2-2151500-2

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION PART NUMBER REVISION D DESCRIPTION FINE CRIMP HEIGHT ADJUST MECHANICAL 5-2151500-1 L SEAL STRIPPER CRIMPER TERMINATING UNIT MECHANICAL 5-2151500-2 L 7-2151500-1 L 7-2151500-2 L 7- 2151500 -7 A 3 2 FINE CRIMP HEIGHT ADJUST - PNEUMATIC MECHANICAL AND CRIMP TOOLING KIT PNEUMATIC AND CRIMP TOOLING KIT - MECHANICAL - PNEUMATIC - CRIMP TOOLING KIT 3 - - CRIMP SIZE WIRE INSUL 2.29 mm [.090] 3 APPLICATOR INSTRUCTIONS 408-35042 - - - TE CRIMP SPECIFICATION WIRE STRIP LENGTH .157-.187 IN [3.99-4.75 mm] TERMINAL APPLICATION SPECIFICATION C (A)114-1010 (B)114-1011 INSULATION DIAMETER RANGE (C)114-1012 - (D)114-5214 - TE TERMINAL (A) 350536-1 (A) 350687-1 (A) 350687-8 (B) 350218-3 (C) 61117-2 (C) 61117-7 (C) 61118-5 (D) 170120-4 WIRE SIZE 14 AWG 2.00mm2 1.50mm2 16 AWG 1.25mm2 1.00mm2 18 AWG 0.75mm2 0.50mm2 20 AWG C1__DWG_PN_1_1 (A) 350654-1 C1__DWG_PN_1_2 (A) 350687-2 (B) 350217-1 C1__DWG_PN_1_3 C1__DWG_PN_1_4 (B) 350218-6 C1__DWG_PN_1_5 (C) 61117-4 (C) 61118-1 C1__DWG_PN_1_6 C1__DWG_PN_1_7 (C) 61118-6 (D) 917636-1 C1__DWG_PN_1_8 C1__DWG_PN_1_9 C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 C1__DWG_PN_2_5 C1__DWG_PN_2_6 C1__DWG_PN_2_7 TE TERMINAL (A) 350536-3 (A) 350654-2 (A) 350687-4 (B) 350218-1 (B) 350218-7 (C) 61117-5 (C) 61118-2 (C) 61118-7 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 W1__DWG_WGAUGE_5 W1__DWG_WGAUGE_6 W1__DWG_WGAUGE_7 W1__DWG_WGAUGE_8 W1__DWG_WGAUGE_9 W1__DWG_WGAUGE_10 - n .157-.187 IN [3.99-4.75 mm] TERMINAL APPLICATION SPECIFICATION (D)114-18011 - - INSULATION DIAMETER RANGE - .079-.130 IN [2.01-3.30 mm] - - - - - - - TERMINALS APPLIED TE TERMINAL (A) 350536-2 C1__DWG_PN_1_0 TE CRIMP SPECIFICATION WIRE STRIP LENGTH .060-.130 IN [1.52-3.30 mm] - UNIVERSAL MNL SOCKET 0.5-2.0 mm2 TERMINAL NAME: TERMINALS APPLIED (A) 350536-7 B n TE TERMINAL TERMINAL DATA: UNIVERSAL MNL SOCKET 0.5-2.0 mm2 TERMINAL NAME: - F F TE TERMINAL TERMINAL DATA: - TYPE 3.30 mm [.130] 1.75+/-0.05 [.069+/-.002] 1.70+/-0.05 [.067+/-.002] 1.57+/-0.05 [.062+/-.002] 1.50+/-0.05 [.059+/-.002] 1.45+/-0.05 [.057+/-.002] 1.40+/-0.05 [.055+/-.002] 1.32+/-0.05 [.052+/-.002] 1.30+/-0.05 [.051+/-.002] 1.22+/-0.05 [.048+/-.002] 1.19+/-0.05 [.047+/-.002] C1__DWG_PN_3_0 C1__DWG_PN_3_1 C1__DWG_PN_3_2 C1__DWG_PN_3_3 C1__DWG_PN_3_4 C1__DWG_PN_3_5 C1__DWG_PN_3_6 C1__DWG_PN_3_7 C1__DWG_PN_3_8 TE TERMINAL (A) 350536-6 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 W1__DWG_CRIMP_HT_5 W1__DWG_CRIMP_HT_6 W1__DWG_CRIMP_HT_7 W1__DWG_CRIMP_HT_8 W1__DWG_CRIMP_HT_9 W1__DWG_CRIMP_HT_10 C1__DWG_PN_4_0 C1__DWG_PN_4_1 (A) 350654-7 C1__DWG_PN_4_2 (A) 350687-7 (B) 350218-2 C1__DWG_PN_4_3 6.5 7.2 7.7 8.2 9.2 9.4 10.2 10.6 (D) 926887-1 (D) 927965-3 (D) 926882-3 (D) 926887-3 C2__DWG_PN_1_2 C2__DWG_PN_2_1 C2__DWG_PN_2_2 TE TERMINAL (D) 926883-1 (D) 926887-7 C2__DWG_PN_3_0 C2__DWG_PN_3_1 C2__DWG_PN_3_2 TE TERMINAL - C2__DWG_PN_4_0 (D) 926883-3 - C2__DWG_PN_4_1 (D) 927965-1 - C2__DWG_PN_4_2 - C2__DWG_PN_1_3 - C1__DWG_PN_4_6 - C1__DWG_PN_4_7 (D) 170120-1 5.0 (D) 926882-1 TE TERMINAL C2__DWG_PN_1_1 C2__DWG_PN_2_0 C1__DWG_PN_4_5 (C) 61117-6 (C) 61118-4 4.6 TE TERMINAL C2__DWG_PN_1_0 - C1__DWG_PN_4_4 (C) 61117-1 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 - C1__DWG_PN_4_8 WIRE SIZE 4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 W1__FA_SETTING_5 W1__FA_SETTING_6 W1__FA_SETTING_7 W1__FA_SETTING_8 W1__FA_SETTING_9 14 AWG 2.00mm2 1.50mm2 16 AWG 1.25mm2 1.00mm2 18 AWG 0.75mm2 0.50mm2 20 AWG CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 W2__DWG_WGAUGE_3 W2__DWG_WGAUGE_4 W2__DWG_WGAUGE_5 W2__DWG_WGAUGE_6 W2__DWG_WGAUGE_7 W2__DWG_WGAUGE_8 W2__DWG_WGAUGE_9 W2__DWG_WGAUGE_10 1.73+/-0.05 [.068+/-.002] 1.70+/-0.05 [.067+/-.002] 1.53+/-0.05 [.060+/-.002] 1.47+/-0.05 [.058+/-.002] 1.45+/-0.05 [.057+/-.002] 1.37+/-0.05 [.054+/-.002] 1.30+/-0.05 [.051+/-.002] 1.30+/-0.05 [.051+/-.002] 1.21+/-0.05 [.048+/-.002] 1.21+/-0.05 [.048+/-.002] CRIMP HEIGHT REFERENCE SETTING W2__DWG_CRIMP_HT_1 W2__DWG_CRIMP_HT_2 W2__DWG_CRIMP_HT_3 W2__DWG_CRIMP_HT_4 W2__DWG_CRIMP_HT_5 W2__DWG_CRIMP_HT_6 W2__DWG_CRIMP_HT_7 W2__DWG_CRIMP_HT_8 W2__DWG_CRIMP_HT_9 W2__DWG_CRIMP_HT_10 4.6 5.0 6.5 7.2 7.7 8.2 9.2 9.4 10.2 10.6 - 4 - W2__FA_SETTING_1 - W2__FA_SETTING_2 - W2__FA_SETTING_3 W2__FA_SETTING_4 - W2__FA_SETTING_5 - W2__FA_SETTING_6 - W2__FA_SETTING_7 - W2__FA_SETTING_8 - W2__FA_SETTING_9 - W2__FA_SETTING_10 - W1__FA_SETTING_10 - *WARNING 1 2 3 4 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION & STORAGE OF APPLICATOR. - ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE.CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 - 1 1 1 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. - A 1 1 1 1 - 1 1 1 1 1 1 - REF 1 1 1 2 1 1 1 1 1 1 1 2 2 1 1 1 1 4 2 1 1 1 1 1 1 1 1 2 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 2 1 1 1 1 1 - REF 1 1 1 2 1 1 1 1 1 1 1 2 2 1 1 1 1 4 2 1 1 1 2 1 1 1 1 1 1 2 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 2 1 1 1 - 66 P LTR 1 1 - - 1 1 1 1 1 1 - 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH CT J ECR-19-000938 18JAN2019 JAH CT K ECR-19-005769 10APR2019 FJ TE L ECR-20-001923 11FEB2020 FZ GB RAM ASSEMBLY, SF ATLANTIC APPLICATOR BASIC ASSEMBLY, SF FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC WASHER, FLAT, REG M4 SCREW, LOCKING POST, LOCKING SCR, SKT HD CAP, RoHS, M3 X 8.0 FRONT STRIP GUIDE SPACER, CRIMPER SPRING, COMPRESSION HOLDER, INS DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SET, FLT PNT, M5 X 20.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PIN, SLOTTED SPRING .062 X .250 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM CRIMPER, WIRE PREMIUM 28OCT2011 CHK 31OCT2011 APVD 31OCT2011 T.ELBIN T.ELBIN - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119641-1 1 2119082-4 1 2079764 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 4-1722335-3 1 1-5018030-0 1 1-1752354-9 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 1 COUNTER_994970 1 1-18028-2 1 2844908 1 2844907 2 2168083-1 1 690438-1 1 455888-7 1 SIMP_5-547505-2 1 854769-4 1 1803607_3 1 2119791-5 1 2119740-1 2 2168078-1 2 2-18032-5 1 2168083-2 1 5-18022-5 1 21028-2 1 1338685-1 4 2168083-3 2 2168083-3 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 3-1752356-4 2 2079383-5 2 3-2844962-0 1 2844992-3 1 455888-3 2 22283-1 1 356835-1 1 240792-5 1 1320928-2 1 980371-4 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 8-1333205-1 1 1-240641-7 .. 1 ITEM_6 1 1-2119780-1 1 238011-7 1 1633962-3 .. 1 ITEM_2 1 3-456406-3 293 292 248 244 243 242 241 239 238 182 181 180 177 176 175 174 164 119 99 98 96 95 82 77 74 71 70 67 66 61 60 59 58 56 54 53 52 51 50 49 48 47 46 44 41 34 33 30 29 28 27 26 25 24 23 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2-1803583-1 TE Connectivity APPLICATION SPEC - 1 1803515-3 DESCRIPTION PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES YY DWN HOFFNER APVD 30OCT2018 PART NO - DWN ECR-18-016872 -1 1 DATE H 1 1 1 - 1 1 1 1 - - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 2 1 1 2 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 - 1 1 - - - 2 - 1 - 1 1 1 - 1 1 2 - 1 1 1 1 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 1 1 1 1 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 - REF REF 1 1 - - REF 1 - - 1 REF - - 1 1 - - 1 1 - - 1 1 - - 1 1 - - 1 1 1 1 1 1 1 - - 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 - 1 DESCRIPTION 1803515-3 2-1803583-1 2119641-1 2119082-4 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 4-1722335-3 1-5018030-0 1-1752354-9 993111-1 5-22280-0 1752353-3 1901680-2 994970-2 1-18028-2 2844908-1 2844907-1 2168083-1 690438-1 455888-7 5-547505-2 854769-4 1803607-3 2119791-5 2119740-1 2168078-1 2-18032-5 2168083-2 5-18022-5 21028-2 1338685-1 2168083-3 2168083-3 5018030-1 811242-5 690753-2 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 3-1752356-4 2079383-5 3-2844962-0 2844992-3 455888-3 22283-1 356835-1 240792-5 1320928-2 980371-4 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 8-1333205-1 1-240641-7 1-2119780-1 238011-7 1633962-3 3-456406-3 - -77 -72 -71 -52 -51 -2 AMP 4805 REV 31MAR2000 REVISIONS PNEUMATIC SEAL STRIPPER CRIMPER TERMINATING UNIT APPLICATOR DATA 1 DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER FEED TYPE L L 4 LOC 2151500 -1 2151500 -2 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 Ocean Side Feed Applicator - DRAWING NO 2151500 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV L D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 D 59 56 44 293 PNEUMATIC 2 244 243 A 4.3 238 242 53 50 59 2 3 8 7 82 1 0.5 REF 1 34 REF 70 C 3 SEE DETAIL A 52 56 C 1 177 51 4 2 176 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 2 2 TERMINAL SUPPORT LOCATION 28 5 41 174 175 44 44.25 181 182 DETAIL A 33 3 164 180 2 18.5 67 A B 20 21 95 9 29 1 12 ITEM 30 LOCATED AT FRONT HOLES 241 27 47 RAM AND HOLDDOWN SET-UP 74 19 96 13 25 30mm STROKE 61 26 23 46 292 98 99 34 54 8 1 60 54 10 1 119 30 REF 29 REF 1 11 248 48 0.5 58 B 30mm STROKE 0.05 77 30 30mm STROKE REF 66 24 CAM POSITIONS 293 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH 28OCT2011 CHK 31OCT2011 APVD 31OCT2011 HOFFNER T.ELBIN T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151500 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV L 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2151500 -1 L FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2151500 -7 A CRIMP TOOLING KIT - L 3 2 LOC PART NUMBER 2- 2151500 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE 2.29 mm [.090] 3.30 mm [.130] APPLICATOR INSTRUCTIONS 408-35042 - UNIVERSAL MNL SOCKET 0.5-2.0 mm2 TERMINAL NAME: WIRE STRIP LENGTH .157-.187 IN [3.99-4.75 mm] TERMINAL APPLICATION SPECIFICATION n (A)114-1010 (B)114-1011 INSULATION DIAMETER RANGE WIRE STRIP LENGTH .060-.130 IN [1.52-3.30 mm] (C)114-1012 - (D)114-5214 - TERMINAL APPLICATION SPECIFICATION TERMINALS APPLIED C TE TERMINAL (A) 350536-1 (A) 350536-7 (A) 350687-1 (A) 350687-8 (B) 350218-3 (C) 61117-2 (C) 61117-7 (C) 61118-5 (D) 170120-4 WIRE SIZE 14 AWG 2.00mm2 1.50mm2 16 AWG 1.25mm2 1.00mm2 18 AWG 0.75mm2 0.50mm2 20 AWG (A) 350536-2 (A) 350654-1 C1__DWG_PN_1_1 C1__DWG_PN_1_2 (A) 350687-2 C1__DWG_PN_1_3 (B) 350217-1 (B) 350218-6 C1__DWG_PN_1_4 C1__DWG_PN_1_5 (C) 61117-4 (C) 61118-1 C1__DWG_PN_1_6 C1__DWG_PN_1_7 (C) 61118-6 C1__DWG_PN_1_8 (D) 917636-1 C1__DWG_PN_1_9 C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 C1__DWG_PN_2_5 C1__DWG_PN_2_6 C1__DWG_PN_2_7 TE TERMINAL W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 W1__DWG_WGAUGE_5 W1__DWG_WGAUGE_6 W1__DWG_WGAUGE_7 W1__DWG_WGAUGE_8 W1__DWG_WGAUGE_9 W1__DWG_WGAUGE_10 C1__DWG_PN_3_0 (A) 350536-3 (A) 350654-2 (A) 350687-4 (B) 350218-1 (B) 350218-7 (C) 61117-5 (C) 61118-2 (C) 61118-7 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 (D)114-18011 - - - - - 1.75+/-0.05 [.069+/-.002] 1.70+/-0.05 [.067+/-.002] 1.57+/-0.05 [.062+/-.002] 1.50+/-0.05 [.059+/-.002] 1.45+/-0.05 [.057+/-.002] 1.40+/-0.05 [.055+/-.002] 1.32+/-0.05 [.052+/-.002] 1.30+/-0.05 [.051+/-.002] 1.22+/-0.05 [.048+/-.002] 1.19+/-0.05 [.047+/-.002] C1__DWG_PN_3_1 C1__DWG_PN_3_2 C1__DWG_PN_3_3 C1__DWG_PN_3_4 C1__DWG_PN_3_5 C1__DWG_PN_3_6 C1__DWG_PN_3_7 C1__DWG_PN_3_8 TE TERMINAL (A) 350536-6 (A) 350654-7 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 W1__DWG_CRIMP_HT_5 W1__DWG_CRIMP_HT_6 W1__DWG_CRIMP_HT_7 W1__DWG_CRIMP_HT_8 W1__DWG_CRIMP_HT_9 W1__DWG_CRIMP_HT_10 C1__DWG_PN_4_1 C1__DWG_PN_4_2 (A) 350687-7 C1__DWG_PN_4_3 (B) 350218-2 (C) 61117-1 5.0 6.5 7.2 7.7 8.2 9.2 9.4 10.2 10.6 (D) 926882-1 (D) 926887-1 (D) 927965-3 TE TERMINAL (D) 926882-3 (D) 926887-3 C2__DWG_PN_1_1 C2__DWG_PN_1_2 C2__DWG_PN_2_1 C2__DWG_PN_2_2 TE TERMINAL C2__DWG_PN_3_0 - (D) 926883-1 (D) 926887-7 C2__DWG_PN_3_1 C2__DWG_PN_3_2 (D) 926883-3 (D) 927965-1 4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 W1__FA_SETTING_5 W1__FA_SETTING_6 W1__FA_SETTING_7 W1__FA_SETTING_8 W1__FA_SETTING_9 14 AWG 2.00mm2 1.50mm2 16 AWG 1.25mm2 1.00mm2 18 AWG 0.75mm2 0.50mm2 20 AWG W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 W2__DWG_WGAUGE_3 W2__DWG_WGAUGE_4 W2__DWG_WGAUGE_5 W2__DWG_WGAUGE_6 W2__DWG_WGAUGE_7 W2__DWG_WGAUGE_8 W2__DWG_WGAUGE_9 W2__DWG_WGAUGE_10 1.73+/-0.05 [.068+/-.002] 1.70+/-0.05 [.067+/-.002] 1.53+/-0.05 [.060+/-.002] 1.47+/-0.05 [.058+/-.002] 1.45+/-0.05 [.057+/-.002] 1.37+/-0.05 [.054+/-.002] 1.30+/-0.05 [.051+/-.002] 1.30+/-0.05 [.051+/-.002] 1.21+/-0.05 [.048+/-.002] 1.21+/-0.05 [.048+/-.002] CRIMP HEIGHT REFERENCE SETTING W2__DWG_CRIMP_HT_1 W2__DWG_CRIMP_HT_2 W2__DWG_CRIMP_HT_3 W2__DWG_CRIMP_HT_4 W2__DWG_CRIMP_HT_5 W2__DWG_CRIMP_HT_6 W2__DWG_CRIMP_HT_7 W2__DWG_CRIMP_HT_8 W2__DWG_CRIMP_HT_9 W2__DWG_CRIMP_HT_10 4.6 5.0 6.5 7.2 7.7 8.2 9.2 9.4 10.2 10.6 4 1 1 1 1 1 - - 1 1 1 1 1 - A 1 1 - 1 1 1 1 1 1 - 1 1 1 - ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE.CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 - *WARNING 1 1 - 1 1 1 - 1 1 1 - 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 - - 1 1 - 1 1 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 1 - 1 2 1 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 1 2 - 3 1 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION & STORAGE OF APPLICATOR. 2 1 - 2 2 2 - RECOMMENDED SPARE PARTS 1 2 - 1 1 1 - B 1 1 - W1__FA_SETTING_10 2 - - W2__FA_SETTING_10 1 1 - W2__FA_SETTING_9 1 1 - W2__FA_SETTING_8 1 1 - W2__FA_SETTING_7 2 1 - W2__FA_SETTING_6 1 2 - W2__FA_SETTING_5 1 1 - W2__FA_SETTING_4 1 1 - W2__FA_SETTING_3 2 1 W2__FA_SETTING_2 2 2 W2__FA_SETTING_1 1 2 4 1 1 - CRIMP HEIGHT mm [INCH] 1 1 - WIRE SIZE 1 1 - C1__DWG_PN_4_8 1 1 - C1__DWG_PN_4_7 1 1 - C1__DWG_PN_4_6 1 1 - C2__DWG_PN_1_3 2 1 - C2__DWG_PN_4_2 1 2 - C2__DWG_PN_4_1 1 1 - TE TERMINAL 1 1 - C2__DWG_PN_4_0 1 1 C2__DWG_PN_2_0 1 1 - C1__DWG_PN_4_5 (D) 170120-1 4.6 TE TERMINAL C2__DWG_PN_1_0 1 1 - C1__DWG_PN_4_4 (C) 61117-6 (C) 61118-4 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 C1__DWG_PN_4_0 4 - - .079-.130 IN [2.01-3.30 mm] 1 4 - INSULATION DIAMETER RANGE - 1 - TERMINALS APPLIED TE TERMINAL C1__DWG_PN_1_0 n .157-.187 IN [3.99-4.75 mm] 1 - UNIVERSAL MNL SOCKET 0.5-2.0 mm2 TERMINAL NAME: - REF REF - TE CRIMP SPECIFICATION 1 1 - TE TERMINAL 1 - - TERMINAL DATA: 1 1 - TE CRIMP SPECIFICATION 1 1 - 2119082-4 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 1-18028-2 2844908-1 2844907-1 2168083-1 690438-1 455888-7 5-547505-2 854769-4 1803607-3 2119791-5 2119740-1 2168078-1 2-18032-5 5-18022-5 21028-2 1338685-1 2168083-3 5018030-1 811242-5 690753-2 18023-9 2119652-1 1803602-1 3-1752356-4 2079383-5 3-2844962-0 2844992-3 455888-3 22283-1 356835-1 240792-5 1320928-2 980371-4 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 8-1333205-1 1-240641-7 1-2119780-1 238011-7 1633962-3 3-456406-3 1 1 - F F TE TERMINAL TERMINAL DATA: - 3 TYPE 1 1 - - 1 1 PART NO -77 -22 -21 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH DWN 28OCT2011 CHK 31OCT2011 APVD 31OCT2011 HOFFNER T.ELBIN T.ELBIN - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 1-18028-2 1 2844908 1 2844907 2 2168083-1 1 690438-1 1 455888-7 1 SIMP_5-547505-2 1 854769-4 1 1803607_3 1 2119791-5 1 2119740-1 2 2168078-1 2 2-18032-5 1 5-18022-5 1 21028-2 1 1338685-1 2 2168083-3 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 1803602-1 1 3-1752356-4 2 2079383-5 2 3-2844962-0 1 2844992-3 1 455888-3 2 22283-1 1 356835-1 1 240792-5 1 1320928-2 1 980371-4 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 8-1333205-1 1 1-240641-7 .. 1 ITEM_6 1 1-2119780-1 1 238011-7 1 1633962-3 .. 1 ITEM_2 1 3-456406-3 244 243 242 241 239 238 164 151 144 143 142 141 140 119 99 98 96 95 82 77 74 71 70 67 66 61 59 58 56 53 52 51 50 49 48 41 34 33 30 29 28 27 26 25 24 23 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2079764 TE Connectivity APPLICATION SPEC - 1 2119082-4 DESCRIPTION PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC WASHER, FLAT, REG M4 SCREW, LOCKING POST, LOCKING SCR, SKT HD CAP, RoHS, M3 X 8.0 FRONT STRIP GUIDE SPACER, CRIMPER SPRING, COMPRESSION HOLDER, INS DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SET, FLT PNT, M5 X 20.0 SCR, HEX HD CAP, M4 X 6.0 PIN, SLOTTED SPRING .062 X .250 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM CRIMPER, WIRE PREMIUM Ocean Side Feed Applicator - DRAWING NO 2151500 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV L C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 140 59 2 244 56 243 PNEUMATIC 242 2 3 53 238 A D 50 4.3 0.5 34 REF REF 8 7 59 82 1 52 C 56 SEE DETAIL A TERMINAL SUPPORT LOCATION 1 C 70 51 3 1 4 28 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 5 140 41 35.22 164 33 0.05 66 2 DETAIL A 67 77 RAM SET-UP 24 A 30 B 58 19 74 20 96 21 95 9 B 1 12 29 ITEM 30 LOCATED AT FRONT HOLES 241 27 CAM POSITIONS 30mm STROKE REF 13 30 1 29 REF REF 11 25 30mm STROKE 30mm STROKE 61 142 151 26 48 23 141 98 99 34 143 8 1 144 143 10 1 119 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH 28OCT2011 CHK 31OCT2011 APVD 31OCT2011 HOFFNER T.ELBIN T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151500 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV L