BT Series of Battery-Hydraulic
Hand Tool Kits
BT Series of Battery-Hydraulic Hand Tool Kits
Fast Facts
More than a ton of power
in your hand. (BT 3500)
•
•
•
•
Highly Portable
Lightweight
Ergonomic
Compatible with SDE dies
and numerous heads
• 9 different heads/adapters
• 7 for BT 3500 Tool
• 2 for BT 1900 Tool
• New ‘quick take-up’ feature
• Approximately 250 crimps per
charge
• Generates up to 3500 lbs
of crimp force.
Part Number:
2031400-x
Customer Manual
409-10095
BT Series (BT 1900 and BT 3500) Kits
The BT Series of Battery-Hydraulic Hand Tool Kits is designed to provide the ultimate in flexibility, modularity, and powered efficiency in a
lightweight, ergonomic, and powerful crimp unit powered by a superior
Lithium-ion Battery.
The BT Series flexibility begins with the availability of 2 different power
units (BT 1900 and BT 3500), 9 different heads and adapters, and various user options. The kit comes with a shoulder strap that can be used
on the kit’s case or directly on either power unit (BT 1900 or BT 3500).
An optional belt allows the unit to be worn on the user’s waist, and an
optional 4-point harness can be incorporated for added stability. If the
unit will remain stationary, an optional bench mount holder is available.
By using the BT carrying case, multiple storage pockets permit a convenient location for terminals, wire cutters, wire strippers, spare batteries, the battery charger, and any other items an operator might require.
The BT Kit’s modularity follows the TE Connectivity powered hand tool
lineage, through compatibility with a multitude of dies and heads.
Need More Information?
2
Catalog 1773381-5
Revised 02-2011
For information about tooling, call 888-777-5917 or
717-810-2080; email: toolingsales@te.com.
For drawings or technical data, contact your TE Connectivity sales engineer or call the Technical Support
Center: 1-800-522-6752. Dimensions are in millimeters unless specified otherwise. Values in brackets
are English equivalents unless specified otherwise. Specifications subject to change. Consult TE
Connectivity for latest specifications.
BT Series of Battery-Hydraulic Hand Tool Kits
Amazing performance and
easy handling
First, check out the new “quick takeup” terminal retention feature. A
spring loaded terminal grip allows
users to properly locate the terminal
and, before the final crimp, concentrate on the proper insertion of the
wire.
The NEW “quick take-up”
terminal retention feature
The BT Series Tools generates crimp
force through a hand-held crimp tool
weighing approx 0.6 kg [1.4 lb], connected through an electro-hydraulic
umbilical to a 2.0 kg [4.3 lb] power
pack with a significantly improved
ram retract feature.
Pressure Release Button
The pressure release button feature
provides advantages for all application situations. Some applications
require the capability to stop the
crimp process and retract the ram.
Other applications may warrant
supervisory consent to reset the tool
after a ram retract situation. The new
BT Series of Battery-Hydraulic Tools
offers solutions to both situations,
with the turn of a threaded pin.
• Red Pressure Release Button
• Knurled Reset Tool is specially
threaded and removable
Need More Information?
3
Catalog 1773381-5
Revised 02-2011
For information about tooling, call 888-777-5917 or
717-810-2080; email: toolingsales@te.com.
For drawings or technical data, contact your TE Connectivity sales engineer or call the Technical Support
Center: 1-800-522-6752. Dimensions are in millimeters unless specified otherwise. Values in brackets
are English equivalents unless specified otherwise. Specifications subject to change. Consult TE
Connectivity for latest specifications.
BT Series of Battery-Hydraulic Hand Tool Kits
BT 3500 Kit
Red Pressure
Release Button
Reset Tool
2031495-1
(included in kit)
Pump Assembly
Crimp Heads
& Adapters
(Sold Separately)
Battery Charger
2063870-1, 110V US
2063870-2, 220V, EU
2063870-3, 220V UK
2063870-4, 110V Japan
2063870-5, 220V Aus/China
(1 included with kit)
Hand Tool
Assy
Battery
(included in kit)
BT 3500 Kit
2031400-1, 110V, US
1-2031400-1, 110V, Japan
2-2031400-1, 220V, EMEA
3-2031400-1, 220V, UK
4-2031400-1, 220V, China/Aus
Rechargeable Li-ion Battery,
2031440-1
(included in kit)
Carrying Case with
Shoulder Strap 2031489-1
(Included with Kit)
4
Need More Information?
Catalog 1773381-5
Revised 02-2011
For information about tooling, call 888-777-5917 or
717-810-2080; email: toolingsales@te.com.
For drawings or technical data, contact your TE Connectivity sales engineer or call the Technical Support
Center: 1-800-522-6752. Dimensions are in millimeters unless specified otherwise. Values in brackets
are English equivalents unless specified otherwise. Specifications subject to change. Consult TE
Connectivity for latest specifications.
BT Series of Battery-Hydraulic Hand Tool Kits
BT 3500 Compatible Heads
(All heads, dies and adapters sold separately)
SDE C Head, 2031450-1
For use with
shoulder-type SDE Dies
SDE Closed Head,
2031460-1
For use with pin and
shoulder-type SDE Dies
CERTI-CRIMP II SA Head
Numerous styles &
P/Ns available —
see catalog 65780.
SDE Shoulder-type Die
Numerous styles &
P/Ns available —
see catalog 1773379-1.
SDE Shoulder-type Die
Numerous styles &
P/Ns available —
see catalog 1773379-1.
CERTI-CRIMP II SA/
T-HEAD Adapter,
2031480-1
5
Large Die C-Head, 2119810-1
For use with
large C-Head Dies
T-HEAD, 2161000-1
(specific to BT 3500)
Need More Information?
Catalog 1773381-5
Revised 02-2011
Double Action Adapter,
2119483-1
Heavy Head Adapter,
2119840-1
Double Action Head
Numerous styles &
P/Ns available —
see catalog 65780.
Large C-Head Die
Numerous styles &
P/Ns available —
see catalog 65780.
Heavy Head
Numerous styles &
P/Ns available —
see catalog 65780.
For information about tooling, call 888-777-5917 or
717-810-2080; email: toolingsales@te.com.
For drawings or technical data, contact your TE Connectivity sales engineer or call the Technical Support
Center: 1-800-522-6752. Dimensions are in millimeters unless specified otherwise. Values in brackets
are English equivalents unless specified otherwise. Specifications subject to change. Consult TE
Connectivity for latest specifications.
BT Series of Battery-Hydraulic Hand Tool Kits
Options for both the BT 1900 and BT 3500
AC Adapter (optional)
2063874-1, 110V US
2063874-2, 220V, EU
2063874-3, 220V UK
2063874-4, 110V Japan
2063874-5, 220V Aus/China
Padded Belt (optional)
2063863-1
4-Point Harness for use with
Padded Belt (optional)
2063864-1
Need More Information?
6
Optional Bench Mount Holder, 2031403-1
(Shown with BT 3500 tool and AC Adapter.
The BT 3500 and AC Adapter are not included with the bench mount holder.)
Catalog 1773381-5
Revised 02-2011
For information about tooling, call 888-777-5917 or
717-810-2080; email: toolingsales@te.com.
For drawings or technical data, contact your TE Connectivity sales engineer or call the Technical Support
Center: 1-800-522-6752. Dimensions are in millimeters unless specified otherwise. Values in brackets
are English equivalents unless specified otherwise. Specifications subject to change. Consult TE
Connectivity for latest specifications.
BT Series of Battery-Hydraulic Hand Tool Kits
Use It Your Way
Shoulder Strap with Case
(included with kit)
Shoulder Strap with Pump
Assembly and Hand Tool
(included with kit)
Belt
(sold separately)
4-point Harness
(sold separately)
(for use with Padded Belt)
Need More Information?
7
Catalog 1773381-5
Revised 02-2011
For information about tooling, call 888-777-5917 or
717-810-2080; email: toolingsales@te.com.
For drawings or technical data, contact your TE Connectivity sales engineer or call the Technical Support
Center: 1-800-522-6752. Dimensions are in millimeters unless specified otherwise. Values in brackets
are English equivalents unless specified otherwise. Specifications subject to change. Consult TE
Connectivity for latest specifications.
BT Series of Battery-Hydraulic Hand Tool Kits
BT 1900 Kit
Red Pressure
Release Button
Reset Tool
2031495-1
(included in kit)
Pump Assembly
Crimp Heads
& Adapters
(Sold Separately)
Battery Charger
2063870-1, 110V US
2063870-2, 220V, EU
2063870-3, 220V UK
2063870-4, 110V Japan
2063870-5, 220V Aus/China
(1 included with kit)
Hand Tool
Assy
Battery
(included in kit)
BT 1900 Kit
2031400-5, 110V, US
1-2031400-5, 110V, Japan
2-2031400-5 220V, EMEA
3-2031400-5, 220V, UK
4-2031400-5, 220V, China/Aus
Rechargeable Li-ion Battery,
2031440-1
(included in kit)
Carrying Case with
Shoulder Strap 2031489-1
(Included with Kit)
8
Need More Information?
Catalog 1773381-5
Revised 02-2011
For information about tooling, call 888-777-5917 or
717-810-2080; email: toolingsales@te.com.
For drawings or technical data, contact your TE Connectivity sales engineer or call the Technical Support
Center: 1-800-522-6752. Dimensions are in millimeters unless specified otherwise. Values in brackets
are English equivalents unless specified otherwise. Specifications subject to change. Consult TE
Connectivity for latest specifications.
BT Series of Battery-Hydraulic Hand Tool Kits
BT 1900 Compatible Heads
(Sold separately)
DMC AFE8-R Head, 2161658-1
Numerous styles &
P/Ns available.
DMC AFME8-R Head, 2161659-1
Numerous styles &
P/Ns available.
Positioner
Turret Head
Description
Positioner or
Turret Head
Part Number
Military Spec
601966-2
MIL-C-22520/2-02
601966-4
MIL-C-22520/2-06
601966-5
MIL-C-22520/2-08
601966-6
MIL-C-22520/2-09
601966-8
MIL-C-22520/2-23
601967-2
MIL-C-22520/1-02
1-601966-2
MIL-C-22520/1-11
*One charger with appropriate electrical specifications is included with each kit.
Need More Information?
9
Catalog 1773381-5
Revised 02-2011
For information about tooling, call 888-777-5917 or
717-810-2080; email: toolingsales@te.com.
For drawings or technical data, contact your TE Connectivity sales engineer or call the Technical Support
Center: 1-800-522-6752. Dimensions are in millimeters unless specified otherwise. Values in brackets
are English equivalents unless specified otherwise. Specifications subject to change. Consult TE
Connectivity for latest specifications.
BT Series of Battery-Hydraulic Hand Tool Kits
BT Series Battery Tool Kit Accessories
Included
in Kit
Part Number
Description
2031440-1
Li-ion Battery
Y
2063870-1
Charger, 110V 50/60 Hz US
Y*
2063870-2
Charger, 220V 50/60 Hz EMEA
Y*
2063870-3
Charger, 220V 50/60 Hz UK
Y*
2063870-4
Charger, 100V 50/60 Hz Japan
Y*
2063870-5
Charger, 220V 50/60 Hz China/Aus
Y*
2063874-1
AC Adapter, 110V 50/60 Hz US
N
2063874-2
AC Adapter, 220V 50/60 Hz EMEA
N
2063874-3
AC Adapter, 220V 50/60 Hz UK
N
2063874-4
AC Adapter, 100V 50/60 Hz Japan
N
2063874-5
AC Adapter, 220V 50/60 Hz China/Aus
N
2031403-1
Bench Mount Assembly
N
2063864-1
4-Point Harness (for use with Padded Belt)
N
2063863-1
Padded Belt
N
2031489-1
Carrying Case with Shoulder Strap
Y
2031495-1
Reset Tool
Y
*One charger with appropriate electrical specifications is included with each kit.
BT 3500 Heads & Kits
2031450-1
C-Head Assembly, SDE Shoulder Dies
2031460-1
Closed Head Assembly, SDE Pin and Shoulder Dies
2031480-1
CERTI-CRIMP Adapter Assembly
2119483-1
Double Action Adapter Assembly
2119840-1
Heavy Head Adapter Assembly
2119810-1
Large Die C-Head Adapter Assembly
2161000-1
T-Head Adapter Assembly
BT 1900 Heads & Kits
2161658-1
Large DMC 4-8 Indent Head
2161659-1
Small DMC 4-8 Indent Head
Need More Information?
10
Catalog 1773381-5
Revised 04-2010
For information about tooling, call 888-777-5917 or
717-810-2080; email: toolingsales@te.com.
For drawings or technical data, contact your TE Connectivity sales engineer or call the Technical Support
Center: 1-800-522-6752. Dimensions are in millimeters unless specified otherwise. Values in brackets
are English equivalents unless specified otherwise. Specifications subject to change. Consult TE
Connectivity for latest specifications.
BT Series of Battery-Hydraulic Hand Tool Kits
Specifications
BT 3500 Common Terminal Capabilities
Terminal Style
Max. Wire Size
PIDG ( RBY)
10 AWG
PLASTI-GRIP (RBY)
10 AWG
SOLISTRAND
10 AWG
Open-Barrel
Most up to 14 AWG
Coaxial
Several Options
BT 1900 Common Screw Machine Contacts
Contact Style
Wire Range
Multimate
16-32 AWG
Subminiature
24-32 AWG
ARINC
12-24 AWG
AMPLIMITE
8-28 AWG
Crimping Capacities
Crimping Force for BT 1900
8.5 kN [1900 lb] (maximum)
Crimping Force for BT 3500
15.6 kN [3500 lb] (maximum)
Crimping Time for BT 1900
3.5 seconds (approximately)
Crimping Time for BT 3500
4.5 seconds (approximately)
Crimps per Charge
250 (approximately)
Crimping Tool
Length*
240mm [9.4”]
Width*
59mm [2.3”]
Depth*
48mm [1.9”]
Weight*
0.6kg [1.4 lb]
Power Pack (with Li-ion Battery installed)
Length
248mm [9.8”]
Width
80mm [3.1”]
Depth
142mm [5.6”]
Weight
2.0kg [4.3 lb]
Sound Level
72 dBA
Hydraulic Oil
Petro-Canada Hydrex MV Arctic 15
Li-ion Battery Voltage
10.8 Vdc
Charging Time
25 minutes (approximately)
*Depends on the specific crimp tooling head installed.
Need More Information?
11
Catalog 1773381-5
Revised 02-2011
For information about tooling, call 888-777-5917 or
717-810-2080; email: toolingsales@te.com.
For drawings or technical data, contact your TE Connectivity sales engineer or call the Technical Support
Center: 1-800-522-6752. Dimensions are in millimeters unless specified otherwise. Values in brackets
are English equivalents unless specified otherwise. Specifications subject to change. Consult TE
Connectivity for latest specifications.
tooling.te.com
tooling.te.com/europe
Catalog 1773381-5 / 10-11 / GATD
© 2011 Tyco Electronics Corp. All Rights Reserved.
CERTI-CRIMP, PIDG, PLASTI-GRIP, SOLISTRAND, TE Connectivity (logo) and TE Connectivity
are trademarks. All other trademarks used are the properties of their respective owners.
Tyco Electronics Corporation, Harrisburg, PA 17105, Phone: 888-777-5917 or 717-810-2080;
email: toolingsales@te.com
Disclaimer
While TE Connectivity has made every reasonable effort to ensure the accuracy of the information in this catalog, TE
Connectivity does not guarantee that it is error-free, nor does TE Connectivity make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current.
TE Connectivity reserves the right to make any adjustments to the information contained herein at any time without
notice. TE Connectivity expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose.
The dimensions in this catalog are for reference purposes only and are subject to change without notice.
Specifications are subject to change without notice. Consult TE Connectivity for the latest dimensions and design
specifications.
