7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
PART
NUMBER
RELEASED FOR PUBLICATION
REVISION
F
7-2150079-2
F
7- 2150079 -7
C
5
4
3
2
20
LOC
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
2150079 -2
6
DESCRIPTION
FEED TYPE
FINE CRIMP HEIGHT ADJUST
A
ATLANTIC VERSION TERMINATOR
INTERFACE ADAPTER
1
REVISIONS
DIST
66
P
LTR
PNEUMATIC
PNEUMATIC AND CRIMP
TOOLING KIT
DESCRIPTION
DATE
DWN
APVD
B
ECR-18-015161
23SEP2018
TB
TE
C
ECR-19-004651
22MAR2019
TB
GB
D
ECR-19-008437
03JUN2019
LG
TE
F
ECR-22-147346
26JUL2022
FJ
TE
PNEUMATIC
CRIMP TOOLING KIT
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
F
F
2.54 mm [.100]
3.56 mm [.140]
APPL INSTRUCTIONS
408-35043
3
TE TERMINAL
TERMINAL DATA:
RECEPTACLESHUR PLUG,.180 DIA
TERMINAL NAME:
WIRE STRIP LENGTH
n
3.66-4.26 mm [.144-.168 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
114-2017
-
TERMINALS APPLIED
TE TERMINAL
60798-2
60799-4
WIRE
SIZE
14 AWG
16 AWG
18 AWG
1
B
5
60798-4
60799-5
C1__DWG_PN_1_1
C1__DWG_PN_1_2
2.29-3.18 mm [.090-.125 IN]
-
-
-
-
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_2_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
C1__DWG_PN_3_0
60798-6
TE TERMINAL
C1__DWG_PN_4_0
60799-2
C1__DWG_PN_3_1
C1__DWG_PN_4_1
C1__DWG_PN_2_2
CRIMP HEIGHT
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
5
7
TE TERMINAL
C1__DWG_PN_1_0
INSULATION DIAMETER RANGE
1.96+/-0.05 [.077+/-.002]
1.70+/-0.05 [.067+/-.002]
1.55+/-0.05 [.061+/-.002]
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
5.3
8.5
9.9
RECOMMENDED SPARE PARTS
2
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
3
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180.
4
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
5
3
TE CRIMP SPECIFICATION
4
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE
SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE
SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO
THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR
PROPER SETUP AND ADJUSTMENTS.
TERMINAL LUBRICANT IS RECOMMENDED.
6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
7
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
1
1
1
1
1
1
A
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
- REF REF
1
1
1
1
1
1
2
2
1
1
2
2
1
1
2
2
1
1
1
1
3
3
2
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
7
7
2
2
2
2
1
1
2
2
1
1
1
1
2
2
1
1
2
2
4
4
1
1
1
1
1
1
2
2
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
2119641-1
2119082-8
2079764-1
2119083-1
2844940-3
1-18028-0
2-1752354-0
6-993111-6
8-22280-7
1752353-2
1901680-2
994970-2
2119955-2
455888-6
1803607-4
2-18032-2
2119740-1
2168078-1
1901681-1
2168400-5
2168083-2
5-18022-5
2168400-4
2-2168083-5
5018030-1
986965-8
1-5018030-0
2063961-1
18023-9
2119655-5
1803517-1
1803602-1
1-18028-2
2168083-9
2168083-2
240639-1
1-2168083-5
1752371-5
240825-3
2-22281-3
1803292-4
1901259-6
1-2079383-1
1-240641-2
1752360-1
240644-1
1-240645-1
240642-8
5-1803000-3
8-240651-7
240641-8
238011-2
2-1633961-3
455888-7
2-1633860-4
-77 -72 -2
PART NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
27MAY2014
CHK
27MAY2014
APVD
27MAY2014
J.HOU
Y.YIN
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
ITEM
NO
DESCRIPTION
PRODUCT SPEC
-
248
244
243
242
238
192
180
177
176
175
174
164
84
82
71
70
67
66
65
64
60
59
57
56
54
53
52
51
49
46
44
41
33
31
29
27
25
24
23
22
20
18
17
16
13
11
10
9
8
7
6
5
4
3
2
1
FEED CAM, AIR FEED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
AIR FEED MODULE
WASHER, FLAT, REG M8
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 14.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
COUNTER, MAGNETIC
ASSY, LUBRICATOR, END FEED
SPACER, CRIMPER
DOCUMENTATION PACKAGE
SCR, SET, FLT PNT, M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
HOLDDOWN, TERMINAL
SHCS, LOW HEAD, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, HEX HD CAP, M4 X 6.0
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 14
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
NUT, HEX, REG, RoHS, M3.5
FEED FINGER
SCR, SKT HD CAP M4 X 6.0
APPLICATOR BASIC ASSEMBLY, EF
RAM ASSEMBLY, EF ATLANTIC
SCR, BHSC, RoHS (M8 X 25)
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 8.0
STRIPPER (MACHINING)
SCR, SKT HD CAP, RoHS, M4 X 30
PLATE, STRIP GUIDE
PLATE, STRIP HOLD DOWN
SPRING, COMPRESSION
DRAG
GUIDE, LOWER STRIP
SCR, BHSC, RoHS (M6 X 12)
SPACER
SPACER,HOLD-DOWN
PLATE, REAR SHEAR
SPACER, SHEAR PLATE
PLATE, FRONT SHEAR
ANVIL, COMBINATION, END FEED
BLADE, SLUG
SPACER
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE
Ocean End Feed
Applicator
-
DRAWING NO
2150079
SCALE
1:1
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
F
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
44
43.9
DATE
DWN
APVD
-
-
-
REF
0.05
D
D
19.0
0.5
56
FEED TYPE
1
44
REF
3
2
16
5
244
243
180
7
2
PNEUMATIC
177
242
RAM AND HOLDDOWN SET-UP
238
82
1
1
A
C
2
3
4
C
59
SEE DETAIL A
1
2
192
2
41
2
176
51
175
25
174
70
52
54
65
3
FEED SPRING
SETTING POSITION
180
A
164
64
20
2
57
23
33
DETAIL A
67
18
B
B
66
CAM POSITION
30mm STROKE
29
248
33
27
8
1
60
46
31
13
9
10
11
1
17
53
33
22
24
84
5
49
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
40mm STROKE
AIR FEED
AMP 4805 REV 31MAR2000
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
27MAY2014
CHK
27MAY2014
APVD
27MAY2014
J.HOU
Y.YIN
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean End Feed
Applicator
-
DRAWING NO
2150079
SCALE
1:1
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
F
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
6
4
3
2
20
LOC
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
5
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
2- 2150079 -2
F
FINE CRIMP HEIGHT ADJUST
PNEUMATIC
7- 2150079 -7
C
CRIMP TOOLING KIT
-
A
PACIFIC VERSION TERMINATOR
INTERFACE ADAPTER
1
REVISIONS
DIST
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
F
F
2.54 mm [.100]
3.56 mm [.140]
APPL INSTRUCTIONS
408-35043
3
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
n
3.66-4.26 mm [.144-.168 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
114-2017
-
TERMINALS APPLIED
TE TERMINAL
60798-2
60799-4
WIRE
SIZE
14 AWG
16 AWG
18 AWG
3
RECEPTACLESHUR PLUG,.180 DIA
TERMINAL NAME:
5
60798-4
60799-5
C1__DWG_PN_1_1
C1__DWG_PN_1_2
INSULATION DIAMETER RANGE
2.29-3.18 mm [.090-.125 IN]
-
-
-
-
7
TE TERMINAL
C1__DWG_PN_1_0
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_2_1
60798-6
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
60799-2
C1__DWG_PN_3_1
5
C1__DWG_PN_4_1
C1__DWG_PN_2_2
CRIMP HEIGHT
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
- 1
- 1
- 1
- 1
- 1
- 4
- 1
- 1
- 1
- 1
- 1
- REF
- 1
- 1
- 1
- 1
- 1
- 1
- 1
- 2
- 1
- 2
- 1
- 2
- 1
- 3
- 2
- 2
- 2
- 1
- 1
- 1
- 1
- 7
- 2
- 2
- 1
- 2
- 1
- 1
- 2
- 1
- 2
- 1
- 1
- 1
- 2
- 1
1 1
- 1
- - 1
- 1
1 1
- 1
1 1
1.96+/-0.05 [.077+/-.002]
1.70+/-0.05 [.067+/-.002]
1.55+/-0.05 [.061+/-.002]
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
5.3
8.5
9.9
4
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE
SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE
SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO
THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR
PROPER SETUP AND ADJUSTMENTS.
B
1
RECOMMENDED SPARE PARTS
2
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
3
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180.
4
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
5
TERMINAL LUBRICANT IS RECOMMENDED.
1
6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
7
1
1
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
1
1
1
A
2119082-8
2079764-1
2119083-1
2844940-3
1-18028-0
2079383-9
2-1752354-0
6-993111-6
8-22280-7
1752353-2
1901680-2
994970-2
2119641-2
2168083-8
2119655-6
1803518-1
2119955-2
455888-6
1803607-4
2-18032-2
2119740-1
2168078-1
1901681-1
2168400-5
5-18022-5
2168400-4
2-2168083-5
5018030-1
986965-8
1-5018030-0
2063961-1
18023-9
1803602-1
1-18028-2
2168083-9
2168083-2
240639-1
1-2168083-5
1752371-5
240825-3
2-22281-3
1803292-4
1901259-6
1-240641-2
1752360-1
240644-1
1-240645-1
240642-8
5-1803000-3
8-240651-7
240641-8
238011-2
2-1633961-3
455888-7
2-1633860-4
-77 -22
PART NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
27MAY2014
CHK
27MAY2014
APVD
27MAY2014
J.HOU
Y.YIN
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
ITEM
NO
DESCRIPTION
PRODUCT SPEC
-
244
243
242
238
192
186
180
177
176
175
174
164
152
144
141
140
84
82
71
70
67
66
65
64
59
57
56
54
53
52
51
49
41
33
31
29
27
25
24
23
22
20
18
16
13
11
10
9
8
7
6
5
4
3
2
1
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
AIR FEED MODULE
WASHER, FLAT, REG M8
SCR, BHSC, RoHS (M6 X 20)
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 14.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
COUNTER, MAGNETIC
FEED CAM, AIR FEED
SCR, SKT HD CAP, RoHS, M4 X 16
APPLICATOR BASIC ASSEMBLY, EF
RAM ASSEMBLY, EF PACIFIC
ASSY, LUBRICATOR, END FEED
SPACER, CRIMPER
DOCUMENTATION PACKAGE
SCR, SET, FLT PNT, M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
HOLDDOWN, TERMINAL
SHCS, LOW HEAD, RoHS, M4 X 20
SCR, HEX HD CAP, M4 X 6.0
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 14
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
NUT, HEX, REG, RoHS, M3.5
FEED FINGER
SCR, SKT HD CAP M4 X 6.0
SCR, BHSC, RoHS (M8 X 25)
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 8.0
STRIPPER (MACHINING)
SCR, SKT HD CAP, RoHS, M4 X 30
PLATE, STRIP GUIDE
PLATE, STRIP HOLD DOWN
SPRING, COMPRESSION
DRAG
GUIDE, LOWER STRIP
SPACER
SPACER,HOLD-DOWN
PLATE, REAR SHEAR
SPACER, SHEAR PLATE
PLATE, FRONT SHEAR
ANVIL, COMBINATION, END FEED
BLADE, SLUG
SPACER
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE
Ocean End Feed
Applicator
-
DRAWING NO
2150079
SCALE
1:1
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
F
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
20
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
34.87
DATE
DWN
APVD
-
-
-
141 REF
0.05
D
D
19.0
0.5
FEED TYPE
140
244
1
2
7
3
2
PNEUMATIC
16
243
180 REF
56
5
242
177
238
RAM AND HOLDDOWN SET-UP
82
1
C
A
1
59
SEE DETAIL A
C
2
3
4
51
1
2
192
41
2
2
176
175
25
174
70
52
54
65
3
FEED SPRING
SETTING POSITION
64
A
180
20
2
164
57
23
DETAIL A
33
67
18
B
B
66
CAM POSITION
30mm STROKE
29
152
33
27
8
1
144
141
31
13
9
10
11
1
186
53
33
22
24
84
5
49
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
27MAY2014
CHK
27MAY2014
APVD
27MAY2014
J.HOU
Y.YIN
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean End Feed
Applicator
-
DRAWING NO
2150079
SCALE
1:1
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
F