201143-1

AMP Precision Pin and Socket Contacts Coaxial Contacts Subminiature, Crimp, Snap-In, Size 16 1.010 Ref. [25.65] Pin .650 Ref. [16.51] Socket Pin 0.107+.005 –.000 .127 [2.718+–.000 ] Dia. A±.003 ±.076 Dia. .250 [6.35] Ferrule .120 Part No. 225088-1— A [3.05] Dia. .111±.003 Dia. [2.82±.076 ] .123 Part No. 225088-3— A [3.12] Dia. Socket .250±.008 [6.35±.203 ] 0.112±.005 Ferrule Part No. 1-332056-0 [2.845±.127] Dia. .084 .086 [2.134] [2.184] Dia. .235 [5.969] Max. Ferrule Part No. 1-332057-0 Selection Chart for Coaxial Cable Cable Size (RG/U) Material Outer Shell—Brass per MIL-C-50 Center Conductor—Beryllium copper per QQ-C-533 (Pin); Brass per QQ-B-626 (Socket) Inner Dielectric—Polypropylene Retention Spring—Stainless steel per QQ-S-766 Ferrule—Copper per QQ-C-576 or ASTM-B-152 (1-332056-0) 178, 196 196 (Double Braid) 174, 188, 316 Finish Outer Shell, Center Conductor— See charts Ferrule—Tin-lead per MIL-T-10727 174 (Double Braid) 179, 187 187 (Double Braid) 161 Contact Finish Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Loose Piece Contact No. Pin Socket 226537-2t 51565-2t — 51565-5t 226537-2t 51565-2t — 51565-5t 226537-1t 51565-1t 226537-4t 51565-4t 226537-1t 51565-1t 226537-4t 51565-4t 226537-1t 51565-1t 226537-4t 51565-4t 226537-1t 51565-1t 226537-4t 51565-4t 226537-1t 51565-1t 226537-4t 51565-4t Ferrule Part No. Tooling Part No. Die Inserts for Hand Hand Tool 69710-1 Tool or Pneumatic Tool* 1-332057-0t 69690-2t 69656-2t 1-225088-1t — 69656-9t 1-332056-0t 69690t 1-225088-3t — 1-332056-0t 69690-1t 1-225088-1t — 69656-8t 1-332056-0t — 69656-5t 91911-3**t 69656-7t 91911-4**t *Use hand actuated Power Unit Part No. 189721-2 or foot actuated Power Unit Part No. 189722-2. Both units require “C” Head Die Set Adapter Part No. 318161-1 and an Adapter Holder Part No. 356304-1 (with ratchet) or Part No. 189928-1 (without ratchet). Request Catalog 124208 for more information on the 626 Pneumatic Tool System. **Die Set used with PRO-CRIMPER II hand tool frame Part No. 354940-1. Extraction Tool Part No. 305183 Note: All part numbers are RoHS compliant except: t Indicates non-RoHS compliant. Catalog 65910 Revised 7-07 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com 25 AMP Precision Pin and Socket Contacts Coaxial Contacts (Continued) Subminiature, Crimp, Snap-In, Size 16 Selection Chart for Twisted Pair and Shielded Wire (Continued) Wire Size AWG Contact Finish [mm2] Loose Piece Contact No. Pin Ferrule Part No. Socket Tooling Part No.*** Die Inserts for Hand Hand Tool 69710-1 Tool or Pneumatic Tool* 30 0.05 (Twisted Pair, Solid) Gold/Nickel Gold/Copper1 226537-3t 51565-3t 1-332057-0t 69690-2t 69656-2t 28 0.08-0.09 (Twisted Pair, Solid) Gold/Nickel Gold/Copper1 226537-3t 51565-3t 1-332057-0t 69690t 91911-3**t 28 0.08-0.09 (Twisted Pair, Stranded 7 Str., .0050 [0.13] Dia.) Gold/Nickel Gold/Copper1 226537-3t 51565-3t 1-332057-0t 69690-1t or 69690-2t 91911-4**t or 69656-2t 26 0.12-0.15 (Twisted Pair, Solid or Stranded 7 Str. .0063 [0.16] Dia.) Gold/Nickel1 Gold/Copper 226537-3t 51565-3t 1-332057-0t 69690t 91911-3**t 69690-3t 69656-3t Gold/Nickel 26 0.12-0.15 Gold/Copper1 (Shielded, .075 [1.91] Gold/Nickel Max. O.D.) Gold/Copper2 226537-1t 51565-1t 1-332057-0t 226537-4t 51565-4t 1.000030 [0.00076] gold over .000050 [0.00127] nickel—outer shell and socket center conductor; .000030 [0.00076] gold over .000100 [0.00254] copper—pin center conductor. [0.00127] gold over .000050 [0.00127] nickel—outer shell and socket center conductor; .000050 [0.00127] gold over .000100 [0.00254] copper—pin center conductor. * Use hand actuated Power Unit Part No. 189721-2 or foot actuated Power Unit Part No. 189722-2. Both units require “C” Head Die Set Adapter Part No. 318161-1 and an Adapter Holder Part No. 356304-1 (with ratchet) or Part No. 189928-1 (without ratchet). Request Catalog 124208 for more information on the 626 Pneumatic Tool System. **Die Set used with PRO-CRIMPER II hand tool frame Part No. 354940-1. ***There are power options available for these tools/dies. See Battery Powered Crimp tool Kit and SDE Electric Terminator on page 30. Note: A ferrule is required for each pin and socket. Extraction Tool Part No. 305183 Note: All part numbers are RoHS compliant except: t Indicates non-RoHS compliant. 2.000050 26 Catalog 65910 Revised 7-07 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com AMP Precision Pin and Socket Contacts Coaxial Contacts (Continued) Miniature, Crimp, Snap-In, Size 12 .865 [21.97] Ref. .005 Max. [0.127] .199 .171±.005 Dia. [5.05] Dia. [4.35±0.127] .231 Ref. Dia. [5.87] Pin 1.118 Ref. [28.4] Pin .040 ±.002 [1.02±0.05] Socket .226 Ref. Dia. [5.75] Over Sleeve .199 Dia. [5.05] Dust Cap Ferrule Retention Spring Part No. 201142-1 Socket Material .425 Ref. [10.80] Outer Shell—Brass per MIL-C-50 Center Conductor—Brass per QQ-B-626 Inner Dielectric—Polymethylpentene Retention Spring—Beryllium copper per QQ-C-533 Ferrule—Copper per QQ-C-576 Ferrule Finish Outer Shell, Center Conductor— See charts on next page Retention Spring—Nickel per QQ-N-290 Ferrule—Tin-lead per MIL-T-10727 Extraction Tool Part No. 305183-8 Note: All part numbers are RoHS compliant. Catalog 65910 Revised 7-07 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. 27 Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com AMP Precision Pin and Socket Contacts Coaxial Contacts (Continued) Miniature, Crimp, Snap-In, Size 12 (Continued) Selection Chart for Coaxial Cable Cable Size (RG/U) Loose Piece Contact No. Socket Pin Contact Finish Ferrule Part No. 188 Double Braid 316 Double Braid Gold/Nickel1 201145-4t 201146-4t 330478t — 201146-9t Gold/Copper2 1 Gold/Nickel 201145-4t 201146-4t 328663t — 201146-9t Gold/Copper2 Gold/Nickel1 201143-1t 201144-1t 328666t — 201144-6t Gold/Copper2 Gold/Nickel1 201145-2t 201146-2t 328664t Gold/Copper2 1-201145-0t 1-201146-0t 1 Gold/Nickel 201511-1t 201512-1t 328667t Gold/Nickel1 201143-5t 201144-5t 328666t Gold/Copper2 201143-7t 201144-7t Gold/Nickel1 201145-1t — 328664t Gold/Nickel1 201143-5t 201144-5t 3-221848-3t 201143-7t 201144-7t Gold/Copper2 Special .125, .100, .066, .012DB Gold/Nickel1 55, 55A, 55B 141, 142, 223 58, 58A, 58B, 58C 174, 179A, 187, 21-598 180, 180A, 195, 21-597 178, 178A, 196 188 122 201143-1t Tooling Part No.*** Die Inserts for Hand Hand Tool 69710-1 Tool or Pneumatic Tool* 201144-1t 3-221848-3t 69315-4t 69248-4t 69220-2t 45740-2t 69227-2t 91912-3**t 69222-2t 45639-2t 69373t-2 69186-2t 69227-2t 91912-3**t 69222-2t 45639-2t — 58290-1t — 58290-1t Selection Chart for Twisted Pair Wire Size AWG [mm2] Max. Ins. Dia. (Two Wires Combined) 28-26 0.08-0.15 (Solid) 24-22 0.2-0.4 (Stranded) 24-22 0.2-0.4 (Solid or Stranded) .080 2.03 .115 2.92 .160 4.06 Loose Piece Contact No. Contact Finish Pin Gold/Nickel1 Socket Tooling Part No.*** Ferrule Die Inserts for Part No. Hand Tool 69710-1 Hand or Pneumatic Tool* Tool 201511-1t 201512-1t 328667t 69373t-2 69186-2t Gold/Nickel1 201143-5t 201144-5t 328666t Gold/Copper2 201143-7t 201144-7t 69672t-2 91912-3**t Gold/Nickel1 250079-1t 250080-1t 329029t 69222-2t 45639-2t Selection Chart for Shielded Wire 22 NAS-702, Class A 22 MIL-C-7078A, Type II 22 Loose Piece Contact No. Pin Socket Contact Finish Shielded Wire AWG No. NAS-702, Class B Gold/Nickel1 Gold/Nickel1 Gold/Copper2 — Ferrule Part No. Tooling Part No. Die Inserts for Hand Hand Tool 69710-1 Tool or Pneumatic Tool* 201144-3t 328666t 69227-2t 91912-3**t 201145-4t 201146-4t 328663t 201146-9t — 69220-2t 45740-2t Selection Chart for Various Manufacturers’ Cables Cable Size AWG/Type [mm2] Brand Rex T209A 29 AWG Brand Rex T5788A 26 AWG Raychem 0030D1314 Army Ord. 11207177 32-26 AWG Dielectric Cable O.D. (Max.) O.D. Range Braid Contact Finish 0.08 .076 1.93 .112-.122 2.84-3.10 Single Gold/Nickel1 0.12-0.15 .106 2.69 .160 4.06 Single Gold/Nickel1 Gold/Copper2 0.03-0.15 .129 3.28 .122-.137 3.10-3.48 Single Gold/Nickel1 Loose Piece Contact No. Pin Socket 1-— Ferrule Part No. 1-201146-6t 330587t 1-201145-2t 1-201146-2t 328664t 1-201145-0t 1-201146-0t 1-— 1-201146-6t 330587t Tooling Part No.*** Die Inserts for Hand Hand Tool 69710-1 Tool or Pneumatic Tool* — 69360-2t 69222-2t 45639-2t — 69360-2t 1.000030 [0.00076] gold over .000030 [0.00076] nickel. [0.00254] gold over .000100 [0.00254] copper. * Use hand actuated Power Unit Part No. 189721-2 or foot actuated Power Unit Part No. 189722-2. Both units require “C” Head Die Set Adapter Part No. 318161-1 and an Adapter Holder Part No. 356304-1 (with ratchet) or Part No. 189928-1 (without ratchet). Request Catalog 124208 for more information on the 626 Pneumatic Tool System. **Die Set used with PRO-CRIMPER II hand tool frame Part No. 354940-1. ***There are power options available for these tools/dies. See Battery Powered Crimp tool Kit and SDE Electric Terminator on page 30. Note: A ferrule and retention spring (201142-2) are required for each pin and socket. Note: All part numbers are RoHS compliant except: t Indicates non-RoHS compliant. 2.000100 28 Catalog 65910 Revised 7-07 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com AMP Precision Pin and Socket Contacts Application Tooling Crimp Quality Monitor (CQM) This unique system provides 100% on-the-fly crimp inspection. It measures the crimp height of each termination, and evaluates the quality of each crimp. If a crimp is questionable, the monitor alerts the operator with both visual and audible alarms. It also provides ports for printing and networking. When used with AMP-O-LECTRIC Model “G” Termination Machines, the monitor is mounted to the machine. When used with AMPOMATOR CLS IV LeadMaking Machines, it is integrated into the machine’s operating system. For complete information, request Catalog 82275. Quick-Change Applicators These applicators can be changed in minutes to afford maximum flexibility and minimum production downtime for a wide range of AMP automatic machines. Crimp height for a given wire size is simply “dialed in.” For complete information, see specific AMP automatic machine catalog. AMP-O-LECTRIC Model G Terminating Machine AMP 3K/40 and AMP 5K/40 Terminators Semiautomatic bench machines for crimping reeled terminals and contacts, featuring a quiet and reliable direct motor drive, microprocessor controls for ease of setup and operation, and guarding and lighting designed for operator convenience. All models are equipped with either manual or automatic precision adjustment of crimp height. Machine-mounted sensors are available for crimp quality monitoring using conventional miniature-style aplicators. For complete information, request Catalog 65828. As a value oriented terminator, the AMP 3K/40 and AMP 5K/40 are designed for customers that require the increased output and quality of a semiautomatic machine at a competitive price. By incorporating the most commonly requested features as standard and offering a long list of optional equipment, these terminators offer flexibility to meet the specific needs of various applications at the lowest possible cost. For more information, request catalog 1654856. AMPOMATOR System III Leadmaker AMP-O-MATIC StripperCrimper Machine Semiautomatic bench crimping machines that also strip the wire, and are therefore used for terminating jacketed cable. Feature manual precision adjustment of crimp height, keyed strip blades for faster, more accurate setups, and an efficient scrap removal system. All adjustments can be made from the front of the machines without special tools. Available with crimp quality monitoring. For complete information, request Catalog 65004. The AMPOMATOR System III is an automatic machine for the production of terminated wire leads. The machine combines state of the art technology to process single and double wire application utilizing the wire processing industry’s best and most friendly subsystems and accessories available to meet the latest market requirements for wire lead production. The new machine incorporates a servo-driven, softwarecontrolled AMP-O-LECTRIC ST III terminator and the next generation System III Applicator. See catalog 1654956-5 for more information. Optional Stripping Module for the AMP 3K/40, AMP 5K/40 and AMP-O-LECTRIC Model G The EDGE, Electronic Applicator Counter The new, versatile EDGE applicator counter tracks wearable tool usage for the most effective maintenance planning. The completely electronic counter, with clear LCD display, indicates cycles since installation. By performing maintenance at measured intervals with pre-set limits, operators avoid breakdowns and rejects caused by tool wear or mis-adjustment. For more information, request Catalog 1773385. The combination of the Stripping Module with the AMP-O-LECTRIC Model G Terminator or the AMP 3K/40, 5K/40 provides an economical, proficient method of stripping wire and crimping terminals on the same machine. Wires are stripped moments before crimping, meaning there is virtually no chance of damaging wire conductors during handling or storage. Once the wire is fed into the start sensor the Stripping Module does the rest, improving placement accuracy. For more information, request catalog 1309085. 29 Catalog 65910 Revised 7-07 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com AMP Precision Pin and Socket Contacts Application Tooling (Continued) PRO-CRIMPER II Hand Tool Part No. 58495-1 Commercial grade hand tool for crimping various products. Features ratchet control to provide complete crimp cycle. Accepts both pinned- and shouldered-style die sets. Locators are provided with pinned-style die sets for proper contact and wire positioning, and to help minimize contact rotation and bending during crimping. Approximate weight 1.3 lb [0.60 kg]. For complete information, request Catalog 82276. CERTI-CRIMP Hand Tools These premium tools are ideal for small production, prototype and experimental applications. They are used for terminating pin and socket contacts to wire and feature the CERTI-CRIMP ratchet device to provide for properly formed crimps. Straight Action Hand Tool For Type III+ contacts, see page 9. “C” Head Straight Action Hand Tool, Part No. 69710-1 626 Pneumatic Tool, Part No. 189721-2 (Power Unit ONLY) For subminiature coaxial contacts, see pages 25 & 26. For various contacts, see pages 9, 13-14, 17, 20, 23 & 25-28. Battery-Powered Crimp Tool Kits The Battery-Powered Crimp Tool Kit is a fast, ergonomically-designed tool is ideal for use at the bench, on the line, or in the field. It’s completely portable, lightweight (3.48 lbs including battery) and compact. The charge delivers over 100 crimps — charge time is 40 mins. The kit includes the tool, 2 batteries and the charger. P/N 1213890-1 — SDE Battery Powered Crimp Tool Kit (dies not included) P/N 1213805-1 — CERTI-CRIMP II, SA Battery Powered Crimp Tool Kit (heads not included) P/N 1213840-1 — CERTI-CRIMP, Large Die, C-Head Adapter Battery Powered Crimp Tool Kit (dies not included) P/N 1213819-1 — CERTI-CRIMP, Large Die, Straight-Action Adapter Battery Powered Crimp Tool Kit (dies not included) See catalog 1773381 for more information. SDE Electric Terminator The SDE Electric Terminator is a compact benchtop unit with the features normally found on more expensive models. It is ideally suited for low to medium volume bench production and harness assembly. The system accommodates dozens of interchangeable dies in an ever-expanding range, including those for open-barrel contacts and terminals. P/N 1490076-2 — SDE Electric Terminator P/N 1213860-1 — CERTI-CRIMP II, Straight Action Head Adapter P/N 1901556-1 — CERTI-CRIMP II, Large Die Adapter See catalog 1654714 for more information. 30 Catalog 65910 Revised 7-07 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com AMP Precision Pin and Socket Contacts Note: This numerical index lists all cataloged parts by base no. only. Complete part nos. (with prefixes and/or suffixes) are shown on the page(s) indicated. Part Number Index Part No. Page Part No. Page Part No. Page 50079 50080 51565 66098 66099 66100 66101 66102 66103 66104 66105 66106 66107 66108 66109 66180 66181 66182 66183 66253 66254 66255 66256 66259 66260 66261 66262 66331 66332 66358 66359 66360 66361 66393 66394 66399 66400 66405 66406 66424 66425 66428 66429 28 28 25,26 9 9 9 9 9 9 9 9 9 9 9 9 11 11 11 11 23 23 23 23 23 23 23 23 9 9 9,13 9,13 9,13 9,13 9 9 9 9 9 9 9 9 9 9 66459 66460 66461 66468 66470 66471 66473 66563 66564 66565 66566 66569 66570 66597 66598 66601 66602 66740 66741 164159 164160 164161 164162 164163 164164 189721 193457 193458 193534 193535 193642 193643 193814 193844 193846 193990 193991 194264 200333 200336 201142 201143 201144 12 12 12 12 12 12 12 9 9 9 9 17 17 9,13 9,13 9,13 9,13 23 23 10 10 10 10 10 10 13 22 22 22 22 22 22 22 19 19 24 24 19 14 14 27,28 28 28 201145 201146 201328 201330 201332 201334 201511 201512 201568 201570 201578 201580 201611 201613 202236 202237 202410 202411 202417 202418 202421 202422 202507 202508 202725 202726 204219 205201 205202 205310 205311 206036 206037 206060 207152 207153 212008 212014 212618 213426 213427 213499 213500 28 28 14 14 14 14 28 28 14 14 14 14 14 14 11 11 14 14 18 18 18 18 14 14 14 14 14 16 16 16 16 24 24 19 19 19 21 21 14 22 22 22 20,22 Part No. 213552 213567 213662 213737 213740 213750 213841 213843 213845 213847 213886 217201 221848 224155 225088 226537 328663 328664 328666 328667 329029 330478 330587 332056 332057 356304 745229 745230 788085 788088 796764 796964 796966 1658537 1658538 1658539 1658540 1658543 1658544 5066682 5066683 Page 21 21 21 21 21 21 20 20 20 20 20 13 28 24 25 25,26 28 28 28 28 28 28 28 25 25,26 13 16 16 9 9 19 19 19 15 15 15 15 15 15 15 15 Tooling Numerical Index Part No. 45098 45639 45740 58290 58448 58495 58541 69186 69222 69227 69248 69315 69360 69373 69656 69672 69690 69710 69875 90121 90122 90136 90140 90145 90225 90230 90231 90249 Page 14 28 28 28 15 9,10,30 14 28 28 28 28 28 28 28 25,26 28 25,26 20,23,25,26,28,30 14 18 18 14 23 23 9 14 14 14 Part No. Page 90250 14 90716 9 9 91002 91019 23 91285 15 91503 15 91505 9,10 91513 16 9,10 91515 9,13 91519 91521 9,13 91523 9,10 15 91525 91538 14 91539 14 91542 9 91548 16 15 91549 25,26 91911 91912 28 189721 9,10,13,14,15,18,20, 23,25,26,28,30 189722 13 189928 9,10,13,14,15,18,23, 25,26,28 200893 9,12,14 305183 9,11,12,14,18,19, 22,25,26,27 Part No. Page 318161 14,18,20,23,25,26,28 318813 20,22 20 354500 354940 25,26,28 356114 22,24 356119 24 356304 9,10,14,15,18,20, 23,25,26,28 356336 22 20 356611 20 356612 466321 9 466323 9,10 9 466324 466325 9 466326 9,13 466383 9 466422 15 15 466423 9 466585 466598 9 466741 10 15 466758 466900 15 466901 15 466906 9 466907 9,10 9 466908 Part No. 466923 466942 466958 466963 466968 466979 567021 567036 567363 567364 567455 567801 567804 567849 567867 567947 601967 608651 608668 680114 680195 680197 680602 725840 1016002 1016015 SP867 Page 9,13 9 9,13 15 15 9 23 15 9 9,13 23 15 15 15 9 9 14,19 21 21 10 20 20 9 10 15 15 21 31 65910–1M–SK–DSP–7-07 Printed in the U.S.A. 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