206518-2

RoHS Ready AMP Circular Connectors for Commercial Signal & Power Applications Tyco Electronics Corporation Harrisburg, PA tycoelectronics.com 82021-XXX-MS-FP-Rev. 6-07 OG3B AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Introduction Product Facts ■ Certified by ■ Lightweight, all-plastic and metal-shell connectors ■ CPC connectors are UL 94V-0 rated and made of stabilized, heat resistant, selfextinguishing thermoplastic material ■ Metal-shell CPC connector housings made of UL 94V-0 rated thermoplastic Canadian Standards Association, File No. LR 7189 ■ Produced under a Quality Management System certified to ISO 9001 R ■ A copy of the certificate is available upon request. ISO9001ied if ert MIL-C-5015 Style Circular Plastic Connectors (CPC) Miniature CPC Connectors Product Facts Product Facts ■ ■ High impact resistant plastic housing made of UL 94V-0 rated material ■ Lightweight ■ Lower cost than standard MIL-C5015 connectors ■ Industry accepted Type III+ pin and socket contacts, available on reels in strip form for high volume, low cost, automatic machine terminations, or in loose piece form for low volume, prototype or maintenance and repair C ■ Certain products meet VDE Standard 062 ■ Operating temperature range: -40°C to +105°C ■ Available in panel or chassis mount and free-hanging configurations Six connector series for different interconnection requirements: ■ Series 1—Standard density, signal and low-current applications using durable Multimate contacts (.062 [1.57] pin diameter) ■ Quick connect/disconnect capability with thread assist, positive detent coupling ■ Built-in pin and socket ■ protection ■ Polarized for proper mating of connector halves ■ Special connector configurations ■ offer special solder and posted contacts, special receptacles with or without threaded inserts ■ Full complement of optional ■ accessories ■ Recognized under the Component Program of Underwriters Laboratories Inc. for 250 VAC, rms or 250 VDC, Service‡; Series 1 and Series 3 (600 V); Series 4 (600 V) and Series 2, Series 6 (250 V) File No. E28476 Series 2—High density applications using Size 20 DM and 20 DF contacts (.040 [1.02] pin diameter) Series 3—Low density, power applications with Type XII contacts capable of carrying up to 35 amperes of current ■ Improved alignment (U.S. Standard MIL-C-5015 Connectors) prevents mismating with other housing insert arrangements ■ Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Series 4—Combination of standard and power density application with Type III+ and Type XII contacts R ■ Series 5—Power density application with Size 8 screw machined and precision formed contacts Certified by Canadian Standards Association, File No. LR 7189 ■ Compact, high contact density, environmentally sealed connectors ■ Uses existing Mini-Universal MATE-N-LOK stamped and formed pin and socket contacts ■ Two shell sizes—available in 1 to 4 and 5 to 9 position configurations Need more information? Call Technical Support. They are staffed with specialists well versed in Tyco Electronics products. They can provide: Technical Support Catalogs ■ Technical Documents ■ Product Samples ■ Authorized Tyco Electronics Distributor Locations ■ ■ ©1973, 1975, 1976, 1978, 1981, 1983, 1985, 1989, 1990, 1991, 1992, 1995, 1996, 1999, 2000, 2001, 2002, 2004, 2006 and 2007 by Tyco Electronics Corporation. All Rights Reserved. AMP, AMPOMATOR, AMP-O-LECTRIC, AMP-O-MATIC, AMP-TAPETRONIC, CERTI-CRIMP, COAXICON, MATE-N-LOK, POWERBAND, PRO-CRIMPER and TYCO are trademarks. R ■ ■ Intermateable with Metal-Shell sizes 20-14 and 18-10, MIL-C-5015 Style connectors R Komax and TopWin are trademarks of Komax AG. TETRASEALS is a trademark of Parker Hannifin Corporation. AIRflex, FLEXAgraff, FLEXAquick, and ROHRflex are trademarks of Flexa GmbH & Co. Series 6—Combination of standard and power density application with Type III+ and Size 8 contacts Other products, logos, and Company names mentioned herein may be trademarks of their respective owners. ‡Select connectors are recognized for 600 volts service. Restriction on the use of Hazardous Substances (RoHS) At Tyco Electronics, we’re ready to support your RoHS requirements. We’ve assessed more than 1.5 million end items/components for RoHS compliance, and issued new part numbers where any change was required to eliminate the restricted materials. Part numbers in this catalog are RoHS Compliant, unless marked otherwise. These products comply with European Union Directive 2002/95/EC as amended 1 January 2006 that restricts the use of lead, mercury, cadmium, hexavalent chromium, PBB, and PBDE in certain electrical and electronic products sold into the EU as of 1 July 2006. Note - For purposes of this Catalog, included within the definition of RoHS Compliant are products that are clearly “Out of Scope” of the RoHS Directive such as hand tools and other non-electrical accessories. Information regarding RoHS compliance is provided based on reasonable inquiry of our suppliers and represents our current actual knowledge based on the information provided by our suppliers. This information is subject to change. For latest compliance status, refer to our website referenced at right. 2 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Getting the Information You Need Our comprehensive on-line RoHS Customer Support Center provides a forum to answer your questions and support your RoHS needs. A RoHS FAQ (Frequently Asked Questions) is available with links to more detailed information. You can also submit RoHS questions and receive a response within 24 hours during a normal work week. The Support Center also provides: ■ Cross-Reference from Noncompliant to Compliant Products ■ Ability to browse RoHS Compliant Products in our on-line catalog Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 ■ Downloadable Technical Data ■ Customer Information Presentation ■ More detailed information regarding the definitions used above So whatever your questions when it comes to RoHS, we’ve got the answers at www.tycoelectronics.com/leadfree South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Table of Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Connector Series and Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4, 5 Performance Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Internal Protection (IP) Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Current Carrying Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Example of New Current Rating Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 CPC, Series 1 Cable or Panel Mount Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10, 11 Printed Circuit Board Mount Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12, 13 Square Flange Receptacles with Round Posted Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Square Flange Receptacles with Solder Cup Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Feed-Thru Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Square Flange Receptacles, Right-Angle, Posted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15,16 Contacts, Type III+ (including Lead Free and Enhanced High Current) . . . . . . . . . . . . . . . . . . . . . . . .17-20 Contacts, Type II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Contacts, Subminiature Coaxial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22, 23 Contact Arrangements, Series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Component Dimensions, Series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 CPC, Series 2 Cable or Panel Mount Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Printed Circuit Board Mount Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Square Flange Feed-Thru Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Contacts, Size 20 DF Crimp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 Contacts, Size 20 DM Crimp and 20 DF Solder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Contact Arrangements, Series 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 Component Dimensions, Series 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 CPC, Series 3 Plugs and Receptacles, Series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 Power Contacts, Type XII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34, 35 Contact Arrangements, Series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 Component Dimensions, Series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 CPC, Series 4 Plugs and Receptacles, Series 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 Contact Arrangements, Series 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 CPC Connector Accessories Cable Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38, 39 Back-Shell Extender and Panel Mount Flanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 Flexible Cable Boots and Internal Cable Grips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 Keying Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Sealed CPC Connectors One-Piece Sealed CPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43-45 Two-Piece Sealed CPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 .125 POWERBAND Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 Connectors, Series 5 and Wire Entry Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Connectors, Series 6 and Wire Entry Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Connectors, Special Series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 Wire Entry Seal Kits and Flange Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 CPC Connector Sealing Accessories Sealing Caps and Cable Entry Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 Jacketed Cable Seals and Rubber Boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53 Flexible Cable Protection System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54 MIL-C-5015 Style Circular Plastic Connectors Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55 Connectors, Plugs and Receptacles—Shell Size 20-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56 Connectors, Plugs and Receptacles—Shell Size 18-10, and Type III+ Contacts . . . . . . . . . . . . . . . . . . .57 Metal-Shell Circular Plastic Connectors Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 Receptacles and Plugs, Series 1, Standard Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59 Receptacles and Plugs, Series 1, Reverse Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60 Contact Arrangements, Series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61 Receptacles and Plugs, Series 2, Standard Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62 Receptacles and Plugs, Series 2, Reverse Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63 Contact Arrangements, Series 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64 Receptacles and Plugs, Series 3, Standard Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65 Receptacles and Plugs, Series 3, Reverse Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66 Contact Arrangements, Series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67 Receptacles and Plugs, Series 4, Standard Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68 Contact Arrangements, Series 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69 Component Dimensions, Series 1, 2, 3 and 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70 Metal-Shell CPC Connector Accessories Cable Clamps, Cable Entry Seals and Protective Cap Assemblies . . . . . . . . . . . . . . . . . . . . . . . .38, 39, 71 Miniature CPC Connectors Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72 Plugs, Receptacles and Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73-75 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75 Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76-79 Technical Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80 Part Number Index Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81, 82 Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83 Part Number Cross Reference (Non-Compliant to RoHS Compliant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83 Global Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84 3 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Connector Series and Types Series 1—Size 16 Contacts 1 3 4 7 6 11 12 14 Series 1 connectors permit the use of multiple combinations of signal and coaxial circuits in the same housing by accepting durable Multimate contacts. These pin and socket contacts include Type III+ and subminiature coaxial contacts, interchangeable in the same Multimate contact cavity. Type III+ contacts (.062 [1.57] pin diameter) are capable of carrying a maximum of 13 amperes when crimped in wire. Type III solder contacts and posted contacts for pc board applications are also available. Many connector arrangements offer both standard and reverse sex contact loading—from 4 thru 37 positions. Series 2—Size 20 Contacts 3 1 4 8 9 14 20 15 25 21 28 26 Series 2 connectors accept Size 20 DF (precision formed) and Size 20 DM (screw-machined) pin and socket contacts with a .040 [1.02] pin diameter, Size 20 DF contacts are available in crimp and solder versions, as well as a posted version for wrap-type and pc board applications. Maximum current carrying capability is 7.5 amperes. Many connector arrangements offer both standard and reverse sex contact loading—from 8 thru 63 positions. Series 3—Power Contacts 1 2 3 5 6 10 AWG [1.4 to 5 mm2]. Two connector sizes are available in both standard and reverse sex connector arrangements 3 and 7 positions. 7 Series 4—Combination Size 16 and Power Contacts 1 2 3 4 7 Series 3 connectors accept Type XII power contacts which can carry up to 25 amps per contact. These contacts will accommodate a wire size range of 16 to 5 6 11 10 8 13 14 16 Series 4 connectors accept Size 16 Multimate and Type XII power contacts, combining the signal and coaxial circuit capabilities of Series 1 connectors with the power circuit capabilities of Series 3 connectors. Available in two connector sizes offering power mixing combinations totaling 16 and 22 positions. 15 4 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Connector Series and Types (Continued) 1 Series 5—Power Contacts .125 POWERBAND 2 Series 5 connectors combine the revolutionary performance of the new AMP POWERBAND Contact, high current contact in configurations similar to the Series 3 connectors. AMP POWERBAND contacts offer the electrical 3 2 3 1 8 9 10 Series 6—Combination, Size 16 and .125 POWERBAND Contacts Series 6 combines the high current and environmental sealing capability of Series 5, POWERBAND contacts, and the reliability of signal carrying, low current Type III+ contacts. performance of the best Mil Spec Size 8 screw-machined contacts with the economy and productivity of strip-fed, precision formed contacts. Series 5 connectors are environmentally sealable to meet IEC IP 65 and IP 67 specifications. Rated at 600 VAC or VDC, 45 amperes maximum in a single contact, the connectors are available in free-hanging and panelmount applications—one connector configuration containing three .125 POWERBAND contacts. This combination of power and signal contacts is offered in one connector configuration containing two .125 POWERBAND contacts and eight Type III+ signal pin and socket contacts. MIL-C-5015 Style—Size 16 Contacts This new addition to the AMP Circular Plastic Connector Line is specifically designed to be intermateable with MetalShell size 20-14 and 18-10, MIL-C-5015 Style connector systems. The high impact resistant plastic housing offers the advantages of light weight and lower cost than existing metal-shell connectors. In addition the connector design prevents mismating when used with other insert arrangements. As part of the AMP Multimate family of connectors, the MIL-C-5015 style connector offers the economies of crimp Type III+ pin and socket contacts in reel-mounted, strip-form for high volume automatic machine termination, as well as in loose piece-form for low volume, prototype or maintenance and repair. Metal-Shell, Circular Plastic Connectors Metal-Shell CPC connectors consist of a black thermoplastic insert in a nickel-plated, zinc alloy shell. These connectors are currently available in shell sizes 14, 22 and 28, and in two basic configurations consisting of plugs and square flange receptacles. Miniature CPC Connectors These compact connectors accept existing MiniUniversal MATE-N-LOK pin and socket contacts, 30-18 AWG [.05-.8 mm2]. Two shell sizes (8 or 11) are available, accommodating from 1 to 4 and 5 to 9 positions. Featuring high contact density and IP67 sealing, these durable connectors are well suited for many wire-to-wire, wire-to-board, and wire-to-panel applications. 5 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Performance Characteristics — CPC and Metal-Shell CPC Connectors More information on the performance of AMP CPC and metal-shell CPC connectors is available by requesting the following AMP Product Specifications: 108-10024–– CPC Connectors 108-10037–– Type XII Contacts 108-10020–– Size 20 DM and 20 DF Contacts 108-10040–– Metal-Shell CPC Connectors 108-10042–– Type III+ Contacts 108-1579–– Sealed CPC Connectors with Removeable Contacts Test Description Procedure Requirements Maintenance Aging Contacts removed and reinserted 10 times using applicable tools No damage to contacts or housings. Contact retention maintained Contact Retention Axial load applied to contact to displace to the rear of the connector Contacts remain in place when subjected to a minimum 10 lb. load* Dielectric Withstanding Voltage (MIL-STD-1344, Method 3001) Connectors subjected to 1500 volts rms at sea level No breakdown or flashover Thermal Shock Connectors subjected to five cycles of temperature change (-55°C and +125°C) No damage Vibration (MIL-STD-202, Method 204, Test Condition B) Connectors vibrated (wired and mated). Contacts wired in series with 100 milliamperes flowing during the test No damage or loosening of parts. No interruption of electrical continuity longer than 10 microseconds Physical Shock (MIL-STD-202, Method 213A, Test Condition A) Connectors shocked 50 G (wired and mated). Contacts wired in series with 100 milliamperes flowing during the test No damage or loosening of parts. No interruption of electrical continuity longer than 10 microseconds Durability Connectors mated and unmated 25 times with tin plated contacts and 500 times with gold plated contacts No wear through damage to plating Corrosion (Salt Spray) (MIL-STD-202, Method 101, Test Condition B) Mated connectors subjected to 5% salt spray for 48 hours No damage Protection Against Solids a. Test wire is pushed into mated connectors b. Mated connectors subjected to circulating talcum powder a. Must not touch live parts b. No dust deposits observed on mating surfaces Protection Against Water Water is projected through jets against mated connector from any direction and then temporarily immersed in water No water deposits shall be observed on mating surfaces of contacts or housings Temperature Life Mated connectors subjected to a temperature of +125°C for 200 hours No damage Insulation Resistance (MIL-STD-1344, Method 3003) Measurement made between adjacent contacts with connector mated 5000 megohms minimum ambient temperature Humidity (MIL-STD-202, Method 103, Test Condition B) Mated connectors subjected to 10 days moisture test Minimum insulation resistance of 100 megohms *For size 16 contacts. Size 8 contacts 25 lb. load, min. 6 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Levels of Protection for Electric Operating Material According to IEC 60529 and IEC 60947, Appendix C Environmentally Protected Circular Plastic Connectors, for Mated CPC Connectors Utilizing Peripheral Seals and either Wire Entry Seals (for Discrete Wire Applications) or Heat Shrink Boots (for Jacketed Cable Applications). Available are Various Sizes, Series 1, 5 and 6. Internal Protection (IP) Definition: Per IEC 60947, Appendix C— Pertains to low voltage switchgear and control gear. ■ Per IEC 60529—Pertains to degrees of protection provided by enclosures (IP code). ■ Sample Designation: (Where x is a numeral value), i.e. IP 65 IP Codes IP X1 X2 Index Letter Degree of Protection against ingress of solid foreign objects Degree of Protection against ingress of water Degree of Protection, X1 Protection against ingress of solid foreign objects 1 No Protection Protection against objects >50mm diameter— including inadvertently touched by hands 2 Protection against objects >12.5mm—including fingers 3 4 Protection against objects >2.5mm diameter including tools Protection against objects >1.0mm diameter— including grains Degree of Protection, X2 0 1 2 3 4 5 Protection against ingress of solid foreign bodies 5 6 Protection against ingress of dust 6 7 Protection against ingress of water No Protection Vertical Dripping— Protection against vertical drops of water Dripping