2101595-1

Instruction Sheet SMPM Floating Panel Mount, Cable Jacks (Direct Solder Attachment) 1996390- 1, 1996771- 1 Washer Cable Jack 408-- 10373 06 AUG 10 Rev B Stripping Dimensions Semi--Rigid and Conformable Cables 0.25 [.010] Max Typ Flat (Radius Optional) Center Conductor Compression Spring 2.03 [.080] Figure 1 Flexible Cable 1. INTRODUCTION SMPM Floating Panel Mount Cable Jacks (Direct Solder Attachment) shown in Figure 1 are designed to be soldered to semi--rigid, conformable, or flexible coaxial cable with a diameter of 2.16 mm [.085 in.] or 1.19 mm [.047 in.] The cable jacks are designed to be inserted into a mounting hole (such as the one in VITA 67, daughter card module 1996705--3). NOTE i Center Conductor Braid Outer Conductor Jacket 80+10_ Typ 2.03 [.080] 5.33 [.210] Figure 2 Dimensions in this instruction sheet are in millimeters [with inches in brackets]. Figures and illustrations are for reference only and are not drawn to scale. 85-- 90_ 2. DESCRIPTION Cable Center Conductor The cable jacks consists of a body, compression spring, retaining washer, and center contact. The compression spring and retaining washer are used to secure the part into the module. See Figure 1. Figure 3 3. ASSEMBLY PROCEDURE Solder Here 1. Strip the cable to the dimensions shown in Figure 2. CAUTION ! DO NOT nick the center conductor of the cable. Take care not to cut the cable braid. Cable Figure 4 2. For flexible cable, tin the cable braid. 3. Shape the blunt end of the center conductor to a cone between 85 and 90. See Figure 3. 4. Insert the cable center conductor into the center contact inside the rear shell of the cable plug until the cable bottoms. No braid strands should be exposed. See Figure 4. 5. Holding the cable center conductor in place and using 60/40 solder, attach the rear shell to the cable as shown in Figure 4. DANGER To avoid personal injury, make sure to follow all local practices and safety precautions when working with soldering equipment. 4. INSERTING CONNECTOR INTO MODULE 1. Insert soldered cable connector into module mounting hole from the flange side of the module bottoming the connector body flange on the module. See Figure 5. TOOLING ASSISTANCE CENTER 1-- 800-- 722-- 1111 E2010 Tyco Electronics Corporation, Berwyn, PA PRODUCT INFORMATION 1-- 800-- 522-- 6752 All Rights Reserved TE logo and Tyco Electronics are trademarks. *Trademark. Other products names, logos, or company names might be trademarks of their respective owners. This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website at www.tycoelectronics.com 1 of 2 LOC B SMPM Floating Panel Mount, Cable Jacks (Direct Solder Attachment) 1996390- 1, 1996771- 1 2. Insert compression spring in module mounting hole and over connector body from the module mating face. 3. Place retaining washer into insertion tool 2101595--1 aligning the flats on the tool with the external flats on the washer. 5. Insert the retaining washer into the module, over the connector body compressing the spring until the insertion tool bottoms on the module mating face. 6. Lock the retaining washer into position by rotating the insertion tool 90 while applying light pressure on the tool. (The tool will spring back about 0.51 mm [.020 in.] from the module face when washer is in proper position. A correct installation of the retaining washer will result in a Alignment Slot Cable dimension of 3.22 mm [.127 in.] from front of module. See Figure 6. CAUTION ! 4. Align the internal retaining washer flats with the external flats on the connector body using the alignment slots on the connector flange and on the insertion tool. See Figure 5. 408- 10373 Safety glasses should be worn when installing the retaining washer since they are spring--loaded and could potentially fly out of the module. This action could inflict eye injury to personnel if the retaining washer is not properly seated during installation. 5. REPLACEMENT AND REPAIR The cable plug is not repairable. DO NOT use any defective or damaged cable plugs. 6. REVISION SUMMARY S Updated document to corporate requirements S Changed “Retaining Ring” to Retaining Washer” in all instances S Added text to Paragraphs 4.1, 4.2, and 4.5 S Added new Figure 6 Compression Spring Connector Flange Alignment Slot Retaining Washer Insertion Tool Module Mating Face Figure 5 3.86 [.152] Wrong Washer Installation 3.23 [.127] Correct Washer Installation 0.64 [.025] Height Delta Figure 6 2 of 2 Tyco Electronics Corporation Rev B