2-2270025-1

SOLARLOK PRODUCT SOLUTIONS INDUSTRIAL /// SOLARLOK PRODUCT SOLUTIONS Solar is becoming an increasingly viable and competitive source of alternative energy. TE Connectivity (TE) is driving the future of solar energy. We work with you every step of the way to solve your connectivity challenges. Our proven expertise, cross-industry innovation and broad range of connectivity products are establishing the intelligent link between the panel and the grid. WHAT’S INSIDE INDUSTRIAL /// SOLARLOK PRODUCT SOLUTIONS CONTENTS SOLARLOK PRODUCT SOLUTIONS PRODUCT NAME Product Type, Application PAGE JUNCTION BOXES Z-RAIL...............................................................................4 4-rail clamp, Crystalline PV BAR..............................................................................6 4-rail potting, Crystalline, Bifacial PV EDGE...........................................................................8 Decentralized connectorized, clamp, Bifacial PCB ENCLOSURE............................................................10 2 and 4-rail clamp, Smart junction box MICRO................................................................................12 2-rail potting, Low power panels SMALL...............................................................................14 3-rail clamp, Low power panels WING.................................................................................16 2-rail connectorized, BIPV HELICASE.........................................................................18 3-rail, soldering, Off-grid CONNECTORS PV4-S.................................................................................20 Connector, Installation PV4-PM..............................................................................22 Panel connector, Inverter, Combiner-box ACCESSORIES GROUNDING BOLT.........................................................24 Grounding bolt, Installation support GROUNDING CLIP..........................................................25 Grounding clip, Installation support VARIOUS...........................................................................26 Tools and accessories, Installation support RECOMMENDED TE SOLAR PRODUCTS..................................................27 Various, Installation, Inverter, system SOLARLOK Z-RAIL ENHANCED JUNCTION BOX FOR 1500V APPLICATIONS The SOLARLOK Z-Rail enhanced junction box terminates the foils of crystalline PV panels with clamped connections while supporting voltage ratings of 1500V for UL3730 and 1500V for IEC62790. The SOLARLOK Z-Rail enhanced junction box for 1500V applications is manufactured with durable materials that reduce the stress on individual components, extend the life of the product and increase reliability. The junction box provides a flexible, open system structure, which allows serial or parallel interconnection via a direct wire connection or separable connectors. Applications Benefits Photovoltaic installations including those with: • Unique rail design for exchangeable diodes • Extreme water conditions • Upgraded 1500V voltage in standard use • Open or accessible installations where decoupling must be limited • Multi agency approval requirements Electrical • Material withstands harsh environments • Extends product lifetime with ammonia and salt water resistant materials • Rails available for welding and clamping with Omega or S-Clips • Rated Current: 13A • Use of vent for humidity control • Withstanding Voltage: 1500V DC (UL) 1500V DC (TUV/IEC) • Installation with a line takes 40 seconds or less and no potting necessary Mechanical • Overall Junction Box Size: 115 x 110 x 23.8 mm • Operating Temperature: -40 to +115 °C • Ingress Protection Rating: IP67 • Applicable Cable: 2.5-6 mm2 (14-10 AWG) • Connector Interface: PV4-S (common PV interface) Specifications • Product Specifications: 108-2471-1 • Applications Specifications: 114-13303-1 Materials • Contact Rail: Tin plated copper alloy • Cover and Base Housing: PPE + PS Standards • 1000V / 1500V UL approved per UL3730 • 1000V / 1500V TUV approved per EN62790 INDUSTRIAL /// SOLARLOK PRODUCT SOLUTIONS - JUNCTION BOXES PV4-S connectors: • Provides waterproof protection and is rated IP68 (1 m / 24 hours) • Minimizes power loss by providing low contact resistance SOLARLOK Z-RAIL ENHANCED JUNCTION BOX FOR 1500V APPLICATIONS Product Selection Information SOLARLOK Z-RAIL 1500V Type Part Number Description Cable length (meters) PREFERRED CHOICE 2270083-1 4-RAIL, WITH OMEGA-CLIP, NO FIXING TAPE 1.0 STANDARD 1-2270083-1 4-RAIL, WITH OMEGA-CLIP, WITH FIXING TAPE 1.0 STANDARD 2270083-2 4-RAIL, WITH OMEGA-CLIP, NO FIXING TAPE 1.2 STANDARD 1-2270083-2 4-RAIL, WITH OMEGA-CLIP, WITH FIXING TAPE 1.2 PREFERRED CHOICE 2270135-1 4-RAIL, WITH S-CLIP, NO FIXING TAPE 1.0 STANDARD 1-2270135-1 4-RAIL, WITH S-CLIP, WITH FIXING TAPE 1.0 STANDARD 2270135-2 4-RAIL, WITH S-CLIP, NO FIXING TAPE 1.2 STANDARD 1-2270135-2 4-RAIL, WITH S-CLIP, WITH FIXING TAPE 1.2 Description Cable length (meters) SOLARLOK Z-RAIL 1000V Type Part Number PREFERRED CHOICE 2270170-1 4-RAIL, WITH OMEGA-CLIP, NO FIXING TAPE 1.0 STANDARD 1-2270170-1 4-RAIL, WITH OMEGA-CLIP, WITH FIXING TAPE 1.0 STANDARD 2270170-2 4-RAIL, WITH OMEGA-CLIP, NO FIXING TAPE 1.2 STANDARD 1-2270170-2 4-RAIL, WITH OMEGA-CLIP, WITH FIXING TAPE 1.2 PREFERRED CHOICE 2270176-1 4-RAIL, WITH S-CLIP, NO FIXING TAPE 1.0 STANDARD 1-2270176-1 4-RAIL, WITH S-CLIP, WITH FIXING TAPE 1.0 STANDARD 2270176-2 4-RAIL, WITH S-CLIP, NO FIXING TAPE 1.2 STANDARD 1-2270176-2 4-RAIL, WITH S-CLIP, WITH FIXING TAPE 1.2 SOLARLOK Z-RAIL ACCESSORIES Type Part Number Description STANDARD 1740873-8 OMEGA-CLIP STANDARD 2232234-1 S-CLIP STANDARD 2-2152179-2 DIODE REPAIR-KIT SL1515 STANDARD 2-2152179-1 DIODE REPAIR-KIT F1200DC 1740873-8 OMEGA CLIP 2232234-1 S-CLIP Dimensions PAGE 5 SOLARLOK PV BAR JUNCTION BOX 1500V The SOLARLOK PV Bar junction box 1500V is a potting junction box designed with improved robustness, reliability and increased power output. The contact rails are precisely shaped in 3D and extended inside the junction box to optimize thermal balance. Using nearly 100% pure copper with lowest contact resistance possible brings longer and higher power output. The diode used is tuned and strengthened to prevent failure in the field to ensure power continuity. All the connections inside the PV Bar are welded to maximize usage and reliability. PV Bar complies with the highest standard today and is certified for 1500V TUV/IEC and 1500V UL. Applications Benefits • Bifacial cell panels & crystalline panels • Harvest extra power with advanced thermal balanced junction box Electrical • Rated Current: 15A • Withstanding Voltage: 1000V DC / 1500V DC (UL) 1000V DC / 1500V DC (TUV) • Protection Class: II Mechanical • Achieve long and high power output with contacts made of nearly 100% pure copper • Maximize power continuity with tuned and strengthened diodes • Number of Contact Rails: 4 • Temperature Range: -40C to +85C • Wire Size Range: up to 12 AWG; 4.0 mm2 • Protection Degree: IP68 closed, potted (1m / 24 hours) Specifications PV4-S connectors: • Provides waterproof protection and is rated IP68 (1 m / 24 hours) • Minimizes power loss by providing low contact resistance • Product Specification: 108-137167 • Application Specification: 114-137167 Materials • Contact Base Material: Copper Alloy • Contact Finish: Tin • Cover and Base Housing: PPE Standards • 1000V / 1500V UL approved per UL3730 • 1000V / 1500V TUV approved per EN62790 INDUSTRIAL /// SOLARLOK PRODUCT SOLUTIONS - JUNCTION BOXES SOLARLOK PV BAR JUNCTION BOX 1500V Product Selection Information SOLARLOK PV Bar 1500V Type Part Number Description Voltage Rating (TUV and UL) Cable Length (Meters) STANDARD 2270154-1 PV BAR 4-RAIL JUNCTION BOX 1500V 0.9 PREFERRED CHOICE 2270154-2 PV BAR 4-RAIL JUNCTION BOX 1500V 1 STANDARD 2270154-3 PV BAR 4-RAIL JUNCTION BOX 1500V 1.2 Part Number Description Voltage Rating (TUV and UL) Cable Length (Meters) SOLARLOK PV Bar 1000V Type STANDARD 2270184-1 PV BAR 4-RAIL JUNCTION BOX 1000V 0.9 PREFERRED CHOICE 2270184-2 PV BAR 4-RAIL JUNCTION BOX 1000V 1 STANDARD 2270184-3 PV BAR 4-RAIL JUNCTION BOX 1000V 1.2 Dimensions 2270154 2270184 PAGE 7 SOLARLOK PV EDGE DECENTRALIZED JUNCTION BOX The SOLARLOK PV Edge decentralized junction box is the first clamping and non-potting junction box in the market using the edge as a relevant position for the mounting without hole drilling. The flaps (available in different shoulder heights) protect the foils and the user so it is a pure IEC & UL approved 1500V solution. Due to a clamping and non-potted design, the installation is extremely quick and no curing time delay of >6hrs applies. Applications Benefits • Building integrated photovoltaics (BIPV) panels • Bifacial solar panels potting necessary • Half cell solar panel • Reliability is increased with no holes in the panels that can cause damage Electrical • Rated Current: 15A standard version 17A special version • Withstanding Voltage: 1500V DC (UL) 1500V DC (TUV/IEC) • Better heat transfer in case of shading with diode in separate compartment • Increase power handling by 2A with thermal pad design Mechanical • Reduce foil installation time with the lid and • 3x IEC standard • Temperature Range: • Quick installation time with a line and no -40 to +115˚C Specifications base angled (shaped) design • Available in E-W and N-S rail directions to • Product Specification: 108-32122 • Application Specification: 114-32157 Materials - Cover and Base Housing • Polyphenyl ethers (PPE) • Polystyrene (PS) Standards • 1500V UL approved per UL3703 • 1500V TUV approved per IEC62790 INDUSTRIAL /// SOLARLOK PRODUCT SOLUTIONS - JUNCTION BOXES cover all possible module layouts • Provides waterproof protection and is rated IP68 (1 m / 24 hours) • Use of vent for humidity control • Includes integrated PV4-S interface into the junction box SOLARLOK PV EDGE JUNCTION BOX Product Selection Information Glass-Glass Edge Mount Application with Flap Foil Orientation Used Clip Flap Left Box Center Box Right Box Fixing Tape minus coded (male interface) (no interface) plus coded (female interface) NO 2306314-2 2306314-5 2306314-1 YES 1-2306314-2* 1-2306314-5* 1-2306314-1* NO 2307520-2 2307520-5 2307520-1 YES 1-2307520-2 1-2307520-5 1-2307520-1 NO 2306316-2 2306316-5 2306316-1 YES 1-2306316-2 1-2306316-5 1-2306316-1 NO 2307521-2 2307521-5 2307521-1 YES 1-2307521-2 1-2307521-5 1-2307521-1 STANDARD S-CLIP LARGE NORTH - SOUTH STANDARD OMEGA-CLIP LARGE Traditional Mid-Panel Application or Half-Cell Application Foil Orientation Used Clip Flap S-CLIP NO OMEGA-CLIP NO Left Box Fixing Tape EAST – WEST Center Box minus coded (male interface) Right Box (no interface) plus coded (female interface) NO 4-2306315-2 4-2306315-5 4-2306315-1 YES 5-2306315-2* 5-2306315-5* 5-2306315-1* NO 4-2306317-2 4-2306317-5 4-2306317-1 YES 5-2306317-2 5-2306317-5 5-2306317-1 *PREFERRED PART NUMBERS 1500V PV4-S cable jumpers (4mm2/AWG12) Description Cable Length (millimeters) Part Number PV4-S MALE TO FEMALE CABLE JUMPERS 300 2213759-1 PV4-S MALE TO FEMALE CABLE JUMPERS 500 2213759-3 PV4-S MALE TO FEMALE CABLE JUMPERS 1000 2213759-8 Glass-Glass Edge Mount Application with Flap Traditional Mid-Panel Application ³³39,QWHUIDFH ³´39 ,QWHUIDFH 9HQW 9HQW (GJH)ODS7UDFN /DWFK 6RODU3DQHO7\SLFDOO\ *ODVV%DFN6KHHW 6RODU3DQHO 7\SLFDOO\*ODVV*ODVV ³³39,QWHUIDFH /DWFK ³³(QG%R[ &HQWHU%R[ ³´(QG %R[ (GJH)ODS &HQWHU%R[ ³³(QG%R[ (GJH *XLGH ³´(QG%R[ ³´39 ,QWHUIDFH PAGE 9 SOLARLOK PCB ENCLOSURE SMART JUNCTION BOX The SOLARLOK PCB enclosure smart junction box enables the integration of a Printed Circuit Board into the solution. The enclosure (junction box itself with no PCB) is TUV/IEC and UL approved. Special clips allow you to quickly and reliably connect your PCB to the solar panel foils. Applications Benefits • Solar panels • Allows customers to apply a specific PCB • Smart solar solutions • Enables the rework and replacement of the PCB Electrical • Withstanding Voltage: 1000V DC / 1500V DC (UL) IEC and UL approved separately depending upon the PCB enclosed • Rated Current: Depends on the designed electronics of the PCB Mechanical • Operating Temperature: -40°C to 90°C • Protection Degree: IP65/67 • Provides a highly reliable enclosure for a PCB PV4-S connectors: • Provides waterproof protection and is rated IP68 (1 m / 24 hours) • Minimizes power loss by providing low contact resistance Specifications • Product Specification: 108-133063 • Application Specification: 114-13303-1 • Instruction Sheet: 408-133063 • RoHS & REACH compliant Materials • Polyphenyl Ether (PPE) • Polystyrene (PS) Standards • Designed to meet UL3730 and IEC62790 INDUSTRIAL /// SOLARLOK PRODUCT SOLUTIONS - JUNCTION BOXES PCB Recommended Dimensions • Length x width: 51 mm x 94 mm (width = contact-rail-side) SOLARLOK MEDIUM JUNCTION BOX SMART PCB ENCLOSURE Product Selection Information Part Number Description Cable Length (millimeters) Contact and clip 2326862-1 MEDIUM SMART PCB JUNCTION BOX 1000 2 X CONTACT RAILS + 2 X S-CLIP 2326862-3 MEDIUM SMART PCB JUNCTION BOX 1000 4 X CONTACTS RAILS + 4 X S-CLIP Dimensions PAGE 11 SOLARLOK MICRO JUNCTION BOX The SOLARLOK micro junction box terminates the foils of thin film, as well as Crystalline PV panels by soldered or welded connections while supporting voltage ratings of 1000V for UL3730 and 1000V for IEC62790. SOLARLOK micro junction box for 1000V applications is manufactured with durable materials that reduce the stress on individual components. The junction box demonstrates that it extends the life of the product and increased reliability and is designed for potting the foil/ rail termination. Applications Benefits Photovoltaic installations including those with: • Material withstands harsh environments • Extreme weather conditions • 1000 V voltage in standard use • Open or accessible installations where decoupling must be limited • With cable applied and PV4 connector • Multi agency approval requirements Electrical • Extends product lifetime with ammonia and salt water resistant materials • Rails available for soldering • Special potted area for heat dissipation • Allows for upside down mounting • Short Circuit Current (ISC) 7.5A (TF) / 14 (CR) PV4-S connectors: • Rated Voltage 1000V (UL3730) 1000V (IEC62790) • Provides waterproof protection and is rated IP68 (1 m / 24 hours) Mechanical • Overall junction box size 75 x 65 x 15.7 mm • Operating Temperature -40 to +85 °C • Ingress Protection Rating IP67 • Applicable cable 2.5 to 4 mm2 (14-12 AWG) • Connector Interface PV4-S (common PV interface) Specifications • Product Specifications: 108-2469 • Application Specifications: 114-13304 Materials • Contact rail Tin-plated copper alloy • Cover and base housing PPE + PS Standards • 1000V DC UL3730 • 1000V DC IEC62790 INDUSTRIAL /// SOLARLOK PRODUCT SOLUTIONS - JUNCTION BOXES • Minimizes power loss by providing low contact resistance SOLARLOK Micro Junction Box Product Selection Information Wire Size Cable Length (millimeters) (mm2) AWG 150V 470 4.0 12 45V 500 4.0 12 Type Part Number Rate Current Rated Voltage THIN FILM 2270283-1 7.5A CRYSTALLINE 2270282-1 14A Dimensions PAGE 13 SOLARLOK SMALL JUNCTION BOX The SOLARLOK small junction box terminates the foils of Crystalline PV panels with clamped connections while supporting voltage ratings of 1000V for UL3730 and 1000V for IEC62790. The SOLARLOK small junction box for 1000V applications is manufactured with durable materials that reduce the stress on individual components. The junction box demonstrates that it extends the life of the product and increased reliability and also provides a flexible, open system structure, which allows serial or parallel interconnection via a direct wire connection or separable connectors. Applications Benefits Photovoltaic installations including those with: • No potting junction box • Extreme weather conditions • 1000V voltage in standard use • Open or accessible installations where decoupling must be limited • Multi agency approval requirements Electrical • Special rail design for exchangeable diodes • Material withstands harsh environments • Extends product lifetime with ammonia and salt water resistant materials • Rails available for clamping and welding • Short Circuit Current (ISC) 14A • Rated Voltage 600V (UL) 1000V (TUV/IEC) Mechanical • Allows for upside down mounting • Use of vent for humidity control PV4-S connectors: • Overall junction box size 138 x 90 x 22 mm • Operating Temperature -40 to +115 °C • Ingress Protection Rating IP65 • Applicable cable 2.5 to 6 mm2 (14-10 AWG) • Connector Interface PV4-S (common PV interface) Specifications • Product Specifications: 108-18955 • Application Specifications: 114-18488-1 Materials • Contact rail: Tin plated copper alloy • Cover and base housing PPE + PS Standards • 600V DC UL3730 • 1000V DC IEC62790 INDUSTRIAL /// SOLARLOK PRODUCT SOLUTIONS - JUNCTION BOXES • Provides waterproof protection and is rated IP68 (1 m / 24 hours) • Minimizes power loss by providing low contact resistance SOLARLOK Small Junction Box Product Selection Information JUNCTION BOX WITH MOUNTED CABLE AND CONNECTORS Wire Size Type Part Number Contact Rails Diodes Rated Current (IEC 61215, Edition 2) (Ampere) Cable Length (millimeters) (mm2) AWG STANDARD 2270285-1 3 2 14.0 1000 4.0 12 Dimensions PAGE 15 SOLARLOK WING EDGE JUNCTION BOX The SOLARLOK wing edge junction box is perfectly designed for building integrated photo voltaic solutions which require performance and quality Integrated in a compact design. It is alsoused in combination with the slim-line connector system. SOLARLOK wing edge junction box is used in crystalline applications and requires no potting or silicon glue. SOLARLOK Wing Edge Junction Box Benefits Applications • Suitable solution for automatic lamination • Solar panels BIPV • Allows for easy termination and reliable field • Architectual solutions installations • Autoclave production Electrical • Short Circuit Current (Isc): 12A • Rated Voltage: 1000V Mechanical • Temperature Range: -40°C to + 115°C • Protection Degree: IP67 Specifications • Product Specifications: 108-94114 • Application Specifications: 114-18896 Slim-Line Connector Applications • Solar panels BIPV • Architectual solutions • Small size needs Electrical • Rated Voltage: 1000V Mechanical Materials • Contact Plate: CuFe • Pin Contact: Silver plated CuSn • Housing: PPS Standards • Designed to meet 1000V IEC62790 • Temperature Range: -40°C to +85°C • Wire Size Range: Up to 12 AWG, 4.0 mm2 • Protection Degree: IP67 Specifications • Product Specifications: 108-94205-1 • Application Specifications: 114-18952-1 Materials INDUSTRIAL /// SOLARLOK PRODUCT SOLUTIONS - JUNCTION BOXES • Contact Plate: CuFe • Pin Contact: Silver plated CuSn • Housing: PPE + PS SOLARLOK Wing Edge Junction Box Product Selection Information SOLARLOK WING EDGE JUNCTION BOX Type Part Number Rated Current Connection Type STANDARD 1-1987293-4 10 2-RAIL WING EDGE JUNCTION BOX STANDARD 2120413-1 X BLIND PLUG ASSESSORY STANDARD 1394739-1 X PLUG COVER SLIM-LINE CONNECTOR Type Part Number mm2 AWG Keying Package Quantity STANDARD 1987559-1 2.5 STANDARD 1987559-2 2.5 10 PLUS 100 10 MINUS 100 STANDARD 1-1987559-1 4.0 12 PLUS 100 STANDARD 1-1987559-2 4.0 12 MINUS 100 Dimensions End Cap Dust Cap PAGE 17 AMPULSE HELICASE SOLAR JUNCTION BOX Compact • Weather Resistant The AMPULSE Helicase solar junction box provides a compact, weather resistant diode enclosure for connecting roof top stand alone solar panel applications. Intelligently designed, the mechanical diode connections maximise thermal performance. Integrated stand offs and pre-defined recesses on the back of the box allow for ease of installation and provide uniform force distribution with optimal placement of sealant and minimal wastes. The cover snaps shut without the use of screws or fasteners and the lipped grommets assure that cable penetrations are dust free and water resistant to IP65 level rating. Integrated strain reliefs help provide a secure connection inside the low profile design. Applications Benefits • Solar panel installations • Sealed design creates a dust-free and water tight enclosure with IP65 rating Electrical • Operating Voltage: 1000V DC • Maximum rated current: 8A • Conductor cross section: 1.5, 2.5 and 4 mm2 Mechanical • Provides a tight seal with a lipped grommet around the cable penetrations • Low profile design of 18.5 mm • Eases assembly with a screw-free snap and seal installation • Adhesive Mounting • Foil attach: Solder • Maximum foil thickness: 0.5 mm • Maximum foil width: 6 mm • Standoff features: 0.7 mm • Supports both soldered or ring terminal connections • Pre-defined adhesive space provides proper installation Specifications • Product Specification: 108-32067 • Application Specification: 114-32131 • Increase thermal management with staggered diode placement • Material withstands harsh environments • Designed to meet IEC62790 Materials • Housing and Cover: PPE+PS • Grommet and Seal: Silicone • Contacts: Copper alloy Standards • Designed to meet 1000V IEC62790 INDUSTRIAL /// SOLARLOK PRODUCT SOLUTIONS - JUNCTION BOXES AMPULSE HELICASE JUNCTION BOX Product Selection Information Type Part Number Contact Rails Diodes Rated Current Voltage Cable Diameter (millimeters) Foil termination PREFERRED CHOICE 2286016-1 3 2 8A 1000V 4.5 to 5.6 mm SOLDER STANDARD 2286016-3 2 1 8A 1000V 4.5 to 5.6 mm SOLDER STANDARD 2286016-4 3 2 8A 1000V 4.5 to 5.6 mm SCREW Dimensions PAGE 19 SOLARLOK PV4-S CONNECTOR 1500V DC The SOLARLOK PV4-S connector is an upgrade of the industry leading SOLARLOK PV4 connector to meet a minimum 1500V rating with IP68 protection. The SOLARLOK PV4-S connector has been tested to assure reliable and safe connections of solar arrays. The connectors use industry standard crimp tooling that is readily available and used by installers today. Applications Benefits • Solar panels • Provides waterproof protection and is rated • Inverters IP68 (1 m / 24 hours) • Micro inverters • Minimizes power loss by providing • DC optimizers low contact resistance Electrical • UL 15 A and TÜV 30 A: 2.5 mm2 / 14 AWG (at 85 °C) • UL 20 A and TÜV 40 A: 4.0 mm2 / 12 AWG (at 85 °C) • UL 30 A and TÜV 45 A: 6.0 mm2 / 10 AWG (at 85 °C) • Rated Voltage: 1000V DC / 1500V DC (UL) 1000V DC / 1500V DC (TUV/IEC) • Contact Resistance: 0.35mΩ Mechanical Product Selection Information • 63mm x 24.5mm (Male) • 59.5mm x 18.7mm (Female) • Protection Degree: IP68 (1m / 24 hours) Specifications • Product Specification: • Application Specification: 108-137077 Part Number Description 2270024-1 PIN CONNECTOR 2270025-1 SOCKET CONNECTOR 114-137077 • PV4-PV4-S Intermateability: 501-137294 Dimensions Materials • Housing: PPE & PS • Contact: Tinned copper Standards • 1000V DC / 1500V DC UL approved - UL6703 • 1000V DC / 1500V DC TUV approved - IEC62852 INDUSTRIAL /// SOLARLOK PRODUCT SOLUTIONS - CONNECTORS SOLARLOK PV4-S CONNECTOR 1500V DC Product Selection Information PV4-S Kits for 4 mm2 - 6 mm2 Contacts (AWG 12-10) Type Part Number Description Package Quantity PREFERRED CHOICE 2270024-1 PV4-S CONNECTOR KIT PIN-MALE (with pin-contact) 1,000 PIECES PREFERRED CHOICE 2270025-1 PV4-S CONNECTOR KIT SOCKET-FEMALE (with socket-contact) 1,000 PIECES STANDARD 1-2270024-1 PV4-S CONNECTOR KIT PIN-MALE (with pin-contact) 2,000 PIECES STANDARD 1-2270025-1 PV4-S CONNECTOR KIT SOCKET-FEMALE (with socket-contact) 2,000 PIECES STANDARD 2-2270024-1 PV4-S CONNECTOR KIT PIN-MALE (with pin-contact) 100 PIECES STANDARD 2-2270025-1 PV4-S CONNECTOR KIT SOCKET-FEMALE (with socket-contact) 100 PIECES PV4-S Kits for 2.5 mm2 Contacts (AWG 14) Type Part Number Description Package Quantity PREFERRED CHOICE 2270024-3 PV4-S CONNECTOR KIT PIN-MALE (with pin-contact) 1,000 PIECES PREFERRED CHOICE 2270025-3 PV4-S CONNECTOR KIT SOCKET-FEMALE (with socket-contact) 1,000 PIECES STANDARD 1-2270024-3 PV4-S CONNECTOR KIT PIN-MALE (with pin-contact) 2,000 PIECES STANDARD 1-2270025-3 PV4-S CONNECTOR KIT SOCKET-FEMALE (with socket-contact) 2,000 PIECES STANDARD 2-2270024-3 PV4-S CONNECTOR KIT PIN-MALE (with pin-contact) 100 PIECES STANDARD 2-2270025-3 PV4-S CONNECTOR KIT SOCKET-FEMALE (with socket-contact) 100 PIECES PV4-S – Housing Components Type Part Number Description Package Quantity STANDARD 2270022-1 PV4-S CONNECTOR HOUSING PIN-MALE (without pin-contact) 1,000 PIECES STANDARD 2270023-1 PV4-S CONNECTOR HOUSING SOCKET-FEMALE (without socket-contact) 1,000 PIECES STANDARD 2-2270022-1 PV4-S CONNECTOR HOUSING PIN-MALE (without pin-contact) 100 PIECES STANDARD 2-2270023-1 PV4-S CONNECTOR HOUSING SOCKET-FEMALE (without socket-contact) 100 PIECES PV4-S – 4 mm2 - 6 mm2 Contacts (AWG 12-10) Type Part Number Description Package Type - Quantity STANDARD 2270251-2 PIN-MALE CONTACT REEL OF 2,000 PIECES STANDARD 2270251-3 PIN-MALE CONTACT 1,000 LOOSE PIECES STANDARD 2270251-4 PIN-MALE CONTACT 100 LOOSE PIECES STANDARD 2270226-2 SOCKET-FEMALE CONTACT REEL OF 2,000 PCS STANDARD 2270226-3 SOCKET-FEMALE CONTACT 1,000 LOOSE PIECES STANDARD 2270226-4 SOCKET-FEMALE CONTACT 100 LOOSE PIECES PV4-S –2.5 mm2 Contacts (AWG 14) Type Part Number Description Package Type - Quantity STANDARD 2270253-2 PIN-MALE CONTACT REEL OF 2,000 PIECES STANDARD 2270253-3 PIN-MALE CONTACT 1,000 LOOSE PIECES STANDARD 2270253-4 PIN-MALE CONTACT 100 LOOSE PIECES STANDARD 2270252-2 SOCKET-FEMALE CONTACT REEL OF 2,000 PCS STANDARD 2270252-3 SOCKET-FEMALE CONTACT 1,000 LOOSE PIECES STANDARD 2270252-4 SOCKET-FEMALE CONTACT 100 LOOSE PIECES PV4-S series are applicable for outer-cable diameters from 5.5 mm to 7.8 mm Accessories Plastic tool for disconnect PV4 PN 1971903-1 Plastic tool for disconnect PV4 & PM style PN 2232232-1 Hand Crimping Tool 4.0 mm - 6.0 mm2 PN 6-1579014-8 Cable Stripper PN 4-1579002-2 Dust Cap for Male housing PN 2232228-1 Dust Cap for Female housing PN 2232227-1 Hand Crimping Tool 2.5 mm - 4.0 mm2 PN 6-1579014-9 PAGE 21 SOLARLOK PV4-PM CONNECTOR 1000V DC The SOLARLOK PV4-PM connector for panel mount application is designed to reach 1000V and provide a reliable power connection. With a precision engineered design, it provides a stable power connection and helps achieve the lowest contact resistance to reduce the cost of power. Applications Benefits • Solar inverters • Precision contact structure helps to • Combiner box minimize power lose • Micro inverters • Provides waterproof protection and is rated • DC optimizers IP68 (1 m / 24 hours) Electrical • UL 15 A and TÜV 25 A: 2.5mm2 / 14 AWG (at 85˚C) • UL 20 A and TÜV 35 A: 4.0mm2 / 12 AWG (at 85˚C) • UL 30A and TUV 40A: 6.0mm2 / 10 AWG (at 85˚C) • Rated Voltage: 1000V (UL) 1000V (TUV/IEC) • Contact Resistance: 0.35mΩ Product Selection Information Mechanical • 47.9mm x 18.7mm (Male) • 54.1mm x 24.5mm (Female) • Protection Degree: IP68 (1m / 24 hours) Part Number Description 1971919-1 PIN CONNECTOR 1971920-1 SOCKET CONNECTOR Specifications • Product Specification: 108-106122 • Application Specification: 114-106122 • PV4-PV4-S Intermateability: 501-137294 Materials • Housing: PC • Contact: Tinned copper Standards • 1000V DC / DC UL - UL6703 • 1000V DC / DC TUV - IEC62852 INDUSTRIAL /// SOLARLOK PRODUCT SOLUTIONS - CONNECTORS Dimensions SOLARLOK PV4-PM CONNECTOR 1500V DC Product Selection Information PV4-PM Kits for 4 mm2 - 6 mm2 Contacts (AWG 12-10) Type Part Number Description Package Quantity PREFERRED CHOICE 1971919-1 PV4-PM CONNECTOR KIT PIN-MALE (with pin-contact) 1,000 PIECES PREFERRED CHOICE 1971920-1 PV4-PM CONNECTOR KIT SOCKET-FEMALE (with socket-contact) 1,000 PIECES STANDARD 1971919-2 PV4-PM CONNECTOR KIT PIN-MALE (with pin-contact) 100 PIECES STANDARD 1971920-2 PV4-PM CONNECTOR KIT SOCKET-FEMALE (with socket-contact) 100 PIECES PV4-PM Kits for 2.5 mm2 Contacts (AWG 14) Type Part Number Description Package Quantity PREFERRED CHOICE 1-1971919-1 PV4-PM CONNECTOR KIT PIN-MALE (with pin-contact) 1,000 PIECES PREFERRED CHOICE 1-1971920-1 PV4-PM CONNECTOR KIT SOCKET-FEMALE (with socket-contact) 1,000 PIECES STANDARD 1-1971919-2 PV4-PM CONNECTOR KIT PIN-MALE (with pin-contact) 100 PIECES STANDARD 1-1971920-2 PV4-PM CONNECTOR KIT SOCKET-FEMALE (with socket-contact) 100 PIECES Description Package Quantity PV4-PM – Housing Components Type Part Number STANDARD 2270039-1 PV4-PM CONNECTOR-HOUSING PIN-MALE (without pin-contact) 1,000 PIECES STANDARD 2270040-1 PV4-PM CONNECTOR-HOUSING SOCKET-FEMALE (without socket-contact) 1,000 PIECES STANDARD 2270039-2 PV4-PM CONNECTOR-HOUSING PIN-MALE (without pin-contact) 100 PIECES STANDARD 2270040-2 PV4-PM CONNECTOR-HOUSING SOCKET-FEMALE (without socket-contact) 100 PIECES PV4-S – 4 mm2 - 6 mm2 Contacts (AWG 12-10) Type Part Number Description Package Type - Quantity STANDARD 2270251-2 PIN-MALE CONTACT REEL OF 2,000 PIECES STANDARD 2270251-3 PIN-MALE CONTACT 1,000 LOOSE PIECES STANDARD 2270251-4 PIN-MALE CONTACT 100 LOOSE PIECES STANDARD 2270226-2 SOCKET-FEMALE CONTACT REEL OF 2,000 PCS STANDARD 2270226-3 SOCKET-FEMALE CONTACT 1,000 LOOSE PIECES STANDARD 2270226-4 SOCKET-FEMALE CONTACT 100 LOOSE PIECES Part Number Description Package Type - Quantity STANDARD 2270253-2 PIN-MALE CONTACT REEL OF 2,000 PIECES STANDARD 2270253-3 PIN-MALE CONTACT 1,000 LOOSE PIECES STANDARD 2270253-4 PIN-MALE CONTACT 100 LOOSE PIECES STANDARD 2270252-2 SOCKET-FEMALE CONTACT REEL OF 2,000 PCS STANDARD 2270252-3 SOCKET-FEMALE CONTACT 1,000 LOOSE PIECES STANDARD 2270252-4 SOCKET-FEMALE CONTACT 100 LOOSE PIECES PV4-S –2.5 mm2 Contacts (AWG 14) Type PV4-S series are applicable for outer-cable diameters from 5.5 mm to 7.8 mm Accessories Plastic tool for disconnect PV4 PN 1971903-1 Plastic tool for disconnect PV4 & PM style PN 2232232-1 Hand Crimping Tool 4.0 mm - 6.0 mm2 PN 6-1579014-8 Hand Crimping Tool 2.5 mm - 4.0 mm2 Cable Stripper PN 4-1579002-2 Dust Cap for Male housing Dust Cap for Female housing PN 2232228-1 PN 2232227-1 PN 6-1579014-9 PAGE 23 SOLARLOK GROUNDING BOLT INSTALLATION ACCESSORIES The SOLARLOK grounding system enables every installer to ground the PV system in a professional way and creates flexibility at the installation. The system contains various bolt and clip solutions. Applications Benefits • Solar panels • Rugged and compact hex bolt design made • Solar inverters from stainless steel • Micro inverters • Quick and easy mounting procedures • DC optimizers • Bottom edge feature cuts through the Electrical annodized aluminum surface when securing • Short Term Current Test (UL467): the hex bolt to the module frame 6 AWG = 1530A (6 seconds) 8 AWG = 1180A (4 seconds) 10 AWG = 750A (4 seconds) 12 AWG = 470A (4 seconds) • Standard tooling can be used with the hex nuts Mechanical • Securness Test (UL486A-B): 6 AWG = 18lbs (30 minutes) 8 AWG = 8lbs (30 minutes) 10 AWG = 5lbs (30 minutes) 12 AWG = 5lbs (30 minutes) • Pull out Test (UL486A-B): Dimensions 6 AWG = 100lbs (1 minute) 8 AWG = 90lbs (1 minute) 10 AWG = 80lbs (1 minute) 12 AWG = 70lbs (1 minute) Specifications • Instruction Sheet: 408-10262 • Product Specifications: 108-2380 Materials • Connector & Hardware: Stainless Steel (Passivated) Product Selection Information Part Number Description Thread Dim “A” Package Quantity 2058729-1 6-12 AWG #8-32 UNC .380 500 2106831-1 LONG SHANK 6-12 AWG #10-32 UNF .700 100 INDUSTRIAL /// SOLARLOK PRODUCT SOLUTIONS - ACCESSORIES SOLARLOK GROUNDING CLIP INSTALLATION ACCESSORIES The SOLARLOK grounding clip installation accessories enables every installer to ground the PV system in a professional way and creates flexibility at the installation. The system contains various bolt and clip solutions. Applications • Solar panels • Micro inverters • Solar inverters • DC optimizers Electrical Benefits • Meets the tough requirements of photovoltaic grounding applications and the 2008 National Electrical Code. • Product comes as an assembled kit that includes an attachment screw Mechanical • Meets the tough requirements for grounding applications for solid copper wire. • 12 AWG applications will withstand 70lbs pull while the 10 AWG applications will withstand 80lbs pull Specifications • Provides four points of contact to the ground wire for high reliability • Easy to install with simple tools that are readily available • Removal of the installed ground wire requires • Instruction Sheet: 408-10160 a screwdriver, meeting the tooled extration • Product Specifications: 108-2312 requirements • Application Specifications: 114-13203 / 114-106114 • RoHS compliant Materials • Housing: Durable PBT 30% glass filled polyester. Material is outdoor & UV rated • Contact: High conductivity, copper Dimensions 3 Easy Steps to Ground Your PV System Insert . . . . . . Push . . . . . . Ready Product Selection Information Part Number Screw #8-32 Pan Head Screw 1954381-1 #10-32 THREAD CUTTING 1954381-2 #8-32 PAN HEAD 1954381-3 16.8 1954381-4 1954381-5 24.5 Nut Package Quantity Wire Size NONE 100 10-12 AWG #10-32 UNF 100 10-12 AWG #8-32 PAN HEAD #8-32 STAR WASHER NUT 100 10-12 AWG #8-32 LONG SHARK NONE 100 10-12 AWG NONE 100 4 - 6 mm2 32.5 #10-32 Thread Cutting Screw #10-32 THREAD CUTTING 10.0 94.5 Closed Position PAGE 25 TE CONNECTIVITY SOLAR PRODUCTS VARIOUS, INSTALLATION, INVERTER, SYSTEM TE Connectivity is the one location for a wide range of the solar inverter (micro, central), distribution and combiner boxes components inside or on the outside of the application. The wide scale of components as board-to-board and wire/ribbon-to-board connectors, terminal blocks, EMI filters, inductors, relays, resistors, switches, storage capacitors and AC/DC components and cable assemblies, DC connectors and solar accessories. SOLARLOK - DC cable connectors & Accessories DC CONNECTOR PV4-PM DC CONNECTOR PV4-S DC CONNECTOR DUST CAP SOLAR LABELS DC CONNECTOR PV4 CONTACT CRIMP INSULATION STRIPPER GROUNDING BOLT GROUNDING CLIP PV4 CONNECTOR OPENER INDUSTRIAL /// SOLARLOK PRODUCT SOLUTIONS - ACCESSORIES TE Connectivity Inverter Components & Accessories AC RELAYS AMPMODU MTE AMP-LATCH SYSTEM 50 DC RELAYS HTS AMPMODU 50 FILTERS RESISTORS MATE-N-LOK RJ45 IP65 TERMINAL BLOCKS PAGE 27 te.com ©2019 TE Connectivity. All Rights Reserved. SOLARLOK, AMPMODU, AMP-LATCH, HTS, MATE-N-LOK, TE Connectivity, TE connectivity (logo), TE and Every Connection Counts are trademarks. All other logos, products and/or company names referred to herein might be trademarks of their respective owners. While TE has made every reasonable effort to ensure the accuracy of the information in this brochure, TE does not guarantee that it is error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves the right to make any adjustments to the information contained herein at any time without notice. TE expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this catalog are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications. 1-1773888-9 JN 07/2019 INDUSTRIAL /// SOLARLOK PRODUCT SOLUTIONS