High Voltage Connectors
Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8002-8004
LGH Lead Assemblies and Receptacles
5 KVDC, LGH 1⁄4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8004
10 KVDC, LGH 1⁄2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8005-8008
15 KVDC, LGH 1⁄2 L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8009-8011
20 KVDC, LGH 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8012-8015
25 KVDC, LGH 1 L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8016-8018
30 KVDC, LGH 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8019, 8020
40 KVDC, LGH 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8021-8023
50 KVDC, LGH 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8024-8026
Commercial Single Line Connectors
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8027
10 KVDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8028
20 KVDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8029
30 KVDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8030
Two-Position Connectors, 10 KVDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8031-8033
Multi-Pin Circular Commercial Connectors, 27 KVDC . . . . . . . . . . . . . . . . . . .8034, 8035
Multi-Line High Voltage Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8036
13-Pin Circular Connectors, 5 KVDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8037-8039
5-Pin, Metal-Shell Circular Connectors, Military-Type . . . . . . . . . . . . . . . . . . .8040, 8041
7-Pin, Metal-Shell Circular Connectors, Military-Type . . . . . . . . . . . . . . . . . . .8042, 8043
6-Pin, Subminiature Rectangular Connectors . . . . . . . . . . . . . . . . . . . . . . . . . .8044-8048
6-Pin, Subminiature Metal-Shell Rectangular Connectors . . . . . . . . . . . . . . .8048, 8049
LGH Micro-Miniature Connectors and Cable Assemblies . . . . . . . . . . . . . . . .8050-8053
Medical Receptacles (Used Primarily for Patient Monitoring) . . . . . . . . . . . . .8054, 8055
9 Position LGH MATE-N-LOK Style Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8056
8
Various Specials
6 Position LGH Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8057, 8058
High Voltage Connectors
3 Position LGH Compact Flange Mounted Connector . . . . . . . . . . . . . . . . . . . .8057, 8059
Printed Circuit Board Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8060
Multiple Receptacle with Integral, Molded Flange for
Bulkhead Applications (Gold Pins) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8060
CRT Lead Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8061, 8062
CRT-Base Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8063, 8064
Rack and Panel Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8065, 8066
Heavy Duty (VRL) RFI-Shielded Lead Assemblies and Receptacles . . . . . . . . . . . . .8067
Field Installable Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8068
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8069
LGH Product Worksheet For Ordering Custom Designs . . . . . . . . . . . . . . . . . . . . . . . . .8070
8001
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
Introduction
Product Facts
■
No exposed high voltage
parts
■
Space saving — maximum
performance from small
size and weight
■
Fast connect and disconnect
■
Wide temperature range —
-67°F to +257°F [-55°C to
+125°C], continuous
■
Positive mating of lead into
receptacle
■
Hermetically sealed
■
RFI shielding — optional
■
Fungus, moisture, oil, and
chemical resistant
■
High altitude operation —
at any altitude without
voltage derating
■
Excellent mechanical
strength — resists vibration
and shock
■
High dielectric strength
■
Preassembled — no tools
required
■
High reliability — operates
under extreme environmental conditions
■
Unaffected by ultra-violet
light
■
Corona resistant — virtually
unaffected by ozone or corona
■
Radiation resistant
■
Lead wire remains flexible
to -67°F [-55°C]
■
Non-toxic insulation —
does not give off toxic
fumes when burned
■
Excellent shelf life
■
Meets applicable military
specifications
■
Color coded for easy
identification
■
Quick, easy installation
The development of high
voltage hermetically sealed
connectors and LGH High
Voltage Lead Assemblies
and Receptacles represented two major advances in
the science of high voltage
application — both pioneered by Tyco Electronics.
As a result of this technological advantage,
Tyco Electronics is the
leading manufacturer of
high voltage, high altitude,
high temperature lead
assemblies and connectors.
has conducted extensive
research, development,
quality studies and reliability
programs yielding numerous
standard products for
military and industrial high
voltage applications.
In the field of high voltage
application, Tyco Electronics
For more information
contact Tyco Electronics.
LGH High Voltage Lead
Assemblies and Receptacles
are used in many systems’
designed to meet or exceed
military specifications. A
sampling of specifications
to which samples of these
products have been tested,
is listed to the right.
LGH Test Methods and
Conditions
LGH Leads and Receptacles, LGH 1/4
through LGH 4
Product Spec. — 108-36033
EIA RS-364
Electrical
Dielectric Withstanding Voltage —
EIA-364-20 Condition I (MS202,
Method 301)
Insulation Resistance —
EIA-364-21, (MS202, Method 302)
Mechanical
Vibration, Sinusoidal —
EIA-364-28, Test Condition I, (MS202,
Method 201)
Shock — EIA-364-27, Method H
Environmental
Barometric Pressure — Sea Level to
70,000 feet, MIL-Std-202, Method 105,
Condition C
Thermal Shock — EIA-364-32,
5 cycles -67°F to +257°F [-55°C to
+125°C]
8002
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
Introduction (Continued)
LGH leads and receptacles
find wide application where
high voltage is used in
harsh environments. LGH
leads and receptacles are
lightweight, miniature,
extremely reliable and they
maintain peak performance
under high temperature,
high altitude applications.
They are equally applicable
to low temperature, low
altitude devices.
Lead Assemblies and
Receptacles
Voltage Ratings
The voltage ratings tabulated here
and noted elsewhere apply to LGH
molded-end lead assemblies properly
mated with appropriate LGH receptacles,
which are properly potted or otherwise
protected on the back end.
LGH
Series
Mating Length/Depth
LGH 1⁄4
LGH 1⁄2
LGH 1⁄2L
LGH 1
LGH 1L
LGH 2
LGH 3
LGH 4
.25 [6.35]
.53 [13.46]
.89 [22.61]
.88 [22.35]
1.69 [42.93]
1.44 [36.58]
1.81 [45.97]
2.00 [50.80]
Leads and receptacles
shown on the following
pages are commonly used
items. Hundreds of variations of these products are
available, as well as custommade units. Consult
Tyco Electronics for information on high voltage
connectors for applications
not satisfied by components
listed here.
Normal Capacitance
pF/ft.
pF/m
***
—
55
180
55
180
35
115
35
115
28
144
35
115
28
144
Wire
Size
22 AWG
16 AWG
16 AWG
16 AWG
16 AWG
16 AWG
16 AWG
16 AWG
When ordering LGH items:
identify item, list AMP part
number, and specify quantity. Note: Special packaging,
special marking and/or
special testing of LGH
leads and receptacles are
available on request, as
well as custom-made
assemblies. Consult
Tyco Electronics for details.
Operating Voltage* 3 Min. Hipot**
Kilovolts DC
Kilovolts DC
5
10
15
20
25
30
40
50
7.5
15
23
30
38
45
55
60
*Sea level to 70,000 ft. [21,336 m], -55°C to +125°C [-67°F to +257°F].
**Sea level at 25°C (77°F).
***LGH 1⁄4 is not shielded
Minimum Bend Radii,
nominal, for cables without
additional covering over
silicone insulation and for
shielded cable.
LGH
Series
⁄4, 1⁄2, 1⁄2 L
1
1, 1L, 3
2, 4
Insulation Type
Standard Shielded
.25
.75
6.4
19.0
.50
1.00
12.7
25.4
1.00
1.50
25.4
38.1
Specifications
Lead Length Tolerance (including
pigtail) — Lengths to 24 [609.6],
±.125 [3.28]: 24 [609.6] and longer,
±1% of length.
Lead Insulation — Silicone rubber,
durometer reading 60 to 70 (reference
MIL-W-16878/8, Type FF); color, white.
Lead assemblies with other colors and
insulation materials such as PVC and
Teflon can be manufactured on request.
Conductors (per MIL-W-16878/8) —
LGH 1⁄2, LGH 1⁄2 L, LGH 1, LGH 1L and LGH
3 lead assemblies contain 41 strands minimum of 32 AWG [0.03 mm2] wire, silver
plated, to compose a 16 AWG [1.25 mm2]
stranded conductor .06 nominal O.D.
[1.5]; LGH 2 and LGH 4 lead assemblies
contain 19 strands minimum of 29 AWG
[0.07 mm2] wire, silver plated, to compose
a 16 AWG [1.25 mm2] stranded conductor
.06 nominal O.D. [1.5]. Silver plating is
per ASTM-B298-58T.
Pigtail — Solder dipped
Socket — Bronze per ASTM-140,
alloy B, gold plated per MIL-G-45204,
Type II, (0.000030 [0.00076] gold over
0.000030 [0.00076] nickel per QQ-N290). Socket is crimped to lead wire.
Cap Materials — Polycarbonate
glass-filled polyester or glass-filled
epoxy.
Molded End — Silicone rubber per
ZZ-R-765, Class IIa and IIb, grade 60.
Positive Stop Ferrule — Glass-filled
polyester
Marking — Per MIL-STD-130
Washer — TFE, electrical grade
8
High Voltage Connectors
LGH Lead Assemblies are
manufactured with a silicone
rubber end having a specified mating length (see
above table) molded onto
a 16 AWG white silicone
rubber wire. These assemblies provide extreme
reliability and safety for
high voltage applications in
severe environments.
LGH 1⁄4 - 22 AWG (19/34)
Single End Lead Assembly
Single End Lead Assembly with Positive Stop Ferrule
Shielded Lead Assembly
RFI Shielded Lead Assembly
Maximum Conductor
Resistance
All Series
4.75 ohms/1000 ft.
15.6 ohms/1000m.
8003
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
Introduction (Continued)
LGH Receptacles are manufactured in molded glass
epoxy having a specified
mating depth (see table on
previous page). When used
with LGH lead assemblies
they offer the ultimate in
dependability, even under
harsh environmental conditions. Typical receptacles
are shown here. Specific
units, with part numbers, are
shown by series in the following pages.
Specifications
(All units)
(Canned units only)
Pin Assembly — Brass per
ASTM-B-16 and QQ-B-626; tin plated
per MIL-T-10727, Type I or II, .00010”
min. thickness.*
Body — Molded glass-filled epoxy
Marking — Per MIL-STD-130
Solder Flange — Brass per
ASTM-B-16 and QQ-B-626; tin plated
per MIL-T-10727, Type I or II, .00010”
min. thickness
Hermeticity — Leak rate less than
1 x 10-8 cc He/sec. per MIL-STD-202,
Method 112B, Cond. C.
*Hermetically sealed receptacles are
plated after molding therefore we
cannot guarantee the minimum
thickness of copper under plating
.000100 [0.00254] on the mating
end of the pin contact.
LGH Receptacles for
Canned Units
These receptacles are for
hermetically sealed, gas- or
oil-filled units, and they are
recommended for canned
units filled with potting compound.*
Glass-epoxy receptacle for encapsulated units
Glass-epoxy receptacle for splice
application
*CAUTION: Follow manufacturer’s
instructions on preparing and handling potting. LGH voltage ratings
apply only when a proper bond is
achieved between the back end of
the receptacle and the compound.
LGH Receptacles for
Cast or Encapsulated Units
These units are for use
where no metal can is
required.
Hermetically sealed, glass-epoxy
receptacle for canned units
Glass-epoxy, flanged receptacle
for bulkhead splice applications
Glass-epoxy, flanged receptacle
for bulkhead applications
LGH Lead Assemblies and Receptacles, 5 KVDC, LGH 1⁄4
± .12
Single End
Lead Assemblies
Assembly Length
[± 3.0]
Molded End,
Polyester
Cap, Black
Silicone Rubber
.250
[6.35]
Ø .105
Min.
[2.67]
Washer,
Teflon, .280
Qty. 2 [7.11]
Ø .380
[9.65]
Ø .093
[2.36]
.38 ± .12
[9.7 ± 3.0]
#22 AWG Silicone
Insulated Lead Wire,
White
Part Number 445162
Assembly
Length
6.0
152.4
12.0
304.8
18.0
457.2
24.0
609.6
Part
Number
445162-1
445162-2
445162-3
445162-4
1/4-28 UNF
Thread
Receptacle, Metal Flange
.250
Dia.
[6.35]
.370
Dia.
[9.40]
.400
[10.16]
.270
[6.86]
Part Number 445159-1
8004
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
LGH Lead Assemblies and Receptacles, 10 KVDC, LGH 1⁄2
Single End
Lead Assemblies
Assembly
Length
6.0
152.4
12.0
304.8
18.0
457.2
24.0
609.6
36.0
914.4
48.0
1219.2
Part Number 830611
Part
Number
2-830611-1
4-830611-8
2-830611-5
830611-1
1-830611-0
2-830611-3
Single Molded End
Lead Assemblies
Assembly
Length
24.0
609.6
Part
Number
868313-3
Part Number 868313
Double End
Lead Assemblies
Assembly
Length
6.0
152.4
12.0
304.8
18.0
457.2
24.0
609.6
36.0
914.4
48.0
1219.2
Part Number 830612
Single End
Lead Assemblies
with Positive Stop Ferrules
Part Number 862545
Double End
Lead Assemblies
with Positive Stop Ferrules
Assembly
Length
6.0
152.4
12.0
304.8
18.0
457.2
24.0
609.6
36.0
914.4
48.0
1219.2
Part Number 862546
Note: Standard length leads are tabulated here. Tyco Electronics can make
available numerous variations in lengths and material to suit almost any
application. Choices of insulation materials include TEFLON, UL listed silicone and UL listed PVC. Other materials, colors, wire and configurations can
be used in manufacture. For more information, consult Tyco Electronics.
830612-3
830612-2
830612-8
830612-1
2-830612-6
830612-4
8
Part
Number
862545-1
High Voltage Connectors
Assembly
Length
6.0
152.4
12.0
304.8
18.0
457.2
24.0
609.6
36.0
914.4
48.0
1219.2
Part
Number
862545-4
862545-6
862545-8
1-862545-8
1-862545-1
Part
Number
862546-1
862546-4
862546-6
862546-8
1-862546-0
1-862546-5
8005
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
LGH Lead Assemblies and Receptacles, 10 KVDC, LGH 1⁄2 (Continued)
Double End
Lead Assemblies
with Positive Stop Ferrules
with Teflon Wire
Assembly Length
.53
[13.5]
Typ.
.181 Min.
[4.59] Typ.
Polyester Cap, Green
16 AWG
[1.3 mm2]
Shrink Tubing
.39 Max.
[9.9] Typ.
#20 Teflon
Insulated Wire,
White
Ø .45 Max.
[11.4] Typ.
Part Number 860529
Double End
Lead Assemblies
with Positive Stop Ferrules
with #22 Wire
Assembly Length
.53
[13.4]
Typ.
.181 Min.
[4.60] Typ.
16 AWG
[1.3 mm2]
Polyester Cap, Green
.39
[9.90]
Min. Typ.
Assembly
Length
6.0
152.4
7.0
177.8
10.0
254.0
13.0
330.2
16.0
406.4
Part
Number
860529-2
860529-6
860529-8
1-860529-0
860529-4
± .12
[± 3.0]
Ø .090–.096
[2.28–2.43]
Assembly
Length
11.0 ± .12
279.4 ± 3.0
Part
Number
449578-1
#22 Silicone
Ø .49 Max. Insulated Wire,
[12.4] Typ.
White
Part Number 449578
Shielded Single End
Lead Assemblies
with Ground Lead
Assembly Dims.
Length C
E
12.0
6.0
2.0
304.8 152.4 50.8
18.0
6.0
1.5
457.2 152.4 38.1
24.0
6.0
1.5
609.6 152.4 38.1
36.0
12.0
2.0
914.4 304.8 50.8
Part Number 846985
Assembly
Length
12.0
304.8
18.0
457.2
24.0
609.6
36.0
914.4
48.0
1219.2
Shielded Double End
Lead Assemblies
with Ground Lead
Part Number 858885
Dim.
B
8.0
203.2
6.0
152.4
8.0
203.2
6.0
152.4
6.0
152.4
Part
Number
846985-9
2-846985-2
2-846985-3
1-846985-8
Part
Number
858885-3
2-858885-7
858885-4
2-858885-5
858885-6
8006
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
LGH Lead Assemblies and Receptacles, 10 KVDC, LGH 1⁄2 (Continued)
RFI Shielded Single End
Lead Assemblies*
Part Number 861807
Assembly
Length
12.0
304.8
18.0
457.2
24.0
609.6
36.0
914.4
Part Number 861808
Assembly
Length
12.0
304.8
18.0
457.2
24.0
609.6
36.0
914.4
48.0
1219.2
RFI Shielded Double End
Lead Assemblies*
Part
Number
861807-1
861807-2
861807-7
861807-9
Part
Number
861808-1
861808-9
1-861808-0
1-861808-2
1-861808-6
8
Assembly
Length
18.0
457.2
High Voltage Connectors
Part Number 863330-1
Part
Number
863330-1
* These RFI Shielded Lead Assemblies mate with Receptacle Part Number 861252-1.
8007
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
LGH Lead Assemblies and Receptacles, 10 KVDC, LGH 1⁄2 (Continued)
Glass-Epoxy Receptacles
with .53 [13.46] Barrel Depth
For Encapsulated Units
Part Number 830178-1
Flanged, for Hermetic Seal
Part Number 861252-1
Weight — 1.2 grams
Weight — 2 grams
5/16-32 UNEF
Thread
Receptacles are available with gold plated contacts.
5/16-32 UNEF
Thread
Bolt-mount, Feed-through
Part Number 830174-1
Weight — 5.8 grams
Special Receptacle
Part Number 448462-1
5/16-32 UNEF
Thread
.640 ± .010
[16.28 ± 0.25]
.030
Max.
[0.76]
Gate Cutoff
5/16-32 UNEF-2A
Thread
3/8-24 UNF-2A
Thread
Note: Receptacle will accept a LGH-1/2 lead with a .53 [13.5] molded end length.
Flanged, Bolt Mount
Part Number 830395-1
Weight — 4.2 grams
Splice
Part Number 830177-1
Weight — 3.5 grams
5/16-32 UNEF
Thread
T Connector
Part Number 849418-1
5/16-32 UNEF
Thread
Weight — 15 grams
Receptacle
Part Number 830200-1
5/16-32 UNEF
Thread
.19
[4.8]
Min. Full Thread
5/16-32 UNEF
Thread
Ø .50
[12.70]
.62
[15.7]
.31
[7.9]
Ø .200
[5.08]
Note: Receptacle to mate with AMP LGH-1/2 Lead Assembly.
8008
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
LGH Lead Assemblies and Receptacles, 15 KVDC, LGH 1⁄2 L
Single End
Lead Assemblies
Assembly
Length
6.0
152.4
12.0
304.8
18.0
457.2
24.0
609.6
36.0
914.4
48.0
1219.2
Part Number 830613
Assembly
Length
6.0
152.4
12.0
304.8
18.0
457.2
24.0
609.6
36.0
914.4
48.0
1219.2
Double End
Lead Assemblies
Part Number 830614
Single End
Lead Assemblies
with Positive Stop Ferrules
Part Number 862547
Double End
Lead Assemblies
with Positive Stop Ferrules
Assembly
Length
6.0
152.4
12.0
304.8
18.0
457.2
24.0
609.6
36.0
914.4
48.0
1219.2
Part Number 862548
1-830613-0
830613-2
1-830613-2
830613-1
830613-7
1-830613-4
Part
Number
1-830614-5
830614-2
830614-3
830614-1
1-830614-6
2-830614-5
Part
Number
862547-1
862547-4
862547-6
8
862547-8
862547-9
High Voltage Connectors
Assembly
Length
6.0
152.4
12.0
304.8
18.0
457.2
24.0
609.6
36.0
914.4
48.0
1219.2
Part
Number
1-862547-9
Part
Number
862548-1
862548-4
862548-6
862548-8
1-862548-6
1-862548-4
8009
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
LGH Lead Assemblies and Receptacles, 15 KVDC, LGH 1⁄2 L (Continued)
Shielded Single End
Lead Assemblies
Part Number 858886
Terminated End
Pigtail End
Ground Lead
Pigtail
Length(s) D & E
C
Length B
8.0
1.5
.25
203.2†
38.1
6.4
8.0
3.0
.38
203.2
76.2
9.7
12.0
3.0
.38
304.8
76.2
9.7
12.0
6.0
.38
304.8*
9.7
36.0
152.4
914.4
8.0
3.0
.38
203.2†
76.2
9.7
*One ground lead, pigtail end only.
†One ground lead, terminated end only.
Assembly
Length
12.0
304.8
18.0
457.2
24.0
609.6
Part
Number
858886-2
1-858886-4
1-858886-8
858886-1
858886-6
Shielded Double End
Lead Assemblies
Assembly
Length
12.0
304.8
18.0
457.2
24.0
609.6
36.0
914.4
48.0
1219.2
Part Number 858945
Part
Number
1-858945-6
1-858945-5*
2-858945-1
858945-3
1-858945-4
*Two ground leads, 12.0 [304.8] each.
RFI Shielded Single End
Lead Assemblies*
Assembly
Length
12.0
304.8
18.0
457.2
24.0
609.6
36.0
914.4
Part Number 861809
RFI Shielded Double End
Lead Assemblies*
Assembly
Length
12.0
304.8
18.0
457.2
24.0
609.6
36.0
914.4
Part Number 861810
Part
Number
861809-1
861809-4
861809-5
861809-6
Part
Number
861810-1
861810-6
861810-7
861810-9
* These RFI Shielded Lead Assemblies mate with Receptacle Part Number 861253-1.
8010
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
LGH Lead Assemblies and Receptacles, 15 KVDC, LGH 1⁄2 L (Continued)
Glass-Epoxy Receptacles
with .89 [22.61] Barrel Depth
Bolt-Mount, Feed-Through
Part Number 858856-1
Flanged, For Hermetic Seal
Part Number 861253-1
Weight — 14 grams
Weight — 3 grams
5/16-32 UNEF
Thread
5/16-32 UNEF
Thread
Flanged, Bolt Mount
Part Number 858857-1
Weight — 6 grams
Splice
Part Number 858082-1
Weight — 10.5 grams
5/16-32 UNEF
Thread
5/16-32 UNEF
Thread
Note: If the panel or mounting hardware is at ground potential, guard against
arc-over and breakdown within the area defined by this line.
8
Special Receptacle
Part Number 448464-1
Ø .325
[8.25]
.25
[6.4]
Weight — 23 grams
5/16-32
5/16-32UNEF-2A
UNEF-2A
Thread
Thread
3/8-24 UNF-2A
Thread
High Voltage Connectors
T Connector
Part Number 850736-1
1.000 ± .010
[25.43 ± 0.25]
Note: Receptacle will accept a LGH-1/2L lead with a .89 [22.6] molded end
length.
5/16-32 UNEF
Thread
For Encapsulated Units
Part Number 858855-1
Weight — 3 grams
5/16-32 UNEF
Thread
Receptacles are available with gold plated contacts.
8011
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
LGH Lead Assemblies and Receptacles, 20 KVDC, LGH 1
Single End
Lead Assemblies
Shielded Single End
Lead Assemblies
A1,2
.38
[9.7]
2.0
[50.8]
6.0
[152.4]
6.0 Teflon
[152.4]
Part Number 849099
Part Number 837655 and 863701
Shielded Double End
Lead Assemblies
Double End
Lead Assemblies
Part Number 849104
Part Number 830126 and 863702
RFI Shielded Single End
Lead Assemblies*
Single End
Lead Assemblies
with Positive Stop Ferrules
Part Number 861811
Part Number 862549 and 863703
Double End
Lead Assemblies
with Positive Stop Ferrules
RFI Shielded Double End
Lead Assemblies*
Polycarbonate
Cap, Red
Part Number 861812
Part Number 862550
* These RFI Shielded Lead Assemblies mate with Receptacle
Part Number 861254-1.
8012
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
LGH Lead Assemblies and Receptacles, 20 KVDC, LGH 1 (Continued)
Lead Assemblies (Continued)
Description
Single End
Lead Assemblies
Double End
Lead Assemblies
Single End
Lead Assemblies
(with Positive
Stop Ferrules)
Double End
Lead Assemblies
(with Positive
Stop Ferrules)
Shielded
Double End
Lead Assemblies
RFI Shielded
Single End
Lead Assemblies**
RFI Shielded
Double End
Lead Assemblies**
6
152.4
12
304.8
18
457.2
24
609.6
36
914.4
48
1219.2
6
152.4
12
304.8
18
457.2
24
609.6
36
914.4
48
1219.2
6
152.4
12
304.8
18
457.2
24
609.6
36
914.4
6
152.4
12
304.8
18
457.2
24
609.6
36
914.4
48
1219.2
6
152.4
12
304.8
18
457.2
Polycarbonate Cap
Part Numbers
Glass-Filled
Glass Epoxy Cap
Polyester Cap
Metal Cap
837655-7
863701-7
—
—
1-837655-1
1-863701-1
—
—
1-837655-0
1-863701-0
—
—
837655-8
863701-8
—
—
837655-5
863701-5
—
—
1-837655-3
1-863701-3
—
—
—
863702-2
830126-2
—
1-830126-3
1-863702-3
—
—
1-830126-2
1-863702-2
—
—
1-830126-6
1-863702-6
—
—
1-830126-7
1-863702-7
—
—
2-830126-1
2-863702-1
—
—
862549-1
863703-1
—
—
862549-4
863703-4
—
—
862549-6
863703-6
—
—
862549-8
863703-8
—
—
862549-9
863703-9
—
—
862550-1
—
—
—
862550-4
—
—
—
862550-6
—
—
—
862550-8
—
—
—
862550-9
—
—
—
1-862550-3
—
—
—
—
—
849099-71
—
—
—
1-849099-21
—
—
—
849103-52
—
24
609.6
—
—
849099-91
849103-1†2
—
—
36
914.41
48
1219.2
18
457.2
—
—
849099-41
—
—
—
1-849103-92
—
—
—
1-849104-5
—
849104-1
1-849104-6*
1-849104-7
1-849104-9*
—
—
—
—
24
609.6
—
—
36
914.4
—
—
48
1219.2
12
304.8
18
457.2
24
609.6
12
304.8
18
457.2
24
609.6
48
1219.2
—
—
—
—
—
861811-1
—
—
—
861811-4
—
—
—
861811-5
—
—
—
861812-1
—
—
—
861812-4
—
—
—
861812-3
—
—
—
861812-2
849104-3
8
High Voltage Connectors
Shielded
Single End
Lead Assemblies
Assembly
Length
—
*Two ground leads, 6 [152.4] each.
**These RFI Shielded Lead Assemblies mate with Receptacle Part Number 861254-1.
†One ground lead, terminated end only. 1A dim. 3.0 [76.2]. 2A dim. 2.0 [50.8].
8013
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
LGH Lead Assemblies and Receptacles, 20 KVDC, LGH 1 (Continued)
Glass-Epoxy Receptacles
with .88 [22.35] Barrel Depth
Molded Receptacle
Part Number 850306-3
Flanged, for Hermetic Seal
Part Number 861254-1
.50
[12.7]
1/2-20 UNF
Thread
Weight — 5 grams
Ø .75
[19.11]
1.00
[25.4]
1/2-20 UNF
Thread
These receptacles are for use with RFI Shielded Lead Assemblies shown on
the preceding page.
For Encapsulated Units
Part Number 834333-2
Weight — 4 grams
Bulkhead Receptacle
Part Number 449690-1
1.25
[31.7]
See Note
1/2-20 UNF-2A
Thread
.800
[20.32]
Ø .50
[12.7]
1/2-20 UNF
Thread
1.250
.875
[31.75] [22.23]
Ø .375
[9.53]
Special Receptacle
Part Number 448463-1
Ø .140 Typ.
[3.56]
Note: Customer must protect back end against arc-over and breakdown if bulkhead and mounting hardware are metallic and at ground potential.
.030
Max.
[0.76]
Gate Cutoff
Flanged, Bolt Mount
Part Number 858827-1
1.000 ± .010
[25.41 ± 0.25]
1/2-20 UNF-2A
Thread
1/2-32 UN-2A
Weight — 16 grams
With Recessed Terminal for
Encapsulated Units
Part Number 849610-3
Weight — 5 grams
1/2-20 UNF
Thread
Note: If the panel or mounting hardware is at ground potential, guard against arcover and breakdown within the area defined by this line.
1/2-20 UNF
Thread
Receptacles are available with gold plated contacts.
8014
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
LGH Lead Assemblies and Receptacles, 20 KVDC, LGH 1 (Continued)
Glass-Epoxy Receptacles
with .88 [22.35] Barrel Depth
L-Shape Receptacles
with .88 [22.35] Barrel Depth
(Continued)
Splice
Part Number 849662-1 —
Tin Plated Pins
Bolt Mount, Feed-Through
Part Number 846793-1
Weight — 23 grams
1/2-20 UNF Typ.
Thread
1/2-20 UNF
Thread
Y-Shape Receptacles
with .88 [22.35] Barrel Depth
Splice
Part Number 849693-1 —
Tin Plated Pins
Splice
Part Number 830149-1
Weight — 10 grams
8
1/2-20 UNF
Thread
High Voltage Connectors
1/2-20 UNF Typ.
Thread
T-Shape Connector
Part Number 836674-1
T-Shape Receptacles
with .88 [22.35] Barrel Depth
Weight — 100 grams
1/2-20 UNF
Thread
Splice
Part Number 849671-1 —
Tin Plated Pins
1/2-20 UNF Typ.
Thread
Receptacles are available with gold plated contacts.
8015
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
LGH Lead Assemblies and Receptacles, 25 KVDC, LGH 1 L
Shielded Single End
Lead Assemblies
Single End
Lead Assemblies
Assembly Length
3.00
[76.2]
1.69
[42.9]
2.0
[50.8]
6.0
[152.4]
Ground Lead
Part Number 830637
Double End
Lead Assemblies
.62
[15.7]
.38
[9.7]
.50
[12.7]
6.0
[152.4]
Part Number 846938
Shielded Double End
Lead Assemblies
Assembly Length
3.00
[76.2]
.81
[20.57]
.50
[12.7]
1.69
[42.9]
Ground Lead
Part Number 830638
Single End
Lead Assemblies
with Positive Stop Ferrules
Part Number 849616
RFI Shielded Single End
Lead Assemblies
Assembly Length
Metal Cap
1.69
[42.93]
Socket
Gasket
Part Number 862551
1.50
[38.1]
.84
Dia.
[21.34]
Protective
Jacket
1.10
[27.49]
Shrink Tubing
Pigtail
Part Number 861813
Double End
Lead Assemblies
with Positive Stop Ferrules
RFI Shielded Double End
Lead Assemblies
Assembly Length
Metal Cap
1.69
[42.93]
.84
Dia.
[21.34]
Knurl
1.10
[27.49]
Part Number 862552
Part Number 861814
8016
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
LGH Lead Assemblies and Receptacles, 25 KVDC, LGH 1 L (Continued)
Lead Assemblies (Continued)
Description
Single End
Lead Assemblies
Double End
Lead Assemblies
Single End
Lead Assemblies
(with Positive
Stop Ferrules)
Double End
Lead Assemblies
(with Positive
Stop Ferrules)
Shielded
Double End
Lead Assemblies
RFI Shielded
Single End
Lead Assemblies**
RFI Shielded
Double End
Lead Assemblies
Polycarbonate Cap
Glass-Filled
Polyester Cap
Glass Epoxy Cap
Metal Cap
6
152.4
2-830637-1
2-863705-1
—
—
12
304.8
1-830637-2
1-863705-2
—
—
18
457.2
1-830637-3
1-863705-3
—
—
24
609.6
2-830637-8
2-863705-8
—
—
36
914.4
830637-5
863705-5
—
—
48
1219.2
2-830637-4
2-863705-4
—
—
6
152.4
—
12
304.8
1-830638-5
1-863706-5
—
—
18
457.2
2-830638-0
2-863706-0
—
—
24
609.6
830638-9
863706-9
—
—
36
914.4
830638-6
863706-6
—
—
48
1219.2
1-830638-9
1-863706-9
—
—
6
152.4
862551-1
863707-1
—
—
12
304.8
862551-4
863707-4
—
—
18
457.2
862551-6
863707-6
—
—
24
609.6
862551-8
863707-8
—
—
36
914.4
1-862551-5
1-863707-5
—
—
48
1219.2
1-862551-2
1-863707-2
—
—
6
152.4
—
—
863706-2
830638-2
862552-1
—
—
12
304.8
862552-4
—
—
—
18
457.2
862552-6
—
—
—
24
609.6
862552-8
—
—
—
36
914.4
1-862552-3
—
—
—
48
1219.2
1-862552-0
—
—
—
18
457.2
—
—
2-846938-0
—
24
609.6
—
—
2-846938-1
—
36
914.4
—
—
1-846938-6††
—
48
1219.2
—
—
846938-8†
—
12
304.8
—
—
849616-7
—
18
457.2
—
—
1-849616-5
—
36
914.4
—
—
1-849616-0*
—
60
1524.0
—
—
2-849616-2*
—
12
304.8
—
—
—
861813-1
24
609.6
—
—
—
861813-2
48
1219.2
—
—
—
861813-5
12
304.8
—
—
—
861814-1
18
457.2
—
—
—
1-861814-9
24
609.6
—
—
—
2-861814-1
36
914.4
—
—
—
1-861814-5
48
1219.9
—
—
—
861814-1
8
High Voltage Connectors
Shielded
Single End
Lead Assemblies
Part Numbers
Assembly
Length
*Two equal length ground leads.
**These RFI Shielded Lead Assemblies mate with Receptacle Part Number 861255-1.
†One ground lead, pigtail end only.
††One ground lead, terminated end only. Pigtail End 13 [330.2].
8017
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
LGH Lead Assemblies and Receptacles, 25 KVDC, LGH 1 L (Continued)
Glass-Epoxy Receptacles
with 1.69 [42.93]
Barrel Depth
For Encapsulated Units
Part Number 858868-1
Weight — 15 grams
Flanged, for Hermetic Seal
Part Number 861255-1
Weight — 17 grams
1/2-20 UNF
Thread
1/2-20 UNF
Thread
These receptacles are for use with RFI Shielded Leads shown on the
preceding page.
Bolt-mount, Feed-through
Part Number 858873-1
Weight — 70 grams
Flanged, Bolt Mount
Part Number 846814-1
Weight — 32 grams
1/2-20 UNF
Thread
1/2-20 UNF
Thread
Splice
Part Number 858030-1
With Recessed Terminal for
Encapsulated Units
Part Number 859058-3
Weight — 52 grams
Weight — 16 grams
1/2-20 UNF
Thread
T-Shape Connector
Part Number 830699-1
1/2-20 UNF
Thread
Weight — 110 grams
Flanged Receptacle
Part Number 449925-1
1/2-20 UNF
Thread
Color — Red
1.81
[46.0]
Ø .50
[12.7]
1/2-20 UNF
Thread
.06
[1.5]
.38
[9.7]
Note: If the panel or mounting hardware is at ground potential, guard against
arc-over and breakdown within the area defined by this line.
Receptacles are available with gold plated contacts.
8018
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
LGH Lead Assemblies and Receptacles, 30 KVDC, LGH 2
Single End
Lead Assemblies
.38 Pigtail
[9.7]
Part Number 839564
Double End
Lead Assemblies
Assembly
Length
6.0
152.4
12.0
304.8
18.0
457.2
24.0
609.6
36.0
914.4
48.0
1219.2
Assembly
Length
8.0
203.2
12.0
304.8
18.0
457.2
24.0
609.6
36.0
914.4
48.0
1219.2
Part Number 839565
Shielded Single End
Lead Assemblies
Assembly
Length
12.0
304.8
18.0
457.2
24.0
609.6
48.0
1219.2
Part Number 849371
Shielded Double End
Lead Assemblies
1-839564-8
839564-1
2-839564-9
839564-2
1-839564-9
1-839564-3
Part
Number
1-839565-3
839565-1
2-839565-9
839565-9
2-839565-5
839565-6
Part
Number
849371-2
849371-8
849371-3
849371-9
8
Part
Number
High Voltage Connectors
Assembly
Length
24.0
609.6
36.0
914.4
48.0
1219.2
Part
Number
1-848075-5
1-848075-6
2-848075-2**
**Two ground leads, 6.0 [152.4] each
Part Number 848075
RFI Shielded Single End
Lead Assemblies*
Assembly
Length
12.0
304.8
24.0
609.6
36.0
914.4
48.0
1219.2
1.43
[36.32]
Part Number 867447
Part
Number
867447-1
867447-2
867447-3
867447-4
Note: Standard length leads are tabulated here. Tyco Electronics can make available numerous variations in length and
material to suit almost any application. Choices of insulation materials include TEFLON, UL listed silicone and UL listed
PVC. Other materials, colors, wire and configurations can be used in manufacture. For more information, consult
Tyco Electronics.
* These RFI Shielded Lead Assemblies mate with Receptacle Part Number 861256-1.
8019
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
LGH Lead Assemblies and Receptacles, 30 KVDC, LGH 2 (Continued)
RFI Shielded Double End
Lead Assemblies*
Assembly
Length
12.0
304.8
24.0
609.6
36.0
914.4
48.0
1219.2
1.43
[36.32]
Part Number 867448
Part
Number
867448-1
867448-2
867448-3
867448-4
Note: Standard length leads are tabulated here. Tyco Electronics can make available numerous variations in length and
material to suit almost any application. Choices of insulation materials include TEFLON, UL listed silicone and UL listed
PVC. Other materials, colors, wire and configurations can be used in manufacture. For more information, consult
Tyco Electronics.
* These RFI Shielded Lead Assemblies mate with receptacle 861256-1.
Glass-Epoxy Receptacles
with 1.44 [36.58]
Barrel Depth
With Recessed Terminal for
Encapsulated Units
Part Number 849588-1
Flanged, for Hermetic Seal
Part Number 861256-1
Weight — 20 grams
Weight — 20 grams
1.81
[46.0]
3/4-16 UNF
Thread
These receptacles are for use with RFI Shielded Leads shown on the
preceding page.
3/4-16 UNF
Thread
Flanged, Bolt Mount
Part Number 850910-1
Bolt-mount, Feed-through
Part Number 850735-1
Weight — 42 grams
Weight — 70 grams
3/4-16 UNF
Thread
Note: If the panel or mounting hardware is at ground potential, guard against
arc-over and breakdown within the area defined by this line.
3/4-16 UNF
Thread
For Encapsulated Units
Part Number 1-849587-1
Splice
Part Number 850555-1
Weight — 17 grams
Weight — 43 grams
1.56
[39.62]
3/4-16 UNF
Thread
3/4-16 UNF
Thread
Receptacles are available with gold plated contacts.
8020
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
LGH Lead Assemblies and Receptacles, 40 KVDC, LGH 3
Single End
Lead Assemblies
Part Number 837975
Cap
Mat'l: Epoxy
Mldg. Cmpd., Green #16 AWG Silicone
Ø .280
Covered Wire, Brown
Max.
[7.11]
1.81
[46.00]
.67
Ø 1.13
Max.
[17.0]
[28.70]
Assembly Length
.38 ± .12
[9.7 ± 3.0]
Pigtail
Part Number 868354
1.81
[46.0]
Assembly Length
.675
[17.15]
.38 ± .06
[9.65 ± 1.52]
1.12
Dia.
[28.45]
.28 Max.
[7.11] Dia.
Wire, #16 AWG,
Silicone Insulated
Part Number 869084
Assembly
Length
6.0
152.4
12.0
304.8
18.0
457.2
24.0
609.6
36.0
914.4
48.0
1219.2
60.0 ± 1.00
1524.0 ± 25.4
18.0 ± .25
457.2 ± 6.35
18.0 ± .25
457.2 ± 6.35
18.0 ± .25
457.2 ± 6.35
18.0 ± .25
457.2 ± 6.35
18.0 ± .25
457.2 ± 6.35
24.0 ± .25
609.6 ± 6.35
24.0 ± .25
609.6 ± 6.35
24.0 ± .25
609.6 ± 6.35
24.0 ± .25
609.6 ± 6.35
36.0 ± .25
914.4 ± 6.35
48.0 ± .25
1219.2 ± 6.35
36.0 ± .25
914.4 ± 6.35
36.0 ± .25
914.4 ± 6.35
Wire
Color
Part
Number
—
837975-6
—
837975-8
—
837975-3
—
1-837975-6
—
837975-2
—
837975-9
Brown
868354-2
Brown
869084-1
Red
869084-2
Yellow
869084-3
Green
869084-4
White
869084-5
Brown
869084-6
Yellow
869084-7
Green
869084-8
White
869084-9
Brown 1-869084-0
Red
1-869084-1
Yellow 1-869084-2
Green 1-869084-3
8
Assembly
Length
12.0
304.8
18.0
457.2
24.0
609.6
36.0
914.4
48.0
1219.2
Part Number 830649
High Voltage Connectors
Double End
Lead Assemblies
Part
Number
830649-1
830649-3
1-830649-0
830649-2
830649-6
8021
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
LGH Lead Assemblies and Receptacles, 40 KVDC, LGH 3 (Continued)
Shielded Single End
Lead Assemblies
Assembly
Length
12.0
304.8
18.0
457.2
24.0
609.6
36.0
914.4
48.0
1219.2
360.0
9144.0
16.25
412.8
29.75
755.7
20.25
514.4
21.75
552.5
16.25
412.8
Part Number 848076
Part
Number
1-848076-1
2-848076-5
2-848076-1
2-848076-8*
2-848076-3
2-848076-1
2-848076-2
2-848076-3
2-848076-4
2-848076-5
2-848076-6
All leads are shielded and glass
braid covered.
*Two ground leads each 7" long.
Shielded Double End
Lead Assemblies
Assembly
Length
12.0
304.8
24.0
609.6
48.0
1219.2
Part
Number
848077-4
848077-1
848077-3
Part Number 848077
8022
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
LGH Lead Assemblies and Receptacles, 40 KVDC, LGH 3 (Continued)
Glass-Epoxy Receptacles
with 1.81 [45.97]
Barrel Depth
Bolt-Mount, Feed-Through
Part Number 850909-1
Weight — 91 grams
Flanged, For Hermetic Seal
Part Number 861257-1
Weight — 32 grams
3/4-16 UNF
Thread
3/4-16 UNF
Thread
Flanged, Bolt Mount
Part Number 850911-1
Weight — 53 grams
Splice
Part Number 850908-1
Weight — 65 grams
3/4-16 UNF
Thread
Note: If the panel or mounting hardware is at ground potential, guard against
arc-over and breakdown within the area defined by this line.
3/4-16 UNF
Thread
For Encapsulated Units
Part Number 849587-9
8
Weight — 28 grams
High Voltage Connectors
T-Shape Connector
Part Number 860708-1
Weight — 135 grams
3/4-16 UNF
Thread
3/4-16 UNF
Thread
With Recessed Terminal
For Encapsulated Units
Part Number 849588-3
Weight — 34 grams
3/4-16 UNF
Thread
Receptacles are available with gold plated contacts.
8023
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
LGH Lead Assemblies and Receptacles, 50 KVDC, LGH 4
Single End
Lead Assemblies
.38
[9.7]
1.42
[36.1]
Part Number 846290
Double End
Lead Assemblies
(White Wire)
Assembly
Length
6.0
152.4
12.0
304.8
18.0
457.2
24.0
609.6
36.0
914.4
48.0
1219.2
Part
Number
1-846290-7
846290-1
1-846290-6
846290-3
846290-6
846290-4
Assembly Length
.75 Typ.
[19.05] Ref.
2.00 Typ.
[50.80] Ref.
1.41 Typ.
Dia.
[35.80] Ref.
Assembly
Length
18.0 ± .12
457.2 ± 3.05
24.0 ± .24
609.6 ± 6.10
.375 Dia.
[9.53] Ref.
#16 Ga. Silicone
Lead Wire
Part
Number
445217-2
445217-1
Part Number 445217
Double End
Lead Assemblies
1.42
[36.1]
Assembly
Length
12.0
304.8
18.0
457.2
24.0
609.6
36.0
914.4
Part
Number
846291-1
1-846291-1
846291-3
846291-4
Part Number 846291
Shielded Single End
Lead Assemblies
1.42
[36.1]
Assembly
Length
24.0
609.6
36.0
914.4
48.0
1219.2
Part
Number
848078-1
2-848078-0
848078-2
Part Number 848078
Note: Standard length leads are tabulated here. Tyco Electronics can make available numerous variations in length and
material to suit almost any application. Choices of insulation materials include TEFLON, UL listed silicone and UL listed
PVC. Other materials, colors, wire and configurations can be used in manufacture. For more information, consult
Tyco Electronics.
8024
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
LGH Lead Assemblies and Receptacles, 50 KVDC, LGH 4 (Continued)
Shielded Double End
Lead Assemblies
Assembly
Length
12.0
304.8
Part
Number
846950-6
846950-7
48.0
1219.2
1-846950-0
Assembly
Length
12.0
304.8
18.0
457.2
24.0
609.6
36.0
914.4
48.0
1219.2
Part
Number
Assembly
Length
12.0
304.8
18.0
457.2
24.0
609.6
36.0
914.4
Part
Number
Part Number 846950
RFI Shielded
Single End
Lead Assemblies*
865089-4
865089-5
865089-6
865089-7
865089-8
Part Number 865089
RFI Shielded
Double End
Lead Assemblies*
865090-4
865090-7
865090-1
865090-5
8
Part Number 865090
High Voltage Connectors
Note: Standard length leads are tabulated here. Tyco Electronics can make available numerous variations in length and
material to suit almost any application. Choices of insulation materials include TEFLON, UL listed silicone and UL listed
PVC. Other materials, colors, wire and configurations can be used in manufacture. For more information, consult
Tyco Electronics.
* These RFI Shielded Lead Assemblies mate with receptacle 861258-1.
8025
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
LGH Lead Assemblies and Receptacles, 50 KVDC, LGH 4 (Continued)
Glass-Epoxy Receptacles
with 2.00 [50.8]
Barrel Depth
Bolt-Mount, Feed-Through
Part Number 840468-1
Weight — 137 grams
Flanged, For Hermetic Seal
Part Number 861258-1
Weight — 48 grams
These receptacles are for use with RFI Shielded Leads shown on the
preceding page.
Flanged, Bolt Mount
Part Number 850912-1
Weight — 100 grams
Splice
Part Number 840467-1
Weight — 105 grams
Note: If the panel or mounting hardware is at ground potential, guard against
arc-over and breakdown within the area defined by this line.
For Encapsulated Units
Part Number 836567-1
Weight — 42 grams
T-Shape Connector
Part Number 850554-1
Weight — 315 grams
With Recessed Terminal
For Encapsulated Units
Part Number 849853-1
Weight — 55 grams
Receptacles are available with gold plated contacts.
8026
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
Commercial Single Line Connectors
Product Facts
■
All parts made of UL
Recognized, 94V-0 rated,
plastic material
■
Designed to exceed
minimum creepage and
clearance for specified
voltages per applicable
international specifications
■
Available with or without
leads
■
Maximum flexibility of
application through elimination of predetermined lead
lengths
■
Machine applied terminations provide for lowest
applied cost
Housings are selfextinguishing plastic, UL
rated 94V-0. 10 KVDC connectors accept 20–24 AWG
[0.2–0.6 mm2] wires.
20 KVDC connectors have
contacts which accept
22–20 AWG [0.3–0.6 mm2]
and 18–16 AWG [0.8–
1.4 mm2] conductors.
Connectors rated for 30
KVDC offer three choices
of contact sizes to cover
the 16-8 AWG [1.25–8 mm2]
range.
Performance Specifications
All Series
Altitude — Sea level to 10,000 feet
[3048 m]
Temperature — 59°F to +185°F
[15°C to +85°C]
Product Specification — 108-36034
10 KVDC Connectors
Voltage — 10 KVDC
Current — 5 amperes, continuous, rms
Dielectric Withstanding Test —
15 KVDC for 3 minutes at sea level,
77°F [25°C]
Instruction Sheet —
Part Number 867443-1
8
High Voltage Connectors
The AMP family of
Commercial Single Line
Connectors provides
solutions to high-voltage
connection problems at
low applied cost. The connectors are excellent for
commercial application in
industrial environments.
Ease of application makes
them suitable for largevolume production
applications. Crimp,
snap-in contacts can be
machine terminated or
hand-tool crimped.
20 KVDC Connectors
Voltage — 8 KVAC, rms, 60 Hz;
20 KVDC
Current — 7.5 amperes, continuous,
rms
Dielectric Withstanding Test —
12 KVAC, rms, 60 Hz for 3 minutes at
sea level, 77°F [25°C]; 30 KVDC for 3
minutes at sea level, 77°F [25°C]
Instruction Sheets —
Plugs — Part Number 862749-1
Receptacles — Part Number 862755-1
30 KVDC Connectors
Voltage — 12 KVAC, rms, 60 Hz;
30 KVDC
Current — 25 amperes, continuous, rms
Dielectric Withstanding Test —
16 KVAC, rms, 60 Hz for 3 minutes at
sea level, 77°F [25°C]; 40 KVDC for 3
minutes at sea level, 77°F [25°C]
8027
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
Commercial Single Line 10 KVDC Connectors
Plug Kits
Cap, Glass-Filled
Polyester
Housing, GlassFilled Polyester
Socket
Contact
O-Ring
.48 Dia.
[12.19]
.60
[15.24]
Barrel Depth
1.75
[21.08]
.38
[9.65]
.87 Ref.
[22.09]
.600
Typ.
[13.49]
Recommended Wire Preparation
(Ref. Socket Contact Part Number 203802-6)
Receptacle Kit
5/16-32 UNEF
Thread (M)
Housing, GlassFilled Polyester
.60
[15.24]
Barrel Depth
.170
[4.32]
Pin Contact
.75
[19.05]
.312
[7.92]
2.00
[50.8]
.190/.200
[4.83/5.08]
.160
Max.
[4.06]
Recommended Wire Preparation
(Ref. Pin Contact Part Number 203816-6)
Voltage
Rating
Description
Wire Size
AWG
mm2
Plug Kits*
20-24
0.2-0.6
10 KVDC
Receptacle Kit*
20-24
0.2-0.6
Tooling Part No.
Hand Tool
Extraction Tool
Max.
Ins. Dia.
Contact
Type
Kit
Part Number
.105
2.66
.160
4.06
.160
4.06
Type XI Socket
867157-1
91544-1
91038-3
Type XI Socket
867157-2
91544-1
91038-3
Type XI Pin
867156-1
91544-1
91038-3
* Contact included with kit.
8028
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
Commercial Single Line 20 KVDC Connectors
Plug Kits
Free-Hanging
Receptacle Kits
These plugs mate with receptacles shown on this page.
Bulkhead-Mounted Receptacle Kits
Bulkhead-Mounted Receptacle Kits
With Rear Insulation Collar
1/2-20 UNF
Thread (M)
1/2-20 UNF
Thread (M)
Note: If bulkhead and mounting hardware are metal at ground potential, the
back end of the receptacle must be protected against arc-over and breakdown.
Recommended Panel Cutout for
Bulkhead Mounting
Straight Socket
Part Number 60789-1
Wire Size
AWG
mm2
22-20
0.3-0.6
18-16
0.8-1.4
—
—
22-20
0.3-0.6
18-16
0.8-1.4
—
—
22-20
0.3-0.6
18-16
0.8-1.4
22-20
0.3-0.6
18-16
0.8-1.4
—
—
Description
Plug Kits*
Free-Hanging
Receptacle Kits*
20 KVDC
Bulkhead-Mounted
Receptacle Kits*
—
Bulkhead-Mounted
Receptacle Kits*
(with Rear Insulation Collar)
* Contact included with kit.
Max.
Ins. Dia.
.185
4.7
.302
7.67
.185
4.7
.302
7.67
—
—
—
—
—
—
22-20
18-16
—
22-20
18-16
—
0.3-0.6
0.8-1.4
—
0.3-0.6
0.8-1.4
—
.185
4.7
.302
7.67
Contact
Part Number
Kit
Part Number
66399-1
66101-2
none
66399-1
66101-2
none
66400-1
66099-2
66400-1
66099-2
none
60789-1
(Straight)**
61276-2
(Right-Angle)**
66400-1
66099-2
none
66400-1
66099-2
none
861610-1
861610-3
861610-5
861610-4
861610-2
861610-6
861753-1
861753-3
861753-4
861753-2
861611-1
Tooling Part No.
Hand Tool
Extraction Tool
91523-1
861751-1
91505-1
861751-1
—
861751-1
91523-1
861751-1
91505-1
861751-1
—
861751-1
91523-1
861751-1
91505-1
861751-1
91523-1
861751-1
91505-1
861751-1
—
—
861611-2
91507-1
High Voltage Connectors
Voltage
Rating
8
Right-Angle Socket
Part Number 61276-2
—
861611-3
91507-1
—
862197-1
862197-3
862197-5
862197-4
862197-2
862197-6
91523-1
91505-1
—
91523-1
91505-1
—
861751-1
861751-1
861751-1
861751-1
861751-1
861751-1
** Crimp-on Contacts.
8029
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
Commercial Single Line 30 KVDC Connectors
Plug Kits
Free-Hanging
Receptacle Kit
3/4-16 UNS
Thread (M)
3/4-16 UNS
Thread (M)
Bulkhead-Mounted Receptacle Kits
With Rear Insulation Collar
3/4-16 UNS
Thread (M)
Recommended Panel Cutout for
Bulkhead Mounting
Voltage
Rating
Description
Plug Kits*
30 KVDC
Free Hanging
Receptacle Kits*
Bulkhead-Mounted
Receptacle Kits*
Wire Size
AWG
mm2
10
5-6
14-12
2-3
16
1.4
10
5-6
16
1.4
10
5-6
14-12
2-3
16
1.4
Max.
Ins. Dia.
.50
12.7
.50
12.7
.50
12.7
Contact
Part Number
Kit
Part Number
66741-8 (Type XII)
66740-8 (Type XII)
66740-8 (Type XII)
66259-1 (Type XII)
66261-1 (Type XII)
66259-1 (Type XII)
66261-1 (Type XII)
66261-1 (Type XII)
863103-1
863103-2
863103-3
863104-1
863104-3
863350-1
863350-2
863350-3
Tooling Part No.
Die Set**
Extraction Tool
90140-1
863558-1
90145-1
863558-1
90145-2
863558-1
90140-1
863558-1
90145-2
863558-1
90140-1
863558-1
90145-1
863558-1
90145-2
863558-1
* Contact included with kit.
** Die Set for Hand Tool Part Number 69710-1 or 626 Pneumatic Tool System.
8030
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
Two-Position Connectors, 10 KVDC
Product Facts
■
UL recognized 94V-0 rated
glass-filled polyester housing
■
Standard housing color is
black — other colors
available
■
Operates up to 10 KVDC
■
Will withstand a 15 KVDC
hipot 3-minute test
■
Safe handling of high
voltage — deeply recessed
contacts and staggered pins
■
Lightweight, compact design
■
Preassembled connectors
furnished with attached
leads of virtually any
color/length combination
■
Connector kits for shielded
and unshielded applications
include plug, receptacle and
contacts
■
Crimp, snap-in contacts;
pin diameter .062 [1.57]
■
Snap-in panel mount
receptacle housings — no
mounting hardware required
■
Temperature range:
5°F to 185°F [-15°C to +85°C]
These connectors incorporate many outstanding
design features for their
complete electrical,
mechanical and environmental integrity. Such features include: housings
made of UL recognized
94V-0 glass-filled polyester;
contacts with a 10-ampere
rating which will accommodate wire sizes of No. 22–20
AWG [0.3–0.6 mm2] and No.
18–16 AWG [0.8–1.4 mm2];
polarized plugs and receptacles for proper connector
mating; flanged receptacles
to facilitate panel and bulkhead mounting; fully protected pins in the plug half
and recessed sockets in the
receptacle half for safe
high-voltage handling; and
quick connect/disconnect
capability with ramp-type
detent mating. Also for
maximum handling safety,
the pins in the plug housing
are stagger-mounted so that
the ground or return line
makes before and breaks
after the hot line mates and
unmates.
The connectors are
supplied preassembled
(with attached leads) and in
kits for shielded or unshielded applications. Each
conveniently packaged kit
includes a plug, receptacle
and pins and sockets that
can be hand-tool or machine
crimped or soldered to wire.
Pre-assembled connectors
can be furnished with leads
of virtually any length and
color. All are fully tested so
that they are of the highest
quality and meet all performance specifications.
8
High Voltage Connectors
The AMP Rectangular Two
Position LGH connector is
designed for high voltage
applications where quick
bulkhead mounting is
desired; the receptacle half
has molded wings which
allow it to be snapped into a
mounting hole. Operating
voltage is 10 KVDC; however, increased voltage ratings
and ac operating capabilities are possible for specific
applications.
8031
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
Two-Position Connectors, 10 KVDC (Continued)
Connector Kits
Shielded and Unshielded
Plug Housing
Shielded
Receptacle Housing, Unshielded
Material:
Housings and End Plate — Glass
filled polyester
Contacts — AMP Type III+, tin-plated
brass
Unshielded
Receptacle Pre-Wired
48.00 ± .50
[1219.2 ± 12.7]
.812
[20.62]
1.25
[31.8]
2.36
[59.9]
.50
[12.7]
Housing Mat’l:
Polyester Mldg. Cmpd.
Color: Black
.051–.065
[1.30–1.65]
Panel Thickness
Socket Contact Type III+
Mat'l: Brass
Finish: Tin-Lead Over Nickel
#16 AWG Silicone
Covered Wire
Part Number 443903-1 White Wire
Part Number 443903-2 UL 3239 Wire, Black
Plug Pre-Wired
.68
[17.3]
Housing Mat’l:
Polyester Mldg. Cmpd.
Color: Black
12.00 ± .25
[304.8 ± 6.4]
2.75
[69.9]
#16 AWG Silicone
Covered Wire
1.19
[30.2]
Pin Contact Type III+
Mat'l: Brass
Finish: Tin–Lead Over Nickel
Part Number 443904-1 White Wire
Part Number 443904-2 UL 3239 Wire, Black
Mated Dimensions
1.281-1.286
[32.54-32.66]
.705-.715
[17.91-18.16]
Recommended Panel Cutout
8032
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
Two-Position Connectors, 10 KVDC (Continued)
Connector
Type
Bulkhead
Thickness
.030
.762
Shielded
.062
1.57
.090
2.29
.030
.762
Unshielded
.062
1.57
.090
2.29
Plug Part Nos.
Wire Range
(AWG)
Insulation
Diameter
(Max.)
Assembly
Housing
18-16
[0.8-1.4]
.125 [3.18]
.200 [5.08]
.125 [3.18]
.200 [5.08]
.125 [3.18]
.200 [5.08]
.125 [3.18]
.200 [5.08]
.125 [3.18]
.200 [5.08]
.125 [3.18]
.200 [5.08]
.125 [3.18]
.200 [5.08]
.125 [3.18]
.200 [5.08]
.125 [3.18]
.200 [5.08]
.125 [3.18]
.200 [5.08]
.125 [3.18]
.200 [5.08]
.125 [3.18]
.200 [5.08]
862528-1
862528-1
862528-2
862528-2
862528-1
862528-1
862528-2
862528-2
862528-1
862528-1
862528-2
862528-2
862434-1
862434-3
862434-2
862434-4
862434-1
862434-3
862434-2
862434-4
862434-1
862434-3
862434-2
862434-4
862498-1
862498-1
862498-1
862498-1
862498-1
862498-1
862498-1
862498-1
862498-1
862498-1
862498-1
862498-1
862383-1
862383-2
862383-1
862383-2
862383-1
862383-2
862383-1
862383-2
862383-1
862383-2
862383-1
862383-2
22-20
[0.3-0.6]
18-16
[0.8-1.4]
22-20
[0.3-0.6]
18-16
[0.8-1.4]
22-20
[0.3-0.6]
18-16
[0.8-1.4]
22-20
[0.3-0.6]
18-16
[0.8-1.4]
22-20
[0.3-0.6]
18-16
[0.8-1.4]
22-20
[0.3-0.6]
Receptacle Part Nos.
Pin
(Type III+)
(2 required)
66099-2
66099-2
66400-1
66400-1
66099-2
66099-2
66400-1
66400-1
66099-2
66099-2
66400-1
66400-1
66099-2
66099-2
66400-1
66400-1
66099-2
66099-2
66400-1
66400-1
66099-2
66099-2
66400-1
66400-1
Assembly
Housing
1-862435-2
1-862435-0
1-862435-3
1-862435-1
862435-1
862435-3
862435-2
862435-4
862435-8
862435-6
862435-9
862435-7
1-862435-2
1-862435-0
1-862435-3
1-862435-1
862435-1
862435-3
862435-2
862435-4
862435-8
862435-6
862435-9
862435-7
862382-2
862382-5
862382-2
862382-5
862382-1
862382-4
862382-1
862382-4
862382-3
862382-6
862382-3
862382-6
862382-2
862382-5
862382-2
862382-5
862382-1
862382-4
862382-1
862382-4
862382-3
862382-6
862382-3
862382-6
Socket
(Type III+)
(2 required)
66101-2
66101-2
66399-1
66399-1
66101-2
66101-2
66399-1
66399-1
66101-2
66101-2
66399-1
66399-1
66101-2
66101-2
66399-1
66399-1
66101-2
66101-2
66399-1
66399-1
66101-2
66101-2
66399-1
66399-1
Notes: 1. Hand Tool Part Number 90067-2 and Extraction Tool Part Number 861751-1 are recommended for all contacts; contacts can be machine-applied.
2. Fully assembled connectors terminated on specified length leads are available. Consult Tyco Electronics.
3. Receptacle Housing Dim. (Typ.)—1.25 [31.75] L x 2.36 [59.94] W x .81 [20.57] H.
8
High Voltage Connectors
8033
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
Multi-Pin Circular Commercial Connectors, 27 KVDC
Product Facts
■
Housing made of UL
recognized, 94V-0 rated,
self-extinguishing polyester
materials
■
Standard housing color is
black — other colors
available
■
Operating and storage
temperature range: -55°C
to +125°C [-67°F to +257°F]
■
Operates up to 27 KVDC
■
Will withstand a 35 KVDC
hipot test
■
Safe handling of highvoltage — no exposed
contacts
■
Lightweight, compact design
■
Threaded coupling provides
positive, quick connect/
disconnect
■
Resilient silicone rubber
“O” rings provide positive
sealing for mated connectors
■
Can be panel or bulkhead
mounted or used in freehanging applications
■
Size 16 gold-plated contacts
with 13 ampere rating
accommodate wide range of
wire sizes — 24-20 AWG
and 18-16-14 AWG — may
be hand tool or machine
crimped or soldered
■
Two shell sizes available:
smaller size offers 2-, 3and 4-contact configurations;
larger diameter shell
contains 6 or 7 contacts
AMP Multi-Pin Circular
Connectors provide reliable,
safe, low cost means of
connecting high voltages in
critical applications and
environments. They are
lightweight, extremely compact and can be operated
within a temperature range
of -67°F to 257°F [-55°C to
+125°C] and to 27 KVDC.
Circular multi-pin high voltage connectors are available in two basic shell sizes
offering 2-, 3-, 4-, 6- and 7-
contact configurations. All
are equipped with threaded
couplings for positive, quick
connect/disconnect capability and can be panel or
bulkhead mounted or used
as free-hanging connectors.
They incorporate many outstanding design features to
assure their complete electrical, mechanical and environmental integrity.
To satisfy customer requirements, the connectors are
supplied pre-assembled
(with attached leads) or in
kit form. Each kit includes a
plug, receptacle and an
appropriate number of pins
and sockets that can be
hand tool or machine
crimped or soldered to wire.
Pre-assembled connectors
can be furnished with leads
of virtually any length and
color. All are fully potted
and tested so that they are
of high quality and meet
performance specifications.
8034
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
Multi-Pin Circular Commercial Connectors, 27 KVDC (Continued)
Plug
Receptacle
Recommended Panel Cutout
for Bulkhead Mounting
Mounting Nut — maximum torque is
20 in.-lb. [.225 Nm].
Dimensions
Material
Housing, Cap Nut and Strain
Relief — Glass-reinforced polyester
O-Ring — Silicone rubber
Contacts — AMP Type II, gold plated
per MIL-G-45204
Instruction Sheet — IS 408-9169
Contacts
2, 3, 4
6, 7
A
1.25
31.75
1.50
38.1
B
1.75
44.45
2.00
50.8
C
1.00
25.4
1.06
26.92
D
1 (28 UN)
25.4
1.25 (20 UN)
31.75
E
.125
3.18
.190
4.85
F
1.31
33.27
1.56
39.62
G
1.38
35.05
1.48
37.59
H
2.00
50.8
3.30
83.82
J
1.56
3.96
.203
5.16
K
1.015–1.031
25.78–26.19
1.260–1.270
32.00–32.26
Cable Assembly, 7 Pos. Plug
Hand Tools
24-20 AWG [0.2-0.6 mm ] —
Part Number 58305-1
18-16 AWG [0.8-1.4 mm2] —
Part Number 45098
14 AWG [2 mm2] —
Part Number 45098
4.00 ± 1.00
[101.6 ± 25.4]
2
Extraction Tool
6.0 ± 1.00
[15.2 ± 25.4]
Pin Contact
Quantity: 7
Mat’l: Brass
Per QQ-B-626
Finish: Gold Per
Mil-G-45204
Over Nickel Per
QQ-N-290
7
Shrink Tubing
For Marking
Shrink Tubing,
Polyolefine
7 Position Plug
Component Parts
Pin (loose piece) —
24-20 AWG [0.2-0.6 mm2]
Part Number 200679-1
18-16 AWG [0.8-1.4 mm2]
Part Number 200681-1
14 AWG [2 mm2]
Part Number 201645-1
2
6
P1
Part Number 861751-1
1
.70
Max.
[17.8]
3
#16 AWG Wire, White
Teflon Covered
Wire, Gore Type
5
4
Shrink Tubing
For Marking
Quantity = 7
8
PIDG Terminal
High Voltage Connectors
Part Number 447288-1
Note: 4-Pos. Receptacle Housing Dim. (Typ.)—1.75 [44.45] L x 1.25 [31.75] Dia.
Number
of
Contacts
Socket (loose piece) —
24-20 AWG [0.2-0.6 mm2]
Part Number 201328-1
18-16 AWG [0.8-1.4 mm2]
Part Number 200333-1
14 AWG [2 mm2]
Part Number 201568-1
O-ring (package of 50)
Part Number 862798-1
2
3
4
Potting shell/strain relief
(2, 3 and 4 contact plugs) —
Part Number 862544-1
Potting shell/strain relief
(6 and 7 contact plugs) —
Part Number 862695-1
Potting shell (short, for 6 and 7 contact plugs, 1.125 [28.58] long) —
Part Number 863995-1
6
7
Wire Range
AWG
mm2
24-20
18-16
14*
24-20
18-16
14*
24-20
18-16
14*
24-20
18-16
14*
24-20
18-16
14*
0.2-0.6
0.8-1.4
2
0.2-0.6
0.8-1.4
2
0.2-0.6
0.8-1.4
2
0.2-0.6
0.8-1.4
2
0.2-0.6
0.8-1.4
2
Receptacle Kit
(with sockets)
859529-4
859529-5
859529-6
859528-4
859528-5
859528-6
859526-4
859526-5
859526-6
859527-4
859527-5
859527-6
861647-7
861647-8
861647-9
Plug Kit
(with pins)
860261-4
860261-5
860261-6
860263-4
860263-5
860263-6
860265-4
860265-5
860265-6
860267-4
860267-5
860267-6
861648-7
861648-8
861648-9
Plug (with
Strain Relief) and
Receptacle Kit
863015-1
863015-2
863015-3
863016-1
863016-2
863016-3
863017-1
863017-2
863017-3
863018-1
863018-2
863018-3
863019-1
863019-2
863019-3
Note: Contacts are packaged separately within the connector kit for shipment. Connectors are available with leads
attached.
*Use Type II, Size 16 contacts, with a wire barrel sized to accept 14 AWG conductor.
8035
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
Multi-Line High Voltage Connectors
Product Facts
■
User configurable high
voltage connector
■
Cost effective, 6-position
■
Operating voltage: 5,000
volts DC
■
Operating current: 3 Amps
max.
■
Quick-turn threaded coupling
■
Accepts AMP Type XI size 20
contacts
A cost effective approach in
a plastic circular connector
with crimp snap-in contacts.
Wherever high voltage is
required, this user friendly
configuration can operate
up to 5,000 volts DC.
Materials Handling
Equipment
■ Medical Equipment
■ Computer and Peripheral
Equipment
■ HV Power Supplies
■ Automated Manufacturing
Equipment
■ Test Equipment
This 6 position connector
can be selectively loaded
for various high voltage
applications such as:
Ø 1.095
[27.81]
Material and Mechanical
Characteristics
This LGH connector offers
an economical solution for
your high voltage requirements. This quick-turn coupling connector will also
accommodate standard
AMP Circular Plastic
Connector backshell accessories.
■
1.250
[31.75]
Coupling Ring
Nylon, Black
.280 Full
[7.11] Thd.
5/8-24 UNEF Thd.
Ø .75
[19.05]
Housings — UL 94V-0
Operating Temperature —
-5°F to 185°F [-15° C to 85°C]
Housing,
Glass Reinforced Polyester
.375
[9.53]
(Tracking)
Part Number 867534-1
Accepts Pin Contact
Part Number 203816-6 for 20-24 AWG wire
(Not Supplied with Plug Kit)
Housing
Mat'l: Glass Reinforced
Polyester
.156
Max.
[3.96]
Customer Panel
.600
[15.24]
.141
[3.58]
.094
[2.39]
.844
[21.44]
.844 1.125
[21.44] [28.58]
Ø 2.44
[.096]
.06 R.
[1.5] Typ.
.141
[3.58]
Ø .125
Typ.
[3.18]
.975
[24.77]
5/8-24 UNEF
.280 Ref.
[7.11]
1.125
[28.58]
Part Number 867535-1
Accepts Socket Contact
Part Number 203802-6 for 20-24 AWG wire
(Not Supplied with Receptacle)
8036
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
13-Pin Circular Connectors, 5 KVDC
Product Facts
No exposed high voltage
contacts
■
Lightweight, compact design
■
Polarized plug and receptacle
■
Available as assembled
units or in kit form
■
Preassembled connectors
furnished with attached
leads of virtually any
color/length combination
■
Right-angle strain relief
option available
■
Threaded coupling provides
positive, quick connect/
disconnect
■
Will withstand a 10 KVDC
hipot test
■
Metal shell available for
complete shielding and
rugged operation
■
Pins and sockets are
22-gauge, gold-plated
bronze
■
UL Recognized, 94V-0
rated, self-extinguishing,
glass reinforced polyester
material, where specified
■
Wire range — 28-22 AWG
■
Operating temperature
range — -67°F to +257°F
[-55°C to +125°C]
■
Voltage rating — 5 KVDC at
70,000 ft. [21,336 m]
Plugs
8
High Voltage Connectors
■
Receptacles
AMP LGH 13-Pin Circular
High Voltage Connectors
are suitable for a wide range
of military and commercial
applications. This highly
reliable, lightweight connector series incorporates
many features that promote
electrical, mechanical and
environmental integrity. In
fact, properly mated, LGH
13-Pin Connectors safely
carry 5 KVDC and a continuous current of 5 amperes
up to an altitude of 70,000
feet [21,336 meters].
Four receptacle options,
including round and rectangular flanges, provide
versatility for a variety of
mounting requirements.
Plugs are available in straight
and right-angle strain relief
versions made from class
94V-0 polyester and in a
metalized version with a
straight or right-angle boot.
Connectors are available
pre-assembled or in kit form.
8037
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
13-Pin Metal Shell Connectors
Metalized Plugs
Part Number 865799-1 (with right-angle
boot)
Part Number 865799-2 (with straight
boot)
Mates with receptacles —
865574-1
863293-1
Straight Boot
Right-Angle Boot
Metal-Sleeve Receptacle
Part Number 865574-1
Mates with plugs —
865799-1
865799-2
Recommended Panel Cutout
Flange-Mount Receptacle,
Metal Flange and Sleeve
Part Number 863293-1
Mates with plugs —
865799-1
865799-2
8038
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
13-Pin Plug Kits, Polyester*
Straight Plug,
Polyester Material, 94V-0
Part Number 865628-1
Mates with receptacles —
863612-1
863863-1, -2
1.75
Max.
[44.45]
1.19
[30.23]
Cap
Molded Silicone
Rubber Slug
Potting
Shell
Housing
Right-Angle Plug,
Polyester Material, 94V-0
Part Number 864840-1
Mates with receptacles —
863612-1
863863-1, -2
2.06
Max.
[53.32]
1.19
[30.23]
Cap
Molded Silicone
Rubber Slug
Potting
Shell
Housing
*Also available preassembled. Contact Tyco Electronics for additional information.
8
13-Pin Receptacle Kits, Plastic
Hex Nut
Housing
Glass-Filled Epoxy
Receptacle
.060
R.
[1.52]
O Ring
High Voltage Connectors
.060-.125 Panel
[1.52-3.18] Thickness
.560
[14.22]
1.03
[26.16]
Part Number 863612-1
Mates with plugs —
865628-1
864840-1
Recommended Panel Cutout
1.48
[37.59]
Channel-Mount Receptacle,
94V-0 Polyester
1.00
[25.40]
Hex Nut
(863863-2 only)
1.180
[29.97]
Part Number 863863-1 (without hex nut)
Part Number 863863-2 (with hex nut)
Mates with plugs —
865628-1
864840-1
.060-.125 Panel
[1.52-3.18] Thickness
Housing
Potting
Shell
1.50
[38.1]
Socket Typ.
1.56
[39.62]
8039
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
5-Pin, Metal-Shell Circular Connectors, Military-Type
Product Facts
■
Field installable and
repairable
■
Environmentally sealed
■
Bayonet locking cap
■
Single dot polarization
helps prevent mismating
■
Accepts any MIL-C-38999
backshell arrangement
■
Three insert polarizations
available
■
Rated for 10 KVDC and
10 amps
■
Withstands 15 KVDC hipot test
■
Safe handling of high voltage
— no exposed contacts
■
Lightweight, compact design
■
Size 16 gold plated contacts
with 10 ampere rating
accommodates wire range
24-16 AWG [0.2-1.4 mm2]
and may be hand tool
crimped, machine crimped,
or soldered
■
Can be panel or bulkhead
mounted or used in freehanging applications
■
Preassembled connectors
furnished with attached
leads of virtually any
color/length combination
■
Removable inserts interchangeable between shell
halves
■
Positions numbered for easy
circuit identification
■
Backshell available for
bundle shielding
■
Operating and storage
temperature range: -67°F to
+257°F [-55°C to +125°C]
Material and Finish
Shells — Aluminum chromate coating
over nickel plating
Inserts — Glass reinforced polyester
Bayonet Coupling Rings — Glass
reinforced polyester
O Ring Seals — Silicone rubber
Pin and Socket Contacts — Brass;
.00050 [0.013] min. gold plated per
MIL-G-45204
Backshell — Brass; plated chromate
over nickel
AMP 5-Pin Metal Shell
Connectors are designed
for high voltage circuits,
especially in critical
applications and harsh
environments, such as
shipboard applications. The
connector is exceptionally
lightweight and compact
and can be used within a
temperature range of -67°F
to +257°F [-55°C to
+125°C].
The connector incorporates
many features for electrical,
mechanical and environ-
mental integrity. Such
features include: flame
retardant, glass-filled thermoplastic polyester inserts;
two sets of gold plated size
16 contacts which have a
10 ampere rating and will
accommodate a wire size
range of 24–16 AWG
[0.2–1.4mm2]; three insert
polarizations; full protection
of pins and sockets to
permit safer high voltage
handling; and resilient seals
inside each pin shroud
which provide positive sealing for the mated connector.
Tyco Electronics supplies
the connector either preassembled or in kit form.
Each conveniently packaged kit includes an appropriate number of pins and
sockets that can be hand
tool crimped, machine
crimped or soldered to
wire. Pre-assembled connectors can be furnished
with leads of virtually any
length. All are tested for
highest quality and meets
applicable performance
specifications.
Kits
Part Numbers
Description
Kit with Contacts for
16 AWG [1.25-1.4 mm2]
Kit with Contacts for
20 AWG [0.5-0.6 mm2]
Receptacle, Flange-Mount
with Socket Contacts
Plug with
Pin Contacts
Receptacle, Flange-Mount
with Pin Contacts
Plug with
Socket Contacts
863754-1
864062-1
863753-1
864063-1
863755-1
864064-1
863752-1
864065-1
Note: Backshell is not included with any kits; any MIL-C-38999 backshell may be used or AMP Part Number 864639-2.
Tooling
Tool Application
Insert Removal
Contact Removal
Crimp Tool Contact Positioner
Crimp Tool
Instruction Sheet
Manufacturer’s
Name
AMP
AMP
Daniels
Daniels
AMP
Part
Numbers
864437-1
305183
TP-581
M22520/1-01
864886
For more information on 5-Pin Metal
Shell Circular Connector to meet
your specific requirements, consult
Tyco Electronics.
8040
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
5-Pin, Metal-Shell Circular Connector, Military-Type (Continued)
Receptacle
Plug
8
Shielded Cable Assembly
Socket Contacts
5 Plcs.
Washer
.102 ± .010
[2.59 ± 0.25]
When
Assembled
Shrink Tubing
Ø 1.35
[34.3]
Max.
#24 AWG Teflon
Insulated Wire
Single Dot
Polarization
Major
Keyway
Ø .29 Max.
[7.4]
Ø .312
[7.92]
4.5 ± .5
[114.3 ± 12.7]
Plug Assembly
With 5–#16
Pin Contacts
High Voltage Connectors
Nickel Plated Brass
Shield Termination
21 5
3 4
Truarc Ring (Internal)
Mat’l: Stainless Steel
.25
Ref.
[6.4]
.70 ± .02
[17.8 ± 0.5]
Washer
Mat’l: Stainless Steel
2.44 ± .02
[62.0 ± 0.5]
Protective
Cap
A
Dim.
A
12.60 ± .25
320.0 ± 6.4
Part
Number
864019-1
+ 3.00
0.00
50.00 ±–3.00
1270.0 ±+ 76.2
– 0.0
864019-2
17.50 ± .50
444.5 ± 12.7
864019-3
Contact No.
1
2
3
4
5
Wire Color
Yellow
Black
Yellow
Brown
Red
8041
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
7-Pin, Metal-Shell Circular Connectors, Military-Type
Product Facts
■
15 KVDC operating voltage,
up to 70,000 feet [21,336 m]
■
Current carrying capacity —
7.5 A continuous per line for
20 AWG wire
■
Metal shell available for
complete shielding and
rugged operation
■
Molded-in Size 20 contacts
are fully shrouded
■
Molded glass epoxy and
silicone rubber interface for
positive sealing
■
Polarized plug and
receptacle housings help
prevent mismating
■
Designed to meet applicable
specifications
■
Hermetically sealed
receptacles available
■
Operating temperature
range from -67°F to +257°F
[-55°C to +125°C]
■
Moisture resistant
■
Corona resistant
is hermetic and can be
mounted with an O-ring
flange or solder flange for
various industrial and military applications.
AMP 7-Pin Miniature
Circular Connectors, when
properly assembled and
mated, safely carry 15 KVDC
(pin-to-pin and pin-toground) through a full range
of military environmental
requirements. The connectors can carry a continuous
current of 7.5 amperes per
line when terminated to 20
AWG wire. The receptacle
Product Specification —
108-36030
This connector family features size 20 gold-plated
pins and sockets which are
fully shrouded for safe handling, polarized housings to
assure proper mating, and
a molded glass epoxy and
silicone rubber interface for
positive sealing.
AMP 7-Pin Miniature
Circular Connectors are
available in a wide variety
of configurations, including
a metal shell version for
RFI shielding and rugged
handling.
Receptacle Lead Assembly
36.00 ± 1.00
[914.4 ± 25.4]
.06
R.
[1.5]
Ø 1.47
[37.5]
"O"–Ring
Hex Nut
1.50
Ref.
[38.1]
#1-28
Un Thd.
.515
[13.08]
Ø 1.03
[26.19] Ø .161 Ref.
[4.10] Typ.
Recommended
Panel Cutout
#16 AWG
Silicone Insulated
Lead Wire
7 Plcs.
1.25
[31.7] Typ.
Potting
Shrink Tubing
Housing
Mat'l: Epoxy Mldg. Cmpd.
Color: Black
.640
[16.26]
Size 20 Socket
Contacts, 7 Plcs.
Part Number 867862-1
8042
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
7-Pin, Metal-Shell Circular Connectors, Military-Type (Continued)
Plastic Shell
.06
R.
[1.5]
.515
[13.08]
Ø 1.03
[26.19]
Panel Cutout for Receptacles
Potted Receptacle
Part Number 861999-1 (Non-hermetic)
Part Number 862794-1 (Hermetic Seal)
Potted Plug Kit
Part Number 865594-1
Receptacle for Hermetic Seal,
Solder-Flange-Mount
Part Number 862005-1
Potting Shells
8
High Voltage Connectors
Plug Potting Shell
Part Number 862544-1
Receptacle Potting Shell
Part Number 862256-1
Metal Shell
Plug Kit
Part Number 865656-1 (Straight Boot)
Part Number 865656-2 (Right-Angle Boot)
Part Number 865656-3 (No Boot)
Receptacle
Part Number 862004-1 (Non-hermetic)
Part Number 866182-1 (Hermetic Seal)
8043
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
6-Pin, Subminiature Rectangular Connectors
Product Facts
■
Extremely lightweight —
total weight of mated pair is
less than 14 grams
■
Compact design — requires
less than .6 square inch
[387 mm2] of mounting surface; occupies less than
.750 cubic inch [.229 mm3]
of volume per mated pair
■
Quick connect/disconnect
design
■
Resilient silicone rubber
insert in plug half provides
positive interfacial seal for
mated connector
■
Withstands 10 KVDC hipot
test
■
Housing styles for potting,
chassis slot (channel)
mounting, panel mounting
and free-hanging applications
■
Lettered positions for easy
circuit identification
■
Size 22, gold plated contacts with 5 ampere rating
accommodate 28 to 22 AWG
[0.08 to 0.4 mm2] wire
■
Connectors pre-assembled
with leads, fully potted and
tested
■
6 KVDC at 70,000 ft.
[21,336m]; -67°F to +257°F
[-55°C to +125°C]operating
storage temperature
■
Flame retardant, glass
reinforced thermoplastic
polyester housings standard
color, black
AMP Subminiature High
Voltage Connectors are
designed for use in
electronic high voltage
circuits, especially in critical
applications and harsh
environments. It is exceptionally lightweight and
compact. Can be operated
within a temperature range
of -67°F to 257°F [-55°C to
+125°C] and up to 6 KVDC
at an altitude of 70,000 feet
[21,336 meters].
The connector incorporates
many features for electrical,
mechanical and environmental integrity.
Mounting Brackets, Slip-on
(For Commercial or Military
Assemblies with slotted
housings)
Tyco Electronics supplies
the Subminiature High
Voltage Connector in a
6-position size, pre-
assembled with silicone or
TEFLON insulation. For optimum versatility, connector
housings are available for
180° (straight) or 90° (rightangle) rear-entry wiring and
in a choice of styles for potting, chassis-slot (channel)
mounting, panel mounting
and free-hanging applications. Panel-mounted versions can be furnished either
with separate “slip-on” metal
mounting brackets or with
a molded mounting flange
that is an integral part of the
connector. All connector
styles are fully potted
(and have been tested for
environmental integrity and
reliability of performance).
Material and Finish
Housings and Potting Shells —
Thermoplastic polyester, glass-filled,
flame retardant; standard color, black
Contacts — Beryllium copper; plated
.000030 [0.00076] min. gold per MILG-45204, over .000030 [0.00076] min.
nickel per QQ-N-290
Mounting Brackets — Carbon steel,
nickel plated
Part Number 861214-2 —
Two, .106 [2.69] Dia. Mounting Holes
Part Number 861215-2 —
One, .106 [2.69] Dia. Mounting Hole
8044
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
6-Pin, Subminiature Rectangular Connectors (Continued)
Plug Assemblies and Kits
Flying Leads
Assembly A
Lead Length
15.00 ± .50
381.0 ± 12.7
24.00 ± .50
609.6 ± 12.7
.50 ± .12
[12.7 ± 0.4]
A
.016–.020
Typ.
[0.40–0.51]
867622-2
Pin No.
A
B
C
D
E
F
.540
[13.72]
.600
[15.24]
Assembly with
22 AWG Silicone
867622-1
.500
[12.70]
.400
[10.16]
Ø .093 Typ.
[2.36]
.73
[18.5]
Wire Color
Yellow
Red
Brown
Blue
Green
Black
Molded Mounting Flange
Assembly Lead
Length A
12
304.8
24
609.6
36
914.4
Assembly with
22 AWG Silicone
Assembly with
24 AWG TEFLON
867465-1
867464-1
867465-2
867464-2
867465-3
867464-3
Right-Angle
Kit Part
Number
448479-1
Kit with
Flange
Slotted Version
with Potting Shell
Kit Part
Number
867482-1
Kit Part
Number
Slotted
867483-1
Color Coding
Leads are color coded as tabulated
here. Other color leads can be used
in custom assemblies.
Pin No.
A
B
C
D
E
F
Assembly with
22 AWG Silicone
Assembly with
24 AWG TEFLON
867467-1
867466-1
867467-2
867466-2
867467-3
867466-3
Assembly Lead
Length A
12
304.8
24
609.6
36
914.4
Assembly with
22 AWG Silicone
Assembly with
24 AWG TEFLON
867463-1
867462-1
867463-2
867462-2
867463-3
867462-3
Assembly Lead
Length A
12
304.8
24
609.6
36
914.4
Assembly with
22 AWG Silicone
Assembly with
24 AWG TEFLON
867469-1
867468-1
867469-2
867468-2
867469-3
867468-3
8
High Voltage Connectors
Receptacle Assemblies
and Kits
Assembly Lead
Length A
12
304.8
24
609.6
36
914.4
Wire Color
Brown
Red
Green
Blue
Black
White
8045
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
6-Pin, Subminiature Rectangular Connectors (Continued)
Receptacle Assemblies
and Kits (Continued)
Molded Mounting Flange
.106
Dia. Typ.
[2.69]
Kit Part
Number
867484-1
Assembly Lead
Length A
12
304.8
24
609.6
36
914.4
Assembly with
22 AWG Silicone
Assembly with
24 AWG TEFLON
867473-1
867472-1
867473-2
867472-2
867473-3
867472-3
Assembly Lead
Length A
12
304.8
24
609.6
36
914.4
Assembly with
22 AWG Silicone
Flange can be placed elsewhere on housing. Consult Tyco Electronics.
Right-Angle
Kit Part
Number
866047-1
Color Coding
Leads are color coded as tabulated
here. Other color leads can be used
in custom assemblies.
Plug Assemblies
A
Posts Dia. .025 [0.64]
.125
[3.17]
± .025
[± 0.64]
Pin No.
A
B
C
D
E
F
.540
[13.72]
.030 ± .005
[0.76 ± 0.13]
.719
[18.26]
.74
[18.8]
.400
[10.16]
Plug Assemblies
with Flying Leads
A
.500
[12.70]
± .50
[± 12.7]
.600
[15.24]
.016–.020
Typ.
[0.40–0.51]
.540
[13.72]
.400
[10.16]
.73
[18.5]
See Note
.250
[6.35]
Dim.
A
4.00
101.6
4.00
101.6
4.00
101.6
4.00
101.6
4.00
101.6
13.00
330.2
867477-2
867477-3
Wire Color
Brown
Red
Green
Blue
Black
White
.500
[12.70]
Molded
Slug
Silicone
Rubber
867477-1
.093
[2.37]
1.062
[26.97]
.875
[22.23]
.125
[3.17]
Dim. A
.245
6.22
.245
6.22
.750
19.05
Part Number
449810-1
449810-2
449810-3
Note: 449810-1 Dia. .106 [2.69],
-2 and -3 inserts are #2-56.
Lead
Color
Letter
Cavity
Yellow
A
Red
B
Brown
C
Blue
D
Green
E
Black
F
Part
Number
868021-1
8046
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
6-Pin, Subminiature Rectangular Connectors (Continued)
Plug Assemblies (Continued)
Mounting Brackets
These brackets are for mounting
commercial or military assemblies
with slotted housings. They are not
included in connector kits, nor with
assemblies, and they must be
ordered separately.
Part Number 861214-2
Part Number 861215-2
Flying Leads
.500
[12.70]
#24 AWG CR TEFLON Insulated
.063
Typ.
[1.60]
.50 ± .12
[12.7 ± 0.4]
.016–.020 Typ.
[0.40–0.51]
15.00 ± .50
[381.0 ± 12.7]
.600
[15.24]
.540
[13.72]
.400
[10.16]
Molded Slug
Mat'l: Silicone Rubber
Pin No.
A
B
C
D
E
F
Wire Color
Yellow
Red
Brown
Blue
Green
Black
Socket No.
A
B
C
D
E
F
Wire Color
Black
Red
Brown
No Lead
Yellow
Green
Housing
Mat'l: Polyester Mldg. Cmpd.
Color: Black
.73
[18.5]
Part Number 867761-1
#24 AWG TEFLON Insulated
Lead Wire .093 [2.36] O. D.
Silicone Rubber
.54
[13.72]
.60
[15.24]
.73
Ref.
[18.5]
.50
[12.7]
.40
[10.16]
5.00 ± .50
[127.0 ± 12.7]
8
Part Number 445181-1
High Voltage Connectors
Receptacle Assemblies
Slotted
Right-Angle
Assembly
Lead Length A
12
304.8
24
609.6
36
914.4
.000
.290 +– .010
+ 0.00
[7.36 – 0.25 ]
Assembly with
22 AWG Silicone
Assembly with
24 AWG TEFLON
867471-1
867470-1
867471-2
867470-2
867471-3
867470-3
.010
.867 +– .015
+ 0.25
[22.02 – 0.38 ]
.38 ± .12
[9.7 ± 3.0]
12.00 ± .50
[304.8 ± 12.7]
.500
[12.70]
1.062
[26.97]
.870
[22.10]
.600
[15.24]
#22 AWG Silicone
Insulated Lead Wire
.250
[6.35]
Ø .016
Typ.
[2.69]
Part Number 443832-1
8047
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
6-Pin, Subminiature Rectangular Connectors (Continued)
Receptacle Assemblies
(Continued)
Right-Angle (Continued)
Assembly
Lead Length A
12
304.8
24
609.6
36
914.4
Assembly with
22 AWG Silicone
Assembly with
24 AWG TEFLON
867479-1
867478-1
867479-2
867478-2
867479-3
867478-3
6-Pin, Subminiature Metal-Shell Rectangular Connectors
Cable Assemblies
.500
[12.70]
Assembly
Lead Length A
24.0 ± .25
609.6 ± 6.4
26.0 ± .25
660.4 ± 6.4
30.0 ± .25
762.0 ± 6.4
32.00 ± .25
812.8 ± 6.4
.620
[15.75]
2.00
[50.8]
Max.
Part
Number
869093-1
869093-2
869093-3
869093-4
3.00 ± .25
[76.2 ± 6.4]
Ø .34
Max.
[8.6]
30°
A
Plug
Receptacle
Silicone Shrink Tubing
1.2
Max.
[30.5]
45°
.500
[12.70]
.620
[15.75]
1.62
Max.
[41.4]
Part Number 869093
8048
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
6-Pin, Subminiature Metal-Shell Rectangular Connectors (Continued)
Shielded Cable Assemblies
.156
[3.96]
.500
[12.70]
.620
[15.75]
.400
[10.16]
Jacket
Mat’l: Raychem Silicone Shrink
Tubing, Type SRFR, Size 7.8/4.5 mm
Color: Gray
.950
[24.13]
Max.
2.00
[50.8]
Max.
.34 Dia.
[8.64] Max.
Cavity
ID Surface
30° ± 3°
A
Assembly
Lead Length A
24.0
609.6
26.0
660.4
30.0
762.0
32.00
812.8
Part
Number
448155-1
448155-2
448155-3
448155-4
± .250
[± 6.35]
Plug
Receptacle
1.20
Max.
[30.48]
Plug Assembly
.570
[14.48]
Module Side
.500
[12.70]
1.62 Max.
[41.15]
Part Number 448155
.620
[15.75]
1.440
Max.
[36.58]
.500
[12.70]
.125
[3.18]
8
High Voltage Connectors
1.185 ± .010
[30.10 ± 0.25]
1.200
[30.48]
.660
[16.76]
.475 ± .010
[12.07 ± 0.25]
Ø .084
[2.13]
24.00 ± 1.00
[609.6 ± 25.4]
Part Number 449574-1
Receptacle Assembly
1.460
Max.
[37.08]
.500
[12.70]
.313
[7.95]
1.200
[30.48]
.660
[16.76]
24.5 ±1.00
[622.3 ± 25.4]
1.00 ± .50
[25.4 ± 12.7]
Part Number 449573-1
8049
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
LGH Micro-Miniature Connectors and Cable Assemblies
Product Facts
■
LGH leads and receptacles
find wide application where
high voltage is used in
harsh environments
■
Small high voltage power
supplies
■
Back lighting for LCD flat
panel displays
■
High voltage for flat panel
FED (Field Emissive
Displays)
■
Small CRT’s (Cathode Ray
Tubes)
■
Commercial and Military
Avionics
■
A series of miniature high
voltage connectors for
applications where space is
limited
■
HV performance in a small
lightweight connector
■
Operating voltages up to
12 KVDC
■
Operation to 100,000 ft.
[30,480 m] altitude
■
Lead wire remains flexible
to - 67°F [-55°C]
■
Color coded for easy
identification
■
Leads are available with
silicone, TEFLON or silicone
coated TEFLON
■
Connector is fully insulated
■
Connectors are available
with 26 thru 22 AWG wire
Materials
Approvals
Molded silicone rubber
Thermoset and thermoplastic polymers
Socket contacts size 22 per MIL-C-39029
size 22
Meets applicable military specifications
AMP product specifications listed below
Electrical Characteristics
Operating Voltage — up to 12 KVDC
Current Rating — 5 amps max. with
22 GA wire
Mechanical Characteristics
Small size outside Dia. of .135 [3.43]
Leads are preassembled
Quick disconnect, push/pull mating
Operating Temperature —
-67°F to +257°F [-55°C to +125°C]
Technical Documents
135 Series (.135 [3.43] Dia.) —
108-1788
170 Series (.179 [4.55] Dia.) —
108-1802
240 Series (.240 [6.10] Dia.) —
108-1853
Surface Mount/Plug Assembly —
108-1880
1, 2, and 3 Position —
108-1812
8050
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
LGH Micro-Miniature Connectors and Cable Assemblies (Continued)
8.00 ± .12
[203.2 ± 3.0]
135 Series
Product Specification — 108-1788
Operating Voltage — 6 KVDC
Test Voltage — 10 KVDC at 10,000
feet [3,046 m] and -13°F [–25°C] and at
+185°F [+85°C]
Ø .060
[1.52]
Ø .135
[3.43]
.71
[18.0]
Silicone Rubber
#24 AWG
Silicone Coated
FEP, Red
Ø .098
[2.49]
Size 22
Socket Contact
8.00 ± .12
[203.2 ± 3.0]
Ø .060
[1.52]
#24 AWG
Silicone Coated
FEP, Red
Plug
Part Number 443957-1
170 Series
Silicone Rubber
Product Specification — 108-1853
Operating Voltage — 12 KVDC
Test Voltage — 18 KVDC at sea level
70,000 feet [21,336 m] and -67°F to
+257°F
[-55°C to +125°C]
Silicone Rubber
Ø .098
[2.49]
Size 22
Socket Contact
Plug
Ø .17
[4.3]
.63
[16.0]
Size 22
Pin Contact
Receptacle
Plug
Part Number
Wire
Description
Wire
Color
Dim. A
24 AWG
Silicone
Coated
TEFLON
Red
12.5 ± .12
317.5 ± 3.0
1218147-1
24 AWG
Corona Resistant
TEFLON
Yellow
18.5 ± .12
469.9 ± 3.0
1218149-1
Receptacle
Dim. A
Part Number
12.0 ± .12
1218148-1
304.8 ± 3.0
48.0 ± .48
1218148-2
1219.2 ± 12.2
18.5 ± .12
469.9 ± 3.0
.25 ± .06
[6.4 ± 1.5]
A
.57
[14.5]
Ø .240
[6.10]
Size 22
Pin Contact
A
Ø .17
[4.3]
.71
[18.0]
240 Series
Silicone Rubber
Receptacle
Part Number 443958-1
A
Product Specification — 108-1802
Operating Voltage — 6 KVDC
Test Voltage — 10 KVDC at 10,000
feet [3,046 m] and -67°F to +257°F
[-55°C to +125°C]
Durability — 50 matings and unmating
Ø .135
[3.43]
.63
[16.0]
Dim.
A
7.0 ± .025
177.8 ± 6.4
72.0 ± 1.0
1828.8 ± 25.4
Silicone Rubber
1218150-1
Plug Part
Number
448660-1
(straight)
448660-2
(straight)
8
Plug
72.00 ± .72
[1828.8 ± 18.29]
.69
[17.5]
.25 ± .06
[6.4 ± 1.5]
High Voltage Connectors
Ø .240
[6.10]
Receptacle
Part Number 448658-1
Ø .240
[6.10]
.560
[14.20]
Ø .240
[6.10]
Silicone
Rubber
.445
[11.30]
.200
[5.08]
.330
[8.38]
.400
Max.
[10.16]
.300
[7.60]
6.00 ± 0.25
[152.4 ± 6.40]
Ø .240
[6.10]
6.00 ± 0.25
[152.4 ± 6.40]
Glass Filled Epoxy
Silicone
Rubber
0.25 ± 0.06
[6.40 ± 1.50]
Receptacle (Right-Angle)
Part Number 448659-1
.030
[0.76]
Silicone Molding
Compound
0.25 ± 0.06
[6.40 ± 1.50]
Plug (Right-Angle)
Part Number 448661-1
Receptacle Housing
Part Number 1484882-1
8051
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
LGH Micro-Miniature Connectors and Cable Assemblies (Continued)
Surface Mount/
Plug Assembly
Product Specification — 108-1880
Operating Voltage — 7 KVDC
Test Voltage — 13 KVDC at 20,000
feet [6,096 m] at -13°F to +167°F
[-25°C to +75°C] and 3 KVDC at 70,000
feet [21,336 m] at -67°F and 257°F
[-55°C and 125°C]
Dim.
A
10.0
254.0
6.63
168.4
8.0
203.2
4.0
101.6
Ø .250
[6.35]
.600 Ref.
[15.24]
Socket
Contact
Housing
Silicone Rubber
Part
Number
Ø .145 Typ.
[3.68]
22 AWG Silicone
Insulated Wire
1218134-1
Ø .090–.096
[2.29–2.44]
± .12
A
[± 3.0]
.28
.425
[7.1]
[10.79]
Ref.
.710 ± .015
[18.03 ± 0.38]
Ø .030
[0.76]
.250
[6.35]
Ø .135
[3.43]
.250
[6.35]
.020
Typ.
[0.51]
Contact Pin
1218134-2
Plug
Right-Angle Silicone
1218134-3
1218134-4
1, 2 and 3 Position
Receptacle, Surface Mount
Part Number 1218055-1
Part Number 1218055-2
Glass Filled Epoxy, Black
PPS Thermoplastic
Polymer, Brown
3-Position Connectors
Product Specification — 108-1812
Operating Voltage — 7.5 KVDC
Test Voltage — 12 KVDC at 10,000
feet [3,048 m] and 5°F to +185°F
[-15°C to +85°C]
.100 Blend Radius
[2.54] 3 Plcs
Socket
Contact
Green
Yellow
Blue
Housing Silicone Rubber
Plug
Dim.
A
12
305
16
406
12
305
18
457
48
1219
Receptacle
Wire
Color
Part
Number
Brown
Brown
Brown
863743-1
Dim.
A
12
305
18
457
24
610
48
1219
863743-2
862424-1
Green
Yellow
Blue
862424-2
Part
Number
862425-1
862425-2
862425-3
862425-4
862424-4
8052
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
LGH Micro-Miniature Connectors and Cable Assemblies (Continued)
1, 2 and 3 Position (Continued)
2-Position Connectors
Product Specification — 108-1812
Operating Voltage — 7.5 KVDC
Test Voltage — 12 KVDC at 10,000
feet [3,048 m] and -5°F to +185°F
[-15°C to +85°C]
Plug
Dim.
A
12
305
16
406
18
457
24
610
48
1219
Receptacle
Part
Number
Dim.
A
12
305
16
406
18
457
24
610
48
1219
866559-1
866559-5
866559-2
866559-3
866559-4
Part
Number
866196-1
866196-5
866196-2
866196-3
866196-4
1-Position Connectors
A
± .50
[± 12.7]
A
± .50
[± 12.7]
8
High Voltage Connectors
Plug
Dim.
A
15
381
30
762
36
914
36
914
6
152
Receptacle
Wire
Color
Part
Number
White
867823-1
White
867823-2
Green
867823-3
White
867823-4
White
867823-5
Dim.
A
24
610
24
610
6
152
Wire
Color
Part
Number
White
867824-1
Green
867824-2
White
867824-3
8053
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
Medical Receptacles (Used Primarily for Patient Monitoring)
Product Facts
■
Quick connect/disconnect
■
6 and 7 position connector
■
Mates to standard medical
cable interface
■
Operating Voltage — up to
5,000 volts DC
■
Operating Temperature —
-5°F to 185°F [-15°C to
85°C]
■
Operating Current —
10 Amps max.
■
Accepts AMP Multi-Mate
Pins and Sockets (size 16)
■
Four hole flange mount
■
Housings made from UL
94V-0 polyester material
■
Different colors available
■
Polarized for proper mating
of connector halves
■
Tyco Electronics does not
manufacture mating plugs
or cable assemblies for
these receptacles
The AMP line of LGH high
voltage products is meeting
today’s need for medical
instrumentation connectors
and is prepared for tomorrow’s medical breakthroughs.
In use today in a wide variety of medical monitoring
equipment, this versatile
LGH circular connector
offers the industry a wide
choice of application
options.
Typical Applications
Medical monitoring
equipment
■ Mates with “standard”
medical cable assemblies
■
Versatility
Choice of crimp or posted,
size 16 gold over nickel
plated contacts
■ Flange mounted for easy
installation
■ Polarized for safe, positive
mating
■ Housings available in
choice of colors to meet
your application
■
8054
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
Medical Receptacles (Used Primarily for Patient Monitoring) (Continued)
7 Position
Housing only no contacts
1.18 ± .03
[29.97 ± 0.8]
Typ.
.970
Ref.
[24.38]
.906 ± .010
[23.01 ± 0.25]
Typ.
6 Position
Socket contacts with
.025 [0.63] Square Posts
Housing
Color
Black
Special
Aqua Blue*
.680 ± .010
[17.20 ± 0.25]
Ø .875 ± .010
[22.23 ± 0.25]
1.188 ± .031
[30.02 ± 0.79]
2 Plcs. Typ.
443065-3
*PMS (Pantone Matching System)
#3145 Uncoated.
.970
Ref.
[24.13]
.677 ± .010
[17.20 ± 0.25]
Part
Number
443065-1
.270 ± .030
[6.86 ± 0.76]
.906 ± .005
Ø .875
Ref.
[23.01 ± 0.13]
[22.22]
2 Plcs. Typ.
Ø .745 ± .010
[18.92 ± 0.25]
Part Number 447913-1
6 Position
Pin contacts with
.025 [0.63] Square Posts
1.03 Typ.
[26.20] 2 Plcs.
.812
[20.62]
2 Plcs. Typ.
1.125
[28.58]
.44
[11.2]
.005
Ø .120 +– .001
+ 0.13
[3.05 – 0.03 ]
4 Plcs. Typ.
.125
[3.17]
.370 ± .030
[6.86 ± 0.76]
Ø .75
[19.1]
Ø .875
[22.22]
Part Number 447914-1
1.18
Typ.
[30.0]
6 Position
14S–6S
.005
Ø .120 +– .001
+ 0.13
[3.04 – .003 ]
.906 ± .005
[23.01 ± 0.13]
Typ.
Ø .495
[12.57]
Ø .875 ± .010
[22.23 ± 0.25]
Ø .745± .010
[18.92 ± 0.25]
.567 ± .010
[14.40 ± 0.25]
8
.677 ± .010
[17.20 ± 0.25]
High Voltage Connectors
.964 ± .010
[24.49 ± 0.25]
Part Number 449652-1
1.18 ± .03
[29.97 ± 0.8]
6 Position
MS3102A-14S-6S
Configuration
.677 ± .010
[17.20 ± 0.25]
.906 ± .010
[23.01 ± 0.25]
Typ.
Ø .875 ± .010
[22.23 ± 0.25]
.567
[14.40]
.960
Ref.
[24.38]
Part Number 864900-1
(Supplied with Contacts)
6 Position
Special 4mm Recess
1.188 ± .031
[30.02 ± 0.79]
2 Plcs. Typ.
.005
Ø .120 +– .001
+ 0.13
[3.05 – 0.03 ]
4 Plcs.
.906 ± .005
[23.01 ± 0.13]
2 Plcs. Typ.
.970
Ref.
[24.13]
.157
[4.00]
Ø .875
[22.22]
Ref.
Part Number 864900-2
(Supplied without Contacts)
.677 ± .010
[17.20 ± 0.25]
Ø .745 ± .010
[18.92 ±0.25]
Part Number 1218081-1
8055
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
9 Position LGH MATE-N-LOK Style Connectors
+ .039
1.339 – .000
Receptacle Kit
.630
Min.
[16.00]
+ 1.00
[34.00 – 0.00 ]
Keying Pin (Short)
Part Number: 443359-2
+ .039
.689 – .000
+ 1.00
[17.50 – 0.00 ]
.295 Min.
[7.50]
.669
[17.00]
2 Plcs.
.142 Max.
[3.61] Typ.
Rad.
Keying Pin (Long)
Part Number: 443359-1
1.457
[37.00]
Ø .104 9 Plcs.
[2.65]
Wire Entry
Contact
Part Number
203816-6
.835
[21.20]
1.248
[31.70]
1.319
[33.50]
Part Number 443160-1
Color: Pale Blue
1.240
[31.50]
Plug Kit
Ø .150
[3.80]
9 Plcs.
Wire Entry
1.720
[43.70]
Ref.
Technical Documents
Instruction Sheets —
408-3382
408-4436
408-4368
Design Objective —
108-1711
Application Specification —
114-1110
1.339
[34.00]
1.362
[34.60]
Keying Pin (Short)
Part Number: 443359-2
.559
[14.20]
Contact
Part Number: 203802-6
Keying Pin (Long)
Part Number: 443359-1
Part Number 443161-1
Color: Pale Blue
Strain Relief Kit
#4 Self-Tap Screw
Part Number: 203808-4
Ferrule
Part Number: 2-323934-2
1.358 ± .004
[34.50 ± 0.10]
Strain Relief Insert
1.240 ± .098
[31.50 ± 2.50]
1.827 Max.
[46.40]
.157 ± .019
[4.00 ± 0.50]
#22 AWG Wire
Strain Relief Cover
Ø .047 Ref.
[1.20]
Term-Foil Connector
Braid
.783
[19.90]
Ref.
2.244
[57.00]
Part Number 443162-1
8056
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
Various Specials
Product Facts
6 Position LGH Connector
■
Laser gyro inertial reference
systems application
■
Extremely rugged
construction
■
High flexibility silicone
leads
■
Size 22 contacts
■
No adhesives or potting
materials used
■
10,000 volts DC max.
operating voltage
3 Position LGH Compact
Flange Mounted Connector
■
Military counter measure
systems application
■
Missile guidance systems
application
■
Ultra small diameter silicone
coated TEFLON wire
insulation
■
Size 22 contacts
■
Plug is available as a kit or
with flying leads
■
5,000 volts DC max.
operating voltage
6 Position LGH Connector
3 Position LGH Connector
6 LGH leads, insert molded
into a glass epoxy housing
with a sturdy, center male
screwlock form the plug of
this extraordinary printed
circuit connector system.
3 Position LGH Compact
Flange Mounted Connector
Three molded in flying leads
in an extremely tough liquid
crystal polymer flanged
housing make up the receptacle of this compact high
performance high voltage
connector.
8
Performance Specifications
Operating Temperature Range —
-67°F to +257°F [-55°C to +125°C]
Operating Altitude Range —
Sea level to 70,000 ft [21336 m].
Operating Current — 5 amps max.
Polarized interface to assure correct
mating
High Voltage Connectors
6 Position LGH Connector
brings high voltage to the
circuit board
8057
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
Various Specials (Continued)
6 Position, 10 KVDC
Receptacle, with LGH 1/2 L
and LGH 1/2 Positive Stop
Leads
19.00 ± .50
[482.6 ± 12.7]
18.00 ± .50
[457.2 ± 12.7]
14.00 ± .50
[355.6 ± 12.7]
.780
[19.81]
Coupling
Cap
.640
[16.26]
Silicone
Mldg. Compd.
LGH
1/2 L Lead
3 Req’d.
Size 22 Sockets
6 Req'd
.89
[22.6]
3 Plcs.
1.772
[45.01]
Slotted Spring Pin
6-32UNC Jackscrew
Washer
LGH
1/2 Lead
3 Req’d.
#20 AWG Wire
Ø .155 [3.94], 6 Req'd
Silicone Insulated
Color: White
.53
3 Plcs.
[13.5]
13.00 ± .50
[330.2 ± 12.7]
17.00 ± .50
[431.8 ± 12.7]
20.00 ± .50
[508.0 ± 12.7]
Part Number 446775-1
2.670 ± .010
[67.82 ± 0.25]
6 Position,
Rectangular Receptacle
2.264 ± .006
[57.51 ± 0.15]
Pin Contact, Size 22
Ø .165 2 Plcs.
[4.19]
#6-32 Threaded Insert
1.750 ± .002
[44.45 ± 0.05]
.55 ± .01
[14.0 ± 0.3]
Receptacle
Housing
.750 ± .010
[19.05 ± 0.25]
.595 ± .002
[15.11 ± 0.05]
.017 ± .003 Typ.
[0.43 ± 0.08]
.200 ± .010
[5.08 ± 0.25]
.125 ± .010
[3.17 ± 0.25]
Part Number 446947-1
8058
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
Various Specials (Continued)
3 Position Receptacles
.235 ± .010
[5.97 ± 0.25]
.575
[14.61]
A
± .050
[± 12.7]
Position #1 Ref.
Dim.
A
24.00
609.6
18.50
469.9
Position #2 Ref.
.952 ± .020
[24.18 ± 0.51]
Position #3 Ref.
.188
[4.78]
Ø .096
[2.44]
2 Plcs.
Size 22
Pin Contact
.360 ± .020
[9.14 ± 0.51]
.135 ± .010
[3.43 ± 0.25]
Part
Number
443915-1
443915-2
#24 AWG
Silicone Coated
FEP TEFLON, Red
Part Numbers 443915-1, -2
3 Position Plug
.755
[19.18]
.200
[5.08]
Position #1 Ref.
.655
[16.63]
A
Dim.
A
24.00
609.6
48.00
1219.2
± .50
[± 12.7]
Position #2 Ref.
.540
[13.72]
Position #3 Ref.
Socket Contact
Size #22
.255
3 Plcs.
[6.48]
Part
Number
443916-1
443916-2
#24 AWG
Part Numbers 443916-1, -2
3 Position Plug Kit
with 3 Size 22
Socket Contacts
.655
[16.63]
.222
[5.64]
.540
[13.72]
8
.255 3 Plcs.
[6.48]
.755
[19.18]
High Voltage Connectors
Part Numbers 446900-1 and
446900-2 with Slot
3 Position Receptacle
.235 ± .010
[5.97 ± 0.25]
.575
[14.61]
Pin #1
Green Marker
Black Marker
Pin #2
Red Marker
.952 ± .020
[24.18 ± 0.51]
Pin #3
Ø .096
[2.44]
2 Plcs.
10.50 ± .50
[266.7 ± 12.7]
.360 ± .020
[9.14 ± 0.51]
.50 ± .10
[12.7 ± 2.5]
Size 22
Pin Contact
#24 AWG
Silicone Coated
FEP TEFLON
Part Number 443815-1
8059
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
Various Specials (Continued)
Printed Circuit Board
Receptacles
Product Facts
■
Molded epoxy housings per
MIL-M-24357 (GEI-5)
■
Small, lightweight,
leakproof
■
10 KV, LGH 1/2
Part Number 866803-1
(with mounting holes)
Part Number 866804-1
(with threaded mounting
holes and potting shell)
■
15 KV, LGH 1/2L
Part Number 866806-1
(with mounting holes)
Part Number 866805-1
(with threaded mounting
holes and potting shell)
■
20 KV, LGH 1
Part Number 830632-3
(with mounting holes)
Multiple Receptacle with
Integral, Molded Flange for
Bulkhead Applications
(Gold Pins)
Single, Part Number 867606-4
Dual, Part Number 861662-4
Triple, Part Number 861660-4
Quadruple,
Part Number 861658-4
Quintuple,
Part Number 861657-4
8060
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
Various Specials (Continued)
CRT Lead Assemblies
J1-21, 10 KV, LGH 1/2
Part Number 848816-2
J1-21, 25 KV, LGH 1L
1.31
[33.27]
.74
[18.80]
1.56
[39.63]
J1-21, 20 KV, LGH 1
Assembly
Length
6
152.4
12
304.8
18
457.2
24
609.6
36
914.4
48
1219.2
Part Number 848588
126.00 ± 1.00
[3200.4 ± 25.4]
1.72
[43.7]
3.35 ± .13
[85.1 ± 3.3]
Part
Number
846977-8
1-846977-1
Part
Number
848588-7
848588-1
848588-4
848588-2
848588-3
848588-8
8
High Voltage Connectors
J1-21, CRT, LGH 1L
Assembly
Length
12
304.8
18
457.2
1.69
Ref.
[42.9]
Ø 1.56
[39.6]
#16 AWG Silicone
Insulated Lead Wire Shields
Contact
To Mate With Jedec
C. R. Tube Cap J1-21
20.00 ± .25
[508.0 ± 6.4]
6.00 ± .25
[152.4 ± 6.4]
#20 AWG TEFLON
Covered Wire
Typ. (Black)
Part Number 867615-2
Note: Standard length leads are tabulated here. Tyco Electronics can make available numerous variations in lengths and
material to suit almost any application. Choices of insulation materials include TEFLON, UL listed silicone and UL listed
PVC. Other materials, colors, wire and configurations can be used in manufacture. For more information, consult Tyco
8061
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
Various Specials (Continued)
CRT Lead Assemblies
(Continued)
J1-22, 10 KV, LGH 1/2
Right-Angle
Assembly
Length
12
304.8
18
457.2
24
609.6
Part Number 846556
Part
Number
846556-3
846556-5
846556-4
J1-22, 15 KV, LGH 1/2L
Assembly
Length
12
304.8
18
457.2
Part
Number
862345-2
862345-1
Part Number 862345
J1-22, 20 KV, LGH 1
Assembly
Length
12
304.8
18
457.2
Part
Number
849424-7
849424-4
Part Number 849424
J1-22, 50 KV, LGH 4
A
2.00
[50.80]
Molded Boot
Silicone Rubber
.81 ± .09
[20.6 ± 2.3]
Ø .48 ± .02
[12.2 ± 0.5]
1.53 ± .09
[38.9 ± 2.3]
Part Numbers 868373-1, -2
Assembly
Length
36.0 ± .36
914.4 ± 9.1
24.0 ± .36
609.6 ± 9.1
Part
Number
868373-1
868373-2
Note: Standard length leads are tabulated here. Tyco Electronics can make available numerous variations in lengths and
material to suit almost any application. Choices of insulation materials include TEFLON, UL listed silicone and UL listed
PVC. Other materials, colors, wire and configurations can be used in manufacture. For more information, consult Tyco
8062
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
Various Specials (Continued)
CRT-Base Connectors
Product Facts
■
Base connections without
potting
■
Right-angle and straight
connections available
■
One-piece molded
construction
■
Environmentally sealed for
trouble-free performance
■
Operates at rated DC voltages
at 70,000 ft. [21,336 m]
■
Operating temperature
range: -67°F to +257°F
[-55°C to +125°C]
■
Withstands shock tests per
MIL-STD-202, Test Method
102, Condition C
■
Excellent system
serviceability
■
High reliability
■
Fully tested harnesses
■
Lower applied cost
AMP molded silicone rubber
CRT-base connectors are
designed to better eliminate
the hand wiring approach
for CRT-base connections.
These connectors offer
greater system serviceability and feature highly reliable
performance with complete
versatility. They have integrally molded high and low
voltage leads, as dictated
by particular applications,
and a molded boot design
which promotes dust and
moisture resistance over a
long operational life span.
The versatility of the connector design allows customers to purchase either
fully wired connectors, or
connectors which can be
terminated and potted at
their plant. Currently, LGH
molded silicone rubber CRTbase connectors are available for a variety of standard
9, 12 and 14 pin tubes.
Options include a choice of
wire, both low and high voltage, as well as the direction
of wire exiting from the connector. Each harness is fully
tested prior to shipment.
8
High Voltage Connectors
In addition to the connectors listed here, Tyco Electronics can furnish a wide variety of CRT-base connectors. Consult
Tyco Electronics for details.
8063
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
Various Specials (Continued)
CRT-Base Connectors
(Continued)
9 Position CRT-Base Connector
Part Number 862481-1
This connector is one of many available from Tyco Electronics for mating with standard JEDEC tube base E9-37.
Typical Right-Angle
Lead Exit CRT-Base Connector
Silicone
60
[1524]
50
[1270]
22 AWG [0.2 mm2] wire
with Type EE TEFLON Insulation (600 V)
60
[1524]
Molded Silicone
Rubber Cap
1.75
[44.45]
60
[1524]
60
[1524]
14
[355.6]
1.80
[45.72]
B6-63 —
Part Number 867121-1
This connector is typical of those available from Tyco Electronics for mating with standard JEDEC tube base B5-57,
B6-63, B7-51, B10-75, and B12-43.
11 Position CRT-Base
Connector
Ø .790
[20.06]
Part Number 443118-2
This connector is one of several available from Tyco Electronics for mating
with standard JEDEC tube base B9-290. In addition to the connectors listed
here, Tyco Electronics can furnish a wide variety of CRT-base connectors.
Consult Tyco Electronics for details.
8064
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
Various Specials (Continued)
Rack and Panel Connectors
Product Facts
■
10 KVDC rating up to 10,000
feet [3,048 m] (continuous)
■
Extremely compact
■
All plastic design
■
Housings can be molded
from a variety of materials
■
Provides highly reliable
drawer-type connections
■
Low insertion and extraction
forces
■
Hipot — 20 KVDC at sea
level, two minutes
■
Pins and sockets (10-amp
rating) are recessed for
maximum safety; will
accept conductor sizes to
16 AWG [1.25 mm2]
■
Hermetically sealed version
available for soldering to
metal bulkhead on single
pin connector
■
Available with or without
leads
■
No tools required for field
use
■
Can be readily adapted for
in-line splice applications
This AMP High Voltage
Connector family is specifically designed for military
applications. It is extremely
compact and has a continuous 15 KVDC rating from
sea level to an altitude of up
to 10,000 feet [3,048 m].
Plug and receptacle housings are molded from
durable glass epoxy; pin
and socket contacts are
made of fine grade brass,
gold plated in the mating
areas for maximum conductivity. The solder eyelets are
capable of accommodating
leads with conductor sizes
up to 16 AWG [1.25 mm2].
Materials
Housings — Molded glass epoxy per
MIL-M-24325 (Ships), GEI-5
Pin and Socket Contacts — Brass;
gold plated per MIL-G-45204
Solder Eyelets — Pre-tinned per MILT-10727
“O” Ring (Receptacle Only) —
Silicone Rubber
Retaining Ring (Receptacle
Only) — Stainless steel per MS 16624
8
High Voltage Connectors
The connector assembly
is a rack and panel type
especially suited for drawer
mounting or free-hanging
plug applications. It
incorporates many design
features for electrical,
mechanical and environmental integrity. Such
features include: use of a
tapered plug to make exact
alignment unnecessary;
recessed pin and socket
contacts to better prevent
high voltage exposure; and
a resilient silicone rubber
“O” ring in the receptacle
for an interfacial seal for the
mated connector.
To meet customer’s exact
requirements, we can
supply the High Voltage
Rack and Panel Connectors
with or without leads. Also,
because of the basic
design of the connectors,
slight modifications can be
made for in-line space
applications.
8065
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
Various Specials (Continued)
Rack and Panel Connectors
(Continued)
Single Pin
Receptacle
Standard Part Number 859111-1
Hermetic Part Number 862123-1
Plug
Standard Part Number 859113-1
Hermetic Part Number 862124-1
Four Pin
Plug
Part Number 862908-1
Receptacle
Part Number 862909-1
Six Pin
Plug
Part Number 862672-1
Receptacle
Part Number 862536-1
Notes: 1. If bulkhead and mounting hardware are metallic and at ground potential, provisions must be made to protect
the back end of the receptacle against arc-over and breakdown.
2. Connectors are available with or without leads. Leads can be furnished in virtually any length, with various
insulation materials, in either standard white or a variety of optional colors, and with conductor sizes to 16
AWG [1.25 mm2].
For the High Voltage Rack and Panel Connector to meet your specific requirements, consult Tyco Electronics.
8066
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
Various Specials (Continued)
Heavy Duty (VRL)
RFI-Shielded Lead
Assemblies and
Receptacles
Product Facts
■
Extremely rugged design
■
Fully shielded against RFI
■
Operating and storage
temperature range: -67°F to
+257°F [–55°C to +125°C]
■
Meets wide range of
military requirements
■
Metal housings can be readily altered to meet a wide
variety of mounting and
operational requirements
Versatile ruggedized LGH
High Voltage Lead
Assemblies and
Receptacles are designed
specifically for use where
vibration, shock and
handling conditions exist
and are ideally suited for
both industrial and military
applications. This line of
lead assemblies and receptacles carries the same
voltage, current and altitude
ratings as the corresponding
standard LGH connector
series when properly mated.
VRL cable assemblies feature the integrally molded
end to provide positive mating and an excellent seal.
They are completely shielded for RFI when mated with
the appropriate receptacle.
The receptacles are of the
molded glass epoxy type
with a protective metal
shroud that is hermetically
sealed between plastic and
metal. These receptacles
mate with the single-end
ruggedized lead assemblies
shown in the same series.
Special designs also are
available upon request if
the standard VRL lead
assembly and receptacle
designs will not fulfill your
immediate needs.
8
1/2 L
15 KVDC
1L
25 KVDC
4
50 KVDC
Length
6
152.4
12
304.6
18
457.2
36
914.4
12
304.6
24
609.6
36
914.4
12
304.6
24
609.6
36
914.4
48
1219.2
Lead Assemblies
Single End Double End
862485-8
862485-3
Jam Nut
High Voltage Connectors
LGH
Connector
Series
Receptacles
Square Flange
Dimensions
—
862294-4
—
862294-3
—
1-862294-0
862484-7
862444-3
862484-4
—
862484-8
—
863124-1
863254-1
863124-2
863254-3
863124-3
—
—
863254-4
862295-1
862363-1
1/2-28 UNEF Thread
.60 [15.24] Behind Panel
.98 [24.89] Overall Length
862443-1
862362-1
5/8-18 UNEF Thread
1.10 [27.94] Behind Panel
1.84 [46.74] Overall Length
863125-1
863253-1
1-3/16-18 UNEF Thread
1.55 [39.37] Behind Panel
2.15 [54.61] Overall Length
8067
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
Various Specials (Continued)
Field Installable Connectors
C
Kits for TEFLON Insulated Wire
E
Socket
B
A
TEFLON
Washers
D
Standard Molded End
C
E
Socket
B
A
Positive Stop
Ferrule
D
Positive Stop Molded End
Connector
Description
LGH 1/2 I
A
.53
13.5
B
Dimensions
C
D
.49
12.5
.38
9.7
2.00
50.8
E
.160
40.6
LGH 1/2 LI
.89
22.6
.49
12.5
.38
9.7
2.00
50.8
.160
40.6
LGH 1 I
.88
22.4
.81
20.57
.50
12.7
3.00
76.2
.280
71.1
LGH 1 LI
1.69
42.9
.81
20.57
.50
12.7
3.38
85.9
.280
71.1
Wire
Diameter
.107–.113
2.72–3.37
.081–.087
2.06–2.21
.107–.113
2.72–3.37
.107–.113
2.72–3.37
.155–.165
3.94–4.19
.200–.210
5.08–5.33
.122–.132
3.10–3.35
.155–.165
3.94–4.19
Part Numbers
Molded End
Positive Stop
861076-1
—
861076-2
—
—
862514-1
—
862515-1
—
862128-1
—
862128-2
—
862128-3
—
862518-1
Note: These connectors mate with standard LGH receptacles. Recommended cable is W.L. Gore High Voltage Wire
or equivalent.
8068
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
Accessories
Removable Cap Kits
Removable Caps
These kits provide a quick
and easy means of replacing damaged caps on
standard LGH molded-end
lead assemblies. Removing
leads from bulkheads,
enlarging holes in bulkheads
or disconnecting leads from
potted connections is
unnecessary. Simple disconnection of the lead with
the damaged cap is the only
required step before
installing the replacement.
These cap kits also can
be useful for applications
which require threading
leads through small openings in bulkheads, as
illustrated at right.
LGH
Series
A
.50
12.7
.62
15.75
1/2 I
1/2 LI
1I
1 LI
Dimensions
B
.50
12.7
.75
19.05
C
.28
7.11
.44
11.18
Kit Part
Number
849275-1
849267-1
Glass-Epoxy Cap
Dirt-Protective Caps
These caps protect LGH
receptacles against damage
to the threads and provide
protection against accumulation of foreign matter on
the insulator barrel and male
contact. They are especially
useful when receptacles are
being shipped or stored.
Molded glass-epoxy caps
meet specifications for
MIL-M-24325 (Ships), GEI-5.
Dimensions
L
D
.25
.44
6.35
11.18
.50
.63
12.7
16
.56
1.12
14.22
28.45
.56
1.37
14.22
34.8
LGH
Series
1/2 I
1/2 LI
1I
1 LI
2I
4I
Thread
Size
Part
Number
5/16-32 (M)
850512-1
1/2-20 (M)
850513-1
3/4-16 (M)
850514-1
1-14 (M)
850515-1
Aluminum Cap
8
These protective caps do
not replace caps provided
with LGH lead assemblies.
LGH
Series
2I
4I
Arcing-Protective Caps
L
.71
18.03
.76
19.3
Dimensions
D
.91
23.11
1.21
30.73
Q
4.00
101.6
4.00
101.6
Thread
Size
Part
Number
3/4-16
849775-2
1-14
849768-2
High Voltage Connectors
Aluminum caps, anodized
black per MIL-A-8625,
Type I, has an attached
retaining chain. A silicone
rubber gasket within
provides a moisture and
dust-proof seal.
Arcing-Protective Cap
A multiple output power
supply with vacant receptacles can be operated safely
at high altitudes without fear
of breakdown if floating
receptacles are sealed with
protective caps shown here.
LGH
Series
1/2 I
1/2 LI
1I
1 LI
2I
4I
L
.25
6.35
.50
12.7
.56
14.22
.56
14.22
Dimensions
D
O.D.
.44
.28
11.18
7.11
.62
.44
15.75
11.18
1.12
.69
28.45 17.53
1.37
.94
34.8
23.88
I.D.
.14
3.56
.23
5.84
.50
12.7
.75
19.05
Thread
Size
Part
Number
5/16-32
849055-1
1/2-20
849252-1
3/4-16
849253-1
1-14
849254-1
8069
8069
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
LGH High Voltage Connectors
LGH Product Worksheet For Ordering Custom Designs
1. Customer name and location
2. Military application?
Commercial application?
3. Voltage: Working
DC
AC
Test (High Potential)
DC
AC
If AC, what frequency?
Hz.
If pulsed DC, what repetition rate and duty cycle?
4. Current
5. Temperature: Operating
Storage
6. Environment: Air
°C min.
°C max.
°C min.
°C max.
Oil (specify type)
Water/humidity
Chemical
Other (explain)
7. Altitude: Operating
Storage
8. Hermetic seal required?
If yes, specify leakage rate:
ppm
9. What other mechanical or electrical features are required?
10. Plating desired?
11. Is a customer specification or drawing attached?
If not, what dimensional restrictions apply?
12. Number of mating cycles needed:
13. For quoting purposes, what is the initial order quantity?
Quantity for first year?
Quantity for second year?
14. When are initial parts required?
8070
8070
Catalog 1308940
Revised 5-03
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
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