2098372-1

Automotive Relays High Voltage Contactors EVC 500 Main Contactor ■ Limiting continuous current 500A at 85°C (with 400mcm conductors) ■ Hermetically sealed ■ UL approved Typical applications • DC high voltage high current applications • Main contactors for hybrid, full battery electric vehicles and fuel-cell cars • Battery charging systems 3D500_fbw5 Contact Data Contact arrangement Rated operating voltage Continuous carry current2) 85°C, load cable 214mm²/400mcm Limiting short-time current 85°C, load cable 107mm²/200mcm Make/break current at various voltages Limiting break current, forward direction resistive load, 23°C, 450VDC Load life Initial contact voltage drop at 200A, 30s Operate / release time max. close (includes bounce) bounce (after close only) release (includes arcing) at 2000A Mechanical life 1 Form X (SPST NO DM) 450VDC (450-900VDC)1) 500A 500A / 7.5min 1000A / 1min 2000A / 15s see graph on page 3 1 x 1560A see graph on page 3 500,000 cycles 1) Suitable for voltages up to 450VDC with limited capability to 900VDC. 2) Maximum allowed terminal temperatures are: 150°C continuous; 175°C for 2h; 200°C for 2min. 3) 20ms (max.) at rated 12V. Consult TE Connectivity for operating time not done at rated voltage. Coil Data (continued) Recommended PWM parameters for customer supplied economizer circuit (valid from -40°C to 85°C) Operating Coil Current (min. Duty Max. inrush Frequency voltage range recommended cycle time kHz VDC RMS) mA % ms 16 to 20 8.5 to 16 650 20 to 30 200 Insulation Data Initial dielectric strength7) between open contacts between contact and coil max. altitude Insulation resistance at 500VDC7) between open contacts between contact and coil 2920VDC/leakage 1 GΩ 7) Meets dielectric strength and IR requirements according to ISO 6469-3, conformity to IEC60664-1 in preparation. Other Data Material data EU RoHS/ELV compliant Ambient temperature Vibration resistance (functional) Coil Data4) sine sweep/peak Economized coil with internal economizer (valid from -40°C to 85°C) Shock resistance (functional) Coil Operating Inrush current Max. inrush Nominal Nominal coil energized, peak Terminal type code voltage range at 23°C time frequency duty cycle VDC A ms kHz % Weight A 9 to 36 3.8 130 19.9 20 Terminal Assignment Un-economized coil for external economization5) Forward load current direction Coil Rated Pull-in voltage Drop-out voltage Min. hold Coil code voltage min. max. max. min. current resistance A1 A2 VDC VDC VDC VDC VDC mA Ω -5 %/+10% (+) (-) 1 12 4.2 6.5 1.5 0.5 6506) 3.14 -40°C to +85°C 80-2000Hz/20g 50g stripped wires (coil) and screw (load) approx. 430g (0.95lb) 4) All data valid at 23°C coil temperature. 5) Un-economized coil must be economized by the customer to avoid overheating. 6) Must operate at 12V for 100ms before reducing to minimum holding current. 02-2017, Rev. 0217 www.te.com © 2017 TE Connectivity. Datasheets and product specification according to IEC 61810-1 and to be used only together with the ‘Definitions’ section. Datasheets and product data is subject to the terms of the disclaimer and all chapters of the ‘Definitions’ section, available at http://relays.te.com/definitions Datasheets, product data, ‘Definitions’ section, application notes and all specifications are subject to change. 1 Automotive Relays   High Voltage Contactors   EVC 500 Main Contactor (Continued)    Dimensions EVC 500 main contactor without coil economizer                                                               Dimensions EVC 500 main contactor with internal economizer                            ∅             ∅                             2      02-2017, Rev. 0217 Datasheets and product data is subject to the Datasheets and product specification acDatasheets, product data, ‘Definitions’ sec2 www.te.com terms of the disclaimer and all chapters of cording to IEC 61810-1 and to be used only tion, application notes and all specifications       © 2017 TE Connectivity. the ‘Definitions’ section, available at together with the ‘Definitions’ section. are subject to change.       http://relays.te.com/definitions        Automotive Relays High Voltage Contactors EVC 500 Main Contactor (Continued) Contact performance Estimated make and break power switching ratings (forward direction) Contacts closed into capacitor precharge sequence at various time constants 650A Break only above 650A 100.000 700 600 10.000 1.000 Current (A) Estimated Life (Cycles) 500 100 400 300 200 10 100 1 1 10 100 1000 0 10000 0τ 1τ 2τ 3τ 4τ Time Load Current (A) Notes: 1) Maximum of 300µH for resistive load. Consult TE Connectivity for inductive loads. 2) Estimates based on extrapolated data. Consult TE Connectivity to confirm performance in application. 3) End of life when “Insulation Resistance” between terminals falls below 50 MΩ at 500VDC. 4) The maximum make current is 650A to avoid contact welding. 5) Curves for voltages above maximum rated voltage for information purpose only. 6) For reverse current switching capability, please contact TE Connectivity for details. Notes: 1) Because higher current cause more damage to contact surface, at least 95% precharge recommended. 2) Inrush current dependent upon RC time constant and precharge timing sequence. Coil inductance Estimated fuse guide for EVC 500 contactors (Reference only – not to be used for actual fuse sizing) 100 Inductance (mH) Current (A) 10000 1000 Overcurrent range Normal operating mode 100 0.01 0.1 1 10 100 1000 Time (s) 10 1 100 1000 10000 Frequency (Hz) Note: Data points above were measured using Quadtech 1715 LCR Bridge set 10Ω range, 1V output, measured at 100Hz, 120Hz, 1kHz and 10kHz. 02-2017, Rev. 0217 www.te.com © 2017 TE Connectivity. Datasheets and product specification according to IEC 61810-1 and to be used only together with the ‘Definitions’ section. Datasheets and product data is subject to the terms of the disclaimer and all chapters of the ‘Definitions’ section, available at http://relays.te.com/definitions Datasheets, product data, ‘Definitions’ section, application notes and all specifications are subject to change. 3 Automotive Relays High Voltage Contactors EVC 500 Main Contactor (Continued) Product code structure Typical product code EVC 500 -A 1 -A N A M Type EVC 500 Contact arrangement A Coil system 1 Coil wire length A Coil termination N Mounting & power terminals A Connection hardware (power terminals) M EVC 500 Main Contactor SPST-NO-DM 12VDC (requires external economizer) A 12VDC (internal economizer) 15.3 inches (390mm) C Customer specific connector None – stripped wires Bottom mount & male 10mm x M8 terrminals N No connection hardware included Connection hardware included Production in Americas (only) Product code EVC 500-A1ANAM EVC 500-AAANAM Contact arrang. SPDT-NO-DM Coil 12VDC Circuit No economizer Internal PWM Coil suppr. Relay Type Resistance Part number Coil suppr. Relay Type Resistance Part number External >40V Internal 450VDC 3.14Ω 2098372-1 2098190-1 Production in Asia (only) Product code EVC 500-A1ANAM EVC 500-AAANAM 4 02-2017, Rev. 0217 www.te.com © 2017 TE Connectivity. Contact arrang. SPDT-NO-DM Coil 12VDC Circuit No economizer Internal PWM Datasheets and product specification according to IEC 61810-1 and to be used only together with the ‘Definitions’ section. External >40V Internal 450VDC Datasheets and product data is subject to the terms of the disclaimer and all chapters of the ‘Definitions’ section, available at http://relays.te.com/definitions 3.14Ω 2219561-1 2299223-2 Datasheets, product data, ‘Definitions’ section, application notes and all specifications are subject to change.