2018681-1

Instruction Sheet 408-10380 14 AUG 13 Rev C ORIGINAL INSTRUCTIONS CXP Seating Tool Kit 2018681-1 Seating Tool 2018681-1 CXP Cage Assembly Printed Circuit (PC) Board PC Board Support Fixture (Customer supplied) Figure 1 1. INTRODUCTION CXP Seating Tool Kit 2018681-1 shown in Figure 1 is used to seat the cage assembly shown in Figure 1 onto the pc board. The cage assembly contains compliant pin contacts to allow solderless pc board installation. The seating tool is not designed to seat the connector. Refer to Application Specification 114-13283 for connector application requirements. Read these instructions thoroughly before using the seating tool kit. NOTE i Dimensions on this sheet are in metric units. Figures and illustrations are for reference only and are not drawn to scale. 2. DESCRIPTION Each seating tool kit consists of a seating tool and a wall support. The seating tool and wall support are also available separately. The seating tool has cutouts (two located on each side) to accept the protruding part of the standoffs of the cage assembly. The wall ©2013 Tyco Electronics Corporation, a TE Connectivity Ltd. Company All Rights Reserved *Trademark support must be installed into the ports of the cage assembly. The top of the seating tool provides a surface to accept the force applied by the application tool to seat the product onto the pc board. During seating, the back and sides of the seating tool protect the cage assembly from damage. The wall support supports the individual ports of the cage assembly. 3. REQUIREMENTS 3.1. PC Board Support Fixture (Customer Supplied) A pc board support must be used to provide proper support for the pc board and to protect the pc board and the connector and cage assembly from damage. The support fixture must be designed for specific needs using the following recommendations: • it should be at least 25.4 mm longer and wider than the pc board • it should have flat surfaces with holes or a channel large enough and deep enough to receive any protruding components of the product TOOLING ASSISTANCE CENTER 1-800-722-1111 This controlled document is subject to change. PRODUCT INFORMATION 1-800-522-6752 For latest revision and Regional Customer Service, visit our website at www.te.com TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners. 1 of 3 LOC B 408-10380 3.2. Application Tool 1. Set the tool seating height to the dimension shown in Figure 2 (application tool shut height will equal the tool seating height PLUS the combined thicknesses of the pc board and support fixture). After seating, a gap of no more than 0.10 mm between the cage assembly standoffs and the pc board is allowed. Power for the seating tool must be provided by application tools (with a ram) capable of supplying a downward force of 24.5 N [5.5 lb] per contact. Manual Electric Servo Press (MEP 6T) 2-1399500-5 and Bench Top Electric Servo Presses (BMEP 3T) 1-1399400-5 and (BMEP 5T) 2-1399401-4 are available for this seating tool. For press information, visit the press-fit assembly equipment website at http://tooling.te.com/pressfit.asp. CAUTION Over-driving of the cage assembly will deform parts critical to the quality of the connection. Maximum force occurs prior to the cage assembly ! bottoming on the pc board. NOTE i 2. Slide the wall support into the ports of the cage assembly until the wall support is secure. 5. SEATING (See Figure 2) 4. SETUP NOTE When setting up equipment to seat the cage assembly, pay particular attention to the following: The connector must be mounted on the pc board BEFORE seating the cage assembly. i • the seating tool must be matched to the cage 1. Place the pc board on the support fixture. assembly CAUTION If the seating tool and cage assembly are mismatched or are improperly aligned, damage could occur to the tooling, cage assembly, or both ! • light pipes and/or heatsinks MUST NOT be assembled onto the cage assembly. • the wall support must be properly installed, and the seating tool, cage assembly, and application tool ram must be properly aligned before cycling the application tool CONNECTOR TYPE Standard (Without Cover) Standard (With Cover) Belly-Belly (Without Cover) Belly-Belly (With Cover) Use the tool seating height as a reference starting point. This height may need to be adjusted to obtain the amount allowed (maximum of 0.10 mm) between the standoffs of the cage assembly and the pc board. 2. Orient the seating tool over the cage assembly so that the back is aligned with the back of the cage assembly. Then lower the seating tool onto the cage assembly, making sure that the cutouts slide over the protruding components of the cage assembly, until the seating tool bottoms on the top of the cage assembly. 3. Place the cage assembly on the pc board so that the contacts and alignment posts are aligned and started into the matching holes in the pc board. “A” 42.15 42.37 41.80 42.05 Ram of Application Tool (Fully Down) Seating Tool Tool Seating Height “A” (With Cage Assembly Seated) Application Tool Shut Height (Ram Fully Down) See Section 4, Step 1 Compliant Pin Contacts (and Any Protruding Components) Inserted Into Holes in PC Board and PC Board Support Fixture 0.10 (Max) Gap Allowed Printed Circuit (PC) Board PC Board Support Fixture Customer Supplied) Figure 2 Rev C 2 of 3 408-10380 6. MAINTENANCE AND INSPECTION 4. Center the seating tool (with the cage assembly) under the ram of the application tool. Slowly lower the ram until it just meets the seating tool. Verify alignment of pc board support, pc board, cage assembly, and seating tool. The seating tool kit is assembled and inspected before shipment. It is recommended that the seating tool kit be inspected immediately upon arrival at your facility to ensure that it has not been damaged during shipment, and that it conforms to the dimensions provided in Figure 3. CAUTION Damage to the pc board, seating tool, or cage assembly may occur if the seating tool is not properly seated on the cage assembly before ! cycling the application tool. 6.1. Daily Maintenance It is recommended that each operator be made aware of, and responsible for, the following steps of daily maintenance: 5. Cycle the application tool to seat the cage assembly on the pc board. Then retract the ram, and carefully remove the seating tool by pulling it straight from the cage assembly. 6. Check the cage assembly for proper seating according to the following: 1. Remove dust, moisture, and contaminants with a clean, soft brush or a lint-free cloth. DO NOT use objects that could damage the components. a.the widest section of each compliant pin is inside its intended pc board hole 2. When the seating tool and wall support are not in use, store them in a clean, dry area. 6.2. Periodic Inspection b.each alignment post is in its intended pc board hole c.if present, the gap between the standoffs and the pc board is no more than 0.10 mm. NOTE i For detailed application requirements of the cage assembly, refer to the application specification given in Figure 1. Regular inspections should be performed by quality control personnel. A record of scheduled inspections should remain with the seating tool or be supplied to personnel responsible for the seating tool kit. Inspection frequency should be based on amount of use, working conditions, operator training and skill, and established standards. 7. REVISION SUMMARY • Added table to Figure 2 • Changed dimension in Figure 3 33 ±0.4 28.15 ±0.4 34 ±0.4 1.375 ±0.013 Figure 3 Rev C 3 of 3