOC PART NUMBER 2- 2151498 -2 4 2011 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F - 5.33mm [.210 IN] - APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION TERMINAL, RING TERMINAL NAME: WIRE STRIP LENGTH 6.35 mm [.250 IN] C TERMINAL APPLICATION SPECIFICATION n 114-2084 - INSULATION DIAMETER RANGE - - - - - TERMINALS APPLIED TE TERMINAL 41356 TE TERMINAL C1__DWG_PN_1_0 41341 C1__DWG_PN_1_1 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 TE TERMINAL - - C1__DWG_PN_4_0 1 - C1__DWG_PN_2_1 10 AWG 12 AWG W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 3.38+/-0.05 [0.133+/-0.002] 3.07+/-0.05 [0.121+/-0.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 8.5 12.4 1 - 3 - 3 B 1 2 2 1 - 1 1 - 1 1 - 2 - - 1 2 - 2 1 - 1 1 - 1 1 - 1 2 - 2 2 - 2 2 - 2 2 - 2 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 1 1 1 - 1 1 - 1 1 1 A 1 1 - 1 2 1 - 1 1 2 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 - 1 1 1 - 4. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 1 1 - 2 1 1 - RECOMMENDED SPARE PARTS 1 1 - 1 1 - - W1__FA_SETTING_2 - 1 W1__FA_SETTING_1 1 REF REF - CRIMP HEIGHT INCH [mm] 1 1 - WIRE SIZE - 1 - 2119580-1 2844940-1 1673019-1 993111-1 994970-2 2119641-2 2168083-8 2119653-2 1803583-2 1803516-1 2844908-1 2844907-1 455888-5 1803607-3 2119740-1 2168078-1 5-18022-5 1338683-1 1-22284-0 1-22281-8 2168083-6 18023-9 2119652-1 2168083-9 1-18023-1 980371-4 1803602-1 2168083-2 18023-5 2168083-1 2-18032-5 2844938-1 356835-1 2119924-2 2168083-2 1-18028-2 2119533-1 1-2119928-6 2119830-2 2119923-1 3-690754-6 1-679651-9 9-568176-6 1 1 1 1 PART NO -77 -22 -21 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - MECHANICAL FEED ASSEMBLY AIR FEED MODULE BLADE, SLUG PIN, SLOTTED SPRING 3.0 X 20.0 COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 FEED PAWL SPRING, COMPRESSION SPRING, COMPRESSION SCR, SKT HD CAP, RoHS, M5 X 65 SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP M4 X 10.0 SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, BHSC, RoHS (M8 X 25) SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, SKT HD CAP M3 X 12.0 SCR, SKT HD CAP, RoHS, M3 X 8.0 SCR, SET, FLT PNT, M5 X 20.0 PLATE, STRIP GUIDE LEVER, DRAG RELEASE SHEAR, LOWER SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED FENCE HOLDER, SLUG BLADE ANVIL, SPECIAL DRAG, SPECIAL FRONT STRIP GUIDE CRIMPER, WIRE DWN 14SEP2011 CHK 14SEP2011 APVD 14SEP2011 B. WEAVER K. STAKEM T. ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 993111-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 1 2119653-2 1 1803583-2 1 1803516-1 1 2844908 1 2844907 1 455888-5 1 1803607_3 1 2119740-1 2 2168078-1 1 5-18022-5 1 1338683-1 2 SIMP_1-22284-0 1 SIMP_1-22281-8 1 2168083-6 3 18023-9 1 2119652 2 2168083-9 1 1-18023-1 1 980371-4 1 1803602-1 2 2168083-2 2 18023-5 2 2168083-1 2 2-18032-5 1 2844938-1 1 356835-1 1 2119924-2 1 2168083-2 1 1-18028-2 1 2119533 1 1-2119928-6 1 2119830-2 1 2119923-1 1 3-690754-6 1 1-679651-9 1 9-568176-6 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 1673019 239 238 232 177 164 151 144 142 141 140 99 98 82 71 67 66 59 56 52 51 50 49 48 45 43 42 41 36 34 33 31 29 27 22 21 20 19 12 11 8 7 6 1 TE Connectivity APPLICATION SPEC - 1 2844940-1 DESCRIPTION PRODUCT SPEC - 1 2119580-1 Ocean Side Feed Applicator - DRAWING NO 2151498 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 2011 6 5 4 3 2 2011 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D D 239 140 59 2 56 PNEUMATIC 177 A 82 1 1 41 238 45 11 59 36 C 1 232 SEE DETAIL A 56 34.65 164 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 2 66 34 6 67 A 51 C 0.05 RAM SET-UP 19 12 DETAIL A 20 29 21 52 5.28 FENCE DISTANCE 31 B B 43 33 7 27 42 98 99 50 141 22 1 8 1 144 CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 142 FEED TRACK POSITION GUIDE BY WIRE BARREL 151 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 14SEP2011 CHK 14SEP2011 APVD 14SEP2011 B. WEAVER K. STAKEM T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151498 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C