Customer Manual
409-10095
07 AUG 15 Rev H
ORIGINAL INSTRUCTIONS
Electro-Hydraulic Hand
Tool Kit 2031400-[ ]
SAFETY PRECAUTIONS — READ THIS FIRST! ..................................................................... 2
SAFETY PRECAUTIONS — AVOID INJURY — READ THIS FIRST! ...................................... 3
1. INTRODUCTION .................................................................................................................. 6
2. SPECIFICATIONS ................................................................................................................ 7
3. RECEIVING/INSPECTION ................................................................................................... 7
4. INSTALLATION/REMOVAL OF CRIMP TOOLING ............................................................ 8
4.1. Installation/Removal of CERTI-CRIMP II* Tool Adapters ............................................ 8
4.2. Installation/ Removal of Crimping Head ...................................................................... 8
4.3. Battery or AC Adapter Installation and Removal ......................................................... 9
5. OPERATION ........................................................................................................................ 9
6. PRESSURE RELEASE/RESET TOOL .............................................................................. 10
7. PREVENTIVE MAINTENANCE ......................................................................................... 10
7.1. Daily Maintenance ..................................................................................................... 11
7.2. Yearly Maintenance ................................................................................................... 11
7.3. General Notes ........................................................................................................... 11
8. RETURN/REPAIR .............................................................................................................. 11
9. TROUBLESHOOTING ....................................................................................................... 12
10. REVISION SUMMARY ....................................................................................................... 12
© 2015 TE Connectivity family of companies
All Rights Reserved
*Trademark
PRODUCT INFORMATION 1-800-522-6752
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com.
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners.
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409-10095
SAFETY PRECAUTIONS — READ THIS FIRST!
IMPORTANT SAFETY INFORMATION
NOTE
Keep all decals clean and legible, and replace them
when necessary.
DANGER
ELECTRIC SHOCK HAZARD
This tool is not insulated. When using this unit near
energized electrical lines, use proper personal protective
equipment.
Failure to observe this warning could result in severe
injury or death.
DANGER
SKIN INJECTION HAZARD
Do not use hands to check for oil leaks. Highly
pressurized oil will puncture the skin causing serious
injury, gangrene, or death. If injured, seek medical help
immediately to remove the oil.
DANGER
FIRE HAZARD
Do not use solvents or flammable liquids to clean the
crimping tool. Solvents or flammable liquids could ignite
and cause serious injury or property damage.
Failure to heed these warnings could result in severe
injury from harmful fumes or burns from flying debris.
DANGER
FIRE HAZARD
Do not dispose of batteries in a fire. They will vent
fumes and will explode. Instead, dispose of batteries in
an environmentally responsible manner or send the
battery back to TE.
DANGER
Inspect the tool and jaws/dies before each use. Replace
any worn or damaged parts. A damaged or improperly
assembled tool can break and strike nearby personnel.
Failure to observe this warning could result in severe
injury or death.
Rev H
CAUTION
— Do not place the tool in a vise. The crimping tool is
designed for hand-held operation.
— Protect the crimping tool from rain and moisture.
Water will damage the crimping tool and battery.
Failure to observe these precautions may result in injury
or property damage.
CAUTION
— Do not allow anything to contact the battery
terminals.
— Do not immerse the batteries in liquid. Liquid may
create a short circuit and damage the battery. If the
batteries are immersed, contact your service center for
proper handling.
— Do not place the battery into a pocket, tool pouch, or
tool box with conductive objects. Conductive objects
may create a short circuit and damage the battery.
— Do not place a battery on moist ground or grass.
Moisture may create a short circuit and damage the
battery.
Failure to observe these precautions may result in injury
or property damage.
CAUTION
— Do not store the battery at more than 60°C [140°F].
Damage to the battery can result.
— Do not use another manufacturer’s charger.
— Do not attempt to open the battery. It contains no
user-serviceable parts.
Failure to observe these precautions may result in injury
or property damage.
CAUTION
— Do not perform any service or maintenance other
than as described in this manual. Injury or damage to
the tool may result.
Failure to observe these precautions may result in injury
or property damage.
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409-10095
SAFETY PRECAUTIONS — AVOID INJURY — READ THIS FIRST!
Safeguards are designed into this application equipment to protect operators and maintenance personnel from
most hazards during equipment operation. However, certain safety precautions must be taken by the operator
and repair personnel to avoid personal injury, as well as damage to the equipment. For best results, application
equipment must be operated in a dry, dust-free environment. Do not operate equipment in a gaseous or
hazardous environment.
Carefully observe the following safety precautions before and during operation of the equipment:
Always wear approved eye protection while operating
equipment.
Observe lift point for equipment.
Always wear appropriate ear protection while using
equipment.
Always disconnect air supply and then exhaust system
air pressure before performing maintenance or repair
on the equipment.
Wear foot protection.
Wear nitrile gloves.
Moving parts can crush and cut. Always keep guard(s)
in place during normal operation.
Always insert power plug into a grounded receptacle to
avoid electrical shock.
Always disconnect the air and lockout the tool when not
in use or when head or tool holder is detached.
Use caution when working with this equipment.
Never insert hands into installed equipment.
Never wear loose clothing or jewelry that may catch in
moving parts of the equipment.
Never alter, modify, or misuse the equipment.
Electrical shock hazard.
Observe main electric on/off switch.
Always turn off the main power switch and disconnect
the electrical cord from the power source when
performing repair or maintenance on the equipment.
Ensure that guards are in place and secure to
equipment.
Do not operate the equipment without guards in place.
Never enter the electrical enclosure immediately after
turning off the machine power switch and disconnecting
the electrical cord from the power source. High residual
voltages may be present in the electrical enclosure.
Read the warning label on the electrical enclosure lid
before entering the enclosure.
Never stare at the bright light used for machine lighting.
Bright light can damage the eye.
Never use the machine for other than what it is
designed, which is crimping terminals to wire.
Do not use the machine for crushing any items.
:
Rev H
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409-10095
SUPPORT CENTER
CALL TOLL FREE 1-800-522-6752 (CONTINENTAL UNITED STATES AND PUERTO RICO ONLY)
The Support Center offers a means of providing technical assistance when required.
In addition, Field Service Specialists are available to provide assistance in the adjustment or repair of the
application equipment when problems arise which your maintenance personnel are unable to correct.
INFORMATION REQUIRED WHEN CONTACTING THE SUPPORT CENTER
When calling the Support Center regarding service to equipment, it is suggested that a person familiar with the
device be present with a copy of the manual (and drawings) to receive instructions. Many difficulties can be
avoided in this manner.
When calling the Support Center, be ready with the following information:
1. Customer name
2. Customer address
3. Person to contact (name, title, telephone number, and extension)
4. Person calling
5. Equipment number (and serial number if applicable)
6. Product part number (and serial number if applicable)
7. Urgency of request
8. Nature of problem
9. Description of inoperative component(s)
10. Additional information/comments that may be helpful
Rev H
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409-10095
Power Unit
Typical Crimping Head (Shown
with SDE Die Set. Note that the
Crimping Head is NOT Part of
the Hand Tool Kit.
Cylinder
Assembly
Battery
The Kit Also Contains a Carrying Case and a Battery Charger.
Carrying Case
Battery
Charger
ELECTROHYDRAULIC HAND
TOOL KIT
BATTERY
CHARGER
(INCLUDED)
OPTIONAL AC TO
DC POWER
ADAPTER
BATTERY CHARGER
AND OPTIONAL POWER
ADAPTER VOLTAGE
PLUG
TYPE
REGION
OF USE
2031400-1
2031400-5
2063870-1
2063874-1
110 VAC
NEMA 1-15
N. AMERICA
2-2031400-1
2-2031400-5
2063870-2
2063874-2
220 VAC
CEE 7/17
EU
1-2031400-1
1-2031400-5
2063870-4
2063874-4
110 VAC
JIS-C-8303
JAPAN
3-2031400-1
3-2031400-5
2063870-3
2063874-3
220 VAC
BS-1363
UK
4-2031400-1
4-2031400-5
2063870-5
2063874-5
220 VAC
AS/NZS 3112
AUS/CHINA
2031400-4
2280961-1
2063874-1
110 VAC
NEMA 1-15
N. AMERICA
Figure 1
Rev H
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409-10095
1. INTRODUCTION
The Electro-Hydraulic Hand Tool kit 2031400-[ ] consists of the Electro-Hydraulic Hand Tool, one rechargeable
battery cartridge (2031440-[ ]), a battery charger (2031441-[ ]) and a carrying case. To use the tool without a
battery, an optional AC to DC power adapter (2031443-[ ]) is available. These assemblies are listed in the table
in Figure 1.
The Electro-Hydraulic Hand Tool is designed to accept interchangeable head assemblies which accept
interchangeable SDE die sets used for crimping various types of electrical wire connectors. Head assemblies
and die sets are not included in this kit and must be ordered separately.
NOTE
The tool should ONLY be used by trained, competent operators.
This manual contains NOTE, CAUTION, and DANGER, and WARNING statements.
NOTE
Highlights special or important information.
CAUTION
Denotes a condition which may result in product or equipment damage.
DANGER
“Dangers” and “Warnings” denote an imminent hazard which may result in moderate or severe injury.
Refer to the 124 series document (124-1002) for General Power Tool Safety Warnings.
NOTE
Dimensions in these instruction are in millimeters [with inch equivalents provided in brackets.] Figures are for reference only
and are not drawn to scale.
For tooling assistance (or service information),
call the PRODUCT INFORMATION number at: 1.800.522-6752.
Rev H
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409-10095
2. SPECIFICATIONS
CRIMPING CAPACITIES
PART NUMBER
2031400-1, -4, -11, -21, -31, -41
2031400-5, -15, -25, -35, -45
15.6 kN [3500 lb] Max
8.5 kN [1900 lb] Max
Oil Pressure
276 bar [4000 psi]
247 bar [3600 psi] Max
Crimping Time
4 Seconds Approx.
3 Seconds Approx.
250 Approx.
250 Approx.
Rated Crimping Force
Crimps per Charge
CRIMPING TOOL
Length†
240 mm [9.4 in.]
240 mm [9.4 in.]
Width†
59 mm [2.3 in.]
59 mm [2.3 in.]
Depth†
48 mm [1.9 in.]
48 mm [1.9 in.]
Weight†
0.6 kg [1.4 lb]
0.6 kg [1.4 lb]
Vibration†
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