2-2823446-0

Human photo. Can be environmental/documentaty style or portrait of engineer. This image and the one above can be of the same individual(s) with different angle or crop. This image will partially be obscured by orange overlay. M12 RAIL CONNECTOR SERIES INDUSTRIAL /// M12 RAIL CONNECTOR SERIES Contents M12 Rail Features and Benefits Field Installable Connector Series..................................................... 4 M12 Rail Straight A and D-Coded Connectors................................................................ 6 X-Coded Connectors.............................................................................. 8 M12 Rail 90° A and D-Coded Connectors...............................................................10 M12 PCB A and D-Coded Connectors............................................................... 12 M12 Cable Assemblies A, D and X-Coded Cable Assemblies..............................................14 M12 Cable Gland Series A and D-Coded Connectors...............................................................18 M12 Rail Features and Benefits Field Installable Connector Series M12 CODINGS M12 - The Codings A-Coding A5 Actuator - sensor plug for DeviceNet, IO link and Profibus A8 D-Coding D4 Industrial Ethernet, Ethernet/IP for Railway Applications WHY CABLE JACKET CRIMPING? Eliminates cable rotation (torsion proof) Best EMI/RFI performance through 360˚ shield termination IP67 sealing Tamper free (vandalism) Faster Field Assembly time SECURE DATA TRANSMISSION: EMI/RFI • Best EMI/EMC/RFI performance due to 360˚ crimped cable braid • Stable electrical connection between cable braid and crimp flange keeps 360˚ cable intact throughout the tip of the connector • Crimp Flange protects the conductors: Reduce risk of breakage Jacket Crimp barrel Crimp Flange Cable braid connects to Crimp Insert, providing 360˚ EMI/EMC shielding INDUSTRIAL /// M12 RAIL CONNECTOR SERIES Conductors + foil M12 Rail Features and Benefits Field Installable Connector Series SECURE DATA TRANSMISSION: RUGGED DESIGN Cable jacket Crimping eliminates cable rotation, which potentially leads to breakage of conductors Further, this rugged connector design provides: • Vibration proof screw locking due to integral latching Crimping the cable jacket prevents cable rotation which is likely to occur in a cable gland. This can potentially lead to breakage of the conductors in the cable. Which are very difficult to find. • Defined recommended Torque (1.5Nm) to guarantee optimal locking • M12 Hexagon Locking nut • 2x Silicon O-Rings to achieve IP67 • Tamper proof connector system IP 67 SEALED (WHEN MATED) Once the “back nut” is tightened according to the specified torque & the “crimp flange” is crimped, the O-ring retained within the “back nut” creates an IP67 seal between the crimp flange, cable and “back nut”. This process also creates a secure tamper proof* attachment to the cable. Back nut Crimp Flange O-Ring * Connector cannot be opened anymore after crimping PAGE 5 M12 Rail Straight A and D-Coded Connectors They provide 360° EMI/RFI shielding, torsion and vibration proof cable strain relief with our crimp flange technology and machined crimp contacts. Ø15.2 The Straight M12, field installable connectors are pre-assembled, thereby saving assembly time. 48 RUGGED DESIGN FEATURES SECURE DATA TRANSMISSION COMPACT DESIGN ENVELOPE • Vibration-proof screw locking due to integral latching. • Best signal transmission due to: - machined crimp contacts. - with 0.8 m Au over Ni. - Up to 500 mating cycles. • Overall diameter: Ø15.2 mm. • M12 hexagon locking nut. • Overall length: 48mm for version w/o grip boot. • Overall diameter: Ø16.0 mm • Defined recommended torque (of 1.5Nm) to optimize locking. • Secured cable shield termination. • Vibration and shock resistant. • Silicon O-rings to achieve IP67. • Overall length: 56 mm for version with grip boot • Effective 360° EMI/RFI shielding achieved by full metal housing and crimp flange system. • Lightweight design: - 24gr w/o boot - 26gr with boot • Tamper proof. • EN45545 compliant. • Torsion proof cable strain relief. • Solid machined brass housing. Rugged solid metal connector tip Machined contacts Contact holder for easy field assembly Crimp Flange Crimp Barrel Connector booth, protects connector PRODUCT PERFORMANCE DATA Temperature Range: -40°C to 85°C (without cable boot) Insulation Resistance: >100 MΩ Current Rating: A-5 / D-4: 4 Amp, A-8 : 2 Amp Data Transmission Characteristics: IEC 11801:2002 Class D Operational Voltage: A-5 / B-5 / D-4: 50V DC A-8: 30V DC Data Transmission Rate: Up to 1GBit/s Contact Resistance: 250 mating cycles Shielding Insert 4 x Contact holder for easy field assembly Solid Machined Connector Tip BENEFITS FEATURES Speed: up to 10Gb/second according to IEC 802.3an Cat 6a • Field installable and compact dimensions Reliability: Unique cable jacket crimping system reduces failures High data performance due to 360° EMI shielding High system reliability due to Torsion free cable crimping leads reduced cost of service INDUSTRIAL /// M12 RAIL CONNECTOR SERIES • Full metal shell and IP67 sealed • Turned crimp contacts for high vibration environments • All non metal compenents except for the booth NFF-16101/102 and EN45545-2 HL3 compliant • The crimp flange and crimp barrel will be qualified to match the chosen cable contacts available for wire size AWG22-28 M12 Rail Straight X-Coded Connectors PRODUCT PERFORMANCE DATA Temperature Range: -40°C to 85°C (without cable boot) Data Transmission Characteristics: IEC 11801:2002 Class D Current Rating: A-5 / D-4: 4 Amp, A-8 : 2 Amp Data Transmission Rate: Up to 1GBit/s Operational Voltage: A-5 / B-5 / D-4: 50V DC A-8: 30V DC IP Rating: IP67 Contact Resistance: 100 MΩ Standards: EN61373 Class 1, Fire Performance NFF 16101, 16102, EN45545 HL3 R22/R23 TOOLING Contact positioner Crimp tool cable jacket Crimp insert cable jacket tool Insertion tool crimp flange (handle) Insert for handle Connector assembly tool 601966-1 (compact) See Table or 601967-1 (standard) 1-2823557-1 1-2823558-6 1-2823560-1 1-2823561-1 1-2823564-1 Cable stripping 2119000-1 Coding Contact crimp tool Picture No. of Gender contacts PN Cable Cat Supplier PN Color No. conductors 1-2315714-1 H&S Radox Cat 7 Cat 7 84124806 Blue 8 x AWG24 Female 1-2315715-1 H&S Radox Cat 7 Cat 7 84124806 Blue 8 x AWG24 1-2315714-2 TE Cat 7 24 AWG TECC0011C7 Cat 7 2297799-1 Blue 8 x AWG24 Female 1-2315715-2 TE Cat 7 24 AWG TECC0011C7 Cat 7 2297799-1 Blue 8 x AWG24 Male X-Coding 8 Male PAGE 9 M12 Rail 90° A and D-Coded Connectors The right angled M12 rail cable connector is field installable and developed for the fault-free data transfer in harsh environments and for difficult installation conditions. The connector is specifically suited for harsh conditions due to the crimp termination on the machined single contact and for the crimped cable strain relief. The miniaturised design provides the flexibility for the angled cable exit to solve tight installation conditions. RUGGED DESIGN FEATURES SECURE DATA TRANSMISSION COMPACT DESIGN ENVELOPE • Vibration-proof screw locking due to integral latching. • Best signal transmission due to: - machined crimp contacts. - with 0.8 m Au over Ni. - Up to 500 mating cycles. • Overall diameter: Ø15.2 mm. • M12 hexagon locking nut. • Defined recommended torque (of 1.5Nm) to optimize locking. • 8 cable exit options (8x45°). • EN45545 compliant. • Effective 360° EMI/RFI shielding achieved by full metal housing and crimp flange system. • Solid machined brass housing. • Torsion proof cable strain relief. • Tamper proof. 35.5 • Vibration and shock resistant. • Silicon O-rings to achieve IP67. Ø15.2 • Secured cable shield termination. 42.5 Ø13.4 PRODUCT PERFORMANCE DATA Temperature Range: -40°C to 85°C (without cable boot) Data Transmission Characteristics: IEC 11801:2002 Class D Current Rating: A-5 / D-4: 4 Amp, A-8 : 2 Amp Data Transmission Rate: Up to 1GBit/s Operational Voltage: A-5 / B-5 / D-4: 50V DC A-8:30V DC IP Rating: IP67 Contact Resistance: 100 MΩ Standards: EN61373 Class 1, Fire Performance NFF 16101, 16102, EN455452 HL3 R22/R23 TOOLING Contact positioner Crimp tool cable jacket Crimp insert cable jacket tool Insertion tool crimp flange (handle) Insert for handle Connector assembly tool 601966-1 (compact) See Table or 601967-1 (standard) 1-2823557-1 1-2823558-6 1-2823560-1 1-2823561-1 1-2823564-1 Cable stripping 2119000-1 Contact crimp tool Contact Positioner Crimp tool Compact Standard INDUSTRIAL /// M12 RAIL CONNECTOR SERIES Gender Pin Socket Pin Socket D4 and A5 Coding 601966-2 1-2823582-4 A8 Coding 1-2823582-8 1-2823582-9 1-2823582-6 M12 Rail 90° A and D-Coded Connectors Right angle boot Contact holder for easy field assembly Right angle adapter Machined contacts Rugged solid metal connector tip Crimp flange Crimp barrel SELECTION GUIDE Coding D4 A5 A8 Gender Connector kit PN* Male 1-2823588-1 Female 1-2823588-2 Male 1-2823588-3 Female 1-2823588-4 Male 1-2823587-1 Female 1-2823587-2 Male 1-2823587-3 Female 1-2823587-4 Matching with cable Cable PN Cable construction CAT 5 RADOX 7.3mm H&S 12568935 4 x AWG22 TE CAT 5 2320808-1 4 X AWG22 TE CAT 5 2320808-1 4 X AWG22 TE CAT 7 2297799-1 8 X AWG24 *Connector kit includes contacts Others Assembly video: www.te.com/usa-en/videos/industrial/m12-assembly-video.html PAGE 11 M12 PCB A and D-Coded Connectors For easy handling on the PCB and compatability with wave soldering processes this range of front and rear mounted bulkhead M12 connectors provide an alternative PCB termination, offering increased PCBA positioning flexibility. The incorporated Wireclip has an integrated PCB retention feature to secure it in the PCB during the reflow process. Individual wires come stripped and pre-tinned ready for soldering. PRODUCT PERFORMANCE DATA Coding: A-Coding with 5 poles or 8 poles D-Coding with 4 poles Standard wire length 80mm, custom lengths also available upon request Front and rear bulkhead mounted versions Integrated PCBA retention via pre assembled Wireclip Panel thickness: maximum 4mm Insulation Resistance: >100 MΩ Data Transmission Characteristics: IEC 11801:2002 Class D Solid machined full metal body Data Transmission Rate: Up to 1GBit/s Temperature Range: -40°C to 85°C (without cable boot) IP Rating: IP67 Current Rating: A-5 / D-4: 4 Amp, A-8 : 2 Amp Mating Cycles: Up to 500 mating cycles with G1 contacts (standard G2 contacts 250 cycles) Operational Voltage: A-5 / B-5 / D-4: 50V DC A-8: 30V DC Standards: EN61373 Class 1, Fire Performance NFF 16101, 16102, EN45545 HL3 R22/R23 Contact Resistance: 250 mating cycles 0.5A Standards EN61373 Cat1 Class B, NFF-16-101 l2/F2. EN45545-2 HL3 R22/R23 Materials Housing: Cu Alloy NI Plated, Insulator and contact holder: thermoplastic, Contact: Cu alloy Au plated, Sealing: Elastomer, Boot: TPE PAGE 17 M12 Cable Gland Series A and D-Coded Connectors M12 Cable Connectors for field assembly. With 360° EMI/ RFI shielding, machined crimp contacts, the M12 receptacle connectors with fully shielded housing are pre-assembled. M12 CABLE GLAND SERIES • Male and Female connectors • D4, A5 and A8 coding • IP 67 sealed • Up to 4A for A5 and D4, up to 2A for A8 version • Toolless strain relief assembly by cable gland FEATURES Nut for cable gland Grommet provides toolless strain relief Shielding disc ensures 360° EMI/RFI shielding Machines contacts* for best signal 0.8µm Au plated, 200 mating cycles Contact holder for easy field assembly Flange helps compress cable braiding to shielding disc, provides 360° EMI/RFI shielding to connector tip * Contacts to be ordered seperately INDUSTRIAL /// M12 RAIL CONNECTOR SERIES Connector tip M12 Cable Gland Series A and D-Coded Connectors DESIGN FEATURES • Vibration-proof screw locking due to integral latching • Defined recommended torque (of 1.5Nm) to optimize locking • Easy assembly due to low number of components • Male and female versions available • Huge cable clamp range 4-9mm • Compact and lightweight design: Cable DIA Diameter (mm) Length (mm) 4-6.5 mm 15.5 50 5.5-9 mm 19.0 49 360° SHIELDING The flange system with shielding disc and flange provides the following advantages: • Secure 360° EMI/RFI shielding • Safe cable shield transfer to device connector without interruption from vibration or shock • Effective 360° EMI/RFI shielding achieved by full metal housing Shielding disc Flange Flange compresses braid against shielding disc, creating a 360° EMI/RFI shielded Faraday cage. Braid PAGE 19 M12 Cable Gland Series A and D-Coded Connectors PRODUCT PERFORMANCE DATA Temperature Range: -40°C to 85°C (without cable boot) Data Transmission Characteristics: IEC 11801:2002 Class D Current Rating: A-5 / D-4: 4 Amp, A-8 : 2 Amp Data Transmission Rate: Up to 1GBit/s Operational Voltage: A-5 / B-5 / D-4: 50V DC A-8: 30V DC IP Rating: IP67 Contact Resistance: 200 mating cycles Insulation Resistance: >100 MΩ Standards: EN61373 Class 1, Fire Performance NFF 16101, 16102, EN45545 Materials Housing Cu alloy Ni plated Insulator & Contact holder Thermoplastic Contact Material Cu alloy Contact Plating Au Sealing Elastomer BENEFITS The flange system with shielding disc and flange provides the following advantages: • Quick and easy field assembly time • Very competitive pricing • Rugged connector due to solid machined metal (brass) housing • Machined 0.8 μm Au plated crimp contacts (min, 200 Mating cycles) • IP67 water proofing INDUSTRIAL /// M12 RAIL CONNECTOR SERIES M12 Cable Gland Series A and D-Coded Connectors ORDERING INFORMATION Coding Picture # Contacts Gender Male 5 Female A-Coding Male 8 Female Male D-Coding 4 Female For Connector Gender Picture Cable Dia (mm) PN 4-6.5 1-2312527-1 5.5-9 1-2312527-2 4-6.5 1-2312501-1 5.5-9 1-2312501-2 4-6.5 1-2312547-1 5.5-9 1-2312547-2 4-6.5 1-2308323-1 5.5-9 1-2308323-2 4-6.5 1-2308331-1 5.5-9 1-2308331-2 4-6.5 1-2308336-1 5.5-9 1-2308336-2 Wire size PN AWG20 1-2314102-1 AWG22 1-2314102-2 AWG20 1-2314103-1 AWG22 1-2314103-2 AWG20 1-2314097-1 AWG22 1-2314097-2 AWG20 1-2314101-1 AWG22 1-2314101-2 Male D4 and A5 Coding Female Male A8 Coding Female For Connector PN Cable jacket stripping 2119000-1 Crimping of contacts 601967-1 (standard) OR 601966-1 (compact) Contact Positioner Crimp tool Compact Standard Gender Pin Socket Pin Socket Picture D4 and A5 Coding 601966-2 1-2823582-4 A8 Coding X-Code 1-2823582-8 2-2823582-0 1-2823582-9 2-2823582-1 1-2823582-6 N/A PAGE 21 te.com © 2019 TE Connectivity. All Rights Reserved. TE, TE Connectivity, and TE Connectivity (logo) are trademarks. All other logos, products and/or company names referred to herein might be trademarks of their respective owners. While TE has made every reasonable effort to ensure the accuracy of the information in this brochure, TE does not guarantee that it is error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves the right to make any adjustments to the information contained herein at any time without notice. TE expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this catalog are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications. 1-1773953-2  01/19   Original INDUSTRIAL /// M12 RAIL CONNECTOR SERIES