2-2151515-1

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION REVISION H 7-2151515-2 H 7- 2151515 -7 F 5 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2151515 -2 6 DESCRIPTION FEED TYPE FINE CRIMP HEIGHT ADJUST REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD E ECR-16-003609 10MAR2016 JH CT F ECR-18-003463 06MAR2018 JAH CT G ECR-19-002302 13FEB2019 TB CT H ECR-19-011870 27JUL2019 TB TE PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 0.66 mm [.026] 0.69 mm [.027] APPLICATOR INSTRUCTIONS 408-35042 JST TERMINAL TERMINAL DATA: JST CRIMP SPECIFICATION TERMINAL SH TERMINAL NAME: WIRE STRIP LENGTH n 1.11-1.12 mm [.044-.044 IN] C TERMINAL APPLICATION SPECIFICATION CHM-1-2146 Rev A - TERMINALS APPLIED TE TERMINAL 1572070-2 1572070-3 5 C1__DWG_PN_1_1 SSH-003GA-P0.2-H C1__DWG_PN_1_2 0.40-0.80 mm [.016-.031 IN] - - - - C 7 JST TERMINAL SSH-003T-P0.2-H C1__DWG_PN_1_0 INSULATION DIAMETER RANGE C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL 1900433-1 C1__DWG_PN_3_0 C1__DWG_PN_3_1 JST TERMINAL SSH-003T-P0.2-H - C1__DWG_PN_4_0 - C1__DWG_PN_4_1 28 AWG 30 AWG 32 AWG 1 2 B CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 0.45+/-0.02 [.0177+/-.0008] 0.42+/-0.02 [.0165+/-.0008] 0.40+/-0.02 [.0157+/-.0008] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 7.4 7.6 7.8 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 - TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 8 NO CUT CARRIER. 4 1 1 1 - 1 1 - 1 1 - 1 1 - 1 2 - 2 2 - 2 1 - 1 1 - 1 1 - 1 2 - 2 1 - 1 1 - 1 1 - 1 1 - 1 1 1 1 2 - 1 - - - - - - 1 - 1 1 1 2 - A 1 4 - 1 1 1 - 1 1 1 - 1 2 1 - 1 1 2 - 1 1 1 - 1 1 1 - 1 1 1 - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 - W1__FA_SETTING_3 TERMINAL LUBRICANT IS RECOMMENDED. 7 1 - W1__FA_SETTING_2 1 REF REF - W1__FA_SETTING_1 1 1 - 5 1 1 - 4 1 1 - 2119641-1 2119082-1 2079764-1 2119083-1 2844940-1 994970-2 2119955-1 2844908-1 2844907-1 1803607-3 1-2119791-4 2119740-1 2168078-1 2161425-1 5-18022-5 1338685-1 2168083-3 18023-9 2-1803583-5 1803515-1 1803602-1 2-1752356-6 2079383-5 2-2844962-3 2844992-1 1320928-2 2168083-2 1-18028-2 1803338-1 3-22280-3 1-356885-5 2119805-1 1803095-6 1-1803200-1 1-2119757-8 2-238011-5 1803339-1 1-1803193-0 1 1 - C1__DWG_PN_2_2 3 WIRE SIZE 1 1 - - 2 1 -77 -72 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL AIR FEED MODULE COUNTER, MAGNETIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCREW, SHOULDER SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F CRIMPER, WIRE PREMIUM PART NO DWN 02NOV2012 CHK 02NOV2012 APVD 02NOV2012 C.CHEN S.XI I.CRUZ NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119083 1 2844940-1 1 COUNTER_994970 1 2119955-1 1 2844908 1 2844907 1 1803607_3 1 1-2119791-4 1 2119740-1 2 2168078-1 1 2161425-1 1 5-18022-5 1 1338685-1 4 2168083-3 1 18023-9 1 2-1803583-5 1 1803515-1 1 1803602-1 1 2-1752356-6 2 2079383-5 2 2-2844962-3 1 2844992-1 1 1320928-2 1 2168083-2 2 1-18028-2 1 1803338-1 1 SIMP_3-22280-3 1 1-356885-5 1 2119805-1 1 1803095-6 1 1-1803200-1 .. 1 ITEM_7 .. 1 ITEM_6 1 1-2119757-8 1 2-238011-5 1 1803339-1 .. 1 ITEM_2 1 1-1803193-0 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2079764 248 244 243 242 238 164 113 99 98 71 70 67 66 60 59 56 54 49 46 44 41 34 33 30 29 24 21 20 19 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119082-1 DESCRIPTION PRODUCT SPEC - 1 2119641-1 Ocean Side Feed Applicator - DRAWING NO 2151515 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV H B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - D D FEED TYPE 44 PNEUMATIC 2 244 243 A 242 238 2 3 8 0.0 REF 59 1 C 34 REF 1 C SEE DETAIL A 3 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 56 1 TERMINAL SUPPORT LOCATION 4 70 5 41 44 44.99 DETAIL A 66 2 164 0.05 67 RAM SET-UP 33 A 24 B 19 30 B 20 21 29 9 1 ITEM 30 LOCATED AT FRONT HOLES 12 30 29 REF CAM POSITIONS REF 11 30mm STROKE 113 5 46 98 99 34 20 54 8 1 60 54 10 1 248 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 02NOV2012 CHK 02NOV2012 APVD 02NOV2012 C.CHEN S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151515 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV H 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2151515 -2 H FINE CRIMP HEIGHT ADJUST PNEUMATIC F 3 2 LOC PART NUMBER 7- 2151515 -7 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 CRIMP TOOLING KIT REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 0.66 mm [.026] 0.69 mm [.027] APPLICATOR INSTRUCTIONS 408-35042 JST TERMINAL TERMINAL DATA: JST CRIMP SPECIFICATION TERMINAL SH TERMINAL NAME: WIRE STRIP LENGTH n 1.11-1.12 mm [.044-.044 IN] C TERMINAL APPLICATION SPECIFICATION CHM-1-2146 Rev A - TERMINALS APPLIED TE TERMINAL 1572070-2 1572070-3 WIRE SIZE 28 AWG 30 AWG 32 AWG 5 SSH-003T-P0.2-H SSH-003GA-P0.2-H C1__DWG_PN_1_1 C1__DWG_PN_1_2 0.40-0.80 mm [.016-.031 IN] - - - - C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL 1900433-1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 C1__DWG_PN_3_0 C1__DWG_PN_3_1 JST TERMINAL C1__DWG_PN_4_0 SSH-003T-P0.2-H - C1__DWG_PN_4_1 0.45+/-0.02 [.0177+/-.0008] 0.42+/-0.02 [.0165+/-.0008] 0.40+/-0.02 [.0157+/-.0008] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 7.4 7.6 7.8 1 - 3 1 - 1 - 4 REF - 1 - 1 - W1__FA_SETTING_1 4 - W1__FA_SETTING_2 1 - W1__FA_SETTING_3 1 - 5 1 - 1 - 1 B 2 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 8 1 - 1 - 1 - 2 - 1 - 1 - 1 - 1 - 1 - 2 - 2 - 1 - 1 - TERMINAL LUBRICANT IS RECOMMENDED. 1 - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 7 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 2 - 1 - TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 1 - NO CUT CARRIER. 1 - 1 1 - 1 1 1 1 1 - - - - - 1 1 1 1 1 1 1 - A 2119082-1 2079764-1 2119083-1 2844940-1 994970-2 2119641-2 2161425-1 2168083-9 3-1803583-0 1803516-1 2119955-1 2844908-1 2844907-1 1803607-3 1-2119791-4 2119740-1 2168078-1 5-18022-5 1338685-1 18023-9 1803602-1 2-1752356-6 2079383-5 2-2844962-3 2844992-1 1320928-2 2168083-2 1-18028-2 1803338-1 3-22280-3 1-356885-5 2119805-1 1803095-6 1-1803200-1 1-2119757-8 2-238011-5 1803339-1 1-1803193-0 1 - C1__DWG_PN_2_2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 C 7 JST TERMINAL C1__DWG_PN_1_0 INSULATION DIAMETER RANGE 1 PART NO -77 -22 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCREW, SHOULDER SCR, SKT HD CAP, RoHS, M4 X 20 APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F CRIMPER, WIRE PREMIUM DWN 02NOV2012 CHK 02NOV2012 APVD 02NOV2012 C.CHEN S.XI I.CRUZ NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2161425-1 4 2168083-9 1 3-1803583-0 1 1803516-1 1 2119955-1 1 2844908 1 2844907 1 1803607_3 1 1-2119791-4 1 2119740-1 2 2168078-1 1 5-18022-5 1 1338685-1 1 18023-9 1 1803602-1 1 2-1752356-6 2 2079383-5 2 2-2844962-3 1 2844992-1 1 1320928-2 1 2168083-2 2 1-18028-2 1 1803338-1 1 SIMP_3-22280-3 1 1-356885-5 1 2119805-1 1 1803095-6 1 1-1803200-1 .. 1 ITEM_7 .. 1 ITEM_6 1 1-2119757-8 1 2-238011-5 1 1803339-1 .. 1 ITEM_2 1 1-1803193-0 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119083 244 243 242 238 164 151 144 143 141 140 113 99 98 71 70 67 66 59 56 49 41 34 33 30 29 24 21 20 19 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2079764 DESCRIPTION PRODUCT SPEC - 1 2119082-1 Ocean Side Feed Applicator - DRAWING NO 2151515 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV H B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR DESCRIPTION SEE SHEET 1 - D 140 FEED TYPE DATE DWN APVD - - - D 2 244 243 PNEUMATIC 242 2 3 0.0 A 8 238 REF 34 59 1 TERMINAL SUPPORT LOCATION 1 C SEE DETAIL A REF 3 56 C 1 4 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 70 5 41 140 35.96 DETAIL A 0.05 66 67 2 164 33 RAM SET-UP A 24 B 19 30 20 B 21 9 29 1 12 ITEM 30 LOCATED AT FRONT HOLES CAM POSITIONS 30 REF REF 29 30mm STROKE 151 113 5 141 98 99 34 143 8 1 144 143 10 1 20 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 PACIFIC VERSION AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 02NOV2012 CHK 02NOV2012 APVD 02NOV2012 C.CHEN S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151515 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV H