FASTON Terminals (Insulated and Uninsulated)
Ultra-Fast Fully Insulated FASTON Receptacles and Tabs
Product Facts
■
One-piece Fully Insulated
Premier Line FASTON
Receptacle crimp helps
prevent shock and short
hazards
■
Designed for correct lead-in
of tab
■
Designed for full mating
with a variety of tab styles
including those with
shoulders
■
Funnel wire entry
■
Wire Stop
■
Visual inspection of crimp
and wire brush
■
Assemblies are color-coded
by wire size
■
Assemblies contain wire
size and tab size
designation
■
Mating tab thickness
marked on terminal and
visible through housing
(.110, .187 and .205 Series)
■
Application tooling
available to meet
production requirements
Tin plated copper alloy
terminals
■
UL rated at + 105°C
■
Terminates 26-10 AWG
solid, fused and stranded
wire (Flags terminate
stranded wire only)
Performance Capabilities
■
Meets UL-310 specification
for quick connect terminals;
UL listed under
File No. E-66717
■
Meets CSA C22.2, No. 153
specification for quick
connect terminals;
CSA Certified under
File No. LR 7189
R
R
■
600-volt application
capability (1,000 volts for
signs and fixtures)
Ultra-Fast Fully Insulated
FASTON Receptacles,
Flag Receptacles and Tabs
preclude the need for costly
electrical safety interlocks or
special protective shields to
help prevent shock hazards.
In addition, electrical short
circuits from exposed leads
are eliminated, even in
equipment requiring close
contact spacing.
The Ultra-Fast FASTON
Receptacle, Flag Receptacle
and Tab are preinsulated
assemblies featuring a
housing molded from
type 6/6 nylon material
with a +130°C UL
temperature rating.
The Ultra-Fast FASTON
Receptacle housing
completely encloses a tin
plated copper alloy Premier
FASTON receptacle which
has been stress-relieved for
increased durability and
resistance to abuse. The
FASTON receptacle is
recessed sufficiently within
the housing to allow its use
in 600-volt applications. The
receptacle portion of the
terminal is designed for
positive mating with a variety
of tabs, including those with
shoulders. The housing has
a slotted membrane which
is displaced by two tab
shoulders allowing proper
engagement of tab and
receptacle while maintaining
the fully insulated
characteristic.
Positive entry and lead-in of
the tab is provided by the
inner housing wall and the
lead-in on the terminal rolls.
This permits positive
engagement, even in blind
mating locations.
The Ultra-Fast FASTON
Tab housing completely
encloses a tin plated copper
alloy FASTON tab. The
FASTON tab is recessed
sufficiently within the
housing to allow its use in
600-volt applications. The
housing is designed to
completely encapsulate the
tab and receptacle when the
two are mated.
Ultra-Fast Fully Insulated
FASTON Receptacles and Tabs
■
The Ultra-Fast Fully Insulated
FASTON Receptacle and
Tab offers the advantage of
a completely protected
terminal and a wire crimp
with comparable
electromechanical
performance to open barrel
“F” crimp FASTON Terminals.
The “User-Friendly” design
combines easy mating with
rounded corners. The .187
and .250 series receptacles
incorporate a two-stage roll
configuration and a cantilever mounted dimple which
provides easy insertion and
multiple independent points
of contact for reduced tab
interface resistance.
Quality control is easily
maintained. The nylon
housing is translucent,
allowing visual inspection of
the termination. In addition,
a crimp code on the platform
hand tool is indented into the
housing during the crimping
operation which identifies
that the proper crimp dies
were used.
Depending on production
requirements, TE provides
a complete selection of
terminating equipment from
hand tools to automatic
lead makers.
89
Catalog 82004
Revised 3-11
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
FASTON Terminals (Insulated and Uninsulated)
Ultra-Fast Fully Insulated FASTON Receptacles and Tabs (Continued)
Test Specifications
The following information and accompanying graphs are
taken from TE Product Qualification Testing of Ultra-Fast
FASTON product. Tests were conducted on representative
production samples, and all values shown are averages of
group results. The values shown are typical results and
may vary due to differences in processing, application and
methods of testing.
Current vs. Temperature Rise (16 AWG)
To test a product, it must be subjected to 500 on and off
cycles at twice the rated current for the particular wire size.
The temperature rise is measured on the 24th cycle and
the 500th cycle. The maximum temperature rise is limited
to 85°C above ambient temperature with a maximum of
15°C increase on any sample between the 24th and 500th
cycles. Our testing of 16 AWG wire application indicated a
25.5°C maximum temperature rise up to 500 cycles, with a
maximum increase of 0.8°C from the 24th to the 500th
cycle for one sample in the test group.
Ultra-Fast Fully Insulated
FASTON Receptacles and Tabs
Engagement/Separation
The heat generated by the current passing through
a termination is a primary limit to the load-carrying
capabilities of the application. A low termination resistance
will produce a lower temperature rise as current is applied.
In order to evaluate this characteristic, UL has established
current ratings for each wire size and set a maximum
temperature rise to assure safe operation. For example, 16
AWG stranded wire has a UL 310 maximum temperature
rise of 30°C above ambient temperature at the rated current
of 10 amps. In the testing of the Ultra-Fast FASTON product
applied to 16 AWG wire, the temperature rise was found to
be below 10°C at the rated current. In fact, the temperature
rise did not exceed 30°C until the current was above 20
amps, more than twice the rated current.
The forces caused by the rolls of FASTON style terminals
determine the contact interface integrity of a mated
receptacle and tab. These forces must be high enough to
prevent oxidation and corrosion from forming inside the
contact area. As these forces are raised to increase the
electrical performance, the engagement and separation
forces for mating the contacts are significantly increased.
For this reason, the Premier Low Insertion Force FASTON
concept of receptacle design has been carried over to the
Ultra-Fast FASTON products. This feature provides
consistent engagement and separation forces while
maintaining a high standard of electrical reliability.
Current Cycling vs. Temperature Rise (16 AWG)
Crimp Tensile
Maintaining a safe temperature rise during cyclic
applications of excessive current is the toughest challenge
for the crimp-thru-plastic concept. The ability of the
Ultra-Fast FASTON product line to meet this goal sets it
apart from other preinsulated terminations. TE’s experience
in crimp development results in a termination that exhibits
stable heating characteristics which are well within the
safety requirements of the industry.
UL does not have requirements for wire gauges below 22 AWG.
Note: Minimum requirements are per TE specifications.
1
The crimp tensile strength of a wire-to-terminal connection
is important in guarding against such hazards as wire
flexing, vibration and wire strain. However, maximum tensile
strength does not insure maximum electrical performance.
An acceptable compromise between tensile strength and
electrical performance must always be reached, using
recommended crimp heights.
90
Catalog 82004
Revised 3-11
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
FASTON Terminals (Insulated and Uninsulated)
Ultra-Fast Fully Insulated FASTON Receptacles and Tabs (Continued)
Ultra-Fast Fully Insulated
FASTON Receptacles
Insulation Guide
Housing
Terminal
Wire Crimp Area
Tab Slot
A
C
Material
Housing — Nylon Type 6/6
Flammability — UL 94 V-2
Terminal — Tin plated, copper alloy
Color Code (Translucent)
Violet — 26-22 AWG
Red — 22-18 AWG
Blue — 16-14 AWG
Yellow — 12-10 AWG
Carrier Strip Cutoff
Wire Stop
Wire Size
Wire Inspection
Window
Funnel Entry
B
Max.
D
Receptacle Size
Description Wire Range Ins.
AWG
Dia. Max.
26-22
.100
2.54
.120
3.05
.110/.125
Series
22-18
.230
5.84
16-14
.260
6.60
.135
3.43
.230
5.84
.187
Series
.160
4.06
16-14
.260
6.60
.205
Series
22-18
.135
3.43
.135
3.43
22-18
.230
5.84
.250
Series
.160
4.06
16-14
.260
6.60
12-10
1
2
3
.320
8.13
Ultra-Fast Fully Insulated
FASTON Receptacles and Tabs
22-18
Dimensions
Part Numbers
Mating
Terminal Base
Tab
Material
A
B
C
D
Strip
Loose Piece
.145 .275 .138 .735 .020 x .110/.125
1
17-520366-21
Brass
7-520365-2
3.68 6.99 3.51 18.67 0.51 x 2.79/3.18
.016 x .110/.125
12-520081-21
Brass
2-520080-21
0.41 x 2.79/3.18
.160 .275 .167 .735 .020 x .110/.125
2-520084-2
Brass
2-520083-23
4.06 6.99 4.24 18.67 0.51 x 2.79/3.18
.032 x .110/.125
2-520273-2
Brass
2-520272-23
0.81 x 2.79/3.18
.020 x .110/.125
—
Brass
2-520306-23
.155 .275 .295 .865 0.51 x 2.79/3.18
3.94 6.99 7.49 21.97 .032 x .110/.125
Brass
2-520310-23
—
0.81 x 2.79/3.18
.175 .275 .325 .865 .020 x .110/.125
2
—
Brass
3-520370-2
4.45 6.99 8.26 21.97 0.51 x 2.79/3.18
3
Brass
2-520181-2
2-520182-2
.020 x .187
0.51 x 4.75
—
Phos. Brz. 2-520181-43
.165 .336 .200 .855
4.19 8.53 5.08 21.72
.032 x .187
Brass
2-520193-23
2-520194-2
0.81 x 4.75
.020 x .187
2-520262-2
Brass
2-520261-23
0.51 x 4.75
.165 .336 .295 .935
4.19 8.53 7.49 23.75
.032 x .187
Brass
2-520274-23
2-520275-2
0.81 x 4.75
.020 x .187
3
Brass
3-350815-2
3-350816-2
0.51 x 4.75
.185 .336 .225 .855
4.70 8.53 5.72 21.72
.032 x .187
Brass
3-520124-23
3-520125-2
0.81 x 4.75
.020 x .187
3-520151-2
Brass
3-520150-23
0.51 x 4.75
.185 .336 .325 .935
4.70 8.53 8.26 23.75
.032 x .187
Brass
3-520276-23
—
0.81 x 4.75
.020 x .205
3
—
Brass
2-521406-2
0.81 x 5.21
.195 .409 .200 .855
4.95 10.39 5.08 21.72
.032 x .205
Brass
2-521308-23
—
0.81 x 5.21
3
2-520184-2
Brass
2-520183-2
.195 .409 .200 .855
.032 x .250
4.95 10.39 5.08 21.72
0.81 x 6.35
Phos. Brz. 2-520183-43
2-520184-4
2-520264-2
Brass
2-520263-23
.195 .409 .295 .935
.032 x .250
4.95 10.39 7.49 23.75
0.81 x 6.35
Phos. Brz. 2-520263-43
—
3-350820-2
Brass
3-350819-23
.195 .409 .225 .855
.032 x .250
4.95 10.39 5.72 21.72
0.81 x 6.35
Phos. Brz. 3-520116-23
3-520117-2
3-520141-2
Brass
3-520140-23
.195 .409 .325 .935
.032 x .250
4.95 10.39 8.26 23.75
0.81 x 6.35
Phos. Brz. 3-520140-43
—
.250 .409 .388 .935
.032 x .250
3
4-520448-2
Brass
4-520447-2
6.35 10.39 9.86 23.75
0.81 x 6.35
UL Recognized, CSA Certified.
UL Recognized 8 AMPS Max. CSA Certified.
Available with black insulator — Part Number 9-XXXXXX-2.
Note: All part numbers are RoHS compliant.
91
Catalog 82004
Revised 3-11
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
FASTON Terminals (Insulated and Uninsulated)
Ultra-Fast Fully Insulated FASTON Receptacles and Tabs (Continued)
Ultra-Fast Fully
Insulated FASTON Tabs
Material
Housing — Nylon Type 6/6
Flammability — UL 94 V-2
Terminal — Tin plated, copper alloy
Color Code (Translucent)
Red — 22-18 AWG
Blue — 16-14 AWG
Yellow — 12-10 AWG
Description Wire Range
AWG
22-18
.250
Series
16-14
12-10
.187
Series
22-18
Ins. Dia
Max.
.135
3.43
.230
5.84
.160
4.06
.260
6.60
.320
8.13
A
.290
7.37
.290
7.37
.290
7.37
.290
7.37
.352
8.94
Dimensions
B
C
.522 .205
13.26 5.21
.522 .295
13.26 7.49
.522 .230
13.26 5.84
.522 .325
13.26 8.26
.522 .388
13.26 9.86
D
.855
21.72
.935
23.75
.855
21.72
.935
23.75
.935
23.75
Tab Terminal Base
Size
Material
.032 x .250
0.81 x 6.35
.032 x. 250
0.81 x 6.35
.032 x. 250
0.81 x 6.35
.032 x. 250
0.81 x 6.35
.032 x .250
0.81 x 6.35
.020 x .187
.250 .448 .205 .793 0.51 x 4.75
6.35 11.38 5.21 20.14 .032 x .187
0.81 x 4.75
.135
3.43
Part Numbers
Strip
Loose Piece
Brass
2-520102-2
2-520103-2
Brass
2-521144-2
2-521192-2
Brass
3-520106-2
3-520107-2
Brass
3-521142-2
3-521191-2
Brass
4-521097-2
4-521098-2
Brass
2-521102-2
2-521103-2
Brass
2-521104-2
2-521105-2
Ultra-Fast Fully Insulated
FASTON Flag Receptacles
Material
Ultra-Fast Fully Insulated
FASTON Receptacles and Tabs
Housing — Nylon Type 6/6
Flammability — UL 94 V-2
Terminal — Tin plated, copper alloy
Color Code (Translucent)
Red — 22-18 AWG
Blue — 16-14 AWG
Yellow — 12-10 AWG
1
Description Wire Range Ins. Dia.
AWG
Max.
22-18
.165
4.19
.185
4.70
.187
Series
16-14
.260
6.60
.205
Series
22-18
22-18
.250
Series
1
2
16-14
.165
4.19
.165
4.19
.230
5.84
.185
4.70
.260
6.60
A
B
Dimensions
C
D
E
Mating
Tab
Terminal Base
Material
.020 x .187
.187 .320 .235 .636 .515 0.51 x 4.75
4.75 8.13 5.97 16.15 13.08 .032 x .187
0.81 x 4.75
.020 x .187
.187 .320 .255 .632 .515 0.51 x 4.75
4.75 8.13 6.48 16.05 13.08 .032 x .187
0.81 x 4.75
.020 x .187
.187 .320 .325 .668 .565 0.51 x 4.75
4.75 8.13 8.26 16.97 14.35 .032 x .187
0.81 x 4.75
.187 .385 .235 .636 .580 .032 x .205
4.75 9.78 5.97 16.15 14.73 0.81 x 5.21
.187 .385 .235 .636 .580 .032 x .250
4.75 9.78 5.97 16.15 14.73 0.81 x 6.35
.187 .385 .295 .665 .630 .032 x .250
4.75 9.78 7.49 16.89 16.00 0.81 x 6.35
.187 .385 .255 .632 .580 .032 x .250
4.75 9.78 6.48 16.05 14.73 0.81 x 6.35
.187 .385 .325 .668 .630 .032 x .250
4.75 9.78 8.26 16.97 16.00 0.81 x 6.35
Part Numbers
Strip
Loose Piece
Brass
2-520334-22 2-520335-2
Brass
2-520336-22 2-520337-2
Brass
3-520338-22 3-520339-2
Brass
3-520340-22
—
Brass
3-520997-22
—
Brass
2
3-521247-2
—
Brass
2-521164-22
—
Brass
2-520128-22 2-520129-2
Brass
2-520856-22
Brass
3-520132-2 3-520133-2
Brass
3-521013-22
—
2
—
Stranded wire only.
Available with black insulator — Part Number 9-XXXXXX-2.
Note: All part numbers are RoHS compliant.
92
Catalog 82004
Revised 3-11
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
FASTON Terminals (Insulated and Uninsulated)
Ultra-Fast Plus Fully Insulated FASTON Receptacles and Tabs
Product Facts
■
One-piece fully insulated
premier line FASTON
receptacle with insulation
crimp helps prevent shock
and short hazards
■
Designed for correct lead-in
of tab
DIN IEC 380/VDE 0806/08.81
■
Designed for full mating
with a variety of tab styles
including those with
shoulders
DIN VDE 0700 T1/02.81
■
EN 60 950/09.87
DIN IEC 601-1 Part 1/VDE 0750
T1/05.82
Funnel wire entry
■
Wire stop
■
Visual inspection of crimp
and wire brush
■
Assemblies are color-coded
by wire size
■
Assemblies contain wire
size and tab size designation
■
Mating tab thickness marked
on terminal and visible
through housing (110 and
187 series)
■
Application tooling available
to meet production
requirements
■
Tin plated copper alloy
terminals
■
UL rated at +105°C
■
Terminates 22-14 AWG
solid, fused and stranded
wire
■
Complies with the IEC
380, 601, 950, and UL
1950 requirements for a
secondary means of
insulation fixing
Insulation Crimp Cross Section
Ultra-Fast Plus fully
insulated FASTON
receptacles and tabs
preclude the need for costly
electrical safety interlocks
or special protective shields
to help prevent shock
hazards. In addition,
electrical short circuits
from exposed leads are
eliminated, even in
equipment requiring close
contact spacing.
Performance Capabilities
Meets UL-310 specification
for quick connect terminals;
UL listed under File
No. E-66717
R
■
■
Ultra-Fast Plus fully
insulated FASTON
receptacles and tabs offer
all the advantages of the
standard Ultra-Fast product
plus an insulation crimp.
Meets CSA C22.2, No.153
specification for quick
connect terminals;
CSA certified under
File No. LR 7189
600-volt application
capability (1,000 volts for
signs and fixtures)
R
Ultra-Fast Plus FASTON
receptacles and tabs are
preinsulated assemblies
featuring a co-molded
housing produced from two
different nylon materials.
The receptacle/ tab and
wire barrel portions of the
housing are molded from
type 6/6 nylon material with
a +130°C UL temperature
rating. The insulation barrel
is molded from a premium
grade nylon selected to
retain the insulation crimp
shape. This premium
nylon exhibits minimal
springback, thus providing
actual insulation crimp
tensile strength as well as
strain relief for applications
where extreme wire
dressing and/or vibration
are present.
The Ultra-Fast Plus FASTON
receptacle housing
completely encloses a tin
plated copper alloy premier
FASTON receptacle which
has been stress relieved for
increased durability and
resistance to operator
abuse. The FASTON
receptacle is recessed
sufficiently within the
housing to allow its use in
600-volt applications. The
receptacle portion of the
terminal is designed for
positive mating with a
variety of tabs, including
those with shoulders. The
housing has a slotted
membrane which is
displaced by two tab
shoulders allowing proper
engagement of tab and
receptacle while
maintaining the fully
insulated characteristics.
Positive entry and lead-in of
the tab is provided by the
inner housing wall and the
lead-in on the terminal
rolls. This permits positive
engagement, even in blind
mating locations.
The Ultra-Fast Plus FASTON
tab housing completely
encloses a tin plated
copper alloy FASTON tab.
The FASTON tab is
recessed sufficiently within
the housing to allow its use
in 600-volt applications.
The housing is designed to
completely encapsulate the
tab and receptacle when
the two are mated.
Ultra-Fast Plus Fully Insulated
FASTON Receptacles and Tabs
■
■
Tested by TUV File No.
E9071003 as suitable for end
product certification to the
following standards:
Quality control is easily
maintained. The nylon
housing is translucent,
allowing visual inspection of
the termination.
Depending on
production requirements,
TE provides a complete
selection of terminating
equipment from hand tools
to automatic lead makers.
93
Catalog 82004
Revised 3-11
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
FASTON Terminals (Insulated and Uninsulated)
Ultra-Fast Plus Fully Insulated FASTON Receptacles and Tabs (Continued)
Ultra-Fast Plus Fully
Insulated FASTON
Receptacles
Material
Housing — Nylon
Flammability — UL 94 V-2
Terminal — Tin plated, copper alloy
Color Code (Translucent)
Red — 22-18 AWG
Blue — 16-14 AWG
Description Wire Range Ins. Dia.
AWG
Range
.110/.125
Series
22-18
22-18
.060-.120
1.52-3.05
.060-.135
1.52-3.43
.187
Series
16-14
.250
Series
22-18
16-14
.090-.160
2.29-4.06
.060-.135
1.52-3.43
.090-.160
2.29-4.06
A
Dimensions
B
C
D
Mating
Tab
Terminal Base
Material
.020 x .110/.125
.160 .275 .167 .735 0.51 x 2.79/3.18
4.06 6.99 4.24 18.67 .032 x .110/.125
0.81 x 2.79/3.18
.020 x .187
0.51 x 4.75
.165 .336 .200 .855
4.24 8.53 5.08 21.72
.032 x .187
0.81 x 4.75
.020 x .187
0.51 x 4.75
.185 .336 .225 .855
4.70 8.53 5.72 21.72
.032 x .187
0.81 x 4.75
.195 .409 .200 .855
.032 x .250
4.95 10.39 5.08 21.72
0.81 x 6.35
.195 .409 .225 .855
.032 x .250
4.95 10.39 5.72 21.72
0.81 x 6.35
Part Numbers
Strip
Loose Piece
Brass
2-520932-2
—
Brass
2-520979-2
—
Brass
2-520401-2
2-520409-2
Brass
2-520403-2
2-520411-2
Brass
3-520402-2
3-520410-2
Brass
3-520404-2
3-520412-2
Brass
2-520405-2
2-520407-2
Brass
3-520406-2
3-520408-2
Ultra-Fast Plus Fully Insulated
FASTON Receptacles and Tabs
Ultra-Fast Plus Fully
Insulated FASTON Tabs
Material
Housing — Nylon
Flammability — UL 94 V-2
Terminal — Tin plated, copper alloy
Color Code (Translucent)
Red — 22-18 AWG
Blue — 16-14 AWG
Description Wire Range Ins. Dia.
AWG
Range
.187
Series
.250
Series
22-18
22-18
16-14
A
Dimensions
B
C
D
Mating
Tab
.060-.135
1.52-3.43
.250 .488 .205 .793
6.35 11.38 5.21 20.14
.020 x .187
0.51 x 4.75
.032 x .187
0.81 x 4.75
.060-.135
1.52-3.43
.090-.160
2.29-4.06
.290
7.37
.290
7.37
.032 x .250
0.81 x 6.35
.032 x .250
0.81 x 6.35
.522
13.26
.522
13.26
.205
5.21
.230
5.84
.855
21.72
.855
21.72
Terminal Base
Material
Part Numbers
Strip
Loose Piece
Brass
2-521360-2
—
Brass
2-521361-2
—
Brass
2-521055-2
—
Brass
3-521057-2
—
Note: All part numbers are RoHS compliant.
94
Catalog 82004
Revised 3-11
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
FASTON Terminals (Insulated and Uninsulated)
Ultra-Pod Fully Insulated FASTON Receptacles and Tabs
Product Facts
■
Reduced insertion force
■
Designed for correct lead-in
of tab
■
Mates with typical 110, 187
and 250 series tab styles
including those with
shoulders
■
110 series accepts 22-18
AWG [0.3–1 mm2], 187
series accepts 20-16 AWG
[0.5–1.4mm2] wire and
250 series accepts 22-10
AWG [0.3–5 mm2] wire
■
Visual inspection of crimp
and wire brush
■
Terminated by automatic or
semi-automatic equipment
to meet production
requirements
■
Complies with the IEC 380,
601 and 950 and UL 1950
requirements for a
secondary means of
insulation fixing
■
Listed by Underwriters
Laboratories Inc.,
File No. E66717
■
CSA certified,
File No. LR 7189
R
R
Technical Documents
Product Specification
108-1285
108-2215
Hand Tools — Insertion
250 Series—314916-1
250 Series Flag—314919-1
Hand Tools — Extraction
250 Series—314917-1
The receptacles contained
within the Ultra-Pod
FASTON receptacle
assemblies are tested and
customer qualified and
can be used in existing
applications where
insulation has been
accomplished by other
means. The low insertion
force design provides easier
tab insertion, reduces
operator fatigue and
improves the productivity
and reliability of the end
assembly operation.
covers the FASTON
receptacle sufficiently to
provide for use in 600-volt
applications. Most
importantly, this insulating
system helps eliminate the
workplace hazards and
labor costs of chemically
expanded or heat shrink
tubing.
Ultra-Pod Fully Insulated
FASTON Receptacles
Application Specification
114-2124
Ultra-Pod fully insulated
FASTON receptacles offer
the newest in one-step
automatic application of
insulated quick connects.
The unique integral plastic
carrier designed specifically
for this product allows
insulated F-Crimp
terminations to be produced
quickly and easily. Applied
cost savings are attainable
with either bench or
high-speed automatic
termination equipment
and the elimination of any
secondary insulation
operations. Both the
crimping of the terminal and
the terminal insulating occur
in a single stroke of the
press and applicator —
the crimping on the downstroke and the insulating on
the up-stroke.
Depending on production
requirements, TE provides
a complete selection of
terminating equipment from
bench press to automatic
lead maker.
The insulating housing is
produced by a unique
molding process which
provides an integral carrier
and eliminates the crimp
location problems related to
secondary carriers. This
housing, produced from
130°C rated 6/6 nylon,
95
Catalog 82004
Revised 3-11
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
FASTON Terminals (Insulated and Uninsulated)
Ultra-Pod Fully Insulated FASTON Receptacles and Tabs (Continued)
Insulation Support
B
D
A
C
Description
.110
Series
Wire
Range
22-18
Ins. Dia.
Range
.080-.120
2.03-3.05
A
.151
3.83
Dimensions
B
C
.224
5.69
.205
5.21
D
Mating
Tab
UL 941
Color
.020
0.51
V-2
Natural
V-0
Natural
V-2
Natural
V-0
Natural
V-2
Natural
V-0
Natural
V-2
Natural
V-0
Natural
V-2
Natural
V-0
Natural
V-2
Natural
V-0
Natural
V-2
Natural
.805
20.45
.032
0.81
.020
0.51
20-16
.090-.130
2.29-3.30
.170
4.32
.295
7.49
.200
5.08
.775
19.68
.032
0.81
.187
Series
18-16 or
2-18
22-18
18-14
(2) .105
2.67 Max.
.090-.130
2.29-3.30
.120-.170
3.05-4.32
.170
5.33
.195
4.95
.195
4.95
.295
7.49
.370
9.40
.370
9.40
.200
5.08
.225
5.72
.225
5.72
.775
19.68
.945
24.00
.945
24.00
.020
0.51
.032
0.81
.032
0.81
Ultra-Pod Fully Insulated
FASTON Receptacles
.250
Series
V-0
Natural
V-2
Black
V-2
Natural
V-0
Natural
V-2
Natural
V-0
Natural
Material
and Finish
Part Numbers
Brass
Tin Plated Brass
Tin Plated Brass
Brass
Tin Plated Brass
Brass
Tin Plated Brass
Brass
Tin Plated Brass
Brass
Tin Plated Brass
Brass
Tin Plated Brass
Brass
Tin Plated Brass
Brass
521228-1
521228-2
521408-24
521436-14
521436-2
521437-14
521437-22,4
520973-1
520973-2
521225-1
521225-2
520982-1
520982-2
521284-1
521284-2
521293-1
521293-2
521995-24,5
521586-1
521586-2
520988-1
520988-2
521368-1
521368-2
521997-14,5
520963-1
520963-2
521367-1
521367-2
521011-22
521011-12,3
521113-23
521637-1
521637-2
521998-24,5
521632-1
521632-2
520974-1
520974-2
521366-1
521366-2
Tin Plated Brass
Brass
Tin Plated Brass
Brass
Tin Plated Brass
Brass
Tin Plated Brass
Brass
Tin Plated Brass
Brass
Tin Plated Brass
Tin Plated Brass
Nickel Plated Steel
Brass
18-14 or
2-18
(2) .105
2.67 Max.
.195
4.95
.370
9.40
.225
5.72
.945
24.00
.032
0.81
2
14-10
.130-.180
3.30-4.57
.195
4.95
.370
9.40
.225
5.72
.945
24.00
.032
0.81
Tin Plated Brass
Brass
Tin Plated Brass
Brass
Tin Plated Brass
Brass
Tin Plated Brass
Flammability rating of plastic material.
150°C rated nylon.
3 UL recognized.
4 No UL or CSA approvals.
5 VDE certified to IEC 60695-2-11 Glow Wire temps. 650°C, 750°C, & 850°C.
1
2
Note: All part numbers are RoHS compliant.
96
Catalog 82004
Revised 3-11
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
FASTON Terminals (Insulated and Uninsulated)
Ultra-Pod Fully Insulated FASTON Receptacles and Tabs (Continued)
Flag Insulation Support
CB
D
A
Description
Wire
Range
Ins. Dia.
Range
A
Dimensions
B
C
D
Mating
Tab
UL 941
Color
V-2
Natural
V-0
Natural
V-2
Natural
V-0
Natural
V-2
Natural
V-0
Natural
V-2
Natural
V-0
Natural
V-2
Natural
V-0
Natural
.020
0.51
22-18
.060-.110
1.52-2.79
.170
4.32
.295
7.49
.485
12.32
.680
17.27
.032
0.81
.187
Series
.020
0.51
18-14 or
(2) 20 or
(2) 18
(2) .105 Max.
2.66
.170
4.32
.295
7.49
.485
12.32
.680
17.27
.032
0.81
22-18
.050-.100
1.27-2.54
.200
5.08
.370
9.40
.585
14.86
.680
17.27
.032
0.81
Natural
V-2
.250
Series
18-14
.110-.160
2.79-4.06
.200
5.08
.370
9.40
.585
14.86
.680
17.27
.032
0.81
Black
(2) .105
2.66 Max.
.200
5.08
.370
9.40
.585
14.86
.680
17.27
Natural
V-2
Natural
V-0
Natural
.032
0.81
Part Numbers
Brass
521470-14
521470-24
1969106-23,5
521596-14
521596-24
521598-13
521598-23
521600-14
521600-24
521471-14
521471-24
1969133-23,5
521597-14
521597-24
521599-14
521599-24
1969107-23,5
521601-14
521601-24
521050-1
521050-2
521411-1
521411-2
1969109-13,5
1969109-23,5
520971-1
520971-2
520971-4
521087-13
521282-1
521282-2
521112-1
1969110-23,5
521633-1
521633-2
Tin Plated Brass
Brass
Tin Plated Brass
Brass
Tin Plated Brass
Brass
Tin Plated Brass
Brass
Tin Plated Brass
Brass
Tin Plated Brass
Brass
Tin Plated Brass
Brass
Tin Plated Brass
Brass
Tin Plated Brass
Brass
Tin Plated Brass
Brass
Tin Plated Brass
Brass
Tin Plated Brass
Tin Plated Brass
Nickel Plated Steel
Brass
Tin Plated Brass
Brass
Tin Plated Brass
Brass
Tin Plated Brass
Ultra-Pod Fully Insulated
FASTON Receptacles
18-14 or
(2) 20 or
(2) 18
V-0
Material
and Finish
Flammability rating of plastic material.
UL pending for double wire terminations.
3
No UL or CSA approvals.
4 No CSA approvals.
5 VDE certified to IEC 60695-2-11 Glow Wire temps. 650°C, 750°C, & 850°C.
1
2
Note: All part numbers are RoHS compliant.
97
Catalog 82004
Revised 3-11
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
FASTON Terminals (Insulated and Uninsulated)
Ultra-Pod Fully Insulated FASTON Receptacles and Tabs (Continued)
Positive Lock
Insulation Support
B
C
A
D
Description
Wire
Range
Ins. Dia.
Range
A
.187
Series
18-14
.110-.180
2.79-4.57
.186
4.72
.250
Series
1
2
18-14
.110-.180
2.79-4.57
.205
5.21
Dimensions
B
C
.307
7.80
.370
9.40
.265
6.73
.245
6.22
D
Mating
Tab
UL 941
Color
.812
20.62
.020
0.51
V-2
Natural
.950
24.13
V-0
Natural
V-2
Natural
V-0
Natural
.032
0.81
Material
and Finish
Part Numbers
Brass
Tin Plated Brass
Tin Plated Brass
Brass
Tin Plated Brass
Brass
Tin Plated Brass
521271-12
521271-22
521212-22
521213-12
521213-22
521317-12
521317-22
Material
and Finish
Part Numbers
Brass
Tin Plated Brass
Brass
Tin Plated Brass
Brass
Tin Plated Brass
521217-1
521217-2
521451-1
521451-2
521227-12
521227-22
Flammability rating of plastic material.
UL Recognized, CSA Certified
Tabs
Insulation Support
B
C
A
D
Description
Wire
Range
Ins. Dia.
Range
A
18-14
.130-.180
3.30-4.57
.275
6.99
.250
Series
Ultra-Pod Fully Insulated
FASTON Receptacles
12-10
1
2
.150-.200
3.81-5.08
.275
6.99
Dimensions
B
C
.450
11.43
.450
11.43
.310
7.87
.310
7.87
D
1.120
28.45
1.120
28.45
Tab
UL 941
Color
V-2
Natural
V-0
Natural
V-2
Natural
.032
0.81
.032
0.81
Flammability rating of plastic material.
No UL or CSA approvals
Note: All part numbers are RoHS compliant.
98
Catalog 82004
Revised 3-11
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
FASTON Terminals (Insulated and Uninsulated)
PIDG FASTON Receptacles and Tabs
Product Facts
■
Pre-insulated terminal
designed for complete and
uniform reliability in the
most difficult circuit
environment
■
Consists of an unplated or
tin plated brass body or a
tin plated phosphor bronze
body with a specially
designed copper sleeve and
insulation sleeve fitted over
the terminal barrel
■
Design of the tool dies and
construction of the terminal
insures uniform insulation
thickness under crimping
pressure, transmitting this
pressure evenly to the
center of the crimp area
The TE Mated Tool/Terminal
Concept
■
TE compression crimping
produces crimps for a
given size wire and terminal
that are precisely alike
in appearance and
performance
Terminal and the crimping
tool are designed as
precisely matched devices
■
Dies are precisionengineered from the finest
hard-metal alloys
■
Crimping pressure is
controlled by a ratchet
device on the hand tool
or a corresponding precalibration in the crimping
jaws of TE automated
crimping machines
The Crimp
■
Crimping pressure does not
overstress nor understress
the terminal barrel —
machined dies fully bottom
to the precise crimp height
■
Resulting termination is
free of contamination
■
■
jaws of TE automated
crimping machines.
Crimping pressure can
neither over-stress nor
understress the terminal
barrel — machined dies
fully bottom to the precise
crimp height required.
The resulting termination
is free of contamination,
is resistant to shock and
critical environments,
and its tensile strength
approaches that of the
wire itself.
Temperature Rating: 105° C
Wire
Range
22-16
16-14
12-10
Resistant to most shock and
critical environments
Tensile strength approaches
that of the wire itself
TE compression crimping
produces crimps for a
given size wire and terminal
that are precisely alike
in appearance and
performance. This is a
calculated result made
possible by designing the
terminal and the crimping
tool as precisely matched
devices. The dies are
precision-engineered from
the finest hard-metal alloys.
Crimping pressure is
controlled by a ratchet
device on the hand tool or
a corresponding precalibration in the crimping
PIDG FASTON
Receptacles and Tabs
■
Here is a pre-insulated
terminal designed for
complete and uniform
reliability in most difficult
circuit environments. Each
PIDG Terminal consists of a
tin plated brass body with a
specially designed copper
sleeve and insulation sleeve
fitted over the terminal
barrel. The design of the tool
dies and the construction
of the terminal promotes
uniform insulation thickness
under crimping pressure,
transmitting this pressure
evenly to the center of the
crimp area.
1
R
E66717
Recognized
22-16 Stranded
16-14 Stranded
12-10 Stranded
R
LR7189
Certified
300 V Max.,
105°C Max.1
UL and CSA — Nylon.
99
Catalog 82004
Revised 3-11
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
FASTON Terminals (Insulated and Uninsulated)
PIDG FASTON Receptacles and Tabs (Continued)
Receptacles
Receptacle Style
Material
Related Product Data
A — No dimple with wire stop
B — Dimple with wire stop
C — No dimple, no wire stop
Insulation — Nylon
Receptacle Body — Brass per
ASTM B-36 or phosphor bronze per
ASTM B-139
Plating — Tin per MIL-T-10727
except where noted.
Metallic Sleeve — Copper per
ASTM B-152
Plating — Tin per MIL-T-10727
Application Tooling — reference
Catalog 82042 for tooling
W
W
L
.250
.250
Low
Insertion
PIDG FASTON
Receptacles and Tabs
.205
Low
Insertion
Wire Size
Circular Mils
[mm2]
Style
22-18
509-1,900
[0.26-0.96]
B
16-14
2,050-5,180
[1.04-2.62]
.205
Series
.110
SeriesStandard
.018
0.46
.032
0.81
Green
Brass
Yellow
.250
6.35
.250
6.35
.250
6.35
.250
6.35
Phos. Brz.
.018
0.46
.018
0.46
.018
0.46
.018
0.46
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.900
22.86
Red
.145
3.68
Brass
.016
0.41
.300
7.62
.900
22.86
Blue
.173
4.39
Brass
.250
6.35
.800
20.32
Red
Blue
.135
3.43
.140
3.56
.140
3.56
.140
3.56
.170
4.32
.170
4.32
14-12
3,831-6,4701
[1.94-3.28]
B
.300
7.62
1.012
25.70
12-10
5,180-13,100
[2.62-6.64]
B
.300
7.62
1.012
25.70
B
.300
7.62
B
B
Terminal
Insulation
Color
Red
Green
Yellow
Red
.250
6.35
.800
20.32
.205
.187
.187
Series
Brass
.900
22.86
Red/Black
Red
26-24
238-475
[0.12-0.24]
22-18
509-1,900
[0.26-0.96]
L
.170
4.32
.300
7.62
16-14
2,050-5,180
[1.04-2.62]
L
Blue
B
B
L
Red
.900
22.86
22-18
509-1,900
[0.26-0.96]
W
Wire
Insulation
Diameter
Max.
.140
3.56
.140
3.56
Dimensions
W
L
Nom.
Max.
.300
7.62
22-18
509-1,900
[0.26-0.96]
16-14
2,050-5,180
[1.04-2.62]
22-18
509-1,900
[0.26-0.96]
W
L
.250
Series
Series
W
Blue
Loose
Piece
Part Numbers
Tape
Mounted
Strip
Form
.032
0.81
.032
0.81
640903-1*
640903-2
640902-1
640905-1*
Recept.
Matl.
Stock
Thk.
Fits
Tab
Thk.
Brass
Brass
.018
0.46
.018
0.46
Phos. Brz.
Brass
.110
SeriesLow Insertion
55675-12
55675-22
640905-2
— .
640904-1
42844-1*†
42844-3†
60544-3†
42844-2*†
— .
— .
640907-1*
3†
640907-2
4†
640906-1
61198-2
61198-4
.032
0.81
184262-1†
184262-2†
184261-1†
.016
0.41
.032
0.81
184265-1†
184265-2†
184264-1†
Brass
.016
0.41
.020
0.51
696018-1†
696018-2†
— .
Brass
.020
0.51
.020
0.51
.032
0.81
.020
0.51
.032
0.81
640909-1*
640909-2
640911-1*
640911-2
— .
640913-1*
640913-2
— .
Brass
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
640915-1*
640915-2
— .
Brass
Brass
Brass
640174-1
— .
61197-2 .
640908-1
— .
.250
6.35
.800
20.32
B
.230
5.84
.700
17.78
Yellow
.082
2.08
Brass
.016
0.41
.020
0.51
641321-1*†
641321-2†
641320-1†
B
.230
5.84
.800
20.32
Red
.140
3.56
Brass
.016
0.41
.020
0.51
640917-1*
640917-2
640916-1
B
†
Not UL or CSA approved or listed.
* Available in small packaging quantities.
1
2
Wire range is limited as noted.
Unplated receptacle body.
3
4
Requires tool 90276-2
Requires die 58541-1
Note: All part numbers are RoHS compliant.
100
Catalog 82004
Revised 3-11
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
FASTON Terminals (Insulated and Uninsulated)
PIDG FASTON Receptacles and Tabs (Continued)
Receptacles (Continued)
Wire Size
Circular Mils
[mm2]
Style
16-14
2,050-5,180
[1.04-2.62]
B
16-14
509-1,900
[0.26-0.96]
.187
Low
Insertion
22-18
509-1,900
[0.26-0.96]
.110
Standard
22-18
509-1,900
[0.26-0.96]
Series
.187
26-24
238-475
[0.12-0.24]
.110
Low
Insertion
22-18
509-1,900
[0.26-0.96]
16-14
2,050-5,180
[1.04-2.62]
Dimensions
W
L
Nom.
Max.
Terminal
Insulation
Color
Wire
Insulation
Diameter
Max.
.170
4.32
.250
6.35
Loose
Piece
Part Numbers
Tape
Mounted
Strip
Form
640919-1*
640919-2
640918-1
696108-1†
696108-2†
— .
.032
0.81
184235-1†
184235-2†
— .
.020
0.51
.032
0.81
.016
0.41
.020
0.51
.032
0.81
696777-2
— .
696776-1
184268-1†
184268-2†
184267-1†
61048-1*†
61048-2†
— .
61060-1*†
61060-2†
61059-2†
60894-1*†
60894-2†
60893-2†
Recept.
Matl.
Stock
Thk.
Fits
Tab
Thk.
Brass
.016
0.41
.016
0.41
.020
0.51
.032
0.81
.230
5.84
.230
5.84
.800
20.32
.900
22.86
B
.235
5.84
.800
20.32
Blue
.170
4.32
Brass
.016
0.41
B
.230
5.84
.800
22.86
Red
.140
3.68
Brass
.016
0.41
.148
3.76
.148
3.76
.148
3.76
.734
18.64
.734
18.64
.734
18.64
Natural
Brass
Natural
Brass
Natural
.110
2.79
.110
2.79
.110
2.79
Brass
.012
0.30
.012
0.30
.012
0.30
.160
4.06
.700
17.78
Yellow
.082
2.08
Brass
.016
0.41
.020
0.51
641324-1†
641324-2†
— .
.160
4.06
.796
20.22
Red
.140
3.56
Brass
.016
0.41
.012
0.30
.016
0.41
.020
0.51
.032
0.81
.020
0.51
.032
0.81
.016
0.41
— .
— .
350871-1†
B
A
A
.160
4.06
A
B
.800
20.32
Blue
Blue
Red
.160
4.06
.800
20.32
Blue
.160
4.06
.800
20.32
Blue
.140
3.56
Brass
.016
0.41
Brass
.170
4.32
Brass
.170
4.32
Brass
.016
0.41
.016
0.41
640921-1
640921-2
— .
640923-1*
640923-2
640922-1
640925-1*
640925-2
640924-1
640929-1*
640929-2
— .
640931-1*
640931-2
— .
640927-1
640927-2
— .
†Not
UL or CSA approved or listed.
*Available in small packaging quantities.
Tooling for Insulated FASTON Receptacles and Tabs — 26 to 10 AWG Wire Range
Tools for Tape Mounted Terminations
Tape Dies for
AMP-O-LECTRIC1 Model “G”
Applicator 567200-3
69877-2
59826-1*
Tape Dies for
AMPOMATOR CLS III G,
CLS IV Applicator 687658-1
69877-2
59826-1
Tools for Strip Form Terminations
AMPOMATOR
CLS III G, CLS IV
Applicators
—
466788-32
90185-1
90248-2
90248-2
90248-2
466554-32
59824-1
90246-1
59824-1
59827-1
90240-2
59828-1
59827-1*
90240-2
59828-1*
59827-1
90240-2
59828-1
466789-32
—
466790-42
Hand Tool
26-24
22-18
22-18
(Natural)
16-14
14-12
12-10
PIDG FASTON
Receptacles and Tabs
48518-2
59824-1
Tape Dies for
69875 AMP-TAPETRONIC
No Applicator Required
69877-2
59826-1
Wire Size
*Only UL and CSA approved.
1AMP-O-LECTRIC model “K” 565435-5 uses applicator 567200-2.
2Die included with applicator.
Note: All part numbers are RoHS compliant.
101
Catalog 82004
Revised 3-11
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
FASTON Terminals (Insulated and Uninsulated)
PIDG FASTON Receptacles and Tabs (Continued)
Positive Lock Receptacle
W
Low Insertion Force with
Locking Device
E
L
Description
Wire
Range
Ins. Dia.
Max.
For Tab
.250 x .032
16-14
.190
4.83
†Not
W
.362
9.19
Dimensions
L
E
.850
.315
21.59
8.00
Material
and Finish
Part Number
Tin Plated Brass
165536-1†
Material
and Finish
Part Number
Tin Plated Brass
696362-1
Tin Plated Brass
696369-1
Tin Plated Brass
696372-1
Material
and Finish
Part Number
Tin Plated Brass
156667-1
Tin Plated Brass
156666-1
UL or CSA approved or listed.
Tab
W
E
L
Description
For Receptacle
.250 x .032
Wire
Range
Ins. Dia.
Max.
22-18
.157
3.99
.197
5.00
.256
6.50
16-14
12-10
W
.250
6.35
.250
6.35
.250
6.35
PIDG FASTON
Receptacles and Tabs
PIDG FASTON
Flag Receptacles
Dimensions
L
.866
22.00
.866
22.00
.950
24.13
E
.300
7.62
.300
7.62
.300
7.62
W
E
L
Description
For Tab
.250 x .032
Wire
Range
Ins. Dia.
Max.
22-18
.134
3.40
.157
3.99
16-14
W
.300
7.62
.300
7.62
Dimensions
L
E
.720
.610
18.29
15.49
.720
.610
18.29
15.49
Note: All part numbers are RoHS compliant.
102
Catalog 82004
Revised 3-11
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
FASTON Terminals (Insulated and Uninsulated)
PIDG FASTON Receptacles and Tabs (Continued)
Fully Insulated Receptacles
W
Insulation Sleeve — Nylon
L
Description
For Tab
.250 x .032
Wire
Range
Ins. Dia.
Range
22-18
.128
3.25
.165
4.19
.225
5.72
16-14
12-10
Dimensions
W
L
.375
.891
9.53
22.63
.375
.881
9.53
22.38
.375
.998
9.53
25.35
Budget Line PIDG FASTON
Receptacles
Material
and Finish
Part Number
Tin Plated Brass
696357-1
Tin Plated Brass
696366-1
Tin Plated Brass
696371-1
W
Material
Insulation — PVC, UL 94V-0
Receptacle Body — Brass
Plating — Tin
Metallic Sleeve — Copper
Plating — Tin
L
Wire Size
Circular Mils
[mm2]
22-18
.250
16-14
Dimensions
W
L
Nom.
Nom.
.300
7.62
.300
7.62
.819
20.80
.819
20.80
Terminal
Color
Red
Blue
Wire
Insulation
Diameter
Max.
.150
3.81
.185
4.70
Fits
Tab
Thk.
.032
0.81
.032
0.81
PIDG FASTON
Receptacles and Tabs
Series
Part Numbers
Loose
Tape
Piece
Mounted
696301-1
696301-2
696302-1
696302-2
Note: All part numbers are RoHS compliant.
103
Catalog 82004
Revised 3-11
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
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