2-34161-1

Catalog 82042 Standard Terminals and Splices Revised 8-00 PLASTI-GRIP Product Facts ■ ■ ■ ■ Pre-insulated PLASTI-GRIP solderless terminals and splices Designed specifically to answer the need for inex pensive, insulated electrical terminations Can be used in almost every type of commercial application Accommodate wire sizes from 22 AWG through 2/0 AWG Basic Terminal Material. The basic terminal is constructed of fine grade high conductivity copper per ASTM B-152 and tin-plated per ASTM B-545. Basic material for Spring Spade Tongue Terminals is phosphor bronze per ASTM B-139 or brass per ASTM B-36 and tin-plated per ASTM B-545. AMP’s special plating process creates durable corrosion resistance to salt spray and most chemical fumes. Color Coding. Terminal insulation is color-coded by wire size range to eliminate errors during installation. The Crimp ■ ■ ■ ■ Carefully engineered application tooling has been developed to ensure uniformly high quality terminations Tool and terminal have been designed as a team to promote ease and speed of application and at the same time to provide precise crimping pressure for every wire size The wire and the terminal barrel form a homogeneous mass of metal, providing a connection of maximum conductivity, tensile strength, and high resistance to corrosion The quality performance, the facility of installation and the inherent simplicity make them ideal for many industrial applications Insulation. Vinyl insulation sleeve provides good dielectric strength and supports the wire insulation so that no bare wire is exposed. Funnel Entry. Assures rapid wire insertion during high speed production. (Except 8 to 2/0 range.) Serrations. Serrations inside barrel provide maximum contact and tensile strength after crimping. Dimples on 8 to 2/0 range. Temperature Rating: 90°C Max. AMP PLASTI-GRIP Terminals and Splices (Use PLASTI-GRIP or PIDG Tooling) AMP Wire Range 22-16 16-14 12-10 Listed LR 7189 Certified 8 thru 4/0 600V Except as noted with individual part number listing. Terminals, Butt & Parallel Splices 22-16 Solid or Stranded 1 600 V Max. Terminals, Butt & Parallel Splices (1000 V Fixture 16-14 Solid or Stranded 1 or Sign) 90°C Max. Terminals, Butt & Parallel Splices 12-10 Solid or Stranded 1 Recognized under the component program of Underwriters Laboratories Incorporated File No. E13288 Note: 22-16 terminals and splices are stamped 22-18 in accordance with MIL-T-7928. 1 Stranded wire only using TETRA-CRIMPtooling. Table of Contents Terminals Ring Tongue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-42 Ring Tongue 90° Bend and Rectangular Tongue. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Spade Tongue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Flanged Spade Tongue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Short Spring Spade Tongue and Long Spring Spade Tongue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46, 47 Slotted Ring Tongue and Hook Tongue. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Flag Tongue and Multiple Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Splices Butt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Parallel and Shur-Plug (.093, .156 and .180 Series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 3-Way Connector and .250 Tube Cap Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 37 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 82042 Standard Terminals and Splices Revised 8-00 PLASTI-GRIP (Continued) Ring Tongue Terminals Material Related Product Data Insulation — Vinyl, UL 94V-0 Terminal Body — Copper per ASTM B-152 Plating — Tin per ASTM B-545 Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pg. 72 A Wire Size Circular Mils [mm2] Tongue Material Thickness Max. Stud Size Style W 2 M2 A .218 5.54 .218 5.54 .218 5.54 .281 7.14 .218 5.54 .218 5.54 .281 7.14 .281 7.14 .281 7.14 .281 7.14 .312 7.92 .312 7.92 .281 7.14 .281 7.14 .312 7.92 .312 7.92 .312 7.92 .281 7.14 .281 7.14 .281 7.14 .281 7.14 .312 7.92 .312 7.92 .312 7.92 .469 11.91 .469 11.91 .469 11.91 4 6 M3.5 22-16 509-3,260 [0.26-1.65] A A .033 0.84 8 M4 10 1/4 M6 A A A Dimensions C E Min. Max. L Max. .156 3.96 .156 3.96 .156 3.96 .250 6.35 .156 3.96 .156 3.96 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .281 7.14 .281 7.14 .250 6.35 .250 6.35 .281 7.14 .281 7.14 .281 7.14 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .281 7.14 .281 7.14 .281 7.14 .437 11.10 .437 11.10 .437 11.10 .684 17.37 .684 17.37 .684 17.37 .809 20.55 .684 17.37 .684 17.37 .809 20.55 .809 20.55 .809 20.55 .809 20.55 .856 21.74 .856 21.74 .809 20.55 .809 20.55 .856 21.74 .856 21.74 .905 22.99 .809 20.55 .809 20.55 .809 20.55 .809 20.55 .856 21.74 .856 21.74 .905 22.99 1.090 27.69 1.090 27.69 1.090 27.69 .572 14.53 .572 14.53 .572 14.53 .666 16.92 .572 14.53 .572 14.53 .666 16.92 .666 16.92 .666 16.92 .666 16.92 .697 17.70 .697 17.70 .666 16.92 .666 16.92 .697 17.70 .697 17.70 .746 18.95 .666 16.92 .666 16.92 .666 16.92 .666 16.92 .697 17.70 .697 17.70 .746 18.95 .853 21.67 .853 21.67 .853 21.67 Terminal Insulation Color Red Red Red Red Red Red Red Red Black Red Red Red Red Red Red Red Red Red Red Black Red Red Red Red Red Red Black Wire Insulation Diameter Max. .140 3.56 .125 3.18 .140 3.56 .140 3.56 .125 3.18 .140 3.56 .125 3.18 .140 3.56 .140 3.56 .170 4.32 .125 3.18 .140 3.56 .125 3.18 .140 3.56 .125 3.18 .140 3.56 .200 5.08 .125 3.18 .140 3.56 .140 3.56 .170 4.32 .125 3.18 .140 3.56 .200 5.08 .125 3.18 .140 3.56 .140 3.56 Part Numbers Loose Tape Piece Mounted 134140* 2-34140-1 132944* 2-32944-1 134141* 2-34141-1 34143 2-34143-1 132945* 2-32945-1 134142* 1-34142-1 132947* 2-32947-1 134144* 2-34144-1 326819 2-326819-1 — 2-35449-1 32950 2-32950-1 134147* 2-34147-1 132948* 2-32948-1 134145* 2-34145-1 132951* 2-32951-1 134148* 2-34148-1 — 2-34148-4 132949* 2-32949-1 134146* 2-34146-1 2-34146-4 2-34146-5 35451 2-35451-1 132952* 2-32952-1 134149* 2-34149-1 — 2-34149-3 132953* 2-32953-1 134150* 2-34150-1 — 2-34150-3 *Available in small packaging quantities. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. (Styles A & E). 38 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 82042 Standard Terminals and Splices Revised 8-00 PLASTI-GRIP (Continued) Ring Tongue Terminals (Continued) Wire Size Circular Mils [mm2] 22-16 509-3,260 [0.26-1.65] Tongue Material Thickness Max. Stud Size Style 5/16 M8 A 3/8 A .033 0.84 4 6 M3.5 8 M4 16-14 2,050-5,180 [1.04-2.62] A A .033 0.84 10 1/4 M6 5/16 M8 3/8 16-14HD 2,050-5,180 [1.04-2.62] A 1 .050 1.27 6 M3.5 8 M4 10 A A A A A A A W .469 11.91 .469 11.91 .531 13.49 .531 13.49 .250 6.35 .250 6.35 .250 6.35 .343 8.71 .343 8.71 .312 7.92 .343 8.71 .343 8.71 .343 8.71 .343 8.71 .343 8.71 .343 8.71 .343 8.71 .468 11.89 .469 11.91 .469 11.91 .469 11.91 .469 11.91 .531 13.49 .531 13.49 .281 7.14 .343 8.71 .343 8.71 .343 8.71 Dimensions C E Min. Max. L Max. .437 11.10 .437 11.10 .546 13.87 .546 13.87 .171 4.34 .171 4.34 .171 4.34 .281 7.14 .281 7.14 .250 6.35 .281 7.14 .281 7.14 .281 7.14 .281 7.14 .281 7.14 .281 7.14 .281 7.14 .312 7.92 .437 11.10 .437 11.10 .437 11.10 .437 11.10 .546 13.87 .546 13.87 .219 5.56 .281 7.14 .281 7.14 .281 7.14 1.090 27.69 1.090 27.69 1.230 31.24 1.230 31.24 .715 18.16 .715 18.16 .715 18.16 .871 22.12 .871 22.12 .825 20.96 .871 22.12 .871 22.12 .920 23.37 .871 22.12 .871 22.12 .920 23.37 .920 23.37 .965 24.51 1.090 27.69 1.090 27.69 1.090 27.69 1.090 27.69 1.248 31.70 1.248 31.70 .953 24.21 1.046 26.57 1.046 26.57 1.046 26.57 .853 21.67 .853 21.67 .962 24.43 .962 24.43 .587 14.91 .587 14.91 .587 14.91 .697 17.70 .697 17.70 .666 16.92 .697 17.70 .697 17.70 .746 18.95 .697 17.70 .697 17.70 .746 18.95 .746 18.95 .728 18.49 .853 21.67 .853 21.67 .853 21.67 .853 21.67 .962 24.43 .962 24.43 .810 20.57 .872 22.15 .872 22.15 .872 22.15 Terminal Insulation Color Red Black Red Black Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Black Blue Blue Blue Black Blue Blue Black Yellow/Blk. Yellow/Blk. Yellow/Blk. Yellow/Blk. Wire Insulation Diameter Max. .140 3.56 .140 3.56 .140 3.56 .140 3.56 .170 4.32 .145 3.68 .170 4.32 .145 3.68 .170 4.32 .170 4.32 .145 3.68 .170 4.32 .250 6.35 .145 3.68 .170 4.32 .250 6.35 .250 6.35 .170 4.32 .145 3.68 .170 4.32 .170 4.32 .170 4.32 .170 4.32 .170 4.32 .200 5.08 .200 5.08 .200 5.08 .250 6.35 Part Numbers Loose Tape Piece Mounted 1134151* 2-34151-1 — 2-34151-3 1134152* 2-34152-2 — 2-34152-4 1134157* 2-34157-1 1132957* 2-32957-1 1134158* 2-34158-1 1132958* 2-32958-1 1134159* 2-34159-1 1328527* 2-328527-1 1132959* 2-32959-1 1134160* 2-34160-1 2-34160-2 2-34160-3 1132960* 2-32960-1 1134161* 2-34161-1 2-34161-2 2-34161-3 — 2-34959-1 — 2-34954-1 1132961* 2-32961-1 1134162* 2-34162-1 2-34162-2 2-34162-3 1134163* 2-34163-1 1134164* 2-34164-2 — 2-34164-4 134821 2-34821-1 1134822† — 11134823*† 2-34823-1† 321518 2-321518-1 † Not ULor CSAApproved or Listed. *Available in small packaging quantities. 1 Heavy Duty for extra mechanical strength. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. (Styles A & E). 39 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 82042 Standard Terminals and Splices Revised 8-00 PLASTI-GRIP (Continued) Ring Tongue Terminals Material Related Product Data (Continued) Insulation — Vinyl, UL 94V-0 Terminal Body — Copper per ASTM B-152 Plating — Tin per ASTM B-545 Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pgs. 72 & 73 C A Wire Size Circular Mils [mm2] 16-14HD1 2,050-5,180 [1.04-2.62] Tongue Material Thickness Max. .050 1.27 Stud Size Style 1/4 M6 A 5/16 M8 A 3/8 A 1/2 M12 A 0 A 4 A 6 M3.5 A 8 M4 12-10 5,180-13,100 [2.62-6.64] .042 1.07 E 10 A A E 1/4 M6 5/16 M8 A A 3/8 A 1/2 M12 A W .500 12.70 .531 13.49 .531 13.49 .750 19.05 .750 19.05 .281 7.14 .281 7.14 .281 7.14 .375 9.53 .312 7.92 .312 7.92 .375 9.53 .375 9.53 .312 7.92 .312 7.92 .375 9.53 .375 9.53 .375 9.53 .400 10.16 .500 12.70 .531 13.49 .531 13.49 .531 13.49 .531 13.49 .531 13.49 .593 15.06 .750 19.05 Dimensions C E Min. Max. L Max. .344 8.74 .437 11.10 .437 11.10 .625 15.88 .625 15.88 .219 5.56 .219 5.56 .219 5.56 .302 7.67 .302 7.67 .302 7.67 .302 7.67 .302 7.67 .302 7.67 .302 7.67 .302 7.67 .302 7.67 .302 7.67 .468 11.89 .344 8.74 .468 11.89 .468 11.89 .468 11.89 .468 11.89 .468 11.89 .531 13.49 .625 15.88 1.188 30.18 1.296 32.92 1.296 32.92 1.594 40.49 1.594 40.49 .953 24.21 .953 24.21 .953 24.21 1.098 27.89 1.062 26.97 1.062 26.97 1.098 27.89 1.098 27.89 1.052 26.72 1.111 28.22 1.083 27.51 1.098 27.89 1.098 27.89 1.373 34.87 1.247 31.67 1.327 33.71 1.327 33.71 1.327 33.71 1.327 33.71 1.327 33.71 1.421 36.09 1.594 40.49 .935 23.75 1.028 26.11 1.028 26.11 1.216 30.89 1.216 30.89 .810 20.57 .810 20.57 .810 20.57 .893 22.68 .893 22.68 .893 22.68 .893 22.68 .893 22.68 .893 22.68 .953 24.21 .893 22.68 .893 22.68 .893 22.68 1.118 28.40 .994 25.25 1.059 26.90 1.059 26.90 1.059 26.90 1.059 26.90 1.059 26.90 1.122 28.50 1.216 30.89 Terminal Insulation Color Yellow/Blk. Yellow/Blk. Yellow/Blk. Yellow/Blk. Yellow/Blk. Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Black Yellow Yellow Yellow Black Yellow Yellow Yellow Black Yellow Yellow Yellow Wire Insulation Diameter Max. .230 5.84 .200 5.08 .200 5.08 .200 5.08 .200 5.08 .250 6.35 .250 6.35 .250 6.35 .230 5.84 .250 6.35 .250 6.35 .230 5.84 .250 6.35 .230 5.84 .300 7.6212-10 .250 6.35 .230 5.84 .250 6.35 .300 7.62 .300 7.62 .230 5.84 .250 6.35 .230 5.84 .230 5.84 .250 6.35 .230 5.84 .250 6.35 Part Numbers Loose Tape Piece Mounted 35349 2-35349-1 34824 2-34824-3 34825 — 34826 — 34827 — 2-34835-4 — 34835 2-34835-1 134852* 2-34852-1 134168* 2-34168-1 1— 696047-1 1— 696048-1 134169* 2-34169-1 134853* 2-34853-1 330518 — — 1-330518-2 — 2-328261-1 134170* 2-34170-1 134854* 2-34854-1 1-55678-1 1-55678-2 35492 — 134171* 2-34171-1 134855* 2-34855-1 134172* 2-34172-1 — 2-34172-3 134856* 2-34856-1 134173* 2-34173-1 134837* 2-34837-4 *Available in small packaging quantities. 1 Heavy Duty for extra mechanical strength. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. (Styles A & E). 40 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 82042 Standard Terminals and Splices Revised 8-00 PLASTI-GRIP (Continued) Ring Tongue Terminals (Continued) B Wire Size Circular Mils [mm2] Tongue Material Thickness Max. C Stud Size Style W 8 M4 C .478 12.14 .430 10.92 .431 10.95 .431 10.95 .431 10.95 .431 10.95 .478 12.14 .478 12.14 .587 14.91 .587 14.91 .875 22.23 .500 12.70 .500 12.70 .468 11.89 .468 11.89 .500 12.70 .500 12.70 .398 10.11 .500 12.70 .500 12.70 .625 15.88 .625 15.88 .815 20.70 D 10 B 8 13,100-20,800 [6.64-10.5] .043 1.09 1/4 M6 C 5/16 M8 C 3/8 C 1/2 M12 A 8 M4 C B 10 C 6 20,800-33,100 [10.5-16.8] .048 1.22 F 1/4 M6 C 5/16 M8 B 3/8 B 1/2 M12 C D Dimensions C E Max. .437 11.10 .437 11.10 .437 11.10 .437 11.10 .437 11.10 .437 11.10 .437 11.10 .437 11.10 .500 12.70 .500 12.70 .625 15.88 .515 13.08 .515 13.08 .421 10.69 .421 10.69 .515 13.08 .515 13.08 .515 13.08 .515 13.08 .515 13.08 .515 13.08 .515 13.08 .515 13.08 1.344 34.14 1.363 34.62 1.338 33.99 1.338 33.99 1.358 34.49 1.303 33.10 1.344 34.14 1.358 34.49 1.400 35.56 1.400 35.56 1.420 36.07 1.591 40.41 1.591 40.41 1.482 37.64 1.482 37.64 1.591 40.41 1.591 40.41 1.591 40.41 1.591 40.41 1.591 40.41 1.591 40.41 1.591 40.41 1.441 36.60 L Max. 1.586 40.28 1.605 40.77 1.556 39.52 1.556 39.52 1.576 40.03 1.561 39.65 1.586 40.28 1.600 40.64 1.696 43.08 1.696 43.08 1.860 47.24 1.844 46.84 1.869 47.47 1.719 43.66 1.719 43.66 1.844 46.84 1.869 47.47 1.846 46.89 1.844 46.84 1.869 47.47 1.906 48.41 1.906 48.41 1.851 47.02 Terminal Insulation Color Red Red Red Red Red Red Red Red Red Red Red Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue F Wire Insulation Diameter Max. .360 9.14 .360 9.14 .360 9.14 .390 9.91 .330 8.38 .360 9.14 .360 9.14 .330 8.38 .360 9.14 .360 9.14 .330 8.38 .436 11.07 .360 9.14 .360 9.14 .436 11.07 .436 11.07 .360 9.14 .450 11.43 .436 11.07 .360 9.14 .450 11.43 .450 11.43 .436 11.07 Part Numbers Loose Tape Piece Mounted 52041 1-52041-6 — 1-54351-2 52263 1-52263-2 1-52263-5 1-52263-4 1-52263-1 1-52263-3 1-55621-1 1-55621-2 52041-1 52041-7 52041-3* 52041-9 52291*1 52291-4 52291-1* 52291-5 52262-1 — 520421* — 52042-2 — — 52265-4 52265*1 52265-3 52042-4 — 52042-5* — 55679-1 55679-2 52042-1 52042-7 52042-3* 52042-9 52264*1 52264-4 52264-1* 52264-5 52350*1 — *Available in small packaging quantities. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. (Styles A & E). 41 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 82042 Standard Terminals and Splices Revised 8-00 PLASTI-GRIP (Continued) Ring Tongue Terminals Material Related Product Data (Continued) Insulation — Vinyl, UL 94V-0 Terminal Body — Copper per ASTM B-152 Plating — Tin per ASTM B-545 Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pg. 73 B Wire Size Circular Mils [mm2] Tongue Material Thickness Max. Stud Size Style 10 B 1/2 M12 B .546 13.87 .546 13.87 .391 9.93 .546 13.87 .546 13.87 .679 17.25 .679 17.25 .679 17.25 .679 17.25 .675 17.15 .675 17.15 .711 18.06 .711 18.06 .711 18.06 .711 18.06 .807 20.50 .807 20.50 .807 20.50 .875 22.23 5/16 M8 B .926 23.52 1/4 M6 4 33,100-52,600 [16.8-26.7] 2 52,600-83,700 [26.7-42.4] 1/0 83,700-119,500 [42.4-60.6] 2/0 119,500-150,500 [60.6-76.3] B .051 1.30 .060 1.52 .073 1.85 .083 2.11 W 5/16 M8 B 3/8 B 1/4 M6 B 5/16 M8 B 3/8 B 5/16 M8 B 3/8 B .531 13.49 .531 13.49 .531 13.49 .531 13.49 .531 13.49 .531 13.49 .531 13.49 .531 13.49 .531 13.49 .578 14.68 .578 14.68 .578 14.68 .578 14.68 .578 14.68 .578 14.68 .625 15.88 .625 15.88 .625 15.88 .625 15.88 1.672 42.47 1.672 42.47 1.672 42.47 1.672 42.47 1.672 42.47 1.672 42.47 1.672 42.47 1.672 42.47 1.672 42.47 1.731 43.97 1.731 43.97 1.731 43.97 1.731 43.97 1.731 43.97 1.731 43.97 2.041 51.84 2.041 51.84 2.041 51.84 2.041 51.84 1.948 49.48 1.948 49.48 1.927 48.95 1.948 49.48 1.948 49.48 2.014 51.16 2.014 51.16 2.014 51.16 2.014 51.16 2.071 52.60 2.071 52.60 2.089 53.06 2.089 53.06 2.089 53.06 2.089 53.06 2.447 62.15 2.447 62.15 2.447 62.15 2.478 62.94 Yellow Blue Wire Insulation Diameter Max. .450 11.43 .515 13.08 .450 11.43 .450 11.43 .515 13.08 .450 11.43 .515 13.08 .450 11.43 .515 13.08 .560 14.22 .632 16.05 .560 14.22 .632 16.05 .560 14.22 .632 16.05 .684 17.37 .665 16.89 .684 17.37 .684 17.37 .625 15.88 2.082 52.88 2.477 62.92 Yellow .775 19.69 Dimensions C E Max. L Max. Terminal Insulation Color Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Red Red Red Red Red Red Blue Blue Blue Part Numbers Loose Tape Piece Mounted 52043-2 — 520431* 52043-4 — 55680-2 52043-3* 52043-7 52043-1 52043-5 52266-3 52266-9 522661* — 52266-4* 1-52266-0 52266-1 — 52267-1 — 522671* — 52044-4 — 52044-1 — 52044-5 — 52044-2 — 52045-1 — 52045-5 — 52045-2 — 52289-1 — 52046-1 — *Available in small packaging quantities. 42 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 82042 Standard Terminals and Splices Revised 8-00 PLASTI-GRIP (Continued) Ring Tongue 90° Bend Terminals Wire Size Circular Mils [mm2] Tongue Material Thickness Max. 8 13,100-20,800 [6.64-10.5] .043 1.09 6 20,800-33,100 [10.5-16.8] .048 1.22 Material Related Product Data Insulation — Vinyl, UL 94V-0 Terminal Body — Copper per ASTM B-152 Plating — Tin per ASTM B-545 Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pg. 73 Dimensions Stud Size 10 1/4 M6 10 1/4 M6 W D Min. .431 10.95 .478 12.14 .500 12.70 .500 12.70 .311 7.90 .435 11.05 .310 7.87 .379 9.63 Rectangular Tongue Terminals Wire Size Circular Mils [mm2] Tongue Material Thickness Max. Stud Size W C Min. 16-14 2,050-5,180 [1.04-2.62] .033 0.84 6 M3.5 .249 6.32 .312 7.92 Terminal Insulation Color Wire Insulation Diameter Max. Part Numbers Loose Piece Red .360 9.14 .360 9.14 .436 11.07 .436 11.07 55654-1 Red Blue Blue 54725-1 54753-1 54754-1 Material Related Product Data Insulation — Vinyl, UL 94V-0 Terminal Body — Copper per ASTM B-152 Plating — Tin per ASTM B-545 Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pg. 72 Dimensions E L Max. Max. .728 18.49 .868 22.05 X Terminal Insulation Color Wire Insulation Diameter Max. .125 3.18 Blue .145 3.68 Part Numbers Loose Tape Piece Mounted 34898 — Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 43 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 82042 Standard Terminals and Splices Revised 8-00 PLASTI-GRIP (Continued) Spade Tongue Terminals Wire Size Circular Mils [mm2] Tongue Material Thickness Max. Stud Size 6 M3.5 22-16 509-3,260 [0.26-1.65] .033 0.84 8 M4 10 5 6 M3.5 16-14 2,050-5,180 [1.04-2.62] .033 0.84 8 M4 10 12-10 5,180-13,100 [2.62-6.64] .042 1.07 5 10 W C Min. .250 6.35 .297 7.54 .297 7.54 .307 7.80 .375 9.53 .375 9.53 .375 9.53 .237 6.02 .297 7.54 .297 7.54 .385 9.78 .297 7.54 .307 7.80 .385 9.78 .385 9.78 .237 6.02 .406 10.31 .312 7.92 .203 5.16 .203 5.16 .245 6.22 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .203 5.16 .203 5.16 .312 7.92 .203 5.16 .245 6.22 .312 7.92 .312 7.92 .296 7.52 .296 7.52 Material Related Product Data Insulation — Vinyl, UL 94V-0 Terminal Body — Copper per ASTM B-152 Plating — Tin per ASTM B-545 Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pg. 72 Dimensions E L Max. Max. .728 18.49 .619 15.72 .619 15.72 .661 16.79 .728 18.49 .728 18.49 .728 18.49 .728 18.49 .619 15.72 .619 15.72 .728 18.49 .619 15.72 .661 16.79 .728 18.49 .728 18.49 .887 22.53 .887 22.53 .858 21.79 .765 19.43 .765 19.43 .836 21.23 .920 23.37 .920 23.37 .920 23.37 .865 21.97 .765 19.43 .765 19.43 .920 23.37 .765 19.43 .836 21.23 .920 23.37 .920 23.37 1.095 27.81 1.095 27.81 X .125 3.18 .141 3.58 .141 3.58 .175 4.45 .187 4.75 .187 4.75 .187 4.75 .125 3.18 .141 3.58 .141 3.58 .187 4.75 .141 3.58 .175 4.45 .187 4.75 .187 4.75 .203 5.16 .203 5.16 Terminal Insulation Color Red Red Red Red Red Red Red Blue Blue Blue Blue Blue Blue Blue Blue Yellow Yellow Wire Insulation Diameter Max. .140 3.56 .125 3.18 .140 3.56 .140 3.56 .120 3.18 .140 3.56 .140 3.56 .145 3.68 .145 3.68 .170 4.32 .170 4.32 .170 4.32 .170 4.32 .170 4.32 .170 4.32 .230 5.84 .230 5.84 Part Numbers Loose Tape Piece Mounted 327043* 2-327043-1 327735* 2-327735-1 320665* 2-320665-1 696003-1 696003-2 32981* 2-32981-1 34155* 2-34155-1 34156* 2-34156-1 696006-1† — 322994* 2-322994-1 54367-1 2-54367-2 34165* — 326741 2-326741-1 696024-1 696024-2 34166* 2-34166-1 34167* 2-34167-1 696007-1† — 34176* 2-34176-1 *Available in small packaging quantities. † Gold Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 44 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 82042 Standard Terminals and Splices Revised 8-00 PLASTI-GRIP (Continued) Flanged Spade Tongue Terminals Wire Size Circular Mils [mm2] Tongue Material Thickness Max. Stud Size 6 M3.5 22-16 509-3,260 [0.26-1.65] .033 0.84 8 M4 10 6 M3.5 16-14 2,050-5,180 [1.04-2.62] .033 0.84 8 M4 12-10 5,180-13,100 [2.62-6.64] .042 1.07 6 M3.5 8 M4 10 Material Related Product Data Insulation — Vinyl, UL 94V-0 Terminal Body — Copper per ASTM B-152 Plating — Tin per ASTM B-545 Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pg. 72 W C Min. Dimensions E L Max. Max. .296 7.52 .328 8.33 .296 7.52 .416 10.57 .296 7.52 .294 7.47 .294 7.47 .294 7.47 .416 10.57 .296 7.52 .416 10.57 .416 10.57 .203 5.16 .203 5.16 .203 5.16 .250 6.35 .203 5.16 .203 5.16 .203 5.16 .203 5.16 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .619 15.72 .619 15.72 .619 15.72 .666 16.92 .619 15.72 .619 15.72 .668 16.97 .619 15.72 .666 16.92 .841 21.36 .841 21.36 .841 21.36 .749 19.02 .749 19.02 .749 19.02 .842 21.39 .749 19.02 .749 19.02 .798 20.27 .749 19.02 .842 21.39 1.017 25.83 1.017 25.83 1.017 25.83 X H Min. .125 3.18 .125 3.18 .125 3.18 .171 4.34 .125 3.18 .125 3.18 .125 3.18 .125 3.18 .171 4.34 .171 4.34 .171 4.34 .171 4.34 .045 1.14 .045 1.14 .045 1.14 .062 1.57 .045 1.14 .047 1.19 .047 1.19 .047 1.19 .062 1.57 .052 1.32 .052 1.32 .052 1.32 Terminal Insulation Color Red Red Red Red Red Blue Blue Blue Blue Yellow Yellow Yellow Wire Insulation Diameter Max. .140 3.56 .140 3.56 .140 3.56 .140 3.56 .140 3.56 .170 4.32 .250 6.35 .170 4.32 .170 4.32 .230 5.84 .230 5.84 .250 6.35 Part Numbers Loose Tape Piece Mounted 322249* 1-322249-1 324560 2-324560-1 1-322249-0 1-322249-9 324169* 2-324169-1 328516* 2-328516-1 324165* 2-324165-1 — 2-324165-4 53874-1 53874-2 324170 2-324170-1 324581* 1-324581-1 324172* 1-324172-0 52856 52856-1 *Available in small packaging quantities. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 45 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 82042 Standard Terminals and Splices Revised 8-00 PLASTI-GRIP (Continued) Short Spring Spade Tongue Terminals Wire Size Circular Mils [mm2] Tongue Material Thickness Max. Stud Size W C Min. 24-20 320-1,290 [0.16-0.65] .025 0.64 4 .203 5.16 .219 5.56 .624 15.85 4 .203 5.16 .250 6.35 .234 5.94 .250 6.35 .250 6.35 .244 6.20 .375 9.53 .375 9.53 .294 7.47 .294 7.47 .406 10.31 .406 10.31 .250 6.35 .250 6.35 .250 6.35 .244 6.20 .244 6.20 .375 9.53 .375 9.53 .294 7.47 .294 7.47 .406 10.31 .406 10.31 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .281 7.14 .281 7.14 .281 7.14 .281 7.14 .281 7.14 .281 7.14 .281 7.14 .250 6.35 .250 6.35 .250 6.35 .281 7.14 .281 7.14 .281 7.14 .281 7.14 .281 7.14 .281 7.14 .281 7.14 .281 7.14 .666 16.92 .666 16.92 .666 16.92 .666 16.92 .715 18.16 .697 17.70 .697 17.70 .746 18.95 .697 17.70 .746 18.95 .697 17.70 .746 18.95 .666 16.92 .715 18.16 .715 18.16 .697 17.70 .746 18.95 .697 17.70 .746 18.95 .697 17.70 .746 18.95 .697 17.70 .746 18.95 5 M3 6 M3.5 22-16 509-3,260 [0.26-1.65] .033 0.84 8 M4 10 6 M3.5 16-14 2,050-5,180 [1.04-2.62] .033 0.84 8 M4 10 Material Related Product Data Insulation — Vinyl, UL 94V-0 Terminal Body — Phosphor Bronze per ASTM B-139 for wire sizes 24 to 14 Brass per ASTM B-36 for wire sizes 12 to 10 Plating — Tin per ASTM B-545 except where noted Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pg. 72 X Terminal Insulation Color Wire Insulation Diameter Max. .744 18.90 .115 2.92 White .125 3.18 — 53829-2 .811 20.60 .811 20.60 .811 20.60 .811 20.60 .860 21.84 .872 22.15 .872 22.15 .921 23.39 .920 23.37 .969 24.61 .920 23.37 .969 24.61 .811 20.60 .860 21.84 .860 21.84 .872 22.15 .921 23.39 .872 22.15 .921 23.39 .920 23.37 .969 24.61 .920 23.37 .969 24.61 .140 3.56 .140 3.56 .140 3.56 .140 3.56 .140 3.56 .170 4.32 .170 4.32 .170 4.32 .218 5.54 .218 5.54 .218 5.54 .218 5.54 .140 3.56 .140 3.56 .140 3.56 .170 4.32 .170 4.32 .170 4.32 .170 4.32 .218 5.54 .218 5.54 .218 5.54 .218 5.54 Red .140 3.56 .140 3.56 .140 3.56 .140 3.56 .200 5.08 .140 3.56 .140 3.56 .200 5.08 .140 3.56 .200 5.08 .140 3.56 .200 5.08 .170 4.32 .250 6.35 .250 6.35 .170 4.32 .250 6.35 .170 4.32 .250 6.35 .170 4.32 .250 6.35 .170 4.32 .250 6.35 52947*-1 52947-1 52948*-1 52948-1 53240-1* 53240-2 52949*-1 52949-1 52949-2* 52949-3 53241-1* 53241-2 52950*-1 52950-1 52950-2* 52950-3 53242-1* 53242-2 53242-5* 53242-6 52951*-1 52951-1 — 52951-3 52955*-1 52955-1 52955-2* 52955-3 52955-41 — 53244-1* 53244-2 — 53244-4 52956*-1 52956-1 52956-2* 52956-3 53245-1* 53245-2 — 53245-6 52957*-1 52957-1 52957-2* 52957-3 Dimensions E L Max. Max. Red Red Red Red Red Red Red Red Red Red Red Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Part Numbers Loose Tape Piece Mounted *Available in small packaging quantities. 1 Terminal body plating— Gold per MIL-G-45204 over Nickel per QQ-N-290. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 46 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 82042 Standard Terminals and Splices Revised 8-00 PLASTI-GRIP (Continued) Short Spring Spade Tongue Terminals (Continued) Wire Size Circular Mils [mm2] Tongue Material Thickness Max. Stud Size 6 M3.5 12-10 5,180-13,100 [2.62-6.64] .042 1.07 8 M4 10 W C Min. .250 6.35 .250 6.35 .250 6.35 .312 7.92 .375 9.53 .375 9.53 .312 7.92 .406 10.31 .406 10.31 .406 10.31 .174 4.42 .174 4.42 .174 4.42 .276 7.01 .276 7.01 .276 7.01 .276 7.01 .276 7.01 .276 7.01 .276 7.01 Dimensions E L Max. Max. .775 19.69 .775 19.69 .775 19.69 .877 22.28 .877 22.28 .936 23.77 .877 22.28 .877 22.28 .877 22.28 .936 23.77 .959 24.36 .959 24.36 .959 24.36 1.052 26.72 1.052 26.72 1.111 28.22 1.100 27.94 1.100 27.94 1.100 27.94 1.159 29.44 X .179 4.55 .179 4.55 .179 4.55 .170 4.32 .170 4.32 .170 4.32 .218 5.54 .218 5.54 .218 5.54 .218 5.54 Terminal Insulation Color Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Wire Insulation Diameter Max. .200 5.08 .250 6.35 .250 6.35 .250 6.35 .200 5.08 .300 7.62 .250 6.35 .200 5.08 .250 6.35 .300 7.62 Part Numbers Loose Tape Piece Mounted 52961*-1 52961-1 53246-1* 53246-2 53246-31 — 53247-1* 53247-2 52962*-1 52962-1 52962-2* 52962-3 53248-1* 53248-2 52963*-1 52963-1 52963-2* 52963-3 52963-4* 52963-5 *Available in small packaging quantities. 1 Terminal body plating— Gold per MIL-G-45204 over Nickel per QQ-N-290. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. Long Spring Spade Tongue Terminals Wire Size Circular Mils [mm2] 22-16 509-3,260 [0.26-1.65] Tongue Material Thickness Max. .033 0.84 Stud Size 6 M3.5 8 M4 10 16-14 2,050-5,180 [1.04-2.62] .033 0.84 6 M3.5 8 M4 10 8 M4 12-10 5,180-13,100 [2.62-6.64] .042 1.07 10 W C Min. .250 6.35 .281 7.14 .343 8.71 .250 6.35 .281 7.14 .343 8.71 .375 9.53 .375 9.53 .375 9.53 .238 6.05 .270 6.86 .283 7.19 .238 6.05 .270 6.86 .283 7.19 .273 6.93 .305 7.75 .305 7.75 Material Related Product Data Insulation — Vinyl, UL 94V-0 Terminal Body — Phosphor Bronze per ASTM B-139 for wire sizes 22 to 14 Brass per ASTM B-36 for wire sizes 12 to 10 Plating — Tin per ASTM B-545 Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pg. 72 Dimensions E L Max. Max. .664 16.87 .696 17.68 .709 18.01 .664 16.87 .696 17.68 .709 18.01 .874 22.20 .906 23.01 .965 24.51 .945 24.00 .991 25.17 1.017 25.83 .945 24.00 .991 25.17 1.017 25.83 1.174 29.82 1.219 30.96 1.278 32.46 X .276 7.01 .290 7.37 .303 7.70 .276 7.01 .290 7.37 .303 7.70 .295 7.49 .308 7.82 .308 7.82 Terminal Insulation Color Red Red Red Blue Blue Blue Yellow Yellow Yellow Wire Insulation Diameter Max. .140 3.56 .140 3.56 .140 3.56 .170 4.32 .170 4.32 .170 4.32 .200 5.08 .200 5.08 .300 7.62 Part Numbers Loose Tape Piece Mounted 52453* 52453-1 52454* 52454-1 52455* 52455-1 52463* 52463-1 52464* 52464-1 52465* 52465-1 52474* 52474-1 52475* 52475-1 — 52475-3 *Available in small packaging quantities. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 47 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 82042 Standard Terminals and Splices Revised 8-00 PLASTI-GRIP (Continued) Slotted Ring Tongue Terminals Wire Size Circular Mils [mm2] Tongue Material Thickness Max. Stud Size W 22-16 509-3,260 [0.26-1.65] .033 0.84 6 M3.5 8 M4 .218 5.54 .281 7.14 Material Related Product Data Insulation — Vinyl, UL 94V-0 Terminal Body — Copper per ASTM B-152 Plating — Tin per ASTM B-545 Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pg. 72 Dimensions C E Min. Max. L Max. .156 3.96 .250 6.35 .658 16.71 .782 19.86 .572 14.53 .666 16.92 Wire Insulation Diameter Max. .125 3.18 .140 3.56 Terminal Insulation Color Red Red Part Numbers Loose Tape Piece Mounted 340901 — 324184 2-324184-1 Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. Hook Tongue Terminals Wire Size Circular Mils [mm2] Tongue Material Thickness Max. Stud Size W 16-14 2,050-5,180 [1.04-2.62] .033 0.84 8 M4 .343 8.71 Material Related Product Data Insulation — Vinyl, UL 94V-0 Terminal Body — Copper per ASTM B-152 Plating — Tin per ASTM B-545 Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pg. 72 Dimensions C E Min. Max. L Max. Terminal Insulation Color Wire Insulation Diameter Max. .281 7.14 .871 22.12 Blue .170 4.32 .697 17.70 Part Numbers Loose Tape Piece Mounted 320263 2-320263-1 Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 48 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 82042 Standard Terminals and Splices Revised 8-00 PLASTI-GRIP (Continued) Flag Tongue Terminals A Related Product Data Insulation — Vinyl, UL 94V-0 Color — Natural Terminal Body — Copper per ASTM B-152 Plating — Tin per ASTM B-545 Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pg. 72 B Wire Size Circular Mils [mm2] Tongue Material Thickness Max. Style Stud Size W 20-16HD1 810-3,260 [0.41-1.65] .042 1.07 A 14 16-14 2,050-5,180 [1.04-2.62] .033 0.84 B 10 A 14 16-14HD1 2,050-5,180 [1.04-2.62] .050 1.27 12-10 5,180-13,100 [2.62-6.64] .042 1.07 10 A 14 10 A 14 14 1 Material Dimensions C L Min. Max. D Max. Terminal Insulation Stripe Color Wire Insulation Diameter Max. Part Numbers Loose Piece .500 12.70 .266 6.76 .749 19.02 .695 17.65 Green .170 4.32 322307 .385 9.78 .500 12.70 .500 12.70 .500 12.70 .500 12.70 .500 12.70 .500 12.70 .272 6.91 .266 6.76 .266 6.76 .266 6.76 .266 6.76 .266 6.76 .266 6.76 .741 18.82 .749 19.02 .810 20.57 .810 20.57 .812 20.62 .812 20.62 .812 20.62 .695 17.65 .695 17.65 .775 19.69 .775 19.69 .775 19.69 .775 19.69 .775 19.69 Blue .170 4.32 .170 4.32 .230 5.84 .230 5.84 .230 5.84 .230 5.84 .280 7.11 322834 Blue Black Black Yellow Yellow Yellow 322310 322312 322313 322315 322316 322395 Heavy Duty for extra mechanical strength. Multiple Stud Terminals Wire Size Circular Mils [mm2] Tongue Material Thickness Max. Stud Size W 22-16 509-3,260 [0.26-1.65] 16-14 2,050-5,180 [1.04-2.62] .033 0.84 6-8-10 .033 0.84 6-8-10 Material Related Product Data Insulation — Vinyl, UL 94V-0 Terminal Body — Copper per ASTM B-152 Plating — Tin per ASTM B-545 Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pg. 72 Dimensions C E Min. Max. L Max. Terminal Insulation Color Wire Insulation Diameter Max. .325 8.26 .271 6.88 .691 17.55 .969 24.61 Red .125 3.18 54774-1 54774-2 .325 8.26 .271 6.88 .691 17.55 .969 24.61 Blue .145 3.68 54775-1 54775-2 Part Numbers Loose Tape Piece Mounted Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 49 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 82042 Standard Terminals and Splices Revised 8-00 PLASTI-GRIP (Continued) Butt Splices Material Related Product Data Insulation — Vinyl, UL 94V-0 Splice Body — Copper per ASTM B-152 Plating — Tin per ASTM B-545 Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pg. 72 Part Numbers Wire Size Circular Mils1 [mm2] Dimension L Max. Splice Insulation Color Wire Insulation Diameter Max. Loose Piece Tape Mounted 26-22 202-810 [0.10-0.41] .620 15.75 Yellow .080 2.03 321026*† 2-321026-1† 22-18/16-14 1.065 27.05 1.065 27.05 1.065 27.05 1.076 27.33 1.076 27.33 1.076 27.33 1.065 27.05 .600 15.24 1.065 27.05 1.065 27.05 1.065 27.05 1.065 27.05 1.065 27.05 1.105 28.07 1.065 27.05 1.160 29.46 1.160 29.46 1.160 29.46 1.160 29.46 1.160 29.46 1.200 30.48 1.160 29.46 1.160 29.46 1.340 34.04 1.530 38.86 Red/Blue Stripe 696010-1 — 34067* 2-34067-1 34243* 1-34243-1 324138* — 34070* 1-34070-1 55792-1* 55792-2 Red .170 .115 6.86 2.92 .120 3.05 .170 4.32 .120 3.05 .140 3.56 .140 3.56 .083 x .171 2.11 x 4.34 34203 * — Blue — 55629-2 — Blue .140 3.56 .140 3.56 .170 4.32 .170 4.32 .215 5.46 .170 4.32 .135 x .245 3.43 x 6.22 .200 5.08 .230 5.84 .230 5.84 .250 6.35 .300 7.62 .250 6.35 .250 .165 x .315 6.35 4.19 x 8.00 .138 x .281 3.51 x 7.14 .250 6.35 .330 8.38 34068* 2-34068-1 328427* — 34071* 2-34071-1 55785-1* 55785-2 35244* 2-35244-1 2-34071-24 2-34071-34 342043* 1-34204-0 34069 — 34072* 2-34072-2 55793-1* 55793-2 34945* — 326742 — 2-34945-14 2-34945-24 3212865† — 34205 * — 696025-1 — 696026-1 — 22-162 509-3,260 [0.26-1.65] 16-14 2,050-5,180 [1.04-2.62] 12-10 5,180-13,100 [2.62-6.64] 8 6 Red Red Natural w/ Red Letters Red Natural w/ Red Stripes Natural w/ Blue Letters Blue Natural w/ Blue Stripes Blue Blue Blue Yellow Yellow Natural w/ Yellow Stripes Yellow Yellow Yellow Yellow Yellow Red Blue 3 3 † Not UL or CSAApproved or Listed. *Available in small packaging quantities. 1 When using two or more wires in either end of a butt splice, the combined cross sectional area must be within the (CMA) circular mil range listed. (Not ULor CSAapproved with use of multiple wires.) 2 22-16 splices are 22-18 range in accordance with MIL-T-7928. 3 Oval expansion. 4 Funnel entry 5 Oval expansion at one end; circular expansion at other end. 50 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 82042 Standard Terminals and Splices Revised 8-00 PLASTI-GRIP (Continued) Parallel Splices Wire Size Circular Mils1 [mm2] 22-16 509-3,260 [0.26-1.65] 16-14 2,050-5,180 [1.04-2.62] 12-10 5,180-13,100 [2.62-6.64] Material Related Product Data Insulation — Vinyl, UL 94V-0 Splice Body — Copper per ASTM B-152 Plating — Tin per ASTM B-545 Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pg. 72 Dimension L Max. Splice Insulation Color .760 19.30 .760 19.30 .760 19.30 .760 19.30 .760 19.30 .843 21.41 .870 22.10 Red Wire Insulation Diameter Max. .120 3.05 .140 3.56 .140 3.56 .170 4.32 .135 x .245 3.43 x 6.22 .200 5.08 .230 5.84 Red Blue Blue Blue Yellow Yellow Part Numbers Loose Piece 34131* 34132* 34133* 34134* 342072* 34135 34136* *Available in small packaging quantities. 1 When using two or more wires in a parallel splice, the combined cross sectional area must be within the (CMA) circular mil area listed. 2 Oval expansion. Shur-Plug Material (.093 Series) Related Product Data (.093, .156 and .180 Series) Insulation — Vinyl, UL 94V-0 Terminal Body — Brass per ASTM B-36 Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pg. 72 .093 Series Material (.156 & .180 Series) Insulation — Vinyl, UL 94V-0 Terminal Body — Copper per ASTM B-152 Plating — Tin per ASTM B-545 .156 Series .180 Series Wire Size Circular Mils [mm2] Tongue Material Thickness Max. Series Dimension L Max. Terminal Insulation Color Wire Insulation Diameter Max. 22-16 509-3,260 [0.26-1.65] — .093 .812 20.62 Red .140 3.56 34178 — 16-14 2,050-5,180 [1.04-2.62] .033 0.84 .156 .800 20.32 .753 19.13 Blue .170 4.32 .170 4.32 324227*† 1-324227-0 324228*† — .180 Blue Part Numbers Loose Tape Piece Mounted † Not UL or CSAApproved or Listed. *Available in small packaging quantities. 51 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 82042 Standard Terminals and Splices Revised 8-00 PLASTI-GRIP (Continued) 3-Way Connector Wire Size Circular Mils [mm2] Tongue Material Thickness Max. 16-14 2,050-5,180 [1.04-2.62] .033 0.84 Material Related Product Data Insulation — Vinyl, UL 94V-0 Terminal Body — Copper per ASTM B-152 Rivet — Brass per QQ-B-626 Plating — Tin per ASTM B-545 Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pg. 72 Dimensions W L Max. Max. .877 22.28 Terminal Insulation Color Wire Insulation Diameter Max. Part Number Loose Piece Blue .145 3.68 34073* 1.400 35.56 *Available in small packaging quantities. .250 Tube Cap Assembly Wire Size Circular Mils [mm2] Tongue Material Thickness Max. 22-16 509-3,260 [0.26-1.65] .033 0.84 Material Related Product Data Insulation — Vinyl, UL 94V-0 Terminal Body — Copper per ASTM B-152 Plating — Tin per ASTM B-545 Tube Cap — Copper/Zinc alloy per MIL-C-50 Plating — Tin per ASTM B-545 Rivet — Brass Plating — Tin per ASTM B-545 over Copper Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pg. 72 Dimensions E L Max. Max. .666 16.92 Terminal Insulation Color Wire Insulation Diameter Max. Part Number Loose Piece Black .140 3.56 55137-1† Terminal Insulation Color Wire Insulation Diameter Max. Red .145 3.68 .145 3.68 .978 24.84 † Not UL or CSAApproved or Listed. Body Sleeve Wire Pins L Dimensions Wire Size Circular Mils [mm2] Tab 22-16 .070 1.78 .071 1.80 Ins. .140 3.56 .135 3.43 L Max. .943 23.95 .905 22.99 Red Part Number 696116-1 (Tape) 165167 (Loose Piece) 52 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com