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108-152051 Product Specification 23 Nov 18 Rev 2 External Mini-SAS HD Cable Assembly System 1. SCOPE 1.1. Content This specification defines performance, tests and quality requirements for the TE Connectivity (TE) External Mini-SAS HD cable assembly System. 1.2. Qualification When tests are performed on the subject product line, procedures specified in Table 1 shall be used. All inspections shall be performed using the applicable inspection plan and product drawing. 2. APPLICABLE DOCUMENTS The following documents form a part of this specification to the extent specified herein. Unless otherwise specified, the latest edition of the document applies. In the event of conflict between the requirements of this specification and the product drawing, the product drawing shall take precedence. In the event of conflict between the requirements of this specification and the referenced documents, this specification shall take precedence. 2.1. TE Documents ● ● ● ● 2.2. 109-5000 108-2462 501-152052 501-134013 Industry Document EIA-364 SFF-8644 SFF-8417 2.3. Test Specification (General Requirements for Test Methods) Product Specification (External Mini-SAS connector System) Qualification Test Report (External Mini-SAS cable assembly System) Qualification Test Report (External Mini-SAS connector System) Electrical Connector/Socket Test Procedures Including Environmental Classifications SFF Product Specification Test Specification (Cable Flex) Reference Document 109-197 Test Specification (TE Test Specifications vs. EIA and IEC Test Methods) 3. REQUIREMENTS 3.1. Design and Construction Product shall be of the design, construction and physical dimensions specified on the applicable product drawing. 3.2. Materials Materials used in the construction of this product shall be as specified on the applicable product drawing. 3.3. Ratings ● ● ● ● Voltage / Current Storage Temperature: Operating Temperature: Humidity: ©2013 Tyco Electronics Corporation, a TE Connectivity Ltd. company All Rights Reserved | Indicates Change 30 volts DC / 0.5A -20 to 55°C -20 to 85°C 80 percent Relative Humidity This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website at www.te.com PRODUCT INFORMATION 1-800-522-6752 *Trademark. TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or company names may be trademarks of their respective owners. 1 of 5 108-152051 3.4. Performance and Test Description Product is designed to meet the electrical, mechanical and environmental performance requirements specified in Table 1. Unless otherwise specified, all tests shall be performed at ambient environmental conditions. 3.5. Test Requirements and Procedures Summary Table 1 Test Description Requirement Procedure Initial examination of product. Meets requirements of product drawing and Application Specification 114-13316. EIA-364-18. Visual and dimensional (C of C) inspection per product drawing. Final examination of product. Meets visual requirements. EIA-364-18. Visual inspection. ELECTRICAL High Speed Test Conforms to SAS 3.0 SI requirements EIA-364-108 Insulation resistance 1000 megohms minimum. EIA-364-21. 100 volts DC, 2 minute hold. Test between adjacent contacts. Withstanding voltage One minute hold with no breakdown EIA-364-20, Condition I. or flashover. 300 volts AC at sea level. Test between adjacent contacts, signal to signal and signal to ground as applicable. Cable flex See Note Flex cable 180° for 100 cycles at 13cycles per minute with a 1.0kg load applied to the cable jacket. Flex in the cable area 90º in each direction from vertical, per SFF 8417 Cable Retention in Plug 90N Min. No physical damage Cable plug is clamped with the cable hanging vertically. A 90N load is applied (gradually) to the cable jacket for a 1 minute duration. Per EIA-455-6B Plug insertion force 100 N [22.5 lbf] maximum. EIA-364-13. Measure force necessary to mate specimens with latches engaged at a maximum rate of 12.7 mm [.5 in] per minute. Plug extraction force 50 N [11.25 lbf] maximum. EIA-364-13. Measure force necessary to unmate specimens with latches disengaged at a maximum rate of 12.7 mm [.5 in] per minute. Latch retention 75 N [16.8 lbf] minimum. Apply specified load to engaged cable plug connector and hold for minimum 1 minute. MECHANICAL Rev A 2 of 5 108-152051 Table 1 Test Description Pull tab strength Requirement Procedure 75 N [16.8 lbf] maximum. No break. A axial 75N load is applied to the latch pull for 1minute duration per EIA-455-6B ENVIRONMENTAL Thermal shock. See Note. Conforms to SAS 3.0 SI after test. EIA-364-32, Test Condition I. Subject mated specimens to 100 cycles between -55 and 85°C with 30 minute dwells at temperature extremes and 1 minute transition between temperatures. Humidity/temperature cycling. See Note. EIA-364-31, Method III. Subject mated specimens to 10 cycles (10 days) between 25 and 65°C at 80 to 100% RH. Salt spraying After 48 hours salt spraying (35℃±2 EIA-364-26B, NaCl ℃), shell corrosive area less than 5 concentration:50g/L±5g/L, PH:6.5~7.2(20℃±2℃). ％ Cold bend Test for cable,4h, no crack NOTE Rev A UL758, Condition: -20℃±2℃, mandrel diameter is 6 times of the cable diameter. Shall meet visual requirements, show no physical damage, and meet requirements of additional tests as specified in the Product Qualification and Requalification Test Sequence shown in Table 2. 3 of 5 108-152051 3.6. Product Qualification and Requalification Test Sequence Table 2 Test or Examination Initial examination of product High speed test Insulation resistance Withstanding voltage Cable flex Cable retention in plug Plug insertion force Plug extraction force Latch retention Pull tab strength Thermal shock Humidity/temperature cycling Salt spraying Cold bend Final examination of product NOTE (a) (b) (c) (d) 1 2,4 4 1 2,6 3,7 3 5 6(c) 7(d) 8(c) 9 4 5 2 2 8 See Paragraph 4.1.A. Numbers indicate sequence in which tests are performed. Latches engaged. Latches disengaged. 4. QUALITY ASSURANCE PROVISIONS 4.1. Qualification Testing A. 1 Test Group (a) 2 3 Test Sequence (b) 1 1 Specimen Selection Specimens shall be prepared in accordance with applicable instruction sheets and shall be selected at random from current production. Each test group shall consist of 3 specimens. B. Test Sequence Qualification inspection shall be verified by testing specimens as specified in Table 2. 4.2. Requalification Testing If changes significantly affecting form, fit or function are made to the product or manufacturing process, product assurance shall coordinate requalification testing, consisting of all or part of the original testing sequence as determined by development/product, quality and reliability engineering. 4.3. Acceptance Acceptance is based on verification that the product meets the requirements of Table 1. Failures attributed to equipment, test setup or operator deficiencies shall not disqualify the product. If product failure occurs, corrective action shall be taken and specimens resubmitted for qualification. Testing to confirm corrective action is required before re-submittal. 4.4. Rev A Quality Conformance Inspection 4 of 5 108-152051 The applicable quality inspection plan shall specify the sampling acceptable quality level to be used. Dimensional and functional requirements shall be in accordance with the applicable product drawing and this specification. Rev A 5 of 5