RoHS
Ready
AMP Metrimate Pin and
Socket Connectors
AMP Metrimate
Pin and Socket Connectors
Product Facts
• Recognized under the
Component Program of
Underwriters
Laboratories Inc., ®
File No. E28476
• Certified by Canadian
Standards Association,
File No. LR7189
¨�
• Tested to VDE
requirements outlined in
VDE Test
Report No. 47511431-1029/A1l
• Produced under a Quality
Management System
certified to ISO 9001
A copy of the
certificate is
available upon request.
• Designed to meet IEC
(440 V) requirements
• True metric dimensions—
contacts on 5 [.197]
centers (drawer
connectors and
special in-line connectors
and pin headers have
contacts on 5.08 [.200]
centers)
• Panel mount versions
require no hardware for
mounting
• Polarized housings
• 4- thru 36-position
square grid
configurations can be
mounted to and removed
from either front or rear
of panel
AMP Metrimate connectors
are true metric specification
connectors designed for
panel, free-hanging or pc
board application. These
connectors offer improvements in durability, density
and electrical performance
over competitive soft shell
pin and socket connectors.
They are ideally suited for
equipment manufacturers
engaged in both national
and international markets.
This versatile pin and socket
connector line is designed
to meet the general requirements of various testing
and approval agencies,
including UL, CSA, VDE and
IEC.
Presently, connectors are
available in various design
configurations and the most
popular sizes to satisfy a
variety of application
requirements. Such designs
include: square grid connectors for free-hanging
and/or panel mounting;
free-hanging in-line connectors; square grid and in-line
pin and socket headers for
pc board mounting; and
drawer connectors for rack
and panel mounting with
radial float.
For high electrical performance and maximum economy, all connectors employ
housings made of UL rated
94V-0 thermoplastic.
• Housings made of UL
rated 94V-0
thermoplastic
• Strain reliefs available for
6- thru 36-position
square grid, panel mount
housings
• Drawer connectors
available in 4- thru
30-position sizes,
standard and low profile
versions
NOTE: All part numbers
are RoHS Compliant
Table of Contents
Performance Characteristics.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Metrimate Connector Applications.. . . . . . . . . . . . . . . . . . . . . . . . 6-8
Contacts:
Type III+ (Crimp).. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Type III+ (Grounding Pins).. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Type III+ (Solder).. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
High Current Upgrade, Type II and III+.. . . . . . . . . . . . . . . 1 1 - 12
Subminiature Coaxial.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14
Size 8, Power.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
High Current Upgrade, Size 8, Power.. . . . . . . . . . . . . . . . . . . . 16
.125 POWERBAND Contacts.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Drawer Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-26
Low Profile Drawer Connectors.. . . . . . . . . . . . . . . . . . . . . . . . . 27-30
Square Grid Connectors
(Free-Hanging and Panel Mount).. . . . . . . . . . . . . . . . . . . . . . . . 31-33
Strain Relief Kits for Square Grid Connectors.. . . . . . . . . . . . . 31
Square Grid PC Board Mount Headers.. . . . . . . . . . . . . . . . . 34-38
In-Line Connectors (Free-Hanging),
5 [.197] Centerline.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-40
In-Line PC Board Mount Headers,
5 [.197] Centerline.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-43
Keying Plugs.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
In-Line Connectors, 5.08 [.200] Centerline.. . . . . . . . . . . 44-47
In-Line Coaxial Socket Headers.. . . . . . . . . . . . . . . . . . . . . . . . . . 48-51
Rectangular Connectors.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52-53
Commoning and Power Distribution Connectors.. . . 54-55
Application Tooling.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56-57
Technical Documents.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Part Number Index.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Need more information?
Call Technical Support:
1-800-522-6752
The Center is staffed with
specialists well versed in
Tyco Electronics products.
They can provide you with:
• Technical Support
• Catalogs
• Technical Documents
• Product Samples
• Tyco Electronics Authorized Distributor Locations
Dimensioning:
Dimensions are in millimeters and
inches. Values in brackets are equivalent U.S. Customary Units.
Metric symbols used are:
C (Celsius)
mm2 (square millimeter)
Note: Dimensions in this catalog are for
reference purposes only. Customer
drawings are available on request.
Specifications subject to change.
Consult Tyco Electronics for latest
design specifications.
©1978, 1979, 1983, 1985, 1989, 1994,
1998, 2003 and 2008 by Tyco Electronics Corporation. All Rights Reserved.
ACTION PIN, AMP, AMPOMATOR,
AMP-O-LECTRIC, AMP-O-MATIC,
CERTI-CRIMP, COAXICON, LGH,
POWERBAND, PRO-CRIMPER and
TYCO are trademarks.
2
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
NOTE: All part numbers
are RoHS Compliant
AMP Metrimate
Pin and Socket Connectors
Performance Characteristics
Electrical Characteristics
Performance Characteristics
Voltage Rating: UL (600 VAC and VDC), CSA (600 VAC and VDC), VDE (380 VAC, 450 VDC), IEC (440 V)
Dielectric Strength: 2000 Volts, RMS (at sea level)
Current Rating: See contact current carrying capability data below.
Insulation Resistance: 5000 Megohms (Min.)
Termination Resistance: D
ependent upon individual contact type. Refer to applicable Product Specification.
(Technical Documents, page 58).
Environmental Characteristics
Temperature Range: -55°C to +130°C [-67°F to +266°F]
Mechanical Characteristics
Air Gap: Exceeds 3.2 [.125]
Creep Distance: Exceeds 4 [.157]
Mounting Distance (Live Contact-to-Panel): Exceeds 6 [.237]
Acceptable Panel Thicknesses: 0.8-2.3 [.030-.090]
Contact Current Carrying Capability
CONTACT CURRENT GUIDE Maximum Current (Amperes)*
100
Pin
Diameter
90
80
Size 8
3.58 [.141]
70
.125 POWERBAND Contact
3.06 [.125]
60
High Current Upgrade Size 8 in a
fully-loaded 8-Pos. Drawer Connector
(Single contact — 55 Amperes)
3.40 [.130]
High Current Upgrade
Louvertac, Type III+
1.52 [.062]
Type III+
1.52 [.062]
Type III+ in a fully-loaded header
0.98 [.040]
50
50
46
40
30
30
23
20
13
7.5
10
0
*Based on single contact free air conditions.
1. .125 POWERBAND – Precision formed pins & sockets.
2. High Current Louvertac – Screw machined pin & socket contacts.
Both versions feature the AMP Louvertac springs for superior current carrying, heat transfer and durability performance. See catalog 65141.
The total current capacity of each contact in a connector is dependent upon the heat rise resulting from the combination of electrical loads on all the contacts in the connector arrangement and the maximum ambient temperature in
which the connector will be operating. Caution must be taken to assure that these combinations of conditions do not
cause the internal temperature of the connector to exceed the maximum operating temperature of the housing material. There are several variables which must be considered when determining this maximum current carrying capability
for your application.
These variables are:
a. Wire Size-Larger wire will carry more current since it has less resistance to current flow; therefore, it generates less
heat. The wire also conducts heat away from the connector.
b. Connector Size-In general, the more circuits in a connector, the less current per contact can be carried.
c. Ambient Temperature - The higher the ambient temperature, the less current can be carried.
3
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
NOTE: All part numbers
are RoHS Compliant
AMP Metrimate
Pin and Socket Connectors
Performance Characteristics (Continued)
Performance Characteristics
Current Rating
Verification
Can a contact rated at
10 amperes carry 10 amperes?
The method can be
summarized as follows:
Maybe yes, but probably not.
The reason lies in the test
conditions used to rate the
contact. If these conditions do
not adequately reflect the
application conditions, the
actual allowable current levels may be lower than specified levels. For example,
many manufacturers, including Tyco Electronics, test a
single contact in air. This
gives an accurate measure of
the basic current-carrying
capacity of the contact. Use
the contact alone in air and it
can certainly carry 10
amperes. Use it in a multiposition connector surrounded by other
current-carrying contacts or
in high ambient temperatures, and the contact should
carry less current.
• The contact is aged to
EODL conditions by durability cycling, thermal
cycling, and environmental
exposure.
Similarly, as the contact ages
and stress relaxation, environmental cycling, and other
degradation factors take their
toll, the contact's current-carrying capacity decreases. A
prudent design must set current levels for such end-ofdesign-life (EODL)
conditions.
Practical current-carrying
capacity is not an absolute,
but an application-dependent
condition.
New Method Simplifies
Ratings
To help the designer set the
appropriate current level,
Tyco Electronics has developed a method of specifying
current-carrying capacity.
This method takes into
account the various application factors that influence
current rating.
• The contact's resistance
stability is verified.
• The current necessary to
produce the specified temperature rise is measured.
This T-rise is usually 30°C.
• A rating factor is determined to allow derating of
multiple contacts in the
same housing and for different conductor sizes.
Temperature
One other factor influencing
current levels is the maximum
operating temperature, for
example, 105°C. If the application has a high ambient
temperature (over 75°C) the
contact's T-rise is limited by
the maximum operating temperature. For example, an
application temperature of
90°C limits the contact T-rise
to 15°C. Since current produces heat (the I2R law), the
current must be lowered to
limit the T-rise.
A contact's T-rise depends
not only on its I2R Joule heating, but also on its ability to
dissipate the heat. Consider a
contact in a multi-contact
housing. Joule heating in
multiple contacts will raise
the local ambient temperature. Since the contact will
not be able to dissipate its
own heat as well by convection, the maximum
T-rise will be realized at a
lower current level. Consequently, the allowable current
level must be lower to maintain an acceptable T-rise.
For a given connector, the
current level will be set by
the loading density. A connector containing 50% current-carrying contacts will
permit higher currents (per
contact) than a connector
will at 75% loading. The loading percentage assumes an
even distribution of contacts
within the housing. If all 10
contacts are grouped
together in one section of a
20-position connector, the
loading density may
approach 100%.
The Importance of EODL
As stated, T-rise in a contact
depends on both resistance
and current. As it ages, a
contact's resistance will
increase. The contact
designer will specify a maximum resistance for the contact, this level is the
end-of-design-life resistance.
Before the contact is tested
for current, Tyco Electronics
subjects it to a sequence of
tests that exercise many
major failure mechanisms and
thereby simulates EODL conditions. Conditioning includes
mating cycling, industrial
mixed-flowing gases, humidity and temperature cycling,
and vibration to sequentially
introduce wear, corrosion,
stress relaxation, and
mechanical disturbance.
Presentation
The presentation of currentcarrying capacity in Tyco
Electronics product specifications includes two parts:
• First, a base curve showing
current levels versus T-rise
for a single circuit and the
largest wire size. This represents the maximum current capacity of the
4
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
NOTE: All part numbers
are RoHS Compliant
AMP Metrimate
Pin and Socket Connectors
Performance Characteristics (Continued)
To demonstrate the method of specifying current, consider the
following application conditions, an ambient temperature of
65°C, a 50% loading of contacts in the housing, and 20 AWG
[0.6 mm2] wire.
• From Figure 1, the base current rating is 14 ampere with 18
AWG [0.8 mm2] wire.
• Figure 2, the rating factor for 50% loading and 20 AWG [0.6
mm2] wire is 0.68.
• The specific rating for this application is the product of the
base rating and the rating factor:
14 x 0.68 = 9.5 ampere
• Each of the contacts can carry 9.5 ampere.
• However, if the ambient temperature is 80°C the allowable
T-rise becomes 25°C. The base current must be lowered to
12.8 ampere so that the 105°C maximum operating temperature is not exceeded. The current rating then becomes:
12.8 x 0.68 = 8.7 ampere.
15
Single Contact
18 AWG
[0.8 mm2]
10
Practical Values
The current-rating method
gives designers practical values applicable to their applications. While the specified
current levels for a contact
may be lower than for other
testing methods, they are
more realistic and simplify
the system design process.
0
10
20
30
40
50
60
70
Ambient Temperature (°C)
80
90
100
0
Figure 1
Graph shows the relationship between base current, ambient temperature, and contact T-rise.
AWG
% Loading
"Spec-manship" is replaced
by a realistic assessment of
the current-carrying capacity
of a contact under varying
conditions of temperature,
connector loading, and wire
size.
5
Current Rating (Amperes)
• Next are rating factors, a
table of multipliers to
account for connector
loading and for smaller
wire sizes. The designer
first determines the base
current for the ambient
conditions of the application, then multiplies this
base current by the rating
factors to find the current
level for the application's
loading factor and wire
size.
An Example:
Performance Characteristics
contact. The curve is usually flat up to 75°C ambient
and then drops off. Up to
75°C, the 30°C T-rise limits
the amount of current, and
above 75°C the current
must be reduced to keep
the combination of ambient temperature and T-rise
from exceeding the maximum operating temperature of 105°C.
18
20
22
24
26
Single
1
.83
.69
.59
.50
30%
.97
.80
.66
.57
.49
50%
.83
.68
.57
.48
.42
70%
.65
.53
.45
.38
.33
100%
.55
.45
.38
.32
.28
Figure 2
Rating factors allow the base current to be adjusted for various connector loading and wire sizes.
5
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
AMP Metrimate
Pin and Socket Connectors
NOTE: All part numbers
are RoHS Compliant
Metrimate Connector Applications
Drawer Connectors
Standard Drawer Connectors, Rack and Panel Applications
Merrimate Connector Applications
Plug
4, 12, 19 and 25 Position
Connectors; 8 and 15 Position
Power Connectors
(Pages 18, 19)
Receptacle
4, 12, 19 and 25 Position
Connectors; 8 and 15 Position
Power Connectors
(Pages 18, 19)
Standard Drawer Connectors, Wire-To-Board
Plug
12, 19 and 25 Position Pin Headers (Solder);
25 Position Pin Header (ACTION PIN Contacts);
8 and 15 Position Power Drawer Pin Headers
(Pages 18, 19)
Receptacle
25 Position Socket
Headers (Solder); 8 and
15 Position Power Drawer
Socket Headers
(Pages 18, 19)
Low Profile Drawer Connectors, Wire-To-Board, and Wire-To-Wire
AM P/2007
M etrim ate Pin and SocketCatalog
Illustration No.05
DG/M PD •2-18-94
Revised by IP/SSM •12-3-97
23 Position Wire-To-Board (Right-Angle); 18 Position
Hybrid (5 Power, 13 Signal) Wire-To-Board (Right-Angle);
30 Position Wire-To-Wire
(Page 27)
6
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
AMP/2007�
Metrimate Pin and Socket Catolog�
Dimensions are shown for
USA: 1-800-522-6752
South America: 55-11-3611-1514
Illustration
No. 77� Hong
reference purposes
only.
Canada: 1-905-470-4425
Kong: 852-2735-1628
Specifications
subject
Mexico:
01-800-733-8926
Japan: 81-44-844-8013
M&M/MPD
•
4-14-94
to change.
C. America: 52-55-5-729-0425
UK: 44-141-810-8967
REV. SM/IP • 1-20-98
AMP Metrimate
Pin and Socket Connectors
NOTE: All part numbers
are RoHS Compliant
Metrimate Connector Applications (Continued)
Square Grid Connectors
Merrimate Connector Applications
Plug – Panel Mount
(From either side)
4, 6, 9, 12, 18, 24 and
36 Position (Page 31)
Receptacle
4, 6, 9, 12, 18, 24 and
36 Position (Page 31)
A Strain Relief is available
for the 6, 9, 12, 18, 24 and
36 Position Connectors.
(Pages 31, 33)
Plug – Free-Hanging
4, 6, 9, 12, 18, 24 and
36 Position (Page 31)
PC Board Mount
Socket Header
4, 6, 9, 12, 18, 24 and
36 Position (Page 34)
Receptacle – Panel Mount
(From either side)
4, 6, 9, 12, 18, 24 and
36 Position (Page 31)
Plug
Catalog 82045
Revised 06-08
www.tycoelectronics.com
4, 6, 9, 12, 18, 24 and
36 Position (Page 31)
A Strain Relief is available
for the 6, 9, 12, 18, 24 and
36 Position Connectors.
(Pages 31, 33)
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Receptacle – Free-Hanging
4, 6, 9, 12, 18, 24 and
36 Position (Page 31)
AM P/2007
M etrim ate Pin and SocketCatolog
Illustration No.01
DG/M PD •2-22-94
Dimensions are shown for
USA: 1-800-522-6752
Revi
s
ed
by IP/
SSM1-905-470-4425
•12-3-97
reference purposes only.
Canada:
Specifications subject
to change.
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
PC Board Mount
Pin Header
4, 6, 9, 12, 18, 24 and
36 Position (Page 34)
7
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
AMP Metrimate
Pin and Socket Connectors
NOTE: All part numbers
are RoHS Compliant
Metrimate Connector Applications (Continued)
In-Line Connectors
Merrimate Connector Applications
Plug – Free-Hanging
1, 3, 6, 10 and
16 Position (Page 39)
PC Board Mount
Socket Header,
Straight-Thru
3, 6, 10 and
16 Position (Page 41)
Receptacle
1, 3, 6, 10 and
16 Position (Page 39)
PC Board Mount
Socket Header,
Right-Angle
3, 6, 10 and
16 Position (Page 41)
Receptacle –
Free-Hanging
3, 6, 10 and
16 Position (Page 39)
PC Board Mount
Pin Header,
Straight-Thru
3, 6, 10 and
16 Position (Page 41)
Plug
3, 6, 10 and
16 Position (Page 39)
5.08 [.200] Centerline
Connector
6, 10 and
19 Position (Page 44)
PC Board Mount
Pin Header,
Right-Angle
3, 6, 10 and
16 Position (Page 41)
5.08 [.200] Centerline
Header
6, 10 and
19 Position (Page 44)
AM P/2007
M etrim ate Pin and SocketCatolog
Illustration No.03
DG/M PD •2-18-94
Revised by IP/SSM •12-3-97
8
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
NOTE: All part numbers
are RoHS Compliant
AMP Metrimate
Pin and Socket Connectors
Signal Contacts
Type III+, Crimp,
Snap-In
.0625 +.0010
-.0020
Dia.
[1.588 +0.025]
-0.051
Spring, Stainless Steel
Pin Body
Spring, Stainless Steel
.390
Min.
[ 9.91]
Ferrule, Brass, Nickel Flash
Pin
Socket
Contact Size 16 - Pin Diameter .062 [1.57]
(Test Current, 13 Ampere)‡
30-26
0.05-0.09
0.05-0.15
Ins.
Dia.
Range
.015-.030
0.38-0.76
.040-.060 1
1.02-1.52
.014-.030 1
0.36-0.76
26-24
0.12-0.2
.035-.055 1
0.89-1.40
.040-.080 1
1.02-2.03
24-20
0.2-0.6
.060-.1205
1.52-3.05
.080-.100 1
2.03-2.54
18-16
0.8-1.4
.080-.100 1
2.03-2.54
.080-.100 1
2.03-2.54
18-14
Socket
Application Tooling - Pages 76-79
Technical Documents
114-10004 application Specification
108-10024-2 Product Specification
Contact Body - Copper Nickel Alloy
Retention Spring - Stainless steel
30-28
.530 ± .010
[ 13.46 ± 0.25 ]
Related Product Data
Material and Finish - See chart
Wire Size
Range
AWG
mm 2
0.8-2.0
.110-.150 5
2.79-3.81
‡ Single contact, free-air test current is not to be construed as contact rating current. Use only for testing.
Refer to contact current carrying capability information on page 8.
Strip Form
Contact No.
Pin
Socket
Contact
Finish
Gold/Nickel 2
Loose Piece
Contact No.
Pin
Socket
788085-3
788088-2
Sel. Gold/Nickel 3
Bright Tin
Gold/Nickel 2
Sel. Gold/Nickel3
Gold/Nickel2
Sel. Gold/Nickel3
Bright Tin
Gold/Nickel 2
Sel. Gold/Nickel 3
Sel. Gold/Nickel 4
Bright Tin
Gold/Nickel2
788085-1
1-66425-2
66425-7
66425-8
66393-7
66393-8
1-66106-5
66106-7
66106-8
—
2-66102-5
66102-8
66102-9
Sel. Gold/Nickel 3
2-66102-2
Sel. Gold/Nickel 4
—
Bright Tin
1-66564-2
788088-1
1-66424-1
66424-7
66424-8
66394-7
66394-8
1-66108-5
66108-7
66108-8
66108-1
3-66104-0
66104-8
66104-9
2-66104-3
66104-1
1-66563-1
788085-4 788088-3
—
—
66429-3
66428-3
66429-4
66428-4
—
—
66406-4
66405-4
1-66107-1
1-66109-7
66107-3
66109-3
66107-4
66109-4
—
66109-1
1-66103-8 1-66105-9
66103-3
66105-3
66103-4
66105-4
1-66103-2 1-66105-3
—
66105-1
66566-7
66565-7
Sel. Gold/Nickel 3 66564-8
Bright Tin
1-66332-4
Gold/Nickel 2
66332-7
Sel. Gold/Nickel 3 66332-8
Sel. Gold/Nickel 4
—
1-66098-9 S
Bright Tin
1-66098-8
Gold/Nickel 2
66098-8
3
Sel. Gold/Nickel
66098-9
4
Sel. Gold/Nickel
66098-6
1-66359-4
Bright Tin
1-66359-5 7
Gold/Nickel 2
66359-9
1-66359-0
3
Sel. Gold/Nickel
1-66359-2 7
Sel. Gold/Nickel 4
—
66563-8
1-66331-4
66331-7
66331-8
66331-2
66566-4
66565-4
1-66400-0 1-66399-0
66400-3
66399-3
66400-4
66399-4
—
66399-2
1-66100-9
1-66099-5 1-66101-9
66100-8
66100-9
—
1-66358-6
1-66358-8 7
66358-9
1-66358-0
1-66358-3 7
66358-1
66598-9
1-66598-0
66598-2
66099-3
66101-3
66099-4
66101-4
66099-1
—
1-66361-2 1-66360-2
Bright Tin
66597-8
Sel. Gold/Nickel 3
66597-2
1 Overall
5Contacts
2.000015
6To
insulation crimp diameter, including crimp barrel, must not
exceed .125 [3.18].
[0.00038] gold in the mating area over .000050 [0.00127]
min. nickel.
3.000030 [0.00076] gold in the mating area, with gold flash on
remainder, over .000050 [0.00127] min. nickel.
4.000030 [0.00076] gold in the mating area, with gold gradient on
remainder, over .000050 [0.00127] min. nickel.
Contacts
.113 Max.
[ 2.87 ] Dia.
Pin
—
—
66361-3
66361-4
66361-8 7
—
66360-3
66360-4
66360-8 7
66360-1
66602-8
66601-9
66602-2
66601-2
can ONLY be used in: Metrimate; CPC Series 1 (Arr. 2324), Series 4 (Arr. 23-13M, 23-16M, 23-22M), and VDE connectors.
use with the 626 Pneumatic Tool: remove crimping head from Straight
Action Hand Tool (SAHT), order SAHT Adapter Part No. 217201-1 ,
Adapter Holder P art No. 356304-1 (with ratchet) or 189928-1 (without),
and Power Unit P art No. 189721-1 (hand actuated) or 189722-1 (foot
actuated).
7
Phosphor bronze contact body
Tooling Part No.
Loose Piece
Strip Form
Hand Tool
Applicators
567867-1***
90716-1
or 567947-1***
or 680602- ***
91515-1 6
466598- ***
90225-2 6
466585-3***
91515-1 6
or
58495-1*
466321- ***
or
466908-2***
91515-1 6
or
58495-1*
466323- ***
or
466907-2***
91542-1 6
466383-4***
or 466979-1***
or 567363- ***
91523-1 6
or
90225-2 6
466324- ***
or
466942-1***
91505-1 6 or
91523-1 6 or
58495-1*
466325- ***
or
466906-1***
91519-1 6
466326- ***
or
466923-2***
91521-1 6
466958-1***
or
567364- ***
S Standard
reeling of strip form contacts.
PRO-CRIMPER II hand tool for field repair only. Note:
Die Set can be adapted for use with 626 Pneumatic Tool System.
Insertion Tool Part No. 91002-1 (for insulation diameters .070 [1.78]
or less), No. 200893-2 (for insulation diameters .090 [2.29] max.).
Extraction Tool Part No. 305183. (Instruction Sheet 408-1216)
*** Call Technical Support for Machine Applicator Part Numbers.
*Commercial
9
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
AMP Metrimate
Pin and Socket Connectors
NOTE: All part numbers
are RoHS Compliant
Signal Contacts (Continued)
Type III+, Crimp, Snap-In
Grounding Pin
(make first - break last)
Contact Size - 16
Pin Diameter - 1.57 [.062]
Material and Finish
Contacts
Contact Body - Copper alloy,
plated tin or gold
Spring - Stainless steel
Related Product Data
Application Tooling Pages 56, 57
Technical Documents Page 58
Wire Size Range
AWG
[mm2]
0.12-0.2 26-24
Ins.
Strip Form
Grounding Pin Part No.
Contact
Dia.
Applicator
Finish
1
Strip
Form
Loose
Piece
Part No.
Range
Tin
164159-3
164162-1
0.89-1.4
—
.035-.055
Sel. Gold/Nickel2
164159-4
164162-2
***
466323
Bright Tin
164160-3
164163-1
1.14-1.78
0.2-0.6 24-20
or
2
.045-.070
Sel. Gold/Nickel
164160-4
164163-2
466907-2***
Tin
164161-3
164164-1
466741- ***
1.98-2.49
0.8-1.4
18-16
or
2
.078-.098
Sel.
Gold/Nickel
164161-4
164164-2
680114-3***
Loose Piece
Hand Tool
Part No.
91515-13 or
58495-1*
91515-13 or
91505-13 or
58495-1*
91523-13 or
91505-13 or
58495-1*
1
Overall insulation crimp diameter, including crimp barrel, must not exceed 3.18 [.125].
Gold flash over 0.00076 [.000030] min. nickel on entire contact, with 0.00076 [.000030] gold in contact area.
To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter
Part No. (Call Technical Support), Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit Part No. 189721-1
(hand actuated) or 189722-1 (foot actuated).
*Commercial PRO-CRIMPER II hand tool for field repair only. Note: Die Set can be adapted for use with the 626 Pneumatic Tool System.
***Call Technical Support for Automatic Machine Applicator Part Numbers.
Extraction Tool Part No. 725840-1
2
3
Type III+ (Precision
Formed, Solder)
Solder-Type
Contact Size - 16
Pin Diameter - .062 [1.57]
(with Preformed Wire Barrel/
Insulation Support)
Material and Finish
Pin
Socket
Pin
Socket
Contact Body - Copper alloy,
plated tin to gold
Spring - Stainless steel
Related Product Data
Performance Characteristics Page 6
Technical Documents Page 80
Solder-Tab
Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡
Wire Size
Range
m m2
AWG
26-20
18-16
0.12-0.6
0.8-1.4
Solder Tab4
Contact
Finish
Gold/Nickel1
Gold/Nickel1
Duplex2
Bright Tin
Loose Piece
Contact No.
Pin
266182-1
266180-1
202236-7
202236-5
Socket
266183-1
266181-1
202237-7
202237-5
1 .000030
[0.00076] gold in mating area over .000030 [0.00076] min. nickel.
plated .000030 [0.00076] gold in mating area over .000030 [0.00076] min. nickel on contact body; bright tin on
solder tab.
3 Bright tin on entire contact.
4 Designed for up to 14 AWG; but, not to exceed current limitation of contact.
Note: These contacts can be used in Multimate contact cavities of all connector housings.
‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing.
Refer to contact current carrying capability information on page 8.
Extraction Tool Part No. 305183
2Duplex
10
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
AMP Metrimate
Pin and Socket Connectors
NOTE: All part numbers
are RoHS Compliant
Power Contacts - High Current Upgrade
Type II and Type III+,
Size 16
Standard
Type II Socket
Standard
Type III+ Socket
Contacts
The features of the High Current
Size 16 contact have been
designed to fit into the existing
AMP Multimate Connectors such
as CPC (Circular Plastic Connector), CMC (Circular Metal Connector), G Series, M Series,
Econoseal, Metrimate Square
Grid and Drawer Connector
housings. An initial T-Rise test in
free air has shown a 23 amp
capability with a 30°C T-Rise.
The contact may be crimped
onto 14 AWG wire with a Tyco
Electronics hand tool P/N
601967-1. Use turret TH502
(1-601967-6) for the pin and turret TH501 (1-601967-5) for the
socket.
Standard
Type II Pin
High Current Size 16
Wire Size
Socket Part No.
AWG
Loose Piece Tape
14
193846-1 193846-2
18-16
796966-1 796966-2
Standard
Type III+ Pin
High Current Size 16
Wire Size
Pin Part No.
AWG
Loose Piece Tape
14
193844-1 193844-2
18-16
796964-1 796964-2
High Current
Size 16 Pin
(Board Mount)
Part No. 194264-1
Material
Pin Body — Leaded Brass;
Copper Alloy (Board Mount)
Socket Body — Copper Alloy
Louvertac Band — Beryllium
Copper
Retention Spring — Stainless
Steel
Finish
TEMPERATURE RISE VS. CURRENT
Body — Silver
Louvertac Band — Gold
Extraction Tool Part No. 305183
Current-Carrying Capacity. The
graph shows current-carrying
capacity versus temperature
rise for a fully energized 6 position Metrimate Square Grid plug
P/N 207152-1 and receptacle P/N
207153-1. These initial representative amperage ratings were
conducted with 14 AWG wires
that were 2 feet long.
Current Rating for
30°C Temperature Rise
100% Energized
6 Circuit Metrimate Connector (Wire-to-Wire)
TEMPERATURE RISE
(DEGREES C)
40
30
20
10
0
0
10
20
30
CURRENT (AMPS)
CRIMPED CONTACTS
Plug (for Sockets)
Receptacle (for Pins)
Notes: 1.
High Current contacts with Louvertac bands are NOT intermateable with any other contact.
2. Additional information on CPC and CMC connectors is available in Catalog 82021.
3. Additional information on G Series connectors is available in Catalog 82046.
4. Additional information on M Series connectors is available in Catalog 82003.
5. Additional information on Metrimate connectors is available in Catalog 82045.
6. Additional information on Econoseal connectors is available in Catalog 82057.
7. Additional information on LGH connectors is available in Catalog 82024.
11
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
NOTE: All part numbers
are RoHS Compliant
AMP Metrimate
Pin and Socket Connectors
Signal Contacts (Continued)
Enhanced High Current
Type III+, Crimp, Snap-In
.0625 +.0010
-.0020
Dia.
+0.025
[1.588 -0.051
]
Pin Body
Spring, Stainless Steel
Spring, Stainless Steel
Contacts
.390
Min.
[ 9.91]
Ferrule, Brass, Nickel Flash
.113 Max.
[ 2.87 ] Dia.
Pin
.530 ± .010
[13.46 ± 0.25 ]
Pin
Socket
Socket
Material and Finish - See chart
Related Product Data
Contact Body - Copper Nickel Alloy
Retention Spring - Stainless steel
Application Tooling - Pages 76-79
Technical Documents
114-10004 application Specification
108-10024-2 Product Specification
Ratings
Base Current:
Temperature:
Type III+ contacts: 13 amperes, 30˚C temperature rise with single contact on 14 AWG wire in free air
Enhanced High Current Type III+ contacts: 24 amperes, 30˚C temperature rise with single contact on 14 AWG wire
-55˚C to +105˚C
12
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
NOTE: All part numbers
are RoHS Compliant
AMP Metrimate
Pin and Socket Connectors
Coaxial Contacts
Subminiature, Crimp,
Snap-In, Size 16
25.65 Ref.
[1.010]
Pin
Contacts
16.51 Ref.
[.650]
Socket
Pin
2.718
[.107
6.35
[.250]
+.127
–.000
+.005
– .000
]
.076
A ±± .003
Dia.
Dia.
Ferrule
3.05 Dia.
Part No. 225088-1—A[.120]
Part No. 225088-3—A 3.12 Dia.
[.123]
Socket
2.845± .127
[.112 ± .005]
Dia.
2.82± .076 Dia.
[.111± .003]
6.35± .203
[.250± .008]
Ferrule
Part No. 1-332056-0
5.969 Max.
[.235]
Ferrule
Part No. 1-332057-0
2.134
2.184
[.084]
[.086]
Dia.
Selection Chart for Coaxial Cable
Material
Outer Shell - Brass per
MIL-C-50
Center Conductor - Beryllium
copper per QQ-C-533 (Pin);
Brass per
QQ-B-626 (Socket)
Inner Dielectric - Polypropylene
Retention Spring - Stainless
steel per QQ-S-766
Ferrule - Copper per
QQ-C-576 or ASTM-B-152
(1-332056-0)
Finish
Outer Shell, Center Conductor - See chart
Ferrule - Tin-lead per
MIL-T-10727
Note: Subminiature Coaxial
Contacts are used in Metrimate In-Line Plug and Receptacle Housings (page 39);
NOT recommended for use in
Metrimate Standard or
Drawer Connectors.
Cable Size
(RG/U)
178, 196
196
(Double Braid)
174, 188, 316
174
(Double Braid)
179, 187
187
(Double Braid)
161
Loose Piece
Contact
Contact No.
Finish
Pin
Socket
Gold/Nickel
Gold/Copper1 226537-2 51565-2
Gold/Nickel
—
51565-5
Gold/Copper2
Gold/Nickel
Gold/Copper1 226537-2 51565-2
Gold/Nickel
—
51565-5
Gold/Copper2
Gold/Nickel
51565-1
Gold/Copper1 226537-1
Gold/Nickel
Gold/Copper2 226537-4 51565-4
Gold/Nickel
51565-1
Gold/Copper1 226537-1
Gold/Nickel
Gold/Copper2 226537-4 51565-4
Gold/Nickel
51565-1
Gold/Copper1 226537-1
Gold/Nickel
Gold/Copper2 226537-4 51565-4
Gold/Nickel
51565-1
Gold/Copper1 226537-1
Gold/Nickel
Gold/Copper2 226537-4 51565-4
Gold/Nickel
51565-1
Gold/Copper1 226537-1
Gold/Nickel
Gold/Copper2 226537-4 51565-4
Ferrule
Part No.
Tooling Part No.
Die Inserts for
Hand
Hand Tool 69710-1
Tool
or Pneumatic Tool*
1-332057-0
69690-2
69656-2
1-225088-1
—
69656-9
1-332056-0
69690-2
91911-3**
1-225088-3
—
69656-7
1-332056-0
69690-1
91911-4**
1-225088-1
—
69656-8
1-332056-0
—
69656-5
*Use hand actuated Power Unit Part No. 189721-2 or foot actuated Power Unit Part No. 189722-2. Both
units require “C” Head Die Set Adapter Part No. 318161-1 and an Adapter Holder Part No. 356304-1 (with
ratchet) or Part No. 189928-1 (without ratchet). Request Catalog 124208 for information on the 626
Pneumatic Tool System.
**Die Set used with PRO-CRIMPER II hand tool frame Part No. 354940-1.
Extraction Tool Part No. 305183
13
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
NOTE: All part numbers
are RoHS Compliant
AMP Metrimate
Pin and Socket Connectors
Coaxial Contacts (Continued)
Subminiature, Crimp,
Snap-In, Size 16
Contacts
(Continued)
Selection Chart for Twisted Pair and Shielded Wire
Wire Size
Contact
Finish
2
AWG
[mm
]
Tooling Part No.
Die Inserts for
Hand
Hand Tool 69710-1
Tool
or Pneumatic Tool*
30
0.05
Gold/Nickel
(Twisted Pair, Solid) Gold/Copper1 226537-3 51565-3 1-332057-0
69690-2
69656-2
28 0.08-0.09
Gold/Nickel
(Twisted Pair, Solid) Gold/Copper1 226537-3 51565-3 1-332057-0
69690
91911-3**
69690-1
or
69690-2
91911-4**
or
69656-2
69690
91911-3**
69690-3
69656-3
Pin
Loose Piece
Ferrule
Contact No.
Part No.
Pin
Socket
28 0.08-0.09
226537-3 51565-3 1-332057-0
(Twisted Pair,
Gold/Nickel
Stranded 7 Str.,
Gold/Copper1
.0050 [0.13] Dia.)
26 0.12-0.15
(Twisted Pair, Solid Gold/Nickel1
or Stranded 7 Str. Gold/Copper
.0063 [0.16] Dia.)
226537-3 51565-3 1-332057-0
Gold/Nickel
226537-1 51565-1
26 0.12-0.15
Gold/Copper1
(Shielded, .075 [1.91]
Gold/Nickel
Max. O.D.)
Gold/Copper2 226537-4 51565-4
1-332057-0
1
.00076 [.000030] gold over 0.00127 [.000050] nickel—outer shell and socket center conductor;
0
0.00076 [.000030] gold over 0.00254 [.000100] copper—pin center conductor.
0.00127 [.000050] gold over 0.00127 [.000050] nickel—outer shell and socket center conductor;
0.00127 [.000050] gold over 0.00254 [.000100] copper—pin center conductor.
* Use hand actuated Power Unit Part No. 189721-2 or foot actuated Power Unit Part No. 189722-2. Both
units
require “C” Head Die Set Adapter Part No. 318161-1 and an Adapter Holder Part No. 356304-1 (with
ratchet) or
Part No. 189928-1 (without ratchet). Request Catalog 124208 for information on the 626 Pneumatic Tool
System.
**Die Set used with PRO-CRIMPER II hand tool frame Part No. 354940-1.
Note: A ferrule is required for each pin and socket.
Extraction Tool Part No. 305183
2
Socket
Material
Outer Shell - Brass per
MIL-C-50
25.65 Ref.
[1.010]
Pin
Center Conductor - Beryllium
copper per QQ-C-533 (Pin);
Brass per
QQ-B-626 (Socket)
16.51 Ref.
[.650]
Inner Dielectric Polypropylene
Socket
Retention Spring - Stainless
steel per QQ-S-766
Ferrule - Copper per
QQ-C-576 or ASTM-B-152
(1-332056-0)
Finish
2.845± .127
[.112 ± .005]
Dia.
Outer Shell, Center
Conductor - See chart
Ferrule - Tin-lead per
MIL-T-10727
5.969 Max.
[.235]
Note: Subminiature Coaxial
Contacts are used in
Metrimate In-Line Plug and
Receptacle Housings (page
39); NOT recommended for
use in Metrimate Standard or
Drawer Connectors.
2.134
2.184
[.084]
[.086]
Dia.
Ferrule
Part No. 1-332057-0
14
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
AMP Metrimate
Pin and Socket Connectors
NOTE: All part numbers
are RoHS Compliant
Power Contacts
Standard, Size 8,
4/8 Indent Crimp
23.11
[.910]
5.23 Dia.
[.206]
Contacts
Pin
Pin
22.61
[.890]
5.23 Dia.
[.206]
Socket
Socket
Note: Standard Size 8, High
Current Upgrade Size 8 and
.125 POWERBAND contacts
are not intermateable.
Material
Power Contacts, Standard, Size 8 (Test Current 50 Amperes)‡
Contact Body - Copper alloy
Wire Range
Contacts
Crimping Tools
AWG [mm2]
Pin
Socket
Tool No.
Positioner
18-16 0.8-1.4 213567-1 212014-1 608668-1 (P) SP867
(S) 608668-2
14-12
(P) SP867
2-3
213662-1 212008-1 608651-1 (S) 608651-2
608651-3
10
5
213740-1 213737-1 608651-1 (P)
(S) 608651-2
608651-3
8
8
213552-2 213750-1 608651-1 (P)
(S) 608651-2
Retention Clip - Phosphor
bronze
Finish
Contact Body - 0.00127
[.000050] gold over 0.00127
[.000050] nickel
Retention Spring - Nickel
plated
‡Single contact, free-air test current; not to be construed as contact
rating current. Use only for testing. Refer to contact current carrying
capability information, page 3.
Related Product Data
Technical Documents
108-10045 Product
Specification
114-10014 Application
Specification
15
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
NOTE: All part numbers
are RoHS Compliant
AMP Metrimate
Pin and Socket Connectors
Power Contacts - High Current Upgrade (Continued)
Metrimate Drawer
Connector, Size 8
Receptacle
Contacts
The Louvertac bands have the
versatility of being designed
into contact dimensions used in
existing Tyco Electronics
connectors.
Standard
Size 8 Pin
Metrimate High Current
contacts have been designed to
fit into the existing Drawer
Connector housings. A fully
energized 8 position connector
with 8 gage wires can handle
30 amps per line with a 30°C
T-rise on either the cable-tocable or cable-to-board.
Standard
Size 8 Socket
Plug
High Current
Size 8 Pin
Cable-to-Cable
Material
Contact Body Copper Alloys
Louvertac Band Beryllium Copper
Retention Spring Stainless Steel
Finish - Gold
High Current
Size 8 Socket
High Current Contacts
Product Specification
108-1449 Metrimate Pin and
Socket with Louvertac High
Current Contact
Connector Voltage Rating 600 VAC
• Recognized under the
Component Program of
Underwriters
Laboratories Inc., ®
File No. E28476
• Certified by Canadian
Standards Association,
File No. LR7189A
Wire Size
AWG
mm2
8
8
10
5
12-14
3-2
Contact Part Numbers
Pin
Socket
193457-1
193458-1
193642-1
193643-1
193534-1
193535-1
Crimp Tools
Daniels†
Hand Tool #M310 or AMP P/N 356114-1
Positioner #TP944 or AMP P/N 356336-1
Extraction Tool Part No. 318813-1 or 305183-6
†
Daniels Manufacturing Corp., Orlando, FL
3.05 [.12] Diameter
Solder Tail Pins
Part No. 193814-1
Receptacle
¨�
12.7
[.50]
Cable-to-Board
Material
Contact Body Copper Alloys
Louvertac Band Beryllium Copper
Retention Spring Stainless Steel
Finish - Gold
Plug
Cable Sockets
A typical application would
have solder tail pins mounted
into the receptacle and crimp
socket mounted into the plug.
• Recognized under the
Component Program of
Underwriters
Laboratories Inc., ®
File No. E28476
• Certified by Canadian
Standards Association,
File No. LR7189A
Drawer Connector Housings
Size
Configuration
8 Positions
Housing Part Numbers
Plug
Receptacle
213499-1
213500-1
(3 Size 8 Cavities & 12 Size 16 Cavities) 213426-1
213427-1
(8 Size 8 Cavities)
15 Positions
Extraction Tool Part No. 318813-1
¨�
16
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
NOTE: All part numbers
are RoHS Compliant
AMP Metrimate
Pin and Socket Connectors
Power Contacts (Continued)
.125 POWERBAND
Contacts
Pin Diameter - .125 [3.175]
Test Current - 50 Amperes‡
Material and Finish
5.23
Dia.
[.206]
Plating Code
A. 0.00508 [.000200] min.
silver on contact area, 0.00127
[.000050] min. on remainder,
all over 0.00127 [.000050] min.
nickel underplate
B. 0.00076 [.000030] min.
gold on contact area, gold flash
on remainder, all over 0.00127
[.000050] min. nickel underplate
3.18
Dia.
[.125]
Serrations
Contacts
Contact - Copper
Spring - Beryllium copper
Contact
Strip
Extended1
12.32
[.485]
Standard
10.16
[.400]
5.23
Dia.
[.206]
Related Product Data
Application Tooling - Pages 56,
57
Technical Document - Page 58
.125 POWERBAND Socket Contact
.125 POWERBAND Pin Contact
Extraction Tool
Part No. 318813-1
(Instruction Sheet 408-4374)
Contact Part No.
Wire Size
Pin
Contact
Strip
Loose Piece
2
Length
AWG /mm Finish
Pin
Socket
Pin
Socket
14-12
2-3
10-8
5-8
A
B
A
B
A
B
A
B
Standard
Standard
Extended1
Extended1
Standard
Standard
Extended1
Extended1
213845-1 213847-1
213845-2 213847-2
213845-5
—
213845-6
—
213841-1 213843-1
213841-2 213843-2
213841-5
—
213841-6
—
213845-3
213845-4
213845-7
213845-8
213841-3
213841-4
213841-7
213841-8
Tooling Part No.
Heavy Duty Miniature (HDM)
Die Sets for
Applicators (for AMP-O-LECTRIC Hand Tool 69710-1
Model G Machine,
or 626 Pneumatic Tool
Base Part No. 354500)
System*
213847-3
213847-4
680195-3
—
—
213843-3
213843-4
680197-3
—
—
356612-1
356611-1 (8 AWG)
356611-2 (10 AWG)
1
For use in Metrimate Drawer Connectors listed in chart below and Two-Piece Sealed Circular Plastic Connectors (CPC), Series
5 and 6.
‡Single contact, free-air test current; not to be construed as contact rating current. Use only for testing.
Refer to contact current carrying capability information, page 3.
Note: Standard Size 8, High Current Upgrade Size 8, and .125 POWERBAND contacts are not intermateable.
*A typical 626 Pneumatic Tool System requires: a power unit (Part No. 189721-2, hand actuated or 189722-2, foot actuated),
an adapter holder (Part No. 356304-1, with ratchet), and “C” Head adapter Part No. 318161-1.
.125 POWERBAND Metrimate Drawer Connectors
No. of
Pos.
8
Housing Part No.
Plug
Receptacle
213886-1**
213500-3**
Color: blue
**For use with .125 POWERBAND contacts (Extended Pin
Length), listed above.
17
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
NOTE: All part numbers
are RoHS Compliant
AMP Metrimate
Pin and Socket Connectors
Drawer Connectors
Standard Drawer
Connector Panel Mount
Receptacle Housing
Product Facts
(Accepts Pin Contacts)
Drawer Connectors
• 4-, 12-, 19- and 25-position
connectors for Size 16
contacts
• 8-position connector for
Size 8 power contacts, and a
15-position connector for
3 Size 8 power contacts and
12 Size 16 contacts
• Provides “blind” mating
with up to 2.3 [.090] misalignment in any direction
• Guide pins molded into plug
half
• Plug and receptacle can be
front- or rear-panel
mounted
Material
Plug Housing
(Accepts Socket Contacts)
Panel
Guide Pin
Shoulder Screws (2)
Provide Radial
Floating Mount
Rack (Drawer)
Black glass-filled thermoplastic,
94V-0 rated
Related Product Data
Contacts - Pages 9–17
Mounting Screw - Page 20
Keying Plug - Page 44
Dimensional Specifications
and Recommended Panel
Cutouts - Pages 21–26
Performance Characteristics Page 3
Technical Documents Page 58
Product Specifications 108-10033
108-10045
Application Specifications 114-10039
114-10014
PC Header
(Pin Receptacle
mates with Plug Housing)
PC Board
Standard Drawer Connectors
Connector Housing Part Nos.*
PC Header Part Nos.
of
Pin Headers
Socket Headers
No.
Receptacle
Pos.
Plug
Receptacle
With 8/32 Inserts
Solder Tails ACTION PIN
Solder Tails
4
212608-1
212609-1
213749-1
—
—
—
—
—
12
211758-1
211759-1
213748-1
213824-3A
A
—
—
19
208210-2
208209-2
—
213738-5
1-796590-1B
213881-3A
A
25
211150-1
211149-1
—
213672-3
1-796590-2C
—
Grounding Pins should
not be used in these
receptacle cavities
1 and 4
1 and 12
1 and 19
1 and 25
*Housings only, order contacts separately. See pages 9-12 for contact specifications.
PC Header Plating Code:
Contact brass plated 0.00076 [.000030] min. gold on mating end, gold flash remainder, both over 0.00127 [.000050] min. nickel underplating. Post end brass plated 0.00254 [.000100] min. tin over 0.00254 [.000100] min. copper. Spring—Stainless steel.
B
Contact phosphor bronze plated 0.00254 [.000100] min. tin over 0.00127 [.000050] min. nickel.
C
Contact phosphor bronze plated 0.00076 [.000030] min. gold on the mating area, 0.00038 [.000150] min. tin on the Action Pin contact
end, all over 0.00127 [.000050] min. nickel.
Note: Select loaded configurations including grounding pins can be made available; consult Tyco Electronics.
A
18
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
AMP/2007
USA: 1-800-522-6752
South America: 55-11-3611-1514
Canada:
1-905-470-4425
Hong Kong: 852-2735-1628
Metrimate Pin
and
Socket
Catolog
Mexico: 01-800-733-8926
Japan: 81-44-844-8013
Illustration
No. 57
C. America: 52-55-5-729-0425
UK: 44-141-810-8967
Mark/MPD • 1-24-94
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
NOTE: All part numbers
are RoHS Compliant
AMP Metrimate
Pin and Socket Connectors
Drawer Connectors (Continued)
Power Drawer
Connector, Size 8*
Receptacle Housing
(Accepts Pin Contacts)
*For use with Size 8 contacts
found on page 15
Plug Housing
(Accepts Socket Contacts)
Panel
Guide Pin
Drawer Connectors
Shoulder Screws (2)
Provide Radial
Floating Mount
Rack (Drawer)
Blindmate Power Connectors
No. of
Pos.
Housing Part No.*
Plug
Receptacle
8
(8 size 8)
15
(3 size 8, 12 size 16)
213499-1
213426-1
213500-1
213427-1
PCB Headers
Pin
Socket
With
8/32 Insert
213752-1
213882-1
1
—
1
213713-2
213883-1
1
213908-41
1
Loaded with Size 16 contacts only.
*Housing only, order contacts separately. See pages 15 and 16 for contact specifications.
Power Drawer
Connector,
.125 POWERBAND*
AMP/2007
Metrimate
Pin
and Socket Catolog
.125 POWERBAND Connectors
Illustration No. 80
Housing Part No.
No. of
M&M/MPD
Pos.
Plug
Receptacle • 3-11-94
Color
*For use with .125 POWERBAND contacts found on
page 17
8
213886-1*
213500-3
Blue
213500-1
Black
19
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
NOTE: All part numbers
are RoHS Compliant
AMP Metrimate
Pin and Socket Connectors
Drawer Hardware
Mounting Screw
Material
Stainless steel
Thread Size
M4 x 0.7-6H/6g
SAE 6/32
Part No.
208211-1
208211-4
5.1
[ .200] Dia.
Note: These shoulder screws are
used for mounting the plug housing
and they provide float for
positioning of misaligned
connectors. Two are required for
each plug. Mounting screws are to
be ordered separately. Nuts are to
be supplied by the customer.
Drawer Connectors
11.8
[.465]
12.7 Dia.
[ .500]
Screw Kits
Part No. 213283-2
Kit Includes: 2—M4 screws,
2—Springs, 2—Washers
Screw Kits are recommended in
order to compensate for misaligned
connector halves and to provide
float in X, Y, and Z directions.
24.5
[.966]
Thread Size - M4 x 0.7-6H/6g or
SAE 6/32
31.1
[1.224]
Ref.
1.6
[.063]
Ref.
9.5
[.375]
21.7
[.854]
Ref.
Plug
Connector
Cabinet
Panel
AMP/2007
Metrimate Pin and Socket Catolog
Illustration No. 74
Mark • 1-14-94
20
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
AMP Metrimate
Pin and Socket Connectors
NOTE: All part numbers
are RoHS Compliant
Drawer Connector Specifications
4 Position Housings
Plug (for Sockets)
Receptacle (for Pins)
Drawer Connectors
12 Position Housings
Plug (for Sockets)
Receptacle (for Pins)
21
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
AMP Metrimate
Pin and Socket Connectors
NOTE: All part numbers
are RoHS Compliant
Drawer Connector Specifications (Continued)
Drawer Connectors
19 Position Housings
Plug (for Sockets)
Receptacle (for Pins)
22
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
AMP Metrimate
Pin and Socket Connectors
NOTE: All part numbers
are RoHS Compliant
Drawer Connector Specifications (Continued)
25 Position Housings
Plug (for Sockets)
Drawer Connectors
Receptacle (for Pins)
23
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
NOTE: All part numbers
are RoHS Compliant
AMP Metrimate
Pin and Socket Connectors
Drawer Connector Specifications (Continued)
25 Position Headers
(mates with Plug
Connector
Part No. 211150-1)
Receptacle with ACTION PIN Contacts
30.78
[1.212 ]
4.39
[ .173] Dia.
2 Holes
5.59
[.220]
4.40
[.173]
Typ.
4.39
[ .173] Dia.
2 Holes
4.39
[.173 ] Typ.
5.08
[.200]
Typ.
5.08
[.200]
2 Plcs.
2.54
[.100]
Typ.
49.58
[1.952 ]
2.54 Typ.
[.100]
62.53
[ 2.462 ]
5.08
[.200]
Typ.
Drawer Connectors
17.83
[.702 ]
0.13
[.005]
Typ.
9.14
[.360] Min.
17.83
[.702 ]
5.74
[.226]
Recommended PC Board Layout
Receptacle (Posted)
13.64
[.537] 2 Plcs.
17.83
[.702]
30.78
[1.212 ]
5.72
[.225] Typ.
62.53
[ 2.462 ]
49.58
[1.952 ]
17.83
[.702]
4.39
[.173 ]
4.39
[.173] Dia.
2 Holes
5.74
[.226]
5.08
[.200]
Typ.
49.58
[1.952 ]
2.54
[.100]
Typ.
1.73
[.068] Dia.
25 Holes
4.52
[.178]
4.39
[.173] Typ.
40.77
[1.605]
Recommended PC Board Layout
24
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
AM P/2007
M etrim ate Pin and SocketCatolog
Illustration No.68
M ark •1-25-94
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
NOTE: All part numbers
are RoHS Compliant
AMP Metrimate
Pin and Socket Connectors
Drawer Connector Specifications (Continued)
Recommended
Panel Cutouts
G
M4x0.7-6H
or
4.1 [.161] Dia.
Thru Hole (2)
G
22
[ .867]
17.65
[ .695]
2.3 x 45°
[ .090]
B
B
D
A
A
F
C
D
F
C
3.2
[ .125] R. (Max.)
7.1
[ .280]
9.5
[ .375]
E
E
Recommended Panel Cutout
for Plugs (Socket Housings)
No. of
Positions
Plug
4
Receptacle
Plug
12
Receptacle
19,
Plug
Power
Connectors-
Receptacle
8 & 15
Plug
25
Receptacle
A
45.3
1.783
40.5
1.595
55.45
2.183
50.7
1.995
61
2.403
56.3
2.215
68.7
2.703
63.9
2.515
Recommended Panel Cutout
for Receptacles (Pin Housings)
B
14
.552
13.9
.547
14
.552
13.9
.547
15.9
.626
15.93
.627
15.9
.626
15.93
.627
C
17.3
.680
12.8
.502
27.4
1.080
22.9
.902
29.2
1.150
24.4
.960
36.8
1.450
32
1.260
Dimensions
D
E
4.5
17.3
.176
.680
6.7
17.3
.265
.680
4.5
17.3
.176
.680
6.7
17.3
.265
.680
6.4
17.8
.251
.702
8.8
17.8
.346
.702
6.4
17.8
.251
.702
8.8
17.8
.346
.702
F
26.2
1.032
26.2
1.032
36.4
1.432
36.4
1.432
42
1.652
42
1.652
49.6
1.952
49.6
1.952
G
36.3
1.430
31.5
1.240
36.3
1.430
31.5
1.240
36.9
1.452
32
1.262
36.9
1.452
32
1.262
H
—
3.6
.140
—
3.6
.140
—
4.6
.180
—
4.6
.180
AMP/2007
Metrimate Pin and Socket Catolog
Illustration No. 75
DG/m.r.a. • 1-26-94
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Drawer Connectors
2.4
[ .094] R. (Max.)
4.4
[ .173] Dia.
H x 45°
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
25
NOTE: All part numbers
are RoHS Compliant
AMP Metrimate
Pin and Socket Connectors
Drawer Connectors
Power Drawer Connector Specifications
8 Position Housings
15 Position Housings
(Size 8)
(Accept 3 Size 8 Contacts and 12 Size 16 Contacts)
Plug (for Sockets)
Plug (for Sockets)
Plug
(for POWERBAND Sockets)
9.65
[.380] Dia.
Mounting Hole (2)
44.70
[1.760]
26.31
[1.036]
12.70
[.500]
54.91
[2.162]
Mating
Face
11.30
[.445]
30.78
[1.212]
Receptacle (for Pins)
(Size 8 or POWERBAND Pins)
Receptacle (for Pins)
26
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
NOTE: All part numbers
are RoHS Compliant
AMP Metrimate
Pin and Socket Connectors
Low Profile Drawer Connectors
18 Position Hybrid
Drawer Connector
Right-Angle Header
Part No. 213942-6
Product Facts
• 13 signal (Type III+)
• Two Size 8 Power—HOT
PLUGGABLE!
(10 amps AC)
• Three .125 POWERBAND
Contacts
No. of
Positions
Plug
(for sockets)
23
30
*18*
213766-1
213973-1
213940-1
Receptacle
Header
Housing
213768-4
—
—
213974-1
213942-6
—
Page No.
29
30
27, 28
*5 power, 13 signal
Housing
2.54
[.100]
Typ.
Boardlock
Typ.
Material and Finish
Housing - Black glass-filled
thermoplastic, 94V-0 rated
Contacts - Copper alloy duplex
plated 0.00076 [.000030] min.
gold on mating end, tin on termination end, with entire contact nickel underplated
5.08
[.200]
2.92
[.115]
Typ.
8.00
[.315]
Typ.
Contact
Typ.
3.18 Dia.
[.125]
Typ.
1.003
[.0395]
Typ.
95.07
[3.743]
4.06
[.160]
5 Plc.
Low Profile Drawer Connectors
5.08
[.200]
Typ.
17.53
[.690]
2.50
[.098]
Typ.
Mating End
21.77
[.857]
28.83
[1.135]
Eyelet
Pin Contact
Power 8
POWERBAND
Pin Contact
Ground
3.43
[.135]
Dia.
3.18
[.125]
Dia.
9.86
[.388]
Typ.
87.30
[3.437]
6.79
[.267]
Typ.
POWERBAND
Pin Contact
98.09
[3.862]
1.60
[.063]
Dia.
2.50
[.098]
Typ.
87.30
[3.437]
8.00
[.315]
Typ.
Recommended PC Board Layout
27
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
NOTE: All part numbers
are RoHS Compliant
AMP Metrimate
Pin and Socket Connectors
Low Profile Drawer Connectors (Continued)
18 Position Plug Housing
(for Sockets)
Part No. 213940-1
122.99
[4.842]
2.54
[.100]
Typ.
90.42
[3.560]
Material and Finish
Housing - Black glass-filled
thermoplastic, 94V-0 rated
11.05
[.435]
15.62
[.615]
5.08
[.200]
2 Plc.
32.00
[1.260]
6.35
[.250]
Low Profile Drawer Connectors
7.24
[.285]
2 Plc.
77.72
[3.060]
8.00
[.315]
Typ.
14.99
[.590]
4.98
[.196]
Typ.
2.49
[.098]
Typ.
12.19
[.480]
110.03
[4.332]
3.81
[.150]
2 Plc.
4.09
Dia.
[.161]
2 Plc.
102.41
[4.032]
10.67
[.420]
2 Plc.
21.34
[.840]
2.54
[.100] R
4 Plc.
110.03
[4.332
Ref.
Recommended Panel Cutout
28
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
NOTE: All part numbers
are RoHS Compliant
AMP Metrimate
Pin and Socket Connectors
Low Profile Drawer Connectors (Continued)
23 Position Plug Housing
(for Sockets)
Part No. 213766-1
3.18 Typ.
[ .125]
15.24
[ .600]
11.18
[.440 ]
5.08
[ .200]
Material and Finish
90.42
[ 3.560]
Housing - Black glass-filled thermoplastic, 94V-0 rated
38.61
[1.520]
110.03
[ 4.332]
12.19
[.480 ]
122.99
[ 4.842]
Low Profile Drawer Connectors
4.09
[.161 ]
Dia.
21.34
[.840 ]
3.81
[.150 ]
102.41
[ 4.032]
110.03
[ 4.332]
23 Position
Receptacle Header
Part No. 213768-4
98.09
[ 3.862 ]
87.30
[ 3.437 ]
3.23 Dia.
[.127 ]
Material and Finish
Housing - Black glass-filled
thermoplastic, 94V-0 rated
Contacts - Copper alloy duplex
plated 0.00076 [.000030] min.
gold on mating end, tin-lead on
termination end, with entire
contact nickel underplated
28.96
[1.140 ]
23.37
[.920]
94.54
[ 3.722 ]
1.000 Dia. Typ.
[.0395 ]
8.725
[.3435 ]
2.92
[.115 ]
2.54
[.100 ]
Typ.
3.18 Typ.
[.125 ]
5.08
[.200]
2.16
[.085 ]
8.74
[.344]
17.53
[.690]
5.08
[.200 ] Typ.
2.54
[.100 ]Typ.
AMP/2007
87.30
3.437 ]
Metrimate Pin[ and
Socket Catolog
3.18 Typ.
1.60 Dia.
[.125
]
Illustration
No.
48
[.063]
MA/MPD • 1-24-94
3.23 Dia.
[.127 ]
Recommended PC Board Layout
29
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
NOTE: All part numbers
are RoHS Compliant
AMP Metrimate
Pin and Socket Connectors
Low Profile Drawer Connectors (Continued)
110.03
[4.332]
30 Position Plug Housing
(for Sockets)
Part No. 213973-1
9.65
Dia.
[.380]
2 Plc.
90.42
[3.560]
5.08
Typ.
[.200]
5.08
[.200]
15.62
[.615]
32.38 38.61
[1.275] [1.520]
Typ.
Typ.
Low Profile Drawer Connectors
5.08
6.35 [.200]
[.250] Typ.
Typ.
122.99
[4.842]
2.54
[.100] R
Typ.
9.65
Dia.
[.380]
Typ.
15.11
[1.520]
10.67
[.420]
Typ.
102.41
[4.032]
21.34
[.840]
3.81
[.150]
2 Plc.
110.03
[4.332]
110.03
[4.332]
30 Position Receptacle
Housing (for Pins)
Part No. 213974-1
5.08
Typ.
[.200]
9.65
Dia.
[.380]
2 Plc.
5.08
[.200]
95.00
[3.740]
6.35
[.250]
Typ.
23.95
[1.275]
Typ.
118.49
[4.665]
3.18
[.125] R
Typ.
4.39
Dia.
[.173]
Typ.
15.24
[.600]
8.26
[.325]
96.27
[3.790]
110.03
[4.332]
37.59
[1.480]
16.51
[.650]
6.88
[.271]
30
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
NOTE: All part numbers
are RoHS Compliant
AMP Metrimate
Pin and Socket Connectors
Square Grid Connectors
Free-Hanging and Panel
Mount Connectors
Plug Housing
Socket
Contact
Material
(Accepts Pin Contacts)
Panel
Latches
Red thermoplastic, 94V-0 rated
Panel
Latches
Pin
Contact
Polarization
Feature
Related Product Data
Polarization
Feature
Locking
Tab
Serrated
Release
Serrated
Release
Locking
Latch
No. of
Positions
4
6
9
12
18
24
36
Housing Part No.*
Plug
Receptacle
207015-1
207016-1
207152-1
207153-1
207439-1
207440-1
207017-1
207018-1
207442-1
207443-1
207304-1
207305-1
207019-1
207020-1
Square Grid Connectors
Mateable PC Board Headers page 34
Contacts - Pages 9–14
Keying Plug - Page 44
Strain Relief Kits - See below
Dimensional Specifications
and Recommended Panel
Cutout - Pages 32 and 33
Performance Characteristics Page 3
Technical Documents - Page 58
Product Specification 108-10033
Application Specification 114-10040
Receptacle Housing
(Accepts Socket Contacts)
*Housing only, order contacts separately. See pages 9–14 for contact
specifications.
Strain Relief Kits
(For use with plugs and/or
receptacles)
Strain
Relief
No. of
Positions
(Connector)
6
9
12
18
24
36
Material
Red thermoplastic, 94V-0 rated
Related Product Data
Dimensional Specifications page 33
Strain
Relief
Cable
Gates
Cable
Gate
Cable
O.D.
(Max.)
9.5
.375
11.7
.460
13.45
.530
16.5
.650
19.05
.750
23.3
.918
Strain Relief Kit No.
Individual
Bulk
Packs
Packaging
207600-1
213792-1
207601-1
213793-1
207602-1
—
207603-1
—
207088-1
—
207604-1
213797-1
Notes: 1. Cable gates are supplied with each strain
relief kit to accommodate various cable
diameters up to the maximum specified.
2. Components for all strain relief kits are
packaged unassembled.
AMP/2007
Metrimate Pin and Socket Catolog
Illustration No. 12
DG/mark • 1-25-94
31
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
NOTE: All part numbers
are RoHS Compliant
AMP Metrimate
Pin and Socket Connectors
Square Grid Connector Specifications
4 and 6 Position Housings
9, 12 and 18 Position Housings
Plug (for Sockets)
Plug (for Sockets)
Receptacle (for Pins)
5
Typ.
[.197]
17.85
[.703]
Max.
17.85
[.703]
Max.
5
Typ.
[.197]
5
Typ.
[.197]
Receptacle (for Pins)
5
Typ.
[.197]
5
Typ.
[.197]
5
Typ.
[.197]
23.8
[.937]
Max.
23.8
[.937]
Max.
5
Typ.
[.197]
5
Typ.
[.197]
9.2
Ref.
[.362]
9.2
Ref.
[.362]
27.15
[1.069]
27.15
[1.069]
Square Grid Connectors
33
[1.300]
9.2
Ref.
[.362]
9.2
Ref.
[.362]
33
[1.300]
0.25
[.010]
R Max.
0.25
[.010]
R Max.
Recommended Panel Cutout
(for Plug or Receptacle)
No. of
Positions
4
6
9
12
18
Recommended Panel Cutout
(for Plug or Receptacle)
Connector Dimensions
A
B
20.1
12.6
.791
.496
25.04
17.5
.986
.689
24.8
17.5
.976
.689
29.8
22.5
1.173
.886
40.45
32.85
1.592
1.293
Panel Cutout Dimensions
C
D
20.57
18.1
.810
.712
25.35
18.1
.998
.712
25.35
24
.998
.945
30.23
24
1.190
.945
40.77
24
1.605
.945
Note: Panel thickness 0.76-2.29 [.030-.090]
32
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
NOTE: All part numbers
are RoHS Compliant
AMP Metrimate
Pin and Socket Connectors
Square Grid Connector Specifications (Continued)
24 and 36 Position Housings
Plug (for Sockets)
Receptacle (for Pins)
Recommended
Panel Cutout
(for Plug or
Receptacle)
Connector Dimensions
A
40.45
1.592
55.45
2.183
B
32.85
1.293
47.85
1.885
Square Grid Connectors
No. of
Positions
24
36
Panel Cutout
Dimensions
C
40.77
1.605
55.75
2.195
Note: Panel thickness 0.76-2.29 [.030-.090]
Strain Relief Kits (for 6, 9, 12, 18, 24 and 36 Position Connectors)
A
Plug*
B
Cable O.D.
(See Table)
C
No. of
Positions
A
17.75
6
.700
23.9
9
.940
23.9
12
.940
23.9
18
.940
27.94
24
1.100
27.94
36
1.100
Dimensions
B
C
25.53
22.75
1.005
.896
32.4
22.75
1.275
.896
32.4
27.58
1.275
1.086
38.1
38.1
1.500
1.500
38.1
38.1
1.500
1.500
38.1
53.1
1.500
2.090
Cable O.D.
(Max.)
9.5
.375
11.7
.460
13.45
.530
16.5
.650
19.05
.750
23.3
.918
*Plug shown for illustration purposes only. Strain Relief Kits can be
used on either plug or receptacle.
33
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
NOTE: All part numbers
are RoHS Compliant
AMP Metrimate
Pin and Socket Connectors
Square Grid Connectors
PC Board Mount Headers
Plug
Material and Finish
Housing - Red thermoplastic,
94V-0 rated
Pin Contacts - Copper alloy,
plated tin or gold duplex
Socket Contacts - Phosphor
bronze, plated tin or gold
duplex
(Shown to illustrate
mating connector)
Locking
Tab
Related Product Data
Locking
Latch
Mateable Free-Hanging
Connectors - Page 31
(Pin and Socket Headers do not
mate.)
Dimensional Specifications
and Recommended PC Board
Layout - Pages 35–38
Performance Characteristics Page 3
Technical Documents - Page 58
Product Specification 108-10033
Application Specification 114-10040
Square Grid Connectors
Receptacle
(Shown to illustrate
mating connector)
Pin Header
Socket Header
Locking
Tab
Mounting
Ears
Locking
Latch
Mates with
Mates with
Pin Header Part No.
Socket Header Part No.
No. of Contact
Plug
Receptacle
With
Without
With
Without
Positions Plating
Part No.
Part No.
Mounting Ears Mounting Ears (Page 31)
Mounting Ears Mounting Ears (Page 31)
4
6
9
12
18
24
36
Tin
Gold*
Tin
Gold*
Tin
Gold*
Tin
Gold*
Tin
Gold*
Tin
Gold*
Tin
Gold*
207119-8
1-207119-0
207158-7
1-207158-0
207441-7
1-207441-0
207120-9
207120-8
207444-9
207444-8
1-206763-1
1-206763-3
207121-8
207121-9
207119-9
207015-1
1-207119-1
207158-8
207152-1
1-207158-1
207441-8
207439-1
207441-9
1-207120-0
207017-1
1-207120-1
1-207444-0
207442-1
1-207444-1
1-206763-2
207304-1
1-206763-4
—
207019-1
1-207121-0
207496-7
207496-9
207524-7
207524-9
207526-7
207526-9
207528-7
207528-9
207530-7
207530-9
207532-8
1-207532-0
207534-8
1-207534-0
207496-8
1-207496-0
207524-8
1-207524-0
207526-8
1-207526-4
207528-8
1-207528-0
207530-8
1-207530-0
207532-9
1-207532-1
207534-9
1-207534-1
207016-1
207153-1
207440-1
207018-1
207443-1
207305-1
207020-1
*Duplex plated 0.00076 [.000030] gold on mating end, tin on termination end, with entire contact nickel
underplated.
Note: Pin and Socket Headers do not mate.
34
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
AMP/2007
South America: 55-11-3611-1514
Metrimate Pin and Socket Catolog
Hong Kong: 852-2735-1628
Illustration No. 20
Japan: 81-44-844-8013
44-141-810-8967
DG/marcus ricardus ammermanus • UK:
1-25-94
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
NOTE: All part numbers
are RoHS Compliant
AMP Metrimate
Pin and Socket Connectors
Square Grid Pin Header Specifications
4 and 6 Position Headers
5 Typ.
[ .197]
C
D Dia.*
4.6
[.181] Ref.
11.8
[.465]
B
A
Max.
5 Typ.
[ .197]
2.54
[.100]
18.16
[ .715]
Max.
1
[ .039] Dia. Post
Pin
No. 1
B
F
5
[.197] Typ.
D Dia.*
2.5
[.098] Typ.
1.6
[.063] Dia.
E Typ.
Recommended Pc
Layout
Recommended
PCBoard
Board
Layout
5 Typ.
[ .197]
5 Typ.
[ .197]
C
4.6
[.181] Ref.
D Dia.*
11.8
[.465]
2.54
[.100]
24.23
[ .954]
Max.
1
[.039] Dia. Post
B
Pin
No. 1
A
Max.
Square Grid Connectors
9, 12 and 18 Position
Headers
B
5
[.197] Typ.
F
D Dia.*
10
[.394] Typ.
5
[.197]
Typ.
E Typ.
1.6
[.063] Dia.
RecommendedPC
Pc Board
Recommended
BoardLayout
Layout
No. of
Positions
4
6
9
12
18
A
22.61
.890
27.69
1.090
27.69
1.090
32.5
1.280
47.32
1.863
AMP/2007
Metrimate Pin and Socket Catolog
PC Board Layout Dimensions
D*
B
D*
E
F
Illustration No. 21
2.65
17.4
2.65
6.2
5
M&M.104
• 1-04-94.685
.104
.244
.197
Header Dimensions
B
C
17.4
12.7
.685
.500
22.4
17.6
.882
.693
22.4
17.78
.882
.700
27.3
22.61
1.075
.890
40.6
32.85
1.598
1.293
2.65
.104
2.65
.104
2.65
.104
3.3
.130
22.4
.882
22.4
.882
27.3
1.075
40.6
1.598
2.65
.104
2.65
.104
2.65
.104
3.3
.130
6.2
.244
6.2
.244
6.2
.244
7.8
.307
10
.394
10
.394
15
.591
25
.984
*D Dia.—2.65 [.104] for No. 2 screw; 3.3 [.130] for No. 4 screw.
35
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
AMP Metrimate
Pin and Socket Connectors
NOTE: All part numbers
are RoHS Compliant
Square Grid Pin Header Specifications (Continued)
24 and 36 Position
Headers
5
[ .197] Typ.
5
[ .197] Typ.
3.3
[ .130] Dia.
(for No. 4 Screw)
B
Pin No. 1
A
Max.
C
4.6
[ .181] Ref.
Square Grid Connectors
11.8
[ .465]
2.54
[ .100]
D Max.
1
[ .039] Dia. Post
B
E
2.5
[ .098]
Typ.
3.3
[ .130] Dia.
(for No. 4 Screw)
5
[ .197] Typ.
15
[ .591] Typ.
7.8
[ .307] Typ.
5
[ .197] Typ.
1.6
[ .063] Dia.
Recommended PC Board Layout
No. of
Header Dimensions
Positions
A
B
C
47.32
40.6
32.85
24
1.863
1.598
1.293
62.31
55.58
48.01
36
2.453
2.188
1.890
D
29.36
1.156
29.87
1.176
PC Board Layout
Dimensions
B
E
40.6
25
1.598
.984
55.58
40
2.188
1.575
AMP/2007
Metrimate Pin and Socket Catolog
Illustration No. 23
MM/MPD • 1-24-94
36
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
NOTE: All part numbers
are RoHS Compliant
AMP Metrimate
Pin and Socket Connectors
Square Grid Socket Header Specifications
4 and 6 Position Headers
5
[ .197]Typ.
5
[ .197] Typ.
Socket No. 1
C Dia.*
14.35
[.565]
2.54
[.100]
B
A
Max.
1
[.039] Dia. Post
4.6
[.181] Ref.
15.5
[.610]
B
2.5
[.098] Typ.
5
[.197] Typ.
E
C Dia.*
1.6
[.063] Dia.
5
[.197] Typ.
D Typ.
9, 12 and 18 Position
Headers
5
[ .197]Typ.
5
[ .197] Typ.
Square Grid Connectors
Recommended PC Board Layout
Socket No. 1
C Dia.*
14.35
[.565]
2.54
[.100]
B
A
Max.
1
[.039] Dia. Post
4.6
[.181] Ref.
21.35
[.840]
B
5
[.197] Typ.
E
C Dia.*
10
[.394] Typ.
5
[.197] Typ.
D Typ.
1.6
[.063] Dia.
Recommended PC Board Layout
No. of
Positions
4
6
9
12
18
A
Header Dimensions
B
C*
22.61
.890
27.69
1.090
27.69
1.090
32.5
1.280
47.32
1.863
17.4
.685
22.4
.882
22.4
.882
27.3
1.075
40.6
1.598
2.65
.104
2.65
.104
2.65
.104
2.65
.104
3.3
.130
B
17.4
.685
22.4
.882
22.4
.882
27.3
1.075
40.6
1.598
PC Board Layout Dimensions
C*
D
2.65
.104
2.65
.104
2.65
.104
2.65
.104
3.3
.130
AMP/2007
Metrimate Pin and Socket Catolog
Illustration No. 24
*C Dia.—2.65 [.104] for No. 2 screw; 3.3 [.130] for No. 4 screw.
Mark • 1-11-94
6.2
.244
6.2
.244
6.2
.244
6.2
.244
7.8
.307
E
5
.197
10
.394
10
.394
15
.591
25
.984
37
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
NOTE: All part numbers
are RoHS Compliant
AMP Metrimate
Pin and Socket Connectors
Square Grid Pin Header Specifications (Continued)
24 and 36 Position
Headers
5
[ .197]Typ.
5
[ .197] Typ.
Socket No. 1
3.3
[ .130] Dia.
(for No. 4 Screw)
B
A
Max.
14.35
[.565]
Square Grid Connectors
2.54
[.100]
1
[.039] Dia. Post
25.55
[1.006]
4.6
[.181] Ref.
B
5
[.197] Typ.
C
3.3
[ .130] Dia.
(for No. 4 Screw)
15
[.591] Typ.
7.8
[.307] Typ.
5
[.197] Typ.
1.6
[.063] Dia.
2.5
[.098] Typ.
Recommended PC Board Layout
No. of
Header Dimensions
Positions
A
B
47.32
40.6
24
1.863
1.598
62.31
55.58
36
2.453
2.188
38
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
PC Board Layout
Dimensions
B
C
40.6
25
1.598
.984
55.58
40
2.188
1.575
AMP/2007
Metrimate Pin and Socket Catolog
Illustration No. 26
Mark
• 1-14-94
Dimensions are shown for
USA: 1-800-522-6752
South America: 55-11-3611-1514
reference purposes only.
Specifications subject
to change.
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
NOTE: All part numbers
are RoHS Compliant
AMP Metrimate
Pin and Socket Connectors
In-Line Connectors, 5 [.197] Centerline
Free-Hanging
Connectors
Material
Red thermoplastic, 94V-0 rated
Plug Housing
Receptacle Housing
(Accepts Socket Contacts)
(Accepts Pin Contacts)
Locking Latch
Locking Tab
Related Product Data
Mateable PC Board Mount
Headers - Pages 41 and 48-51
Contacts - Pages 9–14
Keying Plug - Page 44
Dimensional Specifications Page 40
Performance Characteristics Page 3
Technical Documents - Page 58
Product Specification 108-10033
Application Specification 114-10040
Serrated Release
Serrated Release
Housing
Plug
207535-1**
211076-1**
207360-1**
207377-1**
207396-1**
207542-1**
Part No.*
Receptacle
207535-1**
211076-1**
207359-1**
207376-1**
207397-1**
207543-1**
In-Line Connectors
No. of
Positions
1 (Positive Latch)
1 (Breakaway Latch)
3
6
10
16
*Housing only, order contacts separately. See
pages 9–14 for contact specifications.
**Hermaphroditic housing accepts pins or sockets
and mates with itself.
Note: 1-Position Housings with Positive Latch NOT
designed to be unmated; Breakaway Latch
designed to be unmated.
1 Position
Housing Latch shown)
1 position Housing
(Breakaway
(Hermaphroditic Housing Accepts
Pins or Sockets and Mates With Itself.)
Latching Port
Detent
AMP/2007
Metrimate Pin and Socket Catolog
Illustration No. 27
Mark • 1-17-94
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
39
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
NOTE: All part numbers
are RoHS Compliant
AMP Metrimate
Pin and Socket Connectors
In-Line Connector Specifications, 5 [.197] Centerline
Single Position Hermaphroditic Housings
6, 10 and 16 Position Housings
Plug (for Sockets)
34.42
[1.355]
Max.
5 Typ.
[.197]
5.46
[.215]
15.1
[.594]
Max.
Cavity
No. 1
27.5
[1.083]
Positive Latch
9.6
[.378]
7.85
[.310]
Max.
5.46
[.215]
34.67±0.51
[ 1.365±.020]
A
1
2
3
4
Serrations in this
area are optional.
6
7
8
9
10
Raised Cavity
Identification
(on Rear Face)
Breakaway Latch
In-Line Connectors
5
Receptacle (for Pins)
3 Position Housings
Plug (for Sockets)
5
[.197] Typ.
Receptacle (for Pins)
5 Typ.
[.197]
Cavity
No. 1
5 Typ.
[.197]
Cavity
No. 1
33.7
[1.327]
33.7
[1.327]
B
8
9
10
2
7
1
6
3
5
Raised Cavity
Identification
(on Rear Face)
AMP/2007
12.32
[.485] Max.
Metrimate Pin and
Socket Catolog
23.7
26.25
Illustration
No. 29
[.934]
[1.034]
CMH/MPD • 1-24-94
2
4
1
Raised Cavity
Identification
(on Rear Face)
3
Raised Cavity
Identification
(on Rear Face)
2
12.32
[.485] Max.
1
27.5
[1.083]
7.85
[.310] Max.
Cavity No. 1
3
No. of
Positions
6
10
16
Dimensions
A
B
38.7
41.3
1.524
1.625
58.7
61.3
2.312
2.413
89.79*
91.19
3.535
3.59
AMP/2007
Metrimate Pin and Socket Catolog
Illustration No. 30
*A Dim. is Max. for 16-position
MPD
• 1-24-94
housing.
40
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
NOTE: All part numbers
are RoHS Compliant
AMP Metrimate
Pin and Socket Connectors
In-Line Connectors, 5 [.197] Centerline
PC Board Mount Headers
Plug
Straight-Thru
Pin Header
Locking
Latch
(Shown to illustrate mating connector)
Material and Finish
Housing - Red thermoplastic,
94V-0 rated
Pin Contacts - Copper alloy,
plated tin or gold duplex
Socket Contacts - Phosphor
bronze, plated tin or gold
duplex
Right-Angle
Pin Header
Related Product Data
Serrated
Release
Pin Header Part No.
No. of
Contact
Positions Plating
Straight-Thru Right-Angle
3
6
10
16
Tin
Gold*
Tin
Gold*
Tin
Gold*
Tin
Gold*
207365-7
207365-8
207583-6
207583-7
207584-7
207584-8
207599-6
207599-7
207541-6
207541-7
207378-6
207378-7
207398-6
207398-7
207544-8
207544-7
Mates with
Plug Part No.
(Page 39)
207360-1
207377-1
207396-1
In-Line Connectors
Mateable Free-Hanging
Connectors - Page 39 (Pin and
Socket Headers do not mate.)
Dimensional Specifications
and Recommended PC Board
Layout - Pages 42, 43
Performance Characteristics Page 3
Technical Documents - Page 58
Product Specification 108-10033
Application Specification 114-10040
207542-1
*Duplex plated 0.00076 [.000030] gold on mating end, tin on
termination end, with entire contact nickel underplated.
Note: Pin and Socket Headers do not mate.
Receptacle
Straight-Thru
Socket Header
Locking
Tab
(Shown to illustrate mating connector)
Right-Angle
Socket Header
Serrated
Release
AMP/2007
Metrimate Pin and Socket Catolog
Illustration No. 33
Tin
207609-6
207608-6
207359-1
MPD • 1-25-94
207608-7
Gold*
207609-7
Mates with
Socket Header Part No.
No. of Contact
Receptacle Part No.
Positions Plating Straight-Thru Right-Angle
(Page 39)
3
6
10
16
Tin
Gold*
Tin
Gold*
Tin
Gold*
207611-6
207611-7
207613-6
207613-7
207615-6
207615-7
207610-6
207610-7
207612-6
207612-7
207614-6
207614-7
207376-1
207397-1
207543-1
*Duplex plated 0.00076 [.000030] gold on mating end, tin on
termination end, with entire contact nickel underplated.
Note: Pin and Socket Headers do not mate.
41
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
NOTE: All part numbers
are RoHS Compliant
AMP Metrimate
Pin and Socket Connectors
In-Line Pin Header Specifications, 5 [.197] Centerline
Straight-Thru
Right-Angle
3 Position Header
3 Position Header
5
[.197]
Typ.
1
[.039]
Dia. Post
C Dia.*
4.72
[.186]
Ref.
Pin No. 1
C Dia.*
B
A
Max.
4.88
[.192]Ref.
12.7
[.500] Max.
12.7
[.500] Max.
In-Line Connectors
C Dia.*
D
Recommended
PC Board Layout
1.6
5 [.063] Dia.
[.197]
Typ.
10.8
[.425] Typ.
3.8
[.150] Ref.
17.5
[.689]
B
D
C Dia.*
1.6
[.063] Dia.
5
[.197]
Typ.
10.8
[.425] Typ.
6, 10 and 16 Position Headers
5
[.197]
Typ.
1
[.039]Dia. Post
17.5
[.689]
B
Recommended
PC Board Layout
14.9
[.587]
Ref.
2.54
5
[.100] [.197]
Typ.
Pin No.1
2.54
[.100]
B
A
Max.
6, 10 and 16 Position Headers
1
[.039] Dia. Post
4.72
[.186]
Ref.
C Dia.*
B
A
Max.
C Dia.*
B
A
Max.
Pin No. 1
4.88
[.192] Ref.
12.7
[.500] Max.
12.7
[.500] Max.
Pin No. 1
2.54
[.100]
2.54
[.100]
17.5
[.689]
B
D
5
[.197] Typ.
3.8
[.150] Ref.
C Dia.*
AMP/2007
10.8
5
Metrimate
Pin
and
Socket Catolog
Typ.
1.6
[.425]
[.197] Typ.
[.063] Dia.
Illustration
No.
35
Recommended PC Board Layout
MM/MPD • 1-24-94
10.8
[.425] Typ.
14.9
[.587]
Ref.
1 Dia. Post
[.039]
B
D
17.5
[.689]
C Dia.*
1.6
[.063] Dia.
5
[.197] Typ.
AMP/2007
Recommended
PC Board Layout
Metrimate Pin and Socket Catolog
Illustration No. 36
Header Dimensions PC Board Layout Dimensions
MM/MPD • 1-24-94
No. of
Positions
A
36.86
3
1.451
51.87
6
2.042
71.86
10
2.829
102.64
16
4.041
B
31.6
1.244
46.6
1.834
66.6
2.622
96.6
3.803
C*
2.65
.104
2.65
.104
2.85
.112
2.85
.112
B
31.6
1.244
46.6
1.834
66.6
2.622
96.6
3.803
C*
2.65
.104
2.65
.104
2.85
.112
2.85
.112
D
10
.394
25
.984
45
1.772
75
2.953
*C Dia.—2.65 [.104] for No. 2 screw; 2.85 [.112] for No. 3 screw.
42
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
NOTE: All part numbers
are RoHS Compliant
AMP Metrimate
Pin and Socket Connectors
In-Line Socket Header, 5 [.197] Centerline
Straight-Thru
Right-Angle
3 Position Header
3 Position Header
5
[ .197] Typ.
1
[ .039] Dia. Post
C Dia.*
4.72
[ .186]
Ref.
B
A
Max.
C Dia.*
Socket No. 1
B
A
Max.
4.6
[ .181] Ref.
11
[ .433] Max.
11
[ .433] Max.
2.54
[ .100]
19.5
[ .768]
Socket No. 1
2.54
[ .100]
B
C Dia.*
D
Recommended
PC Board Layout
5
[ .197]
Typ.
10.8
[ .425] Typ.
5
[ .197] Typ.
Recommended
PC Board Layout
1.6
[ .063] Dia.
3.8
[ .150]
Ref.
B
D
C Dia.*
5
[ .197]
Typ.
10.8
[ .425] Typ.
1.6
[ .063] Dia.
In-Line Connectors
6, 10 and 16 Position Headers
17
[ .670]
Ref.
19.5
[ .768]
1
[ .039] Dia. Post
6, 10 and 16 Position Headers
5
[ .197] Typ.
1
[ .039] Dia. Post
C Dia.*
B
A
Max.
4.72
[ .186]
Ref.
C Dia.*
Socket No. 1
B
A
Max.
4.6
[ .181]
Ref.
11
[ .433]
Max.
11
[ .433]
Max.
2.54
[ .100]
Socket
No. 1
2.54
[ .100]
19.5
[ .768]
B
Recommended
PC Board Layout
C Dia.*
D
5
[ .197]
10.8
[ .425] Typ.
5
[ .197]
Typ.
1
[ .039] Dia. Post
3.8
[ .150]
Ref.
B
D
Recommended
PC Board Layout
10.8
1.6
17
[ .670]
Ref.
19.5
[ .768]
5
Typ.
C Dia.*
1.6
[ .425]
[ .063]
[ .063] Dia.
[ .197] Typ.
Typ.
AMP/2007
Metrimate Pin and Socket Catolog
AMP/2007
PC Board Layout
Illustration
No.Header
39 Dimensions
Metrimate
PinDimensions
and Socket Catolog
No.
of
Positions
A
B
C*
B
C*
D
MM/MPD • 1-24-94
Illustration
No.
40
36.55
31.6
2.65
31.6
2.65
10
3
MM/MPD
• .394
1-24-94
1.439
1.244
.104
1.244
.104
6
10
16
51.59
2.031
71.6
2.819
101.78
4.007
46.6
1.834
66.6
2.622
96.6
3.803
2.65
.104
2.85
.112
2.85
.112
46.6
1.834
66.6
2.622
96.6
3.803
2.65
.104
2.85
.112
2.85
.112
Dia.
25
.984
45
1.772
75
2.953
*C Dia.—2.65 [.104] for No. 2 screw; 2.85 [.112] for No. 3 screw.
43
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
AMP Metrimate
Pin and Socket Connectors
NOTE: All part numbers
are RoHS Compliant
In-Line Connectors, 5.08 [.200] Centerline
Free-Hanging Connector
and PC Board Mount Pin
Header
Plug Housing
Right-Angle
Pin Header
(Accepts Socket Contacts)
Key Knock-Out
Locations
A
Material and Finish
Connector
Red thermoplastic, 94V-0 rated
Header
Housing - Red thermoplastic,
94V-0 rated
Contact - Copper alloy, plated
tin or gold duplex
Related Product Data
In-Line Connectors
Contacts - Pages 9–14
Keying Plug - See Below
Dimensional Specifications
and Recommended PC Board
Layout - Pages 45–47
Performance Characteristics Page 3
Technical Documents - Page 58
B
Keying
Wedges
Locking
Latch
Right-Angle Pin Header
No. of
In-Line Connector
Positions
Contact
Standard
Keyed
Plug Part No.*
Plating
Part No.
Part No.
6
208117-1
Tin
***208116-4***
—
3-208403-31,
10
208404-1
Tin
3-208403-2
3-208403-42
Tin
208099-3
—
19
208100-1
Gold**
212630-4
—
***Housing only, order contacts separately. See pages 9–14 for contact
specifications.
***Duplex plated 0.00076 [.000030] gold on mating end, tin on
termination end, with entire contact nickel underplated.
***Longer tail version also available, P/N 208116-5.
****1
Location A knocked out.
****2
Location B knocked out.
Keying Wedge
Part No. 208400-1
(for use with In-Line Plug
Connectors, above)
5.72
[.225]
10.16
[.630]
2.41
[.095]
Keying Plugs
Keying Plugs
For Plug Housings
(for use with all types)
Material
Nylon
Related Product Data
Used with:
Square Grid Connectors Pages 31–34
In-Line Connectors Pages 39–41
Drawer Connectors Pages 18, 19
For Socket Headers
AMP/2007
Keying Plug Pin and Socket Catolog
Metrimate
Part No. 207654-1
Illustration No. 43
(For use in socket
cavities only)
DG/mra • 1-25-94
Revised by MPD • 7-27-94
Keying Plug
Part No. 211108-1
Keying Plug
(Installed)
Keying Plug
(Installed)
Plug Housing
(Shown for reference only)
44
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
NOTE: All part numbers
are RoHS Compliant
AMP Metrimate
Pin and Socket Connectors
In-Line Connector Specifications, 5.08 [.200] Centerline
6 Position Plug Housing
10 Position Plug Housing
(for Sockets)
(for Sockets)
B
A
5.08
[.200] Typ.
5.08
[.200] Typ.
9.14
[.360]
28.2
[1.110]
C
9.14
[.360]
28.2
[1.110]
43.18
[1.700]
1
2
3
4
5
63.5
[2.500]
6
1
2
3
4
5
6
7
8
9
10
In-Line Connectors
Raised Ring
(Cavity No. 1 Only)
Raised Ring
(Cavity No. 1 Only)
19 Position Plug Housing
(for Sockets)
3.18
[.125] Typ.
5.08
[.200]
14.2
[.560]
6.35
[.250] Typ.
28.2
[1.110]
74.68
[2.940]
AMP/2007
Metrimate Pin and Socket Catolog
Illustration No. 45
Raised Ring
(Cavity No. 1 Only)
MPD • 1-12-94
1
2
11
3
12
4
13
5
14
15
6
7
16
AMP/2007
Metrimate Pin and Socket Catolog
Illustration No. 46
MPD • 1-24-94
8
17
9
18
10
19
45
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
NOTE: All part numbers
are RoHS Compliant
AMP Metrimate
Pin and Socket Connectors
In-Line Right-Angle Pin Header Specifications,
5.08 [.200] Centerline
6 Position Header
7.75
[.305] Ref.
23.88
[.940]
3.23
[.127] Dia.
41.91
[1.650]
5.08
[.200] Typ.
Pin No. 1
3.05
[.120] Ref.
13.97
[.550]
48.26
[1.900]
1.02
[.040] Dia. Pin
41.91
[1.650]
5.08
[.200] Typ.
25.4
[1.000]
In-Line Connectors
8.26
[.325] Typ.
5.08
[.200] Typ.
3.23
[.127] Dia.
1.6
[.063] Dia.
Recommended PcPC
Board
Layout
Recommended
Board
Layout
10 Position Header
7.75
[.305] Ref.
23.88
[.940]
3.23
[.127] Dia.
62.23
[2.450]
5.08
[.200] Typ.
Pin No. 1
3.05
[.120] Ref.
13.97
[.550]
68.58
[2.700]
1.02
[.040] Dia. Pin
62.23
[2.450]
45.72
AMP/2007
[1.800]
3.23
[.127] Dia.
Metrimate Pin and Socket Catolog
Illustration No. 49
8.26 Typ.MPD • 1-13-94
1.6 Dia.
[.325]
5.08
[.200] Typ.
5.08
[.200] Typ.
[.063]
Recommended PC Board Layout
Recommended Pc Board Layout
46
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
AMP Metrimate
Pin and Socket Connectors
NOTE: All part numbers
are RoHS Compliant
In-Line Right-Angle Pin Header Specifications,
5.08 [.200] Centerline (Continued)
19 Position Header
17.91 Ref.
[.705]
28.96
[1.140]
3.23
[.127] Dia.
72.39
[2.850]
Pin No. 1
3.18
[.125] Typ.
6.35
[.250] Typ. 2.54
[.100] Typ.
19.05
[.750]
5.08
[.200]
78.74
[3.100]
3.05
[.120] Ref.
72.39
[2.850]
5.08
[.200]
1.02
[.040] Dia. Pin
57.15
[2.250]
10.16
[.400] Ref.
3.23
[.127] Dia.
6.35
[.250] Typ.
In-Line Connectors
3.18
[.125] Typ.
7.62
[.300] Typ.
1.6
[.063] Dia. 5.08
[.200]
Recommended Pc Board Layout
AMP/2007
Metrimate Pin and Socket Catolog
Illustration No. 51
MPD • 1-18-94
47
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
NOTE: All part numbers
are RoHS Compliant
AMP Metrimate
Pin and Socket Connectors
In-Line Coaxial Socket Headers, Straight-Thru
(PC Board Mount)
3 Circuit Assembly
Part No. 208708-1
Material and Finish
(Coaxial Contacts)
Center Conductor - Copper
Alloy plated 0.00127 [.000050]
gold over 0.00076 [.000030]
nickel
Outer Shell - Copper alloy,
plated 0.00038 [.000015] gold
over 0.00127 [.000050] nickel
Mounting Holes
(for No. 2 Screws)
11.0
Max.
[.433]
31.6
[1.244]
36.55
Max.
[1.439]
5.21
Ref.
[.205]
19.5
[.768]
5.0
Ref.
[.197]
3.61
Ref.
[.142]
2.54
[.100]
In-Line Connectors
1.0
Dia. Post
5.0 [.039]
[.197]
31.6
[1.244]
20.8
[.819]
15.8
[.622]
10.8
[.425]
3.73
[.147]
W*
X*
Y*
2.65
Dia.
[.104]
(for No. 2 Screw)
1.6
[.063]
Dia.*
1.27
[.050]
Recommended PC Board Layout
*Drill 1.6 [.063] Dia. holes in rows “W” and “Y” for subminiature coaxial contacts; and in row “X” only for
power contacts.
Notes: 1. All cavities are preloaded with subminiature coaxial socket contacts.
2. 3 circuit assembly mates with in-line receptacle. Part No. 207359-1 (page 39).
48
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
NOTE: All part numbers
are RoHS Compliant
AMP Metrimate
Pin and Socket Connectors
In-Line Coaxial Socket Headers, Straight-Thru
(PC Board Mount) (Continued)
10 Position Circuit
Assemblies
Mounting Holes
(See chart below.)
11.0
Max.
[.433]
Material and Finish
4.72
[.186]
Ref.
Coaxial Contacts
Center Conductor - Copper
Alloy plated 0.00127 [.000050]
gold over 0.00076 [.000030]
nickel
Outer Shell - Copper alloy,
plated 0.00038 [.000015] gold
over 0.00127 [.000050] nickel
B
A Max.
Power Contacts
Power Contacts
19.5
[.768]
Body - Copper Alloy plated
0.00076 [.000030] gold on
mating area, 0.00381 [.000150]
tin on remainder, both over
0.00127 [.000050] nickel
Hood - Stainless steel
3.61
Ref.
[.142]
2.54
[.100]
5.0
Ref.
[.197]
5.21
Ref.
[.205]
5.0
[.197]
Coaxial Contacts
In-Line Connectors
B
D
5.0
Typ.
[.197]
10.8
[.425]
3.73
[.147]
W*
X*
Y*
C Dia.**
1.6
[.063]
Dia.*
1.27
[.050]
Recommended PC Board Layout
In-Line Coaxial Socket Headers, Straight-Thru
PC Board Layout
No. of
Positions
10
Dimensions
B
**C**
D
66.6 2.85 45
2.622 .112 1.772
**C Dia. = 2.85 [.112] for No. 3
Screw.
No. of
Positions
10
Dimensions
A
B
71.6
2.869
Mounting Hole
(for Screw Size)
66.6
3
2.622
Cavity Loading
Mates with
Socket Header In-Line
Receptacle
Coaxial
Power
Part
No.
Part No.
Contacts Contacts
All
—
208309-1
207397-1
(page 39)
3, 8 thru 10 1, 2, 4 thru 7 208309-3
*Drill 1.6 [.063] Dia. holes in rows “W” and “Y” for subminiature coaxial contacts; and in row “X” only for
power contacts.
49
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
NOTE: All part numbers
are RoHS Compliant
AMP Metrimate
Pin and Socket Connectors
In-Line Coaxial Socket Headers, Straight-Thru
(PC Board Mount)
3 Circuit Assembly
Part No. 208222-2
Material and Finish
Mounting Holes
(for No. 2 Screws)
19.5
[.768]
Coaxial Contacts
Center Conductor - Copper
Alloy plated 0.00127 [.000050]
gold over 0.00076 [.000030]
nickel
Outer Shell - Copper alloy,
plated 0.00038 [.000015] gold
over 0.00127 [.000050] nickel
31.6
[1.244]
36.55
Max.
[1.439]
2.54
[.100]
11.0
Max.
[.433]
4.7
Ref.
[.185]
1.0
Dia. Post
[.039]
In-Line Connectors
5.0
Ref.
[.197]
15.8
[.622]
20.8
[.819]
5.0
[.197]
31.6
[1.244]
8.81
[.347]
10.8
[.425]
X*
Y*
2.65
Dia.
[.104]
(for No. 2 Screw)
3.81
1.6 [.150]
[.063]
Dia.*
Recommended PC Board Layout
* Drill 1.6 [.063] Dia. holes in rows “X” and “Y” for subminiature coaxial contacts.
Notes: 1. All cavities are preloaded with subminiature coaxial socket contacts.
2. 3 circuit assembly mates with in-line receptacle. Part No. 207359-1 (page 39).
50
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
NOTE: All part numbers
are RoHS Compliant
AMP Metrimate
Pin and Socket Connectors
In-Line Coaxial Socket Headers, Straight-Thru
(PC Board Mount) (Continued)
6 Circuit Assembly
Part No. 208212-3
Material and Finish
19.5
[.768]
Mounting Holes
(See chart below.)
Coaxial Contacts
Center Conductor - Copper
alloy plated 0.00127 [.000050]
gold over 0.00076 [.000030]
nickel
Outer Shell - Copper alloy,
plated 0.00038 [.000015] gold
over 0.00127 [.000050] nickel
46.6
[1.834]
51.59
Max.
[2.031]
11.0
Max.
[.433]
4.70
[.185]
Ref.
5.0
Ref.
[.197]
2.54
[.100]
1.0
Dia.
[.039] Post
5.0
[.197]
In-Line Connectors
46.6
[1.834]
25
[.984]
10.8
[.425]
5.0
Typ.
[.197]
3.81
[.150]
8.81
[.347]
X*
Y*
2.65
Dia.**
[.104]
1.6
[.063]
Dia.*
Recommended PC Board Layout
**Drill 1.6 [.063] Dia. holes in rows “X” and “Y” for subminiature coaxial contacts; and in row “Y” only for
power contacts.
**Dia. = 2.65 [.104] for No. 2 Screw.
Notes: 1. All cavities are preloaded with subminiature coaxial socket contacts.
2. 6 circuit assembly mates with in-line receptacle. Part No. 207376-1 (page 39).
51
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
AMP Metrimate
Pin and Socket Connectors
NOTE: All part numbers
are RoHS Compliant
Rectangular Connectors
62 Position Rectangular
Connector (Panel Mount)
5 Ref.
[ .197 ]
5 Ref.
[ .197]
Material
5 Ref.
[ .197 ]
5
[ .197 ] Ref.
40.18
[1.582]
40.18
[1.582]
Black thermoplastic, 94V-0
rated
98.3
[ 3.870]
75
[ 2.952 ]
79.88
[ 3.145]
3.8
[.150 ]
39.34
[1.549]
31.06
[1.223 ]
11.3
[.445]
11.3
[.445]
75
[ 2.952 ]
3.8
[.150 ]
98.3
[ 3.870]
Rectangular Connector
Rectangular Connectors
With Male
With Female
Pin
Mating Half
Jackscrew
Jackscrew Threads
Headers
208627-12
—
Plug
208334-41
211580-4 (19.76 [.778] posts)
Receptacle
208628-1
—
211580-5 (3.56 [.140] posts)
1
Mates with 211580-4 or 211580-5.
Mates with 208628-1.
Note: Housings shown with jackscrew in plug and female jackscrew threads in receptacle.
Either half can be equipped with female jackscrew threads or jackscrew as necessary.
2
Recommended Panel Cutout for Front & Rear Mounted Plug
and Rear Mounted Receptacle
A F
B
8.7
[.343]
Typ.
Panel
Thickness
0.8–1.4
.031–.055
1.4–2
.055–.078
A
29.9
1.177
32.2
1.268
B
13.3
.524
13.3
.524
Dimensions*
C
D
41.7
68
1.642
2.677
41.7
68
1.642
2.677
E
82.7
3.256
82.7
3.256
F
2.6
.102
1.6
.063
C
Recommended Panel Cutout for Front Mounted Receptacle
D
E
Recommended Panel Cutout
(for Plug or Receptacle)
Panel
Thickness
0.8–1.4
.031–.055
1.4–2
.055–.078
A
35.4
1.394
37.7
1.484
B
15.9
.626
15.9
.626
Dimensions*
C
D
44.3
70.2
1.744
2.764
44.3
70.2
1.744
2.764
AMP/2007
Metrimate Pin and Socket Catolog
Illustration No. 53
Mark • 1-18-94
E
85.4
3.362
85.4
3.362
F
2.6
.102
1.6
.063
*All dimensional tolerances listed are +0.3 [.012, −.001].
52
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
NOTE: All part numbers
are RoHS Compliant
AMP Metrimate
Pin and Socket Connectors
Rectangular Connectors (Continued)
62 Position PC Pin Headers (Mates with Plug
Part No. 208334-4)
5
[ .197]
Typ.
79.88
[ 3.145]
98.30
[ 3.870]
40.18
[1.582]
Material
Black thermoplastic, 94V-0
rated
3.56
[ .140] Dia.
39.34
[ 1.549 ]
11.30
[ .445]
5
[ .197]Typ.
Related Product Data
Mateable Plug
- Page 52
5
98.30
[ .197]
[ 3.870]
Performance
Characteristics
Typ.
Page 3
Technical Documents - Page 58
Product Specification 108-10033
Application Specification 114-10040
3.56
[ .140 ] Dia.
5
[ .197]
5
[ .197]
Typ.
Typ.
79.88
[ 3.145]
98.30
[ 3.870]
98.30
[ 3.870]
40.18
[1.582]
5
3.56 Dia.
[ .197]Typ.
[ .140]
3.56
[ .140] Dia.
79.88
[ 3.145]
79.88
[ 3.145]
Part No. 211580-4 with posts
19.76 [.778]
Part No. 211580-5 with posts 3.56 [.140]
39.34
[ 1.549 ]
11.30
[ .445]
11.30
[11.30
.445]
39.34 [ .445]
[ 1.549
]
39.34
[ 1.549 ]
40.18
[1.582]
40.18
[1.582]
5 Typ.
[ .197]
5
[ .197]Typ.
87.63
[ 3.45]
64.99
[ 2.55]
4.75
[ .187]
Part No. 211580-4 with posts 19.76
[.778]
Part No.
211580-4 with posts 19.76 [.778] 22.64
5
Part No. 211580-5 with posts 3.56
[ .197] Typ.
Part
No.
[.778][ .900]
Part [.140]
No. 211580-4
211580-5 with
with posts
posts 19.76
3.56 [.140]
Part No. 211580-5 with posts 3.56 [.140]
Recommended PC Board Layout
87.63
[ 3.45]
87.63
[ 3.45]
64.99
[64.99
2.55]
[ 2.55]
64.99
[ 2.55]
4.75
[.187]
Rectangular Connectors
[87.63
Recommended
PC Board Layout
3.45]
4.75
[ .187]
4.75
[ .187]
22.64
[ .900]
5
22.64
[ .197] Typ.
[22.64
.900]
[ .900]
5 Typ.
[ .197]
5
[ .197] Typ.
Recommended PC Board Layout
Recommended PC Board Layout
Recommended PC Board Layout
Recommended PC Board Layout
AMP/2007
Metrimate Pin and Socket Catolog
Illustration No. 56
Mark/MPD • 2-18-94
Catalog 82045
Revised 06-08
www.tycoelectronics.com
AMP/2007
AMP/2007
AMP/2007
Metrimate Pin andMetrimate
Socket Catolog
Pin and Socket Catolog
Metrimate
Pin
and
Socket Catolog
Dimensions are in millimeters
Dimensions
are shown for
USA:
1-800-522-6752
South America: 55-11-3611-1514
Illustration
No. 56 Illustration
No. 56
and inches unless otherwise
reference purposes only.
Canada: 1-905-470-4425
Hong Kong: 852-2735-1628
Illustration
No.
56
specified. Values in brackets
are
Specifications
subject
Mexico: 01-800-733-8926
Japan: 81-44-844-8013
Mark/MPD
• 2-18-94
Mark/MPD
• 2-18-94
equivalent U.S. Customary Units.
to change.
C. America:
52-55-5-729-0425
UK: 44-141-810-8967
Mark/MPD
• 2-18-94
53
NOTE: All part numbers
are RoHS Compliant
AMP Metrimate
Pin and Socket Connectors
Commoning Connectors
Product Facts
• 36-circuit commoning
system
• Choice of bussing configurations: full bus and
split bus of 8-8-8-8-4.
Other arrangements are
available, consult Tyco
Electronics.
• Compact design:
95.1 [3.744] x 33 [1.300]
• Mounts onto machine
frame and other panel
areas
95.1
[3.744]
5.1
[.200]
84.9
[3.344]
6.35
[.250]
20.3
[.800]
4.3
Dia.
[.169]
Copper Bus Plates
(See Note 1.)
Material and Finish
Circuit No. 1
Contacts - Copper alloy, tin
plated
33
[1.300]
Pin Header
(See Note 2.)
Base
Commoning Connectors
16.5
[.650]
Notes: 1 . See chart below for bus configurations.
2. These connectors mate with 36-circuit Square Grid Plug Part No. 207019-1 (page 31).
Notes: 3. Dimensional tolerances are not illustrated. This information is available on engineering drawings;
use product part number when ordering drawings.
Bus
Commoning
Configuration
Arrangements
1 thru 8
9 thru 16
Split
17 thru 24
8-8-8-8-4
25 thru 32
33 thru 36
Full
All Circuits Common
Part Number
208062-8
208062-9
54
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
NOTE: All part numbers
are RoHS Compliant
AMP Metrimate
Pin and Socket Connectors
Power Distribution Connectors
Product Facts
• 36-circuit power
distribution system
• High current capability
• Compact design:
95.1 [3.744] x 33 [1.300]
• Accommodates one or
two voltages (with split
bus)
95.1
[3.744]
5.1
[.200]
84.9
[3.344]
6.35
[.250]
Copper Bus
20.3
[.800]
4.3
Dia.
[.169]
Split Bus
(See Note 1.)
Bus
Contact Connector
Configuration Plating Part No.
Full Bus
Tin
208063-5
208063-6
Tin
Split Bus
(See Note 1.) Sel. Gold/ 208063-7
Nickel1
33
[1.300]
Socket Header
(See Note 2.)
M5 x 0.8
Screw (2)
[10-32]
Base
1
.00076 [.000030] gold on mating
0
area, 0.00381 [.000150] tin on
remainder, both over 0.00127
[.000050] nickel.
16.5
[.650]
Power Distribution Connectors
Notes: 1. Copper bus for Part Nos. 208063-6 and 208063-7 is divided lengthwise, providing dual 18-circuit buses. Other bussing configurations can be made available, consult Tyco Electronics.
Notes: 2. These connectors mate with 36-circuit Square Grid Receptacle Part No. 207020-1 (page 31).
Notes: 3. Dimensional tolerances are not illustrated. This information is available on Tyco Electronics
engineering drawings; use product part number when ordering drawings.
Heat Rise
Characteristics
30
Max. Temperature Rise. ºC
The following graph indicates the maximum temperature rise of a power
distribution connector with
various currents being
applied. The specific connector under test is a fully
bussed, 36-circuit power
distribution connector with
7-8 mm2 [8 AWG] input
wire. The mating connector
is a standard 36-circuit Metrimate receptacle with all
contacts terminated to 1 219
[48] leads using 2 mm2 [14
AWG] wire.
20
10
A
B
C
D
E
F
G
H
Current Applied
A — 13 amperes, one central contact.
B — 13 amperes (combined), two adjacent central contacts.
C — 20 amperes (combined), four central contacts.
D — 40 amperes (combined), four central contacts.
E — 60 amperes (combined), four central, three end contacts.
F — 50 amperes (combined), four corner contacts.
G — 100 amperes (combined), 36 contacts.
H — 155 amperes (combined), 36 contacts.
55
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
AMP Metrimate
Pin and Socket Connectors
NOTE: All part numbers
are RoHS Compliant
Application Tooling
Mechanical Hand Tools SDE (Standard Die
for Interchangeable Die Envelope) Die Sets
Sets
SDE die sets provide costeffective flexibility, through
many options for a common
die-set outline. The SDE die
sets can be adapted for use
with CERTI-CRIMP hand
tools, PRO-CRIMPER III hand
tools, the SDE Terminator
and the 626 Pneumatic Tool
System.
For more information, request
Catalog 1654003.
PRO-CRIMPER III Hand
Tool, Part No. 58495-1
Commercial grade hand
tool for crimping various
products. Features ratchet
control to provide complete
crimp cycle. Accepts both
pinned- and shoulderedstyle die sets. Locators are
provided with pinned-style
die sets for proper contact
and wire positioning, and
to help minimize contact
rotation and bending during
crimping. Approximate
weight 1.3 lb [0.60 kg].
For use with Type III+ contacts,
see pages 17-19.
For more information, request
Catalog 1773379-1, Instruction
Sheet 408-9930.
CERTI-CRIMP Straight
Action Hand Tools (SAHT)
Premium grade hand tools.
Feature ratchet control to
provide complete crimp
cycle. Die sets close in
a straight line. Include a
contact locator and wire
stop, plus an insulation crimp
adjustment lever, when
applicable. Approximate
weight 1.3 lb [0.59 kg].
For Type III+ contacts, see pages
17-19.
For more information, request
Catalog 65780.
Premium grade hand tool.
Features ratchet control
to provide complete crimp
cycle. The interchangeable
die sets close in a straight
line to minimize contact
or terminal rotation during
crimping. When applicable,
user-assist features such as
a contact or terminal locator
and a wire stop, are built into
the die set. Approximate
weight 1.9 lb [0.86 kg].
For subminiature coaxial
contacts, see pages 22-23.
For more information, request
Catalog 65780, Instruction Sheet
408-2095.
An electric crimp terminator
with compact design features
a die set holder that is
compatible with all AMP SDE
(PRO-CRIMPER III Tool) die
sets. Hand- or foot-actuated
options are available. CE
Approved.
For more information, request
Catalog 1654714.
112076
Application Tooling
These tools are ideal for small production, prototype and experimental applications. They are used for
terminating pin and socket contacts to wire and feature a ratchet
device to provide consistently
formed crimps.
92936-8
CERTI-CRIMP “C” Head
Straight Action Hand Tool
(SAHT), Part No. 69710-1
SDE Terminator,
Part No. 1490076-2
112383
Electric Machine for
Interchangeable Die Sets
56
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
NOTE: All part numbers
are RoHS Compliant
AMP Metrimate
Pin and Socket Connectors
Application Tooling (Continued)
Pneumatic Hand Tool for
Interchangeable Die Sets
6-26 Pneumatic Tool
System
Battery-Powered Crimp
Tool Kits
Effortless crimping for a
broad range of terminals,
either bench-mounted or
hand-held for working in
cramped quarters.
• Lightweight tool eliminates
physical force required by
hand tools
• Hand- or foot-switch
operation
• Termination wire
range from 26-6 AWG
[0.12-13.0mm2], plus coaxial
and fiber optic cable
• Works with existing AMPcompatible crimp heads
and die sets
• Ratchet control option provides complete crimp cycle,
eliminating partial crimps
• Use rotating head
assembly to reach difficult
termination locations
The Battery-Powered
Crimp Tool Kit is a fast,
ergonomically-designed
tool is ideal for use at the
bench, on the line, or in
the field. It’s completely
portable, lightweight (3.48
lbs including battery) and
compact. The charge delivers
over 100 crimps - charge time
is 40 mins. The kit includes
the tool, 2 batteries and the
charger.
P/N 1213890-1 — SDE Battery
Powered Crimp Tool Kit
(dies not included)
P/N 1213805-1 — CERTICRIMP II, SA Battery
Powered Crimp Tool Kit
(heads not included)
P/N 1213840-1 — CERTICRIMP, Large Die, C-Head
Adapter Battery Powered
Crimp Tool Kit (dies not
included)
P/N 1213819-1 — CERTI-CRIMP,
Large Die, Straight-Action
Adapter Battery Powered
Crimp Tool Kit (dies not
included)
For more information, request
Catalog 124208.
Application Tooling
For more information, request
Catalog 1773381.
CRIMP MACHINES
Semiautomatic bench
machines for crimping
reeled terminals and contacts, featuring a quiet and
reliable direct motor drive,
microprocessor controls for
ease of setup and operation,
and guarding and lighting designed for operator
convenience and safety. All
models are equipped with
either manual or automatic
precision adjustment of crimp
height. Machine-mounted
sensors are available for
crimp quality monitoring
using conventional miniaturestyle applicators.
AMP-TAPETRONIC
Machine, Part No. 69875
AMP-O-LECTRIC Model “K”
Terminating Machine with a
permanently-mounted applicator that accepts interchangeable die sets to apply
a variety of tape-mounted
terminals and splices. Many of
the die sets can also be used
in AMP-O-LECTRIC Terminating Machines with a tape
applicator.
For more information, contact
Tyco Electronics.
103330
AMP-O-LECTRIC Model
“G” Terminating
Machines, Part Nos.
354500-1, -9, -11
For more information, request
Catalog 1654956-2, Video 198116,
Catalog 82275 [Crimp Quality
Monitor (CQM)], Video 198094.
Note: New Stripping Module
available, see page 79.
57
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
NOTE: All part numbers
are RoHS Compliant
AMP Metrimate
Pin and Socket Connectors
Application Tooling (Continued)
Crimp Quality Monitor
(CQM)
Part No. 1320420-2
The unique system provides 100% on-the-fly crimp
inspection. It measures the
crimp height of each termination, and evaluates the quality
of each crimp. If a crimp is
questionable, the monitor
alerts the operator with both
visual and audible alarms. It
also provides ports for printing and networking. When
used with AMP-O-LECTRIC
Model “G” Termination Machines, the monitor is mounted to the machine. When
used with AMPOMATOR CLS
IV Lead Making Machines, it is
integrated into the machine’s
operating system.
For more information, request
Catalog 82275.
Application Tooling
AMP 3K/40 and AMP
5K/40 Terminating
Machines
The AMP 3K/40 and AMP
5K/40 Terminators are
designed for customers
that require the increased
output and quality of a
semiautomatic machine
at a competitive price. By
incorporating the most
commonly requested
features as standard and
offering a long list of optional
equipment, these terminators
offer flexibility to meet the
specific needs of various
applications at the lowest
possible cost.
Features
• 3,000 lb [1361 kg] max.
crimp force (AMP 3K/40);
Crimp Force Monitor
(CFM)
Features
• 1 or 2 Channels
• 128 x 128 Dot Matrix
• Zone & Peak Force
Analysis
• Force Trigger
• Encoder Proximity Trigger
• Absolute Force
Measurement
• Monitors the wire barrel
crimp of open-barrel,
uninsulated contacts and
terminals
Your Quality Program
calls for more than a
Good Crimping System. It
demands proof — the proof
you get with the SLE crimp
force monitor. It has highresolution piezo-quartz
sensor technology for a
more precise identification of
typical crimping faults.
Sure, you can sample and
test crimp height with a
micrometer. In fact, that’s
how you standardize your
process. But for ongoing
quality control, testing every
crimp, SLE is the choice.
It’s known worldwide, and
meets our standards or a
high performance terminating
system. That’s how you can
be sure.
High quality crimping — with
verification — means higher
production and productivity.
• 5,000 lb [2268 kg] max.
crimp force (AMP 5K/40)
• Real-time monitoring of
every crimp
• Special applicators are not
required
• Use with the AMP-3K/40
and AMP-5K/40 presses
from Tyco Electronics
• Frame-mounted force
sensor
• For bench or fullyautomatic machines
• Please contact us for any
other type of press you
would like to use with the
CFM
Crimp Force Monitor
Specifications
• Electrical: 110-230 VAC
Single Phase, 50-60 Hz, 15
watts
• Size (Monitor): 178mm x
137mm x 95mm
• Weight (Monitor): 1.02kg
(single channel), 1.05kg
(double channel)
For more information, request
Catalog 1309085-2
• Toolless removal of
applicators and guards
System III Applicator
• Jog capability
• Quiet, fast operation 80/76 dBA and cycle time
less than 0.400 seconds
• Accepts Heavy Duty Mini
stye applicators
• Wide range of optional
equipment such as toolless
precision crimp height
adjust, batch counter, CQM
capability and work light
For more information, request
Catalog 1654956-2.
Note: New Stripping Module
available, see page 79.
The System III Applicator
introduces several new technologies into the applicator
including a precision servoelectric motorized feeding system, a built-in data
module for storing terminal
crimp and set-up information,
a precision fit round ram, and
a newly designed terminal
depressor. It still utilizes the
proven quality of the HD-M
crimper and anvil tooling.
For more information, request
Catalog 1654956-8
58
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
NOTE: All part numbers
are RoHS Compliant
AMP Metrimate
Pin and Socket Connectors
Application Tooling (Continued)
LEAD MAKERS
APPLICATORS
Komax gamma 333 PC
Lead-Making Machine
This fully-automatic, PCcontrolled leadmaker can be
equipped with up to three
processing stations enabling
the crimping of both ends
of the wire, double-crimp
connections with three
different contacts, singleended seal applications,
tinning or ink-jet marking.
Features include ultra-short
conversions times, easy-touse graphic-based TopWin
interface with multiplelanguage capability, crimp
force analyzer with statistical
analysis, seal monitoring, and
integrated good/bad sorting.
For more information, request
Catalog 1307901.
AMPOMATOR System III
Leadmaker
End-Feed Heavy-Duty
Miniature Applicators
(coded HDM)
Interchangeable applicators
for crimping products reeled
end-to-end (primarily openbarrel terminals). Used in
bench and lead-making
machines; most designs can
be used, or adapted for use
with minor tooling changes,
dial-in settings for different
wire sizes and insulation
diameters. Mechanical or
air-powered feed systems,
depending on the product
applied.
For more information, request
Catalog 296393-2 and Instruction
Sheet 408-8039.
EDGE Applicator Counter
The AMPOMATOR System III
Leadmaker is designed for
the demands of low-volume/
high mix manufacturing
and precision quality. This
leadmaker combines the best
wire processing capabilities
with new technologies in
terminal feeding and machine
set-up found in the System III
Applicator to offer significant advantages for higher
throughput and efficiencies.
For more information, request
Catalog 1654956-5
The 433-S alpha offers
maximum flexibility for
applying seals to one or
both ends of the wire with
the corresponding terminal.
When equipped with the mci
711 crimp terminator and mci
761 seal applicator, the fullyautomated 433-S alpha forms
a highly compact system
with optimum accessibility.
Dynamic servo-drives provide
fine travel settings on all
motor axes and the wire
straightening unit with quickrelease lock and automatic
lead-in feature reduces wire
changeover time. The TopWin
software provides for fast,
simple data input.
The EDGE is standard on all
new applicators and can be
retrofitted to most existing
Tyco Electronics applicators.
For more information, request
Catalog 1773385..
Side-Feed Heavy-Duty
Miniature Applicators
(coded HDM)
For more information, request
Catalog 1307801.
Interchangeable applicators
for crimping products reeled
side-by-side on single or
dual carrier strips (primarily
closed-barrel terminals
and open-barrel contacts).
Similar design as the endfeed version. All side-feed
applicators include a wire
stop to help correctly
position the wire end in the
crimping target area.
89828
Komax 433-S alpha
Lead-Making Machine
Application Tooling
The new EDGE counter
tracks wearable tool usage
for the most effective
maintenance planning.
The completely electronic
counter, with clear LCD
display, indicates cycles since
installation. By performing
maintenance at measured
intervals with pre-set limits,
operators avoid breakdowns
and rejects caused by tool
wear or mis-adjustment. A
wireless interface transfers
counters to a PC running
the optional Edge Counter
Software Pack.
For more information, request
Catalog 296393-2 and Instruction
Sheet 408-8040.
59
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
NOTE: All part numbers
are RoHS Compliant
AMP Metrimate
Pin and Socket Connectors
Application Tooling (Continued)
Stripper-Crimper
Applicators (coded SCA)
89827
Interchangeable applicators
for crimping products in
AMP-O-MATIC StripperCrimper Machines. Consist
of separate ram and
lower tooling assemblies.
Similar dial-in settings for
different wire sizes and
insulation diameters as HDM
applicators. Available with
sensors for use with the
Crimp Quality Monitor.
For more information, request
Catalog 65004 (AMP-O-MATIC
Stripper-Crimper Machines),
Catalog 82275 [Crimp Quality
Monitor (CQM)].
Cosmic 30M Wire Stripping Machine, 5-528367-0
For more information, request
Catalog 1773385-2.
Cosmic 927R Micro-Cable
Stripper
STRIPPER-CRIMPER MACHINES
AMP-O-MATIC StripperCrimper Machines, Part
Nos. 1320895-1, -2
Semiautomatic bench
crimping machines that
also strip the wire, and
are therefore used for
terminating jacketed cable.
Feature manual precision
adjustment of crimp height,
keyed strip blades for faster,
more accurate setups, and
an efficient scrap removal
system. All adjustments can
be made from the front of
the machines without special
tools. Available with crimp
quality monitoring.
Application Tooling
The Cosmic 30M is a high
precision, high speed
electrical wire stripper that
is very easy to operate. It’s
equipped with a four blade
system and an optional
gripper for more difficult
wires. There is a digital
display for the wire diameter
that can be set at 0.01 mm
increments.
The compact, lightweight,
benchtop Cosmic 927R was
designed and developed
to reliably strip various
insulation materials and
micro-cable. From conductor
diameter 36 to 10 AWG, the
stripping diameter display
can be set to within 0.1 mm
increments.
For more information, request
Catalog 1773385-4.
For more information, request
Catalog 65004, Video 198075,
Catalog 82275 [Crimp Quality
Monitor (CQM)], Video 198094.
12075-2
Stripping Module (for the
AMP 3K/40 and AMP
5K/40 Terminating
Machines and AMP-OLECTRIC Model “G”
Terminator on page 77)
The combination of the
Stripping Module with the
AMP 3K/40 and AMP 5K/40
Terminating Machines or
the AMP-O-LECTRIC Model
“G” Terminator provides an
economic and proficient
method of stripping the
wire and crimping terminals
on the same machine. The
module accepts End- and
Side-Feed HDM Applicators
(32-14 AWG) and operates
in three modes: crimp only,
strip only, or strip and crimp.
It can be installed on existing
machines in the field or
purchased as one unit from
the factory.
For more information, request
Catalog 1309085.
60
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
AMP Metrimate
Pin and Socket Connectors
NOTE: All part numbers
are RoHS Compliant
Technical Documents
The following is a list of technical documents covering the application, performance and
maintenance of Metrimate Connectors.
Product Specifications describe technical performance characteristics and verification tests.
They are intended for the Design, Component and Quality Engineer.
108-10033 Metrimate Connectors
108-10042 Contacts, Type III+ Stamped and Formed
108-12011 Subminiature COAXICON Contacts
108-1317
Power Drawer Connectors
108-1682
Power Drawer Connectors with .125 POWERBAND Contacts
108-1449
Power Drawer with High Current Louvertac Size 8
108-10033-1 Metrimate Connectors loaded with contacts
Application Specifications describe requirements for using the product in its intended
application and/or crimping information. They are intended for the Packaging and Design
Engineer and the Machine Setup Person.
114-10014 Contacts, Pin and Socket, Power Application of
114-10004 Contacts, Type III+
114-10039 Drawer Connectors
114-10040 Metrimate Connectors
114-10043 POWERBAND Contacts
Technical Documents
Instruction Sheets provide instructions for assembling or applying the product. They are
intended for the Manufacturing Assembler or Operator.
408-7846
Metrimate Connectors (Square Grid)
408-1379
Pin and Socket Contacts
408-7347
Insertion Tool 91002-1, Type III+ Contacts
408-2024-2 Subminiature COAXICON Contacts, Instruction, Maintenance and Inspection
408-1216
Extraction Tool 305183, Type III+ and Subminiature COAXICON Contacts
408-4374
Extraction Tool 318813-1
408-4391
CERTI-CRIMP SAHT 90716-1
408-8547
Operation and Maintenance of CERTI-CRIMP II Straight Action Hand Tools
408-7414
CERTI-CRIMP SAHT 90225-2
408-9819
PRO-CRIMPER II Hand Tool 58495-1
408-1817
Insertion Tool 200893-2
408-2095
"C" Head Hand Tool 69710-1
408-9930
PRO-CRIMPER II Hand Crimping Tool Frame Assembly 354940-1
Customer Manuals provide a compilation of customer prints, product specifications, application
specifications, features and benefits, IS sheets, test specifications and could include a
product catalog.
409-5862
AMP 626 Pneumatic Tool Assemblies
61
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
NOTE: All part numbers
are RoHS Compliant
AMP Metrimate
Pin and Socket Connectors
Part Number Index
Part Number Index
Note: This numerical index lists all
cataloged part numbers by base
number only. Complete part numbers (with prefixes and/or suffixes)
are shown on the page indicated.
Part No.
51565
66098
66099
66100
66101
66102
66103
66104
66105
66106
66107
66108
66109
66331
66332
66358
66359
66360
66361
66393
66394
66399
66400
66405
66406
66424
66425
66428
66429
66563
66564
66565
66566
66597
66598
66601
66602
164159
164160
164161
164162
164163
164164
193457
193458
193534
193535
193642
193643
193814
193844
193846
194264
202236
202237
206763
207015
207016
207017
207018
207019
Page No.
13, 14
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9, 12
9, 12
9, 12
9, 12
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9, 12
9, 12
9, 12
9, 12
10
10
10
10
10
10
16
16
16
16
16
16
16
11
11
11
10
11
34
31, 34
31, 34
31, 34
31, 34
31, 34, 54
Part No.
207020
207088
207119
207120
207121
207152
207153
207158
207304
207305
207359
207360
207365
207376
207377
207378
207396
207397
207398
207439
207440
207441
207442
207443
207444
207496
207524
207526
207528
207530
207532
207534
207535
207541
207542
207543
207544
207583
207584
207599
207600
207601
207602
207603
207604
207608
207609
207610
207611
207612
207613
207614
207615
207654
208062
208063
208099
208100
208116
208117
208209
208210
208211
208222
208309
208212
Page No.
31, 34, 55
31
34
34
34
31, 34
31, 34
34
31, 34
31, 34
39, 41, 48, 50
39, 41
41
39, 41, 51
39, 41
41
39, 41
39, 41, 49
41
31, 34
31, 34
34
31, 34
31, 34
34
34
34
34
34
34
34
34
39
41
39, 41
39, 41
41
41
41
41
31
31
31
31
31
41
41
41
41
41
41
41
41
44
54
55
44
44
44
44
18
18
20
50
49
51
Part No.
208334
208400
208403
208404
208627
208628
208708
211076
211108
211149
211150
211580
211758
211759
212008
212014
212608
212609
212630
213283
213426
213427
213499
213500
213552
213558
213567
213662
213672
213713
213737
213738
213740
213748
213749
213750
213752
213766
213768
213784
213792
213793
213794
213795
213796
213797
213824
213841
213843
213845
213847
213881
213882
213883
213886
213908
213940
213942
213973
213974
225088
226537
266180
266181
266182
266183
Page No.
52, 53
44
44
44
52
52
48
39
44
18
18, 24
52, 53
18
18
15
15
18
18
44
20
16, 19
16, 19
16, 19
16, 17, 19
15
18
15
15
18
19
15
18
15
18
18
15
19
27, 29
27, 29
18
31
31
31
31
31
31
18
17
17
17
17
18
19
19
17, 19
19
27, 28
27
27, 30
27, 30
13
13, 14
10
10
10
10
Part No.
332056
332057
788085
788088
796964
796966
Page No.
13
13, 14
9
9
11
11
Tooling
58495
69656
69690
69710
90225
90716
91002
91505
91515
91519
91521
91523
91542
91911
189721
189722
189928
200893
305183
318161
318813
354500
354940
356114
356304
356336
356611
356612
466321
466323
466324
466325
466326
466383
466585
466598
466741
466906
466907
466908
466923
466942
466958
466979
567363
567364
567867
567947
601967
608651
608668
680114
680195
680197
680602
725840
9, 10
13, 14
13, 14
13, 14, 17, 57
9
9
9
9, 10
9, 10
9
9
9, 10
9
13, 14
9, 10, 13, 14, 17
9, 10, 13, 14, 17
9, 10, 13, 14
9
9, 11, 12, 13, 14, 16
13, 14, 17
16
17
13, 14
16
9, 10, 13, 14, 17
16
17
17
9
9, 10
9
9
9
9
9
9
10
9
9, 10
9
9
9
9
9
9
9
9
9
12
15
15
10
17
17
9
10
62
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
AMP Metrimate
Pin and Socket Connectors
NOTE: All part numbers
are RoHS Compliant
Engineering Notes
Engineering Notes
63
Catalog 82045
Revised 06-08
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets are
equivalent U.S. Customary Units.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Tyco Electronics Corporation
Harrisburg, PA
82045 - Rev. 6/08 - OG3B