HYDRAULIC
CRIMP TOOLING
SOLUTIONS
A Comprehensive Guide to TE Hydraulic Tooling Solutions
APPLICATION TOOLING /// HYDRAULIC CRIMP TOOLING
POWER HAND TOOLING
Hydraulic Powered Crimp Tooling for 10,000 psi
FAST FACTS
•
Industry standard 10,000 psi
hydraulic system pumps and
crimp heads
•
Electric & manual hydraulic
pumps for crimping at fixed
locations
•
10,000 psi crimp heads
compatible with shank
dies available for wire sizes
requiring a crimp force up to
33 tons
•
10,000 psi crimp heads
compatible with U-dies for
wire sizes requiring a crimp
force up to 14 tons
•
U-die crimp head stroke
options of 1” and 1.5”
•
Hand-held pistol grip tools
with rechargeable battery for
U-dies
•
Portable battery operated
hydraulic pump for 10,000
psi crimp heads
TE Connectivity’s line of quality tooling includes industrystandard 10,000 psi [68,950 kPa] hydraulic tool systems. The
basic hydraulic tool system requires a pump, hose (multiple
lengths are available with all configurations), crimp head, and
crimp die. There is a TE hydraulic pump to meet the demands of
any crimping application. For fixed crimping locations, you can choose
between a 110V or 220V Electric Hydraulic Pump (with optional remote hand
control), or manual foot and hand hydraulic pumps. For maximum portability, 10,000 psi hand-held pistol grip crimp tools
with rechargeable battery are an effective solution. Or, to power a 10,000 psi crimp head at any location, order a portable
battery hydraulic unit.
•
Integrated crimp head/die
combinations for crimping
#8-2 AWG SOLISTRAND
terminals
U-dies for a 10,000 psi hydraulic system are well suited for applications requiring a crimp force of up to 14 tons [125 kN].
For wire sizes requiring up to 33 tons [294 kN], TE offers crimp heads for 10,000 psi that are compatible with shank dies.
For a 10,000 psi hydraulic system, there are three medium duty and one heavy duty U-die crimp heads available. U-die
crimp heads are available in two types, with 1 in [25 mm] and 1.5 in [38 mm] strokes, respectively. Two 12 ton [101 kN]
crimp heads have a 1 in [25 mm] stroke. Two 14 ton [125 kN] crimp heads are for larger products that require a 1.5 in [38
mm] stroke. Four heavy duty crimp heads for shank dies are available for wire sizes requiring between 14 and 33 tons of
crimp force.
An integrated head/die for crimping #8 to #2 SOLISTRAND terminals is available. There are also manual hand held
hydraulic tools available for both U and shank die sets.
Note: 10,000 psi hydraulic pumps are not compatible with 8,200 psi crimp heads. 8,200 psi hydraulic pumps are not
compatible with 10,000 crimp heads.
tooling.te.com
PAGE 2
APPLICATION TOOLING /// HYDRAULIC CRIMP TOOLING
POWER HAND TOOLING
HYDRAULIC TOOLING SELECTION GUIDE for 10,000 psi
The Heavy-duty Pump is designed for
higher crimp cycle frequency.
Hydraulic Pumps, Controls and Hoses
WITH
Heavy Duty Electric Hydraulic Pump
(110V)1,2, P/N 1804700-1
OR
Heavy Duty Electric Hydraulic Pump
(220V)1,2, P/N 1804700-2
CM 409-10081
OR
AND
Remote Hand Control
(for Heavy-Duty pump)
w/hose attached
3
Remote Foot Control3
(for Heavy-Duty pump)
Hydraulic Hoses4
(not required for hand control)
P/N 68284-1
P/N 1583662-1 (6 ft)
P/N 1583662-2 (10 ft)
P/N 1583662-3 (20 ft)
P/N 1901775-1 (7 ft hose)
P/N 1901776-1 (15 ft hose)
P/N 1901777-1 (21 ft hose)
( > 25,000
Heavy-Duty Crimp Heads (Shank Dies)
cycles )
8 - 4/0 AWG
22 ton output force
16 lbs
4/0 AWG - 1000 MCM
26 ton output force
29 lbs
8 - 4/0 AWG
33 ton output force
28 lbs
12-10 AWG - 350 MCM
18 ton output force
13 lbs
P/N 1752877-1
IS 408-8956
P/N 1752786-1
IS 408-8958
P/N 1752787-1
IS 408-8914
P/N 1752868-1
IS 408-8959
Shank Dies
PLASTI-GRIP
8 AWG - 4/0 AWG
AMPOWER
6 AWG - 1500 MCM
AMPOWER Quick Disconnect
1/0 AWG - 600 MCM
Insulation Piercing COPALUM
10 AWG (Cu) - 3/0 AWG)
Sealed COPALUM 10 AWG - 3/0 AWG
Bar COPALUM 10 AWG (Cu) - 400 MCM
SOLISTRAND
8 AWG - 600 MCM
STRATO-THERM
8 AWG - 2/0 AWG
TERMINYL
1/0 AWG thru 4/0 AWG
Medium- & Heavy-Duty Crimp Heads & Hand Tools (U-Dies) U-Dies
PLASTI-GRIP
AMPOWER
SOLISTRAND
TERMINYL
•
12 ton output force
1 stroke;
20,000 cycle
Light Duty
Compression Head2
U-Die Compatible
P/N 1490745-1
IS 408-10111
12 ton output force
12 ton output
14 ton output force
14 ton output
1 stroke Hand
1.5 stroke;
force
1.5 stroke;
force 1.5 stroke Compression Tool
20,000 cycle
1 stroke Titanium
Heavy-Duty
Compression Tool U-Die Compatible
Light Duty
Compression
Compression Head U-Die Compatible
P/N 1490748-1
Compression Head
Head
U-Die Compatible
P/N 1490749-1
IS 408-8716
U-Die Compatible U-Die Compatible
P/N 1976230-1
IS 408-8717
P/N 1490746-1
P/N 1490747-1
IS 408-10145
IS 408-10112
IS 408-8715
SOLISTRAND (Integrated Crimp Dies)
#8-#2 AWG SOLISTRAND
Compression Head
(No crimp dies required)
#8-#2 AWG SOLISTRAND
Compression Tool
(No crimp dies required)
P/N 1673672-1
IS 408-8910
P/N 59975-1
IS 408-6758
APPLICATION TOOLING /// HYDRAULIC CRIMP TOOLING
•
1.
2.
3.
4.
8 AWG - 2
6 AWG - 4/0
8 AWG - 4/0
8 AWG - 1/0
AWG
AWG
AWG
AWG
Powered systems require a pump, hand
or foot control, hose, crimp head and die
except with 1673672-1.
Manual systems require hand tools and
the battery hand tool requires only dies.
Foot Pump 1583659-1 OR Hand Pump
1583661-1 can be substituted as manual
options for Electro-Hydraulic Pumps.
Includes male screw-to-connect, 3/8 NPT
quick couplers
Not required with manual pump options.
Includes female screw-to-connect, 3/8 NPT
quick couplers
tooling.te.com
PAGE 3
POWER HAND TOOLING
Dies, Hand Tools, and Hydraulic Heads — Configuration Options for 10,000 psi
The TE Connectivity hydraulic crimping tool line offers a wide array of die, hand tool, and hydraulic
head configurations. Use the following tables to determine the configuration that best matches your
requirements.
SOLISTRAND Terminals
Hydraulic Crimp Tooling 10,000 psi Operating Pressure
Hand Tools
(U-Die)
Hydraulic Heads
(U-Die)
1490748-1
1490749-1
1490745-1
1490746-1
1490747-1
1976230-1
1673672-1
1752868-1
8 [7-8.5]
1490413-1 ù
1490414-1
1490413-1 ù
1490414-1
69216
6 [13-15]
1490413-2 ù
1490414-2
1490413-2 ù
1490414-2
69217
4 [21]
1490413-3 ù
1490414-2
1490413-3 ù
1490414-2
69218
2 [34-35]
1490413-4 ù
1490414-2
1490413-4 ù
1490414-2
45433
1/0 [50-60]
1490413-5 ù
1490414-3
1490413-5 ù
1490414-3
45436
2/0 [67-70]
1490413-6 ù
1490414-3
1490413-6 ù
1490414-3
45439
3/0 [80-95]
1490413-7ù
1490414-3
1490413-7 ù
1490414-3
45442
4/0 [100-125]
1490413-8 ù
1490414-3
1490413-8 ù
1490414-3
45445
Wire Size
in AWG [mm2]
Hydraulic Heads
(Shank Die)
1752788-1
1752786-1
250-300 MCM
[127-152]
48816
69911
300-350 MCM
[152-177]
48817
69912
400 MCM
[203]
48818
69913
500-600 MCM
[253-304]
48819
69914
ù
Stationary die
Moving die
Self-Contained die
tooling.te.com
PAGE 4
APPLICATION TOOLING /// HYDRAULIC CRIMP TOOLING
POWER HAND TOOLING
Dies, Hand Tools, and Hydraulic Heads — Configuration Options for 10,000 psi
Heavy Duty SOLISTRAND Terminals
Hydraulic Crimp Tooling
10,000 psi Operating Pressure
Wire Size
in AWG [mm2]
Hand Tools
(U-Die)
Hydraulic Heads
(U-Die)
1490748-1
1490749-1
1490745-1, 1490746-1
1490747-1, 1976230-1
8 [7-8.5]
1490413-9ù
1490413-2
1490413-9 ù
1490414-2
6 [13-15]
1-1490413-0 ù
1490414-2
1-1490413-0 ù
1490414-2
4 [21]
1-1490413-1 ù
1490414-2
1-1490413-1 ù
1490414-2
2 [34-35]
1-1490413-2 ù
1490414-3
1-1490413-2 ù
1490414-3
1/0 [50-60]
1-1490413-3 ù
1490414-3
1-1490413-3 ù
1490414-3
SOLISTRAND Flag Terminals
Hydraulic Crimp Tooling
10,000 psi Operating Pressure
Wire Size
in AWG [mm2]
Hand Tools
(U-Die)
Hydraulic Heads
(U-Die)
1490749-1
1490746-1
1976230-1
8 [7-8.5]
1752680-8 ù
1752681-2
1752680-8 ù
1752681-2
6 [13-15]
1752680-7 ù
1752681-3
1752680-7 ù
1752681-3
4 [21]
1752680-6 ù
1752681-3
1752680-6 ù
1752681-3
2 [34-35]
1752680-5 ù
1752681-3
1752680-5 ù
1752681-3
1/0 [50-60]
1752680-4 ù
1752681-1
1752680-4 ù
1752681-1
2/0 [67-70]
1752680-3 ù
1752681-1
1752680-3 ù
1752681-1
3/0 [80-95]
1752680-2 ù
1752681-1
1752680-2 ù
1752681-1
4/0 [100-125]
1752680-1 ù
1752681-1
1752680-1 ù
1752681-1
ù
Stationary Die
Moving Die
tooling.te.com
APPLICATION TOOLING /// HYDRAULIC CRIMP TOOLING
PAGE 5
POWER HAND TOOLING
Dies, Hand Tools, and Hydraulic Heads — Configuration Options for 10,000 psi
TERMINYL Terminals and Splices
Hydraulic Crimp Tooling 10,000 psi Operating Pressure
Wire Size
in AWG [mm2]
Hand Tools
(U-Die)
Hydraulic Heads
(U-Die)
1490748-1
1490749-1
1490745-1
1490747-1
1490746-1
1976230-1
8 [7-8.5]
1490597-1
1490597-1
1490597-1
1490597-1
6 [13-15]
1490598-1
1490598-1
1490598-1
1490598-1
4 [21]
1490599-1
1490599-1
1490599-1
1490599-1
Hydraulic Heads
(Shank-Die)
1752877-1
1752787-1
69463
69463
47824
47824
2/0 [67-70]
47825
47825
3/0 [80-95]
47915
47915
4/0 [100-125]
47918
47918
4HD
2 [34-35]
1490406-1
1490406-1
1/0 [50-60]
1490700-1
1490700-1
PLASTI-GRIP Terminals and Splices
Hydraulic Crimp Tooling 10,000 psi Operating Pressure
Wire Size
in AWG [mm2]
Hand Tool
(U-Die)
Hydraulic Head
(U-Die)
Hydraulic Heads
(Shank Die)
1490749-1
1490746-1
1976230-1
1752877-1
1752787-1
8 [7-8.5]
1490534-1
1490534-1
48858-1
48858-1
6 [13-15]
1490535-1
1490535-1
48859-1
48859-1
4 [21]
1490536-1
1490536-1
48860-1
48860-1
2 [34-35]
1490410-1
1490410-1
48861-1
48861-1
1/0 [50-60]
48756-1
48756-1
2/0 [67-70]
48757-1
48757-1
3/0 [80-95]
48758-1
48758-1
4/0 [100-125]
48759-1
48759-1
tooling.te.com
PAGE 6
APPLICATION TOOLING /// HYDRAULIC CRIMP TOOLING
POWER HAND TOOLING
Dies, Hand Tools, and Hydraulic Heads — Configuration Options for 10,000 psi
STRATO-THERM Terminals and Splices
Hydraulic Crimp Tooling
10,000 psi Operating Pressure
Wire Size
in AWG [mm2]
Hydraulic Head
(Shank Die)
1752868-1
8 [7-8.5]
69211-1
6 [13-15]
69212-1
4 [21]
69213-1
2 [34-35]
69214-1
1/0 [50-60]
69215-1
2/0 [67-70]
69254-1
AMPOWER Quick Disconnect Terminals
Hydraulic Crimp Tooling
10,000 psi Operating Pressure
Wire Size
in AWG [mm2]
Hydraulic Heads
(Shank Die)
1752868-1
1/0 [50-60]
68361-1 / 68200-1
2/0 [67-70]
68253-1 / 68201-1
3/0 [80-95]
59867-1
4/0 [100-125]
68304-1
250 MCM [127]
68203-1
1752786-1
350 MCM [177]
68204-1
400 MCM [203]
68332-1 Å
500 MCM [253]
68206-1 Å
600 MCM [304]
46757-3
With Locator
Å
Dual Crimp
tooling.te.com
APPLICATION TOOLING /// HYDRAULIC CRIMP TOOLING
PAGE 7
POWER HAND TOOLING
Dies, Hand Tools, and Hydraulic Heads — Configuration Options for 10,000 psi
AMPOWER Terminals and Splices
Hydraulic Crimp Tooling
10,000 psi Operating Pressure
Wire Size in
AWG [mm2]
Hand Tools (U-Die)
Hydraulic Heads
(U-Die)
Hydraulic Heads
(Shank Die)
1490748-1
1490749-1
1490745-1
1490747-1
1490746-1
1976230-1
1752868-1
6
[13-15]
1583092-1
1583092-1
1583092-1
1583092-1
69133-1
4
[21]
1583093-1
1583093-1
1583093-1
1583093-1
69134-2
2
[34-35]
1583094-1
1583094-1
1583094-1
1583094-1
46765-3
1/0
[50-60]
1583095-1
1583095-1
1583095-1
1583095-1
46766-2
2/0
[67-70]
1583096-1
1583096-1
1583096-1
1583096-1
46767-2
3/0
[80-95]
1583097-1è
46749-2
4/0
[100-125]
1583098-1è
46750-2
250 MCM
[127]
46751-2
300 MCM
[152]
46752-2
350 MCM
[177]
46753-2
1752788-1
1752786-1
46326-2
69653
400 MCM
[203]
46754-2
500 MCM
[253]
46755-2
600 MCM
[304]
46756-2
600 HD
59870-1
700 MCM
[355]
46757-2
800 MCM
[405]
46758-2
900 MCM
[456]
46759-2
1000 MCM
[507]
46760-2
è
1976230-1 only
tooling.te.com
PAGE 8
APPLICATION TOOLING /// HYDRAULIC CRIMP TOOLING
POWER HAND TOOLING
Dies, Hand Tools, and Hydraulic Heads — Configuration Options for 10,000 psi
Sealed Crimp COPALUM Terminals and Splices
Wire Size in AWG [mm2]
Hydraulic Crimp Tooling
10,000 psi Operating Pressure
Hand Tool
(U-Die)
Hydraulic Head
(U-Die)
Hydraulic Heads
(Shank Die)
Al
Cu
1490749-1
1490746-1
1976230-1
1752877-1
1752787-1
8 [7-8.5]
10 (5-6]
1490555-1
1490555-1
68006
68006
6 [13-15]
8 [7-8.5]
1490556-1
1490556-1
68007
68007
4 [21]
6 [13-15]
1490557-1
1490557-1
68008
68008
2 [34-35]
4 [21]
68009
68009
1/0 [50-60]
2 [34-35]
68010
68010
2/0 [67-70]
1/0 [50-60]
314964-1
68011-1
3/0 [80-95]
2/0 [67-70]
59877-1
4/0 [100-125]
3/0 [80-95]
314948-1
Bar Crimp COPALUM Terminals and Splices
Wire Size in AWG [mm2]
Hydraulic Crimp Tooling
10,000 psi Operating Pressure
Hand Tool
(U-Die)
Hydraulic Head
(U-Die)
Hydraulic Heads
(Shank Die)
Al
Cu
1490749-1
1490746-1
1976230-1
1752868-1
8 [7-8.5]
10 [5-6]
1490572-1
1490572-1
68043
6 [13-15]
8 [7-8.5]
1490573-1
1490573-1
68044
4 [21]
6 [13-15]
1490574-1
1490574-1
68045
2 [34-35]
4 [21]
1490575-1
1490575-1
68046
1/0 [50-60]
2 [34-35]
68047
2/0 [67-70]
1/0 [50-60]
68048
3/0 [80-95]
2/0 [67-70]
68049
4/0 [100-125]
3/0 [80-95]
68050
250 MCM [127]
4/0 [100-125]
68034
300 MCM [152]
250 MCM [127]
68035
400 MCM [203]
300 MCM [152]
68036
500 MCM [253]
400 MCM [203]
68037
1752786-1
POWER HAND TOOLING
Dies, Hand Tools, and Hydraulic Heads — Configuration Options for 10,000 psi
Insulation Piercing Crimp COPALUM Terminals and Splices
Hydraulic Crimp Tooling
10,000 psi Operating Pressure
Wire Size in AWG [mm2]
Hand Tool
(U-Die)
Hydraulic Head
(U-Die)
Hydraulic Heads
(Shank Die)
Al
Cu
1490749-1
1490746-1
1976230-1
1752868-1
8 [7-8.5]
10 (5-6]
1490714-1
1490714-1
68084
6 [13-15]
8 [7-8.5]
1490715-1
1490715-1
68085
4 [21]
6 [13-15]
1490716-1
1490716-1
68086
2 [34-35]
4 [21]
1490717-1
1490717-1
68130
1/0 [50-60]
2 [34-35]
1490718-1
1490718-1
68131
2/0 [67-70]
1/0 [50-60]
68132
3/0 [80-95]
2/0 [67-70]
68133
4/0 [100-125]
3/0 [80-95]
318106-1
1752786-1
68129
Hydraulic Equipment Options for 68,950 kPa / 10,000 psi
Pistol Grip Battery Tool Kit
PN 280308-1 (12 ton 1 stroke, 110V)
PN 280308-2 (12 ton 1 stroke, 220V)
•
•
•
•
•
Complete kit with batteries and battery charger
Accepts U-Dies
Rotating head 320°
Excellent power to weight ratio
Cycle life: 10,000 cycles
Hydraulic Foot Pump, manual
PN 1583659-1
Hydraulic Hand Pump, manual
PN 1583661-1
3-Way Multidirectional
Valve
PN 1901782-1 (manual)
tooling.te.com
PAGE 10
APPLICATION TOOLING /// HYDRAULIC CRIMP TOOLING
POWER HAND TOOLING
Hydraulic Powered Crimp Tooling for 8,200 psi
FAST FACTS
•
TE legacy 8,200 psi hydraulic
system pumps and crimp
heads
•
Electric & manual hydraulic
pumps for crimping at fixed
locations
•
8,200 psi crimp heads
compatible with shank
dies available for wire sizes
requiring a crimp force up to
33 tons
•
U-die crimp head stroke
options of 1” and 1.5”
•
Hand-held pistol grip tools
with rechargeable battery for
U-dies
•
Integrated crimp head/die
combinations for crimping
#8-2 AWG SOLISTRAND
terminals
TE Connectivity’s line of quality tooling TE legacy 8,200 psi [56,540 kPa] hydraulic tool systems. The basic
hydraulic tool system requires a pump, hose (multiple lengths are available with all configurations), crimp head,
and crimp die. There is a TE hydraulic pump to meet the demands of any crimping application. For fixed crimping
locations, you can choose between a 110V or 220V Electric Hydraulic Pump (with optional remote hand control), or
manual foot and hand hydraulic pumps.
For wire sizes requiring up to 33 tons [294 kN], TE offers crimp heads for 8,200 psi pumps that are compatible
with shank dies. For an 8,200 psi hydraulic system, there are eight crimp heads available. These crimp heads
accept shank dies. The crimp heads are available for wire sizes requiring up to 33 tons of crimp force.
For both hydraulic systems, an integrated head/die for crimping #8 to #2 SOLISTRAND terminals is available.
There are also manual hand held hydraulic tools available for both U and shank die sets.
Note: 10,000 psi hydraulic pumps are not compatible with 8,200 psi crimp heads. 8,200 psi hydraulic pumps
are not compatible with 10,000 crimp heads.
tooling.te.com
APPLICATION TOOLING /// HYDRAULIC CRIMP TOOLING
PAGE 11
POWER HAND TOOLING
HYDRAULIC TOOLING SELECTION GUIDE for 8,200 psi
The Heavy-duty Pump is designed for higher
crimp cycle frequency.
Hydraulic Pumps, Controls and Hoses
WITH
Heavy Duty Electric Hydraulic Pump
(110V)1,2, P/N 69120-1
OR
Heavy Duty Electric Hydraulic Pump
(220V)1,2, P/N 69120-2
CM 409-1950
OR
AND
Remote Foot Control3
(for Heavy-Duty pump)
Remote Hand Control3
(for Heavy-Duty pump)
w/hose attached
P/N 59909-3 (3 ft)
P/N 59909-7 (7 ft)
P/N 1-59909-5 (15 ft)
P/N 2-59909-1 (21 ft)
P/N 68284-1
P/N 59907-7 (7 ft hose)
P/N 1-59907-5 (15 ft hose)
P/N 2-59907-1 (21 ft hose)
( > 25,000 cycles )
Heavy-Duty Crimp Heads (Shank Dies)
250 MCM - 600 MCM
33 ton output force
28 lbs
8 - 4/0 AWG
22 ton output force
16 lbs
4/0 AWG - 1000 MCM
26 ton output force
29 lbs
P/N 58445-1
IS 408-9598
P/N 69066
IS 408-2453
P/N 69082
IS 408-2456
Shank Dies
PLASTI-GRIP
8 AWG - 4/0 AWG
AMPOWER
6 AWG - 1500 MCM
AMPOWER Quick Disconnect
1/0 AWG - 600 MCM
Insulation Piercing COPALUM
10 AWG (Cu) - 3/0 AWG)
Sealed COPALUM
10 AWG - 3/0 AWG
Bar COPALUM
10 AWG (Cu) - 400 MCM
SOLISTRAND 8 AWG - 600 MCM
STRATO-THERM 8 AWG - 2/0 AWG
TERMINYL 1/0 AWG thru 4/0 AWG
8 - 4/0 AWG
12-10 AWG - 350 MCM
33 ton output force 18 ton output force
13 lbs
28 lbs
P/N 58422-1
IS 408-9535
P/N 69099
IS 408-2458
Hydraulic Hand Tools
•
•
1.
8 - 2 AWG
8 ton output force
5 lbs
P/N 69051
IS 408-2450
8 - 4/0 AWG
12 ton output force
10 lbs
P/N 69065
IS 408-2452
8 - 4/0 AWG
12 ton output
force
10 lbs
P/N 69067
IS 408-2454
2.
3.
4.
8-4/0 AWG
12.5 lbs
8-2 AWG
8 lbs
P/N 59973-1
P/N 59974-1
IS 408-6803
IS 408-6757
Hydraulic Hoses4
(not required for hand control)
Powered
systems require a pump, hand
or foot control, hose, crimp head and die
except with 69069.
Manual systems require hand tools and the
battery hand tool requires only dies.
Hand Pump 314979-1 can be substituted
as manual options for Electro-Hydraulic
Pumps.
Includes female screw-to-connect, 3/8 NPT
quick couplers.
Not required with manual pump options.
Includes male screw-to-connect, 3/8 NPT
quick couplers.
SOLISTRAND (Integrated Crimp Dies)
#8-#2 AWG SOLISTRAND
Compression Head
(No crimp dies required)
#8-#2 AWG SOLISTRAND
Compression Tool
(No crimp dies required)
P/N 69069
IS 408-1745
P/N 59975-1
IS 408-6758
PAGE 12
tooling.te.com
APPLICATION TOOLING /// HYDRAULIC CRIMP TOOLING
POWER HAND TOOLING
Dies, Hand Tools, and Hydraulic Heads — Configuration Options for 8,200 psi
The TE Connectivity hydraulic crimping tool line offers a wide array of die, hand tool, and hydraulic head
configurations. Use the following tables to determine the configuration that best matches your requirements.
SOLISTRAND Terminals
DYNA-CRIMP System 8,200 psi Operating Pressure
Hand Tool
Hydraulic Heads
59973-1
69065
69067
69069
69099
8 [7-8.5]
48126ù
48355
48126ù
48355
69216
6 [13-15]
48128ù
48127
48128ù
48127
69217
4 [21]
48129ù
48127
48129ù
48127
69218
2 [34-35]
48130ù
48127
48130ù
48127
45433
1/0 [50-60]
48132ù
48131
48132ù
48131
45436
2/0 [67-70]
48133ù
48131
48133ù
48131
45439
3/0 [80-95]
48134ù
48131
48134ù
48131
45442
4/0 [100-125]
300430ù
48131
300430ù
48131
45445
Wire Size
in AWG [mm2]
Hydraulic Heads (Shank Dies)
58445-1
69082
250-300 MCM
[127-152]
48816
69911
300-350 MCM
[152-177]
48817
69912
400 MCM
[203]
48818
69913
500-600 MCM
[253-304]
48819
69914
ù
Stationary Die
Moving Die
Self-Contained Die
tooling.te.com
APPLICATION TOOLING /// HYDRAULIC CRIMP TOOLING
PAGE 13
POWER HAND TOOLING
Dies, Hand Tools, and Hydraulic Heads — Configuration Options for 8,200 psi
Heavy Duty SOLISTRAND Terminals
DYNA-CRIMP System
8,200 psi Operating Pressure
Wire Size
in AWG [mm2]
Hand Tools
(U-Die)
Hydraulic Heads
(U-Die)
59973-1
69065
69067
8 [7-8.5]
48128-1 ù
48127-1
48128-1 ù
48127-1
6 [13-15]
48129-1 ù
48127-1
48129-1 ù
48127-1
4 [21]
48130-1 ù
48127-1
48130-1 ù
48127-1
2 [34-35]
48132-1 ù
48131-1
48132-1 ù
48131-1
1/0 [50-60]
48133-1 ù
48131-1
48133-1 ù
48131-1
SOLISTRAND Flag Terminals
DYNA-CRIMP System
8,200 psi Operating Pressure
Wire Size
in AWG [mm2]
Hydraulic Heads
(U-Die)
69067
8 [7-8.5]
48506 ù
48505
6 [13-15]
48508 ù
48507
4 [21]
48509 ù
48507
2 [34-35]
48510 ù
48507
1/0 [50-60]
48652 ù
48511
2/0 [67-70]
48805 ù
48511
3/0 [80-95]
48806 ù
48511
4/0 [100-125]
48807 ù
48511
ù
Stationary Die
Moving Die
tooling.te.com
PAGE 14
APPLICATION TOOLING /// HYDRAULIC CRIMP TOOLING
POWER HAND TOOLING
Dies, Hand Tools, and Hydraulic Heads — Configuration Options for 8,200 psi
TERMINYL Terminals and Splices
DYNA-CRIMP System 8,200 psi Operating Pressure
Wire Size
in AWG [mm2]
Hand Tool
Hydraulic Heads (Shank Die)
59974-1
69051
69066
58422-1
8 [7-8.5]
47820
47820
6 [13-15]
47821
47821
4 [21]
47822
47822
69463
69463
1/0 [50-60]
47824
47824
2/0 [67-70]
47825
47825
3/0 [80-95]
47915
47915
4/0 [100-125]
47918
47918
4HD
2 [34-35]
47823
47823
PLASTI-GRIP Terminals and Splices
DYNA-CRIMP System 8,200 psi Operating Pressure
Wire Size
in AWG [mm2]
Hand Tool
Hydraulic Heads (Shank Die)
59974-1
69051
69066
58422-1
8 [7-8.5]
48752-1
48752-1
48858-1
48858-1
6 [13-15]
48753-1
48753-1
48859-1
48859-1
4 [21]
48754-1
48754-1
48860-1
48860-1
2 [34-35]
48755-1
48755-1
48861-1
48861-1
1/0 [50-60]
48756-1
48756-1
2/0 [67-70]
48757-1
48757-1
3/0 [80-95]
48758-1
48758-1
4/0 [100-125]
48759-1
48759-1
tooling.te.com
APPLICATION TOOLING /// HYDRAULIC CRIMP TOOLING
PAGE 15
POWER HAND TOOLING
Dies, Hand Tools, and Hydraulic Heads — Configuration Options for 8,200 psi
STRATO-THERM Terminals and Splices
DYNA-CRIMP System
8,200 psi Operating Pressure
Wire Size
in AWG [mm2]
Hydraulic Head
(Shank Die)
69099
8 [7-8.5]
69211-1
6 [13-15]
69212-1
4 [21]
69213-1
2 [34-35]
69214-1
1/0 [50-60]
69215-1
2/0 [67-70]
69254-1
AMPOWER Quick Disconnect Terminals
DYNA-CRIMP System
8,200 psi Operating Pressure
Wire Size
in AWG [mm2]
Hydraulic Heads
(Shank Die)
69099
1/0 [50-60]
68361-1 / 68200-1
2/0 [67-70]
68253-1 / 68201-1
3/0 [80-95]
59867-1
4/0 [100-125]
68304-1
250 MCM [127]
68203-1
69082
350 MCM [177]
68204-1
400 MCM [203]
68332-1 Å
500 MCM [253]
68206-Å
600 MCM [304]
46757-3
With Locator
Å
Dual Crimp
tooling.te.com
PAGE 16
APPLICATION TOOLING /// HYDRAULIC CRIMP TOOLING
POWER HAND TOOLING
Dies, Hand Tools, and Hydraulic Heads — Configuration Options for 8,200 psi
AMPOWER Terminals and Splices
DYNA-CRIMP System
8,200 psi Operating Pressure
Wire Size in
AWG [mm2]
Hydraulic Heads
(Shank Die)
Hand Tool
59973-1
69065
69067
69099
6
[13-15]
69133-1
4
[21]
69134-2
2
[34-35]
46321-3
46321-3
46765-3
1/0
[50-60]
46322-2
46322-2
46766-2
2/0
[67-70]
46323-2
46323-2
46767-2
3/0
[80-95]
46324-2
46324-2
46749-2
4/0
[100-125]
46325-2
46325-2
46750-2
250 MCM
[127]
46751-2
300 MCM
[152]
46752-2
350 MCM
[177]
46753-2
58445-1
69082
46326-2
69653
400 MCM
[203]
46754-2
500 MCM
[253]
46755-2
600 MCM
[304]
46756-2
600 HD
59870-1
700 MCM
[355]
46757-2
800 MCM
[405]
46758-2
900 MCM
[456]
46759-2
1000 MCM
[507]
46760-2
tooling.te.com
APPLICATION TOOLING /// HYDRAULIC CRIMP TOOLING
PAGE 17
POWER HAND TOOLING
Dies, Hand Tools, and Hydraulic Heads — Configuration Options for 8,200 psi
Sealed Crimp COPALUM Terminals and Splices
Wire Size in AWG [mm2]
DYNA-CRIMP System
8,200 psi Operating Pressure
Hydraulic Heads
(Shank Die)
Al
Cu
69066
58422-1
8 [7-8.5]
10 (5-6]
68006
68006
6 [13-15]
8 [7-8.5]
68007
68007
4 [21]
6 [13-15]
68008
68008
2 [34-35]
4 [21]
68009
68009
1/0 [50-60]
2 [34-35]
68010
68010
2/0 [67-70]
1/0 [50-60]
314964-1
68011-1
3/0 [80-95]
2/0 [67-70]
59877-1
4/0 [100-125]
3/0 [80-95]
314948-1
Bar Crimp COPALUM Terminals and Splices
Wire Size in AWG [mm2]
DYNA-CRIMP System
8,200 psi Operating Pressure
Hydraulic Heads
(Shank Die)
Al
Cu
69099
8 [7-8.5]
10 [5-6]
68043
6 [13-15]
8 [7-8.5]
68044
4 [21]
6 [13-15]
68045
2 [34-35]
4 [21]
68046
1/0 [50-60]
2 [34-35]
68047
2/0 [67-70]
1/0 [50-60]
68048
3/0 [80-95]
2/0 [67-70]
68049
4/0 [100-125]
3/0 [80-95]
68050
250 MCM [127]
4/0 [100-125]
68034
300 MCM [152]
250 MCM [127]
68035
400 MCM [203]
300 MCM [152]
68036
500 MCM [253]
400 MCM [203]
68037
PAGE 18
69082
tooling.te.com
APPLICATION TOOLING /// HYDRAULIC CRIMP TOOLING
POWER HAND TOOLING
Dies, Hand Tools, and Hydraulic Heads — Configuration Options for 8,200 psi
Insulation Piercing Crimp COPALUM Terminals and Splices
Wire Size in AWG [mm2]
DYNA-CRIMP System
8,200 psi Operating Pressure
Hydraulic Heads
(Shank Die)
Al
Cu
69099
8 [7-8.5]
10 (5-6]
68084
6 [13-15]
8 [7-8.5]
68085
4 [21]
6 [13-15]
68086
2 [34-35]
4 [21]
68130
1/0 [50-60]
2 [34-35]
68131
2/0 [67-70]
1/0 [50-60]
68132
3/0 [80-95]
2/0 [67-70]
68133
4/0 [100-125]
3/0 [80-95]
318106-1
69082
FAST FACTS
68129
Hydraulic Equipment Options for 56,540 kPa / 8,200 psi
Hydraulic Hand Pump, manual
PN 314979-1
3-Way Multidirectional Valve
PN 59920 (manual)
tooling.te.com
APPLICATION TOOLING /// HYDRAULIC CRIMP TOOLING
PAGE 19
Let’s Connect
To learn more about our Hydraulic Hand Tool portfolio or our
comprehensive bundle of tooling solutions please visit us at tooling.te.com
TE Technical Support Center
USA: 1.800.522.6752
UK:
Canada: 1.800.522.6752
France: +33.1.34.20.8686
Mexico: +52.55.1106.0800
Netherlands: +31.73.624.6999
Latin/S. America
China: +86.400.820.6015
+54.11.4733.2200
+44.0800.267666
Germany: +49.6151.607.1999
Waste Not. Want Not.
Add Power to Your Production.
If your production needs
require fast, mobile hand tools
that can help eliminate the hand
fatigue from performing manual
crimps, consider using TE’s
Lithium-Ion battery hand tools.
Many of our Lithium-Ion battery
powered hand tools utilize the
same interchangeable U and
Shank dies found in our manual
hydraulic hand tools, thereby
speeding up your production capacity without
the need for purchasing new die sets. For
purchasing options go to tooling.te.com.
Whether it’s time or scrap, in
manufacturing everyone knows
that waste costs money. With
our on-site certification and
consultation services, we can
help you:
•
•
•
•
Reduce downtime
Reduce scrap
Maintain crimp quality
Improve manufacturing efficiency
Connect with us today to learn more.
• E-mail: fieldservicesnorthamerica@te.com
• Phone: 800-722-1111 or 717-986-3434
• For additional information download
catalog number 1-1307619-0 from
tooling.te.com.
Disclaimer
While TE Connectivity has made every reasonable effort to confirm the accuracy of the information in this catalog, TE does not guarantee that it is error-free, nor
does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current.
TE reserves the right to make any adjustments to the information contained herein at any time without notice. TE expressly disclaims all implied warranties regarding
the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose.
The dimensions in this catalog are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult
TE for the latest dimensions and design specifications.
Catalog 1654519
Rev B.
/ 10-19 / Application Tooling
© 2019 TE Connectivity Ltd. All Rights Reserved. AMP, AMPLI-BOND, AMPLIVAR, AMPMODU,
AMP-O-LECTRIC, AMPLIMITE, AMPOWER, CERTI-CRIMP, CERTI-LOK, CHAMP, COPALUM,
DIAMOND GRIP, ERGOCRIMP, FASTON, JacKnack, Makita, MATE-N-LOK, OCEAN, PIDG,
PLASTI-GRIP, Raychem, RBK, SOLISTRAND, STRATO-THERM, TERMI-FOIL, TERMINYL,
TETRA-CRIMP, TE connectivity (logo) and TE Connectivity are trademarks.
TE Connectivity, Harrisburg, PA 17105, Phone: 888-777-5917
or 717-810-2080; email: toolingsales@te.com
工商网监
湘ICP备2023018690号
